ETC2 HDB46-24-21SE-072 Hd30 & hdp20 series technical manual Datasheet

DEUTSCH INDUSTRIAL
DEUTSCH INDUSTRIAL
HD30 & HDP20 Series Technical Manual
3850 Industrial Avenue, Hemet, California 92545 Tel.: (951) 765-2250 - Fax: (951) 765-2255
E-mail : [email protected] - Web : www.deutschipd.com - Edition 2007
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HD30 & HDP20 Series Technical Manual
HD/HDP Series - Heavy Duty Field - Proven Interconnection Systems
Truck Applications
HD30 & HDP20 Series Technical Manual
Table of Contents
Improved Techniques
4-5
HD/HDP Series Connector Features
6
Material Specifications
7
Ordering Information
8
Insert Arrangements
9
Usable Wire Sizes
10
Envelope Drawings
11
Receptacle Mounting / Mating / Unmating Instructions 12
Bus Applications
Assembly Instructions
13
Contacts
14
HD/HDP Accessories
15
Deutsch HD30 Series
A heavy duty, environmentally sealed, multi-pin circular
connector, featuring quick connect-disconnect bayonet
coupling, single hole bulkhead mounting, silicone seals, with
a rear insertion/rear removal contact system.
The Deutsch HD30 Series connector, was developed to meet
the needs of the heavy duty equipment and transportation
industries for rugged, multi-pin, sealed connector systems.
Farm Equipment
Deutsch HDP20 Series
Designed specifically for the truck, bus and off-highway industry,
the HDP20 Series is a heavy duty rated, environmentally sealed,
composite shell, multi-pin connector. The plug features a quick
connect-disconnect bayonet style coupling and the receptacle
is designed for single hole mounting. Thus reducing assembly
line time and installation costs.
Construction
Equipment
Construction
Equipment
2
3
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HD30 & HDP20 Series Technical Manual
HD30 & HDP20 Series Technical Manual
shoulder of the contact, preventing accidental dislodging.
Although securely locked in place, these contacts can be
quickly and easily removed by the use of an inexpensive, nonconductive removal tool.
SEALING INTERFACE
“O” RING SEAL
The HD/HDP Series
Decreases Costs and UP-Grades Performance
The Deutsch HD/HDP Series was developed to provide a
solution to today’s system problems found in the heavy duty
trucking, equipment and transportation industries. The HD/
HDP is a cylindrical, multi-pin, sealed device utilizing crimp
type contacts that are quickly and easily inserted or removed.
Use of the HD/HDP Series eliminates several other common
connector problems.
Problems associated with assembly and network time,
operational breakdowns requiring costly repairs and lengthy
out of service time in the field have all been reduced and/or
eliminated by the judicious application of the HD/HDP Series.
Electrical Connectors:
Critical to System Reliability and Maintainability
Recent studies indicate that electrical system failures are a
common and constant source of equipment malfunction.
A major area of electrical system failure is in electrical
interconnections. Typical problems include loose and miswired
terminals, corrosion, and contamination of terminals. Coupled
with these problems, the impact of sophisticated safety
devices, automated check-out systems, and other increased
use of electronics, call for a re-examination of traditional
termination techniques. To the operator, termination failures
mean excessive down time and maintenance costs. This adds
up to slipped production schedules, cost over-runs and user
problems. The end result: decreased profits and a loss of
share of the market. In today’s competitive arena, improved
electrical connectors can make the difference between a
growing, profitable operation or a losing one.
Deutsch HD/HDP Series provide the widest selection of
interconnections for critical circuits requiring heavy-duty
environmental terminations. Together, the HD and HDP offer
common layouts, common tooling, the same adaptability to
backshells and both meet the performance standards for heavy
duty applications. So whether you are looking for rugged HD
metal shells or cost effective HDP plastic shells, Deutsch offers
the best product for your applications while holding the line
on hidden inventory and assembly costs.
Some of the benefits of the Deutsch HD/HDP
Series include:
• Quick, fool-proof assembly, decreasing time on the assembly
line and eliminating miswiring.
• Simple and easy to rework, decreasing down time and
increasing profits to the operator.
• Sealed against moisture and contaminants, eliminating open
wiring system.
• Operation under severe shock and vibration, reducing break
down and out of commission loss due to rugged operating
conditions.
• Performance over a wide temperature range (-550C to
+1250C) meaning continuous operation in all environments,
from arctic to desert conditions.
• Human factors engineered to assure that assembly and
rework can be reliably handled by unskilled personnel.
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WIRE
SEAL
WIRE
SEAL
RECEPTACLE PLUG
LOCKING FINGERS
Corrosion Proof Plastic Shell HDP20 Series Provide
a Cost Effective Alternative
CONTACT
CONTACT
INSERTION
UNLOCKED POSITION
CONTACT LOCKED
IN POSITION
CONTACT
REMOVAL
TOOL INSERTED TO
UNLOCK CONTACT
TOOL AND CONTACT
REMOVED
Sealed Against Moisture and Contaminants
Unlike terminal strips, binding posts and other open-wiring
systems, the Deutsch HD/HDP Series is a completely sealed
unit. The rear of the connector features an integral grommet
wire seal that automatically seals each contact as it is locked
into place during installation. There is no extra hardware to
fasten or tighten or potting operation to achieve this seal.
Fabricated from tear resistant, high temperature silicone,
this rear grommet protects the contact from moisture, sand,
dust, lubricating oils, road salt, hydraulic fluid, grease, mud
and other contaminants encountered in heavy duty use. The
elimination of open-wiring systems does away with such
common hazards as short circuits due to metallic objects
across the terminals. This is especially important during
loading or refueling operation when a spark could cause a
serious explosion. Closed wiring also protects maintenance
personnel against accidental shock, yet can be easily checked
for circuit continuity.
Contact Retention Decreases Installation Costs and
Increases Reliability
The HD/HDP Series uses crimp type, solid copper alloy contacts
for damage proof performance and stamped & formed copper
alloy contacts for cost effectiveness. Each style has the ability
to carry continuous high operating current loads without
overheating. The contacts or terminals are crimp terminated
using automatic tooling for production and inexpensive readily
available hand tools for field maintenance. After crimping,
these contacts are easily installed by simply pushing the
contact into place by hand. Contacts are positively secured
by use of “fingers” in the connector which lock behind the
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Deutsch plastic shell HDP20 Series provide cost effectiveness
with heavy duty terminations for the truck, bus & offhighway industries. Other features include: silicone wire and
interfacial seals, visual indication of lock and mated position.
Corrosion proof plastic shells and use of low cost stamped
and formed contacts provides a cost effective solution for your
application.
The HDP20 uses a bayonet coupling system to provide a
vibration resistant locking mechanism. This shell provides
a multiple keying system that positively prevents mismating
and makes plug and receptacle coupling quick and easy.
Receptacles mount with a single hole using a “flat” to prevent
the connector from rotating.
Rugged Metal Shell HD30 Series Withstands Years of
Abuse
Deutsch HD30 Series features a lightweight, yet compact and
rugged metal shell to protect contacts and sealing grommets.
This shell provides a multiple keying system that positively
prevents mismating and makes plug and receptacle coupling
quick and easy.
The HD30 Series uses a bayonet coupling system that provides
a positive vibration resistant locking mechanism with visual
indication of proper mate and lock. This quick disconnect
system requires only a quarter turn to operate.
Easy installation to structure is provided by a single one-hole
mounting system using a “flat” to prevent the connector from
rotating during assembly or service.
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HD30 & HDP20 Series Technical Manual
HD30 & HDP20 Series Technical Manual
Material Specifications
HD30 Plug
HDP20 Plug
Shell: Aluminum
Coupling Ring: Aluminum
Insert Retainer: Thermoplastic
Grommet - Silicone rubber
Shell: Thermoplastic
Coupling Ring: Thermoplastic
Insert Retainer: Thermoplastic
Grommet - Silicone Rubber
HD30 Receptacle
HDP20 Receptacle
Shell: Aluminum
Insert Retainer: Thermoplastic
Grommet - Silicone rubber
Shell: Thermoplastic
Insert Retainer: Thermoplastic
Grommet - Silicone rubber
Vibration
Maintains continuity and exhibits no mechanical or
physical damage during or while subject to a sinusoidal
vibration, having an amplitude of .060 inches double
amplitude and the frequency varied linearly between
limits of 10 to 2000 to 10 Hz with a maximum force
of 20g’s. No electrical discontinuities longer than 1
microsecond.
Moisture Resistance
Water does not penetrate seals when submerged in 3
feet of water.
HD/HDP Mounting Hardware
Panel Nut: Aluminum, Plastic
Lockwasher: Spring Steel - Tin over Nickle
HD/HDP Series Connector Features
Deutsch HD/HDP Series environmental connectors offer the
advantages of decreased costs and upgraded performance.
Designed to withstand years of abuse, the Deutsch HD/HDP
Series is setting the pace in the Heavy Equipment Industry. Key
features common to the HD/HDP Series are itemized below.
I. Contacts
A. Solid copper alloy construction withstands continuous
current overload without degradation.
Cost effective stamped and formed contacts provide
high reliability and low cost.
B. Range of contact and acceptable wire sizes
1. Size #4 AWG 6 (13.0 mm2)
2. Size #8 AWG 8 & 10 (8.0 – 5.0 mm2)
3. Size #12 AWG 12 & 14 (4.0 – 2.0 mm2)
4. Size #16 AWG 14 & 20 (0.5 – 2.0 mm2)
5. Size #20 AWG 16 & 22 (0.5 – 1.5 mm2)
C. Closed entry socket contact design assures positive
conductivity and eliminates probe damage.
D. Simplified pin contact design limits possibility of
bending.
II Inserts
A. The hard plastic insert and closed contact interface
captivate the contacts to prevent “float” and “splay”.
B. Positive contact retention is provided through the use of
plastic locking fingers which snap closed behind the
shoulder of the contact.
C. Interfaces
1. Lead-ins on socket interface properly align bent pins.
2. Hard plastic prevents pins from penetrating dielectric
material.
D. Available in several insert arrangements*.
1. Five in shell size 18 (HD30 or HDP20).
2. Fourteen in shell size 24 (HD30 or HDP20).
*See Page 9
E. Redundant wire seals prevent contamination from
entering from rear of connector.
F. Sealing plug to fill unused cavities to keep
environmental sealing characteristics intact.
III. Shell
A. Rugged, all metal shell to withstand years of abuse
(HD30) Corrosion resistant all plastic shell (HDP20)
has same features (item C).
B. Positive shell keying prevents mismating.
C. Simple, one quarter turn coupling.
1. Free rotating, captivated coupling ring for fast
assembly.
2. Coupling ring designed to insure proper
environmental sealing with minimum mating
forces.
3. Audio and visual indications of positive locked
condition.
D. Available in a straight plug and single hole mounting
receptacle for easy installation to structure.
IV. Application Tooling
A. Standard crimp tool or semi-automated, high-speed
crimping tool is available.
1. Fast, reliable, uniform results.
2. Simplified procedures mean that only average skill
is required for assembly.
3. No soldering heat means:
a. No chance of heat damage to parts.
b. No wicking to contribute to vibration failure.
B. Inexpensive plastic removal tool designed to eliminate
hidden internal insert damage.
1. Removal tool designed to break rather than injure
connector.
2. Dielectric tool construction prevents shocks to
personnel.
Solid Contacts
Pin: Copper Alloy
Socket: Copper Alloy
Finish: Nickel plating
Optional: Gold plating is
available for dry circuit applications
Stamped & Formed Contact
Pin: Copper Alloy
Socket: Copper Alloy
Finish: Nickel plating
Optional: Gold plating is
available for dry circuit applications
Corrosion Resistance
Connectors show no evidence of corrosion after
exposure to 48 hours of salt spray per MIL-STD 1344
method 1001.
Fluid Resistance
Connectors show no damage when exposed to most
fluids used in industrial applications.
Dielectric Withstanding Voltage:
Current leakage less than 2 milliamps at 1500 VAC.
Sealing Plugs
Thermoplastic: Size 20 thru 8
Elastomer: Size 4
Performance Specifications
Temperature
Operating at temperatures from -550 C to + 1250 C.
Continuous at rated current
Durability
No electrical or mechanical defects after 100 cycles of
engagement or disengagement.
Crimp Tensile Strength: (Solid & Stamped)
#20
Size
Contacts
20 lbs.
#16
Size
Contacts
25 lbs.
#12
Size
Contacts
70 lbs.
#8
Size
Contacts
90 lbs.
#4
Size
Contacts
300 lbs.
CONTACT RESISTANCE
CONTACT WIRE GAUGE Test Current
AWG(mm2}
SIZE
(Amps)
20
Physical Shock
No unlocking unmating or other unsatisfactory result during
or after 50 g’s in each of three mutually perpendicular planes.
No electrical discontinuities longer than 1 microsecond.
MIL-STD 202. Method 213, Condition “C”.
Contact Current Rating @ 1250C (continuous)
Contact Size
Max. Current
#20
7.5 amps
#16
13 amps
#12
25 amps
#8
60 amps
#4
100 amps
16
Resistance (mV)
Stamped & Formed
20 (.50)
7.5
60
100
18 (.80)
7.5
60
100
16 (1.0)
7.5
60
100
20 (.50)
7.5
60
100
18 (.80)
10
60
100
16 (1.0)
14 (2.0)
13
60
100
13
60
100
14 (2.0)
18
60
100
12 (3.0)
25
60
100
12
8
4
Resistance (mV)
Solids
8 (8.60)
60
60
N/A
10 (5.60)
60
60
N/A
6 (13.0)
100
60
N/A
Insulation Resistance
1000 megohms min. at 250 C.
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HD30 & HDP20 Series Technical Manual
HD30 & HDP20 Series Technical Manual
HD30 & HDP20 Series Insert Arrangements
All insert arrangements show socket rear insert.
2
1
3
C
B
4
C
H
PART NUMBERING SYSTEM
HD X 36 - 24-21 SN - XXX
Designates Deutsch Heavy
Duty Cylindrical Connector
Special Modifications
-072 = Threaded adapter
-059 = Cable clamp/adapter
B = Breakaway plug option
N= Non-environmental option
F
G
18-8
2 size 4, 4 size 16**
N, E***
8 size 12
N, E
R
24-9*
18
17
Type
2 = Standard Commercial - Bulk
packed without contacts or
accessories
N = Normal postion and wire seals (Green Ring)
T = Thin wall wire seals option (Grey Ring)
E = Extra thin wall wire seals (Blue Ring)
Style
4 = Receptacle - Jam nut type mounting
6 = Plug
Contact Style
P = Pin (Male) type
S = Socket (Female) type
Shell size and insert layout
Deutsch HD30 Series contacts, sealing plugs and tooling are
specified for use in the HDP20 Series. Consult factory for
additional options and special modifications available.
8
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1
10
14
V
11
3
4
5
U
12
13
S
24-33
33 size 20
N
R
33
24
21 8
2 11
25
7 13
12
20 6
5 4
19 17
15 13 26
31
18 16 14
30
29 28
27
24-34
H
F
S
B
E
D
Q
P
N
O
24-23
23 size 16
N,T, E
34
35
17
18 19
20
7
21
8
33
9 22
16 6
1 2 10 23
32 15
5
3
31
4
11 24
30 14
25
13 12
29
26
28
27
24-35
12 size 12 &
22 size 20
N
M
C
3 size 16
& 32 size 20
N,E
17
J
1
6
5 4
16
10
2 11
3 12
13
14
15
7
8
1
5
16
15
L
9
10
2
4
3
14
13
11
12
24-18
1 size 8, 3 size 12
& 14 size 16
N, E
28 16
27
15
26
4 G
14
25
13
24
12
5
1
6 18
7
2
19
8 20
9 21
3 10
22
23
11
24-31
24-29
34
47
46
20 35
33
32
8
36
31
21
19
22
18
2 9
10
30
23
45
3
7
1
29
11
37
17
44
24
16 6
5 4
38
12
14 13 25 39
43 28 15
26 40
42 27
41
24-47
5 size16
& 42 size 20
E
31
20
8
19 1 9 21
2
10
29 18
22
7
3
17
1
11
28
23
4
6
5
12
16
15
13
27
14
24
26
25
30
31 size 16
T, E
4 size12, 19 size 16
& 6 size 20
E
* Arrangement
** Description
*** Rear Seal
7
21 size 20
N
18
29 17
L
9
8
18-21
H
B
K
A
G
T
23
32
X
J
R
9
22 10
A
21
17
6
24-16
U
N
3
16 size 12
N, E
W
24-21
34
18
1
K
M
M
P
18
13
5 4
17
14
16 15
C
V
L
19
6
G
D
8
4 size 12
& 17 size 16
N, E
17
18
6
19
31 15
7
20
14
1
5
30
8
13
2
21
29
4
3
9
12
28
22
10
27 11
23
26 25
24
9
2
12
N
K
C
3
D
E
T
E
P
7
B
A
F
24-19
33
16
J
G
6 size 12
& 13 size 16
N, E
32
H
W
9
2
7
15
Special Modifications
-L015 Threaded Adapter
-L017 Backshell Adapter
5
1 size 4, 1 size 12
& 12 size 16
N, E
X
8
6
16
Designates Deutsch Heavy
Duty Plastic Connector
R
24-14
1 size 4, 2 size 8
& 6 size 12**
N, E***
F
6
10
20
11
2 size16 & 18 size 20
N, E
S
1
10
18-20
4
12
X
19
PART NUMBERING SYSTEM
HDP 26 - 24-21 SN - XXXX
V
H
L
3
2
13
W
Y
Contact Style
P = Pin (Male) type
S = Socket (Female) type
(Consult factory for options and special
modifications available.)
14
11
Shell size and insert layout
B
7
19
G
14 size 16
N, E, T
U
Z
F
18-14
T
S
20
A
C
K
18-6*
Wire Seal Options
N = Normal position and wire seals
(Green Ring)
T = Thin wall wire seals option (Grey
Ring)
E = Extra thin wall seal (Blue Ring)
Type
3 = Standard Commercial - Bulk packed
without contacts or accessories
4 = Kit - Individually packaged with
contacts, sealing plugs, mounting hardware
and removal tool
Style
4 = Receptacle - Jam nut type mounting
6 = Plug
M
L
9
8
E
D
6
5
P
N
E
D
+3
2
4
1
5
9
8
7
+6
24-91
2 size 8, 2 size 12
& 5 size 16
N,E
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HD30 & HDP20 Series Technical Manual
HD30 & HDP20 Series Technical Manual
USABLE WIRE SIZE
INSERT
ARRANGEMENT
N
SEAL TYPE
T
ENVELOPE DRAWINGS FOR HD/HDP SERIES
MAIN POLARIZING KEY
1.520+.025
POLARIZING INDICATOR
E
.085 MAX
18-6
CONTACT
SIZE
18-8
T-SEAL
Grey Ring
E-SEAL
Blue Ring
18-14
#20
.040-.095
(1.02-2.41)
.040-.095
(1.02-2.41)
.040-.095
(1.02-2.41)
18-20
#16
.100-.134
(2.54-3.40)
.088-.134
(2.23-3.40)
.053-.120
(1.35-3.05)
#12
.134-.170
(3.40-4.32)
.113-.170
(2.87-4.32)
.097-.158
(2.46-4.01)
#8
.190-.240
(4.83-6.10)
.170-.240
(4.32-6.10)
.135-.220
(3.43-5.59)
#4
.280-.292
(7.11-7.42)
.261-.292
(6.63-7.42)
.261-.292
(6.63-7.42)
18-21
24-9
24-14
24-16
SHELL SIZE
18
24-21
1.942 (49.33)
1.220 (30.99 +0.25)
1.470 (37.34 +0.25)
24-23
24-33
*1 Modified “T” Seal. See envelope print
*2 Modified “E” Seal. See envelope print
24-34
24-35
24-47
B
THREAD
PART
NUMBER
SHELL
SIZE
A
+ .030
METAL
PLASTIC
114020-90*
2411-002-1805
18
1.685
(42.80 +.76)
1-1/2 - 18
UNEF-2B
METAL
PLASTIC
112263-90*
2411-001-2405
24
1.875
(47.63 +.76)
1 11/16-18
UNEF-2B
PANEL NUT MOUNTING TORQUE
260-280 IN. LB.
HD30 18 SHELL SIZE
(29.4-31.6 N.M.)
45-55 IN. LB.
HDP20 18 SHELL SIZE
(5.1-6.1 N.M.)
350-375 IN. LB.
HD30 24 SHELL SIZE
(39.5-42.6 N.M.)
65-75 IN. LB.
HDP20 24 SHELL SIZE
(7.4-8.4 N.M.)
*2
*2
B
THREAD
Panel Nut*
B
DIA +.010
A
MAX DIA
1.692 (42.98)
24
*1
(.250)
B
DIA.
Series Plug
24-19
24-31
B
THREAD
COLOR CODE
RING
A MAX.
DIA.
OVER
KNURL
24-18
24-29
.178 (4.52+.25)
+.010
1100
1100
N-SEAL
Green Ring
PLASTIC
METAL
A
RECOMMENDED WIRE INSULATION O.D. FOR:
*2
B DIA
MAIN POLARIZING
KEY
24-91
110
0
1.647+.020
(41.85+.057)
.100+.010
(2.54+0.25)
1.030+.015
(26.16+.038)
110
0
.505
+.020
(12.03 +0.51)
Connector Identification
C
C
COLOR CODED RING
A
B
DIA DIA
120
0
120
0
A
MAX.DIA
Color code is visible from the
rear of the receptacle or plug.
F
Green: Normal Seal
Grey: Thin Wall Seal
Blue: Extra Thin Seal
A
+.025
B
+.025
C
+.025
F
THREAD
18
1.329
(33.76 +0.63)
1.750
(44.45 +0.63)
1.625
(41.28 +0.63)
1 1/2-18
UNEF
24
1.579
2.000
(40.11 +0.63) (50.80 +0.63)
1.875
(47.63 +0.63)
1 11/16-18
UNEF
SHELL SIZE
MATING SLOT POSITIONS
CAUTION: Undersize wire insultation is a major cause for leakage. Shrink tubing SHOULD NOT BE USED.
Panel Lockwasher*
Series Receptacle
PART
NO.
SHELL
SIZE
114021*
2414-002-1886**
18
112264*
2414-001-2486**
24
A DIA.
+.015
B DIA.
+.010
1.886
1.512
(38.40 +.38) (47.90 +.25)
1.70
2.074
(43.18 +.38) (52.68 +.25)
C REF
+.015
.062 (1.57+.38)
.020 (0.51+.38)
.062 (1.57+.38)
.020 (1.57 +.38)
* Metal Panel Nuts are used on HD30 only.
** For use on HDP20.
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HD30 & HDP20 Series Technical Manual
HD30 & HDP20 Series Technical Manual
ASSEMBLY INSTRUCTIONS
Receptacle Mounting
CONTACT REMOVAL
CONTACT INSERTION
UNLOCKING FINGERS
FLAT
CONTACT
LOCKWASHER
PANEL NUT
UNLOCKED POSITION
TOOL INSERTED TO
UNLOCK CONTACT
CONTACT LOCKED IN POSITION
TOOL AND CONTACT
REMOVED
Contact Insertion
CONNECTOR RECEPTACLE
STRUCTURE
RECOMMENDED SIZE OF
MOUNTING HOLE
A0+.005 (0.13)
B
+.010 (0.25)
-.000 (0.00)
SHELL SIZE
A0
B
18
1.507
(38.28)
1.442
(36.63)
1.696
(43.08)
1.632
(41.45)
24
.1875 (4.76)
.0625 (1.59)
2 Hold connector with rear grommet
1 Grasp contact approximately (25.4
facing you.
mm) one inch behind the contact
crimp barrel.
NOTE: For unused wire cavities, insert
sealing plugs for full environmental
sealing.
3 Push contact straight into connector
grommet until a positive stop is felt.
A slight tug will confirm that it is
properly locked in place.
Contact Removal
“D” Hole Punches available from: LADD Industrial Sales.
Mating / Unmating Instructions
To mate the plug and the receptacle, line up the index groove on the plug with the flat surface on the receptacle, turn 1/4 turn clockwise. You
will feel and hear the pieces snap into the locked position. To unmate the plug and receptacle, reverse the above procedure.
VISUALLY INSPECTABLE
FOR PROPER MATING
POLARIZING INDICATOR
HDP20 SERIES & HD30 SERIES
1 With rear insert toward you, snap
appropriate size extractor tool over
the wire of contact to be removed.
MATE
2 Slide tool along into the insert
cavity until it engages contact and
resistance is felt.
Removal Tools
NORMAL WIRE SEALS (N)
A
STEP
AHEAD
Sealing Plugs
EXTRA THIN WALL WIRE SEALS (E)
PART NO.
SIZE
WIRE RANGE AWG
PART NO.
SIZE
0411-240-2005
0411-204-1605
114010
114008
114009
20
16
12
8
4
20-22
14-20
12-14
8-10
6
0411-240-2005
0411-336-1605
0411-337-1205
0411-353-0805
114009
20
16
12
8
4
SEALING PLUG
WIRE RANGE AWG CONTACT SIZE
20-22
14-20
12-14
8-10
6
20
12-16
8
4
PART NO.
0413-204-2005
114017
114018
114019
THIN WALL WIRE SEALS (T)
0411-310-1605
12
connector.
NOTE: Do not twist or insert tool at an angle.
UNMATE
CAUTION: When mating or unmating plug and receptacle, disassemble by hand. DO NOT use pliers or any other tool.
3 Pull contact-wire assembly out of
16
14-20
13
A
STEP
AHEAD
HD30 & HDP20 Series Technical Manual
HD30 & HDP20 Series Technical Manual
HD/HDP ACCESSORIES
HDP
CONTACTS AND APPLICATION DATA
Solid Contacts
SOLID CONTACT
PART NUMBERS
SIZE
PIN
WIRE SIZE
AWG (mm2)
RECOMMENDED
STRIP LENGTH
INCHES (mm)
MIN CONTACT
RETENTION
LBS (N)
REF CRIMP
TENSILE
LBS (N)
MAX RATED
AMPS AT 1250C
CONTINUOUS
.156-.218
(3.96 - 5.54)
20
(89)
25
(111)
20
(89)
7.5
35-20
(156-89)
70
(311)
13
75-70
(334 - 311)
125-90
(556-400)
25
SOCKET
20
0460-202-20**
0462-201-20**
20
(0.50)
16
0462-202-16**
0462-201-16**
16-20
(1.0 - 0.50)
16
0460-215-16**
0462-209-16**
14
(2.0)
12
0460-204-12**
0462-203-12**
8
0460-204-08**
0462-203-08**
4
0460-204-04**
12-14
(3.0 - 2.0)
8-10
(8.0 - 5.0)
6
(13.0)
0462-203-04**
.250
(6.35
.250
(6.35
-
.312
7.92)
.312
7.92)
.222
(5.64
.430
(10.92
-
.284
7.21)
.492
12.50)
25
(111)
30
(134)
35
(156)
35
(156)
.430-.492
(10.92-12.50)
13
Locking tabs ensure closure
Connector P/N
60
300
(1334)
Solid Contacts
Pin
Stamped and Formed Contacts
Socket
Pin
INSPECTION HOLE
INSPECTION HOLE
Locking tabs ensure closure
STAMPED & FORMED CONTACT
PART NUMBERS
20
20
20
16
16
PIN
SOCKET
1060-20-01**
1062-20-01**
1060-20-02**
N/A
1060-14-01**
1060-14-10**
Available in plugs and
receptacles
WIRE
RECOMMENDED MIN CONT.
CARRIER
WIRE SIZE
STRIP
AWG (mm2) INSULATION STRIP LENGTH RETENTION
O.D. RANGE INCHES (mm)
LBS (N)
IDENTIFICATION
20 - 01
1062-20-02**
20 - 02
1062-20-03**
20 - 03
1062-14-01**
1062-14-10**
14-16
14 -16
16
1060-16-01**
1062-16-01**
16 - 18
16
1060-16-06**
1062-16-06**
0.5 - 1.0
16
1060-16-07**
1062-16-07**
0.75 - 2.0
16
1060-16-09**
1062-16-09**
16 - 18
16
16
1060-16-12**
N/A
2428-004-2405
*HDP2*-24-****-LO17
HDP2*-18-****-L017
Stamped & Formed Contacts
SIZE
2428-008-2405
Available in plugs
and receptacles
Connecting hardware available
through distribution
100
* See Envelope Print 0425-205-0000. Consult factory for alternate finishes.
Socket
Straight Backshell P/N
*HDP2*-24-****-LO15
1062-16-12**
1.0 - 2.5
1062-16-14**
14 - 16
12
1060-12-01**
1062-12-01**
12 - 14
12
1060-12-02**
1062-12-02**
10 - 12
16 - 22
(1.0 - 0.35)
16 - 22
(1.0 - 0.35)
16 - 22
(1.0 - 0.35)
14 - 18
(2.0 - .75)
14 - 18
(2.0 - .75)
14 - 18
(2.0 - .75)
16 - 20
(1.0 - 0.50)
14
(2.0
14
(2.0
12
(2.5
12
(2.5
12
(4.0
10
(6.0
-
18
.75)
18
.75)
16
1.0)
16
1.0)
14
2.0)
12
4.0)
.075 - .125
(1.91 - 3.15)
.051 - .085
(1.30 - 2.16)
.075 - .125
(1.91 - 3.15)
.095 - .150
(2.41 - 3.81)
.095 - .150
(2.41 - 3.81)
.075 - .140
(1.91 - 3.55)
055 - .100
(1.40 - 2.54)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08
.150 - .200
(3.81 - 5.08)
.075 - .140
(1.91 - 3.55)
.075 - .140
(1.91 - 3.55)
.075 - .140
(1.91 - 3.55)
.075 - .140
(1.91 - 3.55)
.113 - .176
(2.87 - 4.47)
.140 - .204
(3.56 - 5.18)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.175 - .225
(4.45 - 5.72)
.175 - .225
(4.45 - 5.72)
.225 - .275
(5.72 - 6.991)
.225 - .275
(5.72 - 6.99)
** For proper dies and stamped & formed crimp dimensions - See Envelope 0425-208-0000 12 Size
0425-203-0000 16 Size
0425-207-0000 20 Size
0425-059-0000 16,20 Size
0425-039-0000 16 Size
0425-041-0000 12 Size
14
A
STEP
AHEAD
20
(89)
20
(89)
20
(89)
REF CRIMP
TENSILE
LBS (N)
20
(89
20
(89
20
(89
- 10
- 45)
- 10
- 45)
- 10
- 45)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
25 - 15
(111 - 67)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
30
(134)
30
(134)
25
(111)
25
(111)
70
(311)
70
(311)
MAX RATED
AMPS AT 1250C
CONTINUOUS
7.5
7.5
7.5
13
13
13
13
Cable Clamp*
Straight Strain Relief (Aluminum)
*Metal Shells Only
-072 ADAPTOR ONLY
-059 WITH DRAIN HOLES
-L006 WITHOUT DRAIN HOLES
900 Strain Relief (Aluminum)
SIZE
24
18
SIZE
24
18
PART NO.
WHDS-24-1
WHDS-18-1
(Connector shown for reference only.)
13
13
13
13
25
25
Consult factory for alternate finishes
PART NO.
WHDS-24-2
WHDS-18-2
HDB - HD30 Series Only Breakaway Plug
Designed to interconnect with
the HD30 Series receptacles
and provide an emergency
disconnect between farm
tractors
and
implements
requiring power connections.
HDB - Breakaway Plugs can
be specified with pin or socket
contacts and cable clamps (-059
mod). Minimum force required
to emergency disconnect is 50
lbs. Maximum force required is
100 lbs. Mate with HD30 Series
Only.
SIZE
24
18
PART NO.
HDB 36-24-XXSN-059
HDB 36-18-XXSN-059
Protective Caps
Protective Caps
Plug cap for receptacle protection
(Aluminum)
Receptacle cap for plug protection
(Aluminum)
SIZE PART NO.
WITHOUT MTG
CHAIN (ADD)
24 HDC 36-24
-1 E
18 HDC 36-18
-1 E
SIZE PART NO.
WITHOUT MTG
CHAIN (ADD)
24 HDC 34-24
-1 E
18 HDC 34 -18
-1 E
15
A
STEP
AHEAD
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