Wall DCMPPW03-24S33x 3 watt medical dc - dc power converter Datasheet

DCMPPW03 SERIES
3 Watt Medical DC/DC Power Converters
Rev B
Wall Industries, Inc.
FEATURES
• 2µA Patient Leakage Current
• Reinforced Insulation for 250VAC Working Voltage
• Single & Dual Outputs
• Clearance and Creepage Distance: 8.0mm/2MOPP
• Under Voltage Protection
• 5000VAC Input to Output 2MOPP Isolation
• High Efficiency up to 87%
• Short Circuit, Over Voltage, and Over Load Protection
• 4:1 Wide Input Voltage Ranges
• CE Mark Meets 2006/95/EC, 2011/95/EC, and 2004/108/EC
• Built-in EMI Class A Filter
• Compliant to RoHS EU Directive 2011/65/EU
Size:
1.25 x 0.80 x 0.40 inches
(31.8 x 20.3 x 10.2 mm)
• Low Stand-by Power Consumption
• ANSI/AAMI ES60601-1, EN60601-1, & IEC60601-1 Safety Approvals
• 3 Watts Output Power
• Optional Remote ON/OFF Control and Trim Pin
Applications:
• Medical Equipment
• Telecom/Datacom
• Industry Control Systems
• Measurement Equipment
• Semiconductor Equipment
• PV Power Systems
• IGBT Gate Drivers
DESCRIPTION
The DCMPPW03 series of medical DC/DC power converters provides 3 Watts of output power in a 1.25” x 0.80”
x 0.40” DIP package. This series consists of single and dual output models with 4:1 wide input voltage ranges
of 9-36VDC and 18-75VDC. Some features include high efficiency up to 87%, 5000VAC I/O (2 MOPP) isolation,
and low stand-by power consumption. These converters are also protected against under voltage, short
circuit, over voltage, and over load conditions. All models are RoHS compliant and have ANSI/AAMI ES606011, EN60601-1, and IEC60601-1 safety approvals. Remote ON/OFF and Trim functions are also available for this
series.
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Output
Voltage
Output
Current
Output
Ripple & Noise
No Load
Input Current
Output
Power
Efficiency
Maximum
Capacitive Load
3.3 VDC
1000mA
30mVp-p
6mA
3.3W
82%
1050µF
5 VDC
600mA
30mVp-p
6mA
3W
84.5%
750µF
12 VDC
250mA
40mVp-p
6mA
3W
87%
130µF
DCMPPW03-24S15x
15 VDC
200mA
40mVp-p
6mA
3W
87%
100µF
DCMPPW03-24S24x
24 VDC
125mA
50mVp-p
6mA
3W
87%
39µF
DCMPPW03-48S33x
3.3 VDC
1000mA
30mVp-p
4mA
3.3W
81%
1050µF
5 VDC
600mA
30mVp-p
4mA
3W
83%
750µF
12 VDC
250mA
40mVp-p
4mA
3W
86.5%
130µF
DCMPPW03-48S15x
15 VDC
200mA
40mVp-p
4mA
3W
87%
100µF
DCMPPW03-48S24x
24 VDC
125mA
50mVp-p
4mA
3W
86%
39µF
Model Number (1)
Input Voltage
DCMPPW03-24S33x
DCMPPW03-24S05x
DCMPPW03-24S12x
24VDC
(9 - 36 VDC)
DCMPPW03-48S05x
DCMPPW03-48S12x
48 VDC
(18 - 75 VDC)
DUAL OUTPUT MODELS
Model Number (1)
Input Voltage
DCMPPW03-24D05x
DCMPPW03-24D12x
24 VDC
(9 - 36 VDC)
DCMPPW03-24D15x
DCMPPW03-48D05x
DCMPPW03-48D12x
DCMPPW03-48D15x
10/27/2014
48 VDC
(18 - 75 VDC)
Output
Voltage
Output
Current
Output
Ripple & Noise
No Load
Input Current
Output
Power
Efficiency
Maximum
Capacitive Load
±5 VDC
±300mA
30mVp-p
6mA
3W
83%
±430µF
±12 VDC
±125mA
40mVp-p
6mA
3W
86.5%
±75µF
±15 VDC
±100mA
40mVp-p
6mA
3W
86%
±56µF
±5 VDC
±300mA
30mVp-p
4mA
3W
83%
±430µF
±12 VDC
±125mA
40mVp-p
4mA
3W
86%
±75µF
±15 VDC
±100mA
40mVp-p
4mA
3W
86%
±56µF
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 1 of 5
Rev B
Wall Industries, Inc.
DCMPPW03 SERIES
3 Watt Medical DC/DC Power Converters
TECHNICAL SPECIFICATIONS: DCMPPW03 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
9
18
24
48
36
75
9
18
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Surge Voltage (3sec, max.)
Input Current
Input Filter
Remote ON/OFF Control
(Only for “B” type pin connection models)
Input Current of CTRL Pin
Remote OFF Input Current
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
Referenced to –INPUT pin
8
16
DC/DC ON
DC/DC OFF
Nominal Vin
Nominal Vin
-0.5
VDC
VDC
VDC
50
100
See Table
Pi type
Open or 0 ~ 1.2VDC
2.2 ~ 12 VDC
1
2.5
VDC
mA
mA
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Low line to high line at full load
Load Regulation
No load to full load
Cross Regulation
Asymmetrical load 25%/100% FL
Voltage Adjustability
Single Output Models
(Only for “B” type pin connection models)
Output Power
Output Current
Maximum Capacitive Load
Ripple & Noise (20MHz BW)
Transient Response Recovery Time
Start-Up Time
Dual Output Models
Single Output Models
Dual Output Models
Single Output Models
Dual Output Models
Dual Output Models
3.3V, 5V, 12V Output Models
15V, 24V Output Models
±5V, ±12V, ±15V Output Models
-1.0
-0.2
-0.5
-0.2
-1.0
-5.0
-10
-10
-10
Minimum input and constant resistive load
Measured with a 10µF/25V X7R MLCC 3.3V, 5V Output Models
Measured with a 10µF/25V X7R MLCC 12V, 15V Output Models
Measured with a 4.7µF/50V X7R MLCC 24V Output Models
25% load step change
Power Up
Constant resistive load
Remote On/Off
Temperature Coefficient
-0.02
See Table
+1.0
+0.2
+0.5
+0.2
+1.0
+5.0
+10
+20
+10
See Table
See Table
See Table
30
40
50
250
30
30
+0.02
%
%
%
%
%
%
mVp-p
µs
ms
%/°C
PROTECTION
Short Circuit Protection
Over Load Protection
Over Voltage Protection
3.3V Output Models
5V Output Models
12V Output Models
15V Outputs Models
24V Output Models
Continuous, automatic recovery
150
%
3.7
5.4
5.6
7.0
VDC
13.5
19.6
18.3
22.0
29.1
32.5
Input to Output
135
5000
% of rated Iout; hiccup mode
Continuous clamp
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Isolation Voltage
Isolation Capacitance
Leakage Current
Clearance/Creepage
10/27/2014
Nominal input voltage and full load
1 minute
See Table
150
165
12
240VAC, 60Hz
8
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
17
2
kHz
VAC
pF
µA
mm
Page 2 of 5
Rev B
Wall Industries, Inc.
DCMPPW03 SERIES
3 Watt Medical DC/DC Power Converters
TECHNICAL SPECIFICATIONS: DCMPPW03 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Without derating
-40
+94
With derating
+94
+105
-55
+125
°C
95
% RH
Storage Temperature Range
Thermal Impedance
Natural convection (20LFM)
18
Relative Humidity
5
Thermal Shock
°C
°C/W
MIL-STD-810F
Vibration
MIL-STD-810F
MTBF
MIL-HDBK-217F Ta=25°C, full load (G/B, controlled environment)
1,303,000
hours
PHYSICAL SPECIFICATIONS
Weight
0.48oz (14g)
Dimensions (L x W x H)
1.25x0.80x0.40 inches (31.8x20.3x10.2mm)
Case Material
Non-conductive black plastic
Base Material
Non-conductive black plastic
Potting Material
Silicon (UL94-V0)
SAFETY & EMC CHARACTERISTICS
Safety Approvals (pending)
EMI (See Note 2)
ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1
Perf. Criteria A
Radiated Immunity
EN55011, EN55022, and FCC Part 18
Air ±8kV
EN61000-4-2
Contact ±6kV
EN61000-4-3
10 V/m
Fast Transient (See Note 3)
EN61000-4-4
Perf. Criteria A
ESD
±2kV
Class A
Perf. Criteria A
Surge (See Note 3)
EN61000-4-5
±2kV
Perf. Criteria A
Conducted Immunity
EN61000-4-6
10 Vrms
Perf. Criteria A
NOTES
1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See
mechanical drawings on page 4 for more information.
2. The DCMPPW03 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components added.
Please contact factory for more information.
3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
• For 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 470µF/50V) in
parallel.
• For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V) in
parallel.
4. Remote ON/OFF control is optional and is only available for “B” type pin connection models. To order the converter with remote ON/OFF add the
suffix “-P” to the model number (Ex: DCMPPW03-48S12B-P).
5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the
model number (Ex: DCMPPW03-48S12B-T).
CAUTION: This power module is not internally fused. An input line fuse must always be used.
10/27/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 5
DCMPPW03 SERIES
3 Watt Medical DC/DC Power Converters
Rev B
Wall Industries, Inc.
CHARACTERISTIC CURVES
DCMPPW03-48S05A Derating Curve
DCMPPW03-48S05A Efficiency vs Input Voltage
90
90
100
80
80
60
40
Efficiency (%)
85
Efficiency (%)
Output Power (%)
DCMPPW03-48S05A Efficiency vs Output Load
95
120
80
75
70
70
60
50
65
20
0
-40
-20
0
40
60
Natural Convection
20
40
60
80
94
100
30
55
120
Vin=18V
Vin=48V
Vin=75V
18
24
Ambient Temperature (°C)
30
36
42
48
54
60
66
72
75
Input Voltage (VDC)
10
20
30
40
50
60
70
80
90
100
% of Full Load
MECHANICAL DRAWINGS
A Type Pin Connection (Suffix “A”)
Unit: inches (mm)
Pin size is 0.023 (0.60) Dia
0.100 (2.54)
0.08 (2.0)
15
1.25 (31.8)
0.900 (22.86)
1
24
23
PIN
1
11
12
13
15
23
24
PIN CONNECTIONS
SINGLE
DUAL
+INPUT
+INPUT
NO PIN
COMMON
-OUTPUT
NO PIN
+OUTPUT
-OUTPUT
+OUTPUT
NO PIN
-INPUT
-INPUT
-INPUT
-INPUT
11
12
13
0.600 (15.24)
0.15 (3.8)
1. Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
0.40 (10.2)
0.80 (20.3)
2. Pin Pitch Tolerance: ±0.01 (±0.25)
BOTTOM VIEW
3. Pin Dimension Tolerance: ±0.004 (±0.1)
SIDE VIEW
B Type Pin Connection (Suffix “B”)
14
1.25 (31.8)
16
0.100 (2.54)
1
2
23
22
0.800 (20.32)
Pin size is 0.023 (0.60) Dia
0.08 (2.0)
Unit: inches (mm)
10
11
0.600 (15.24)
PIN
1
2
10
11
14
16
22
23
PIN CONNECTIONS
SINGLE
DUAL
CTRL (Optional)
CTRL (Optional)
-INPUT
-INPUT
TRIM (Optional)
TRIM (Optional)
**NO PIN / NC
-OUTPUT
+OUTPUT
+OUTPUT
-OUTPUT
COMMON
+INPUT
+INPUT
+INPUT
+INPUT
**: For Single Output Models Pin 11 is “NO PIN”
with the Trim pin option (Suffix “–T”) and “NC”
without the trim pin option.
0.15 (3.8)
0.40 (10.2)
0.80 (20.3)
1. Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
2. Pin Pitch Tolerance: ±0.01 (±0.25)
BOTTOM VIEW
10/27/2014
SIDE VIEW
3. Pin Dimension Tolerance: ±0.004 (±0.1)
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 5
DCMPPW03 SERIES
3 Watt Medical DC/DC Power Converters
Rev B
Wall Industries, Inc.
MODEL NUMBER SETUP
DCMPPW
03
Series Name
-
48
S
05
B
Output Power
Input Voltage
Output Quantity
Output Voltage
Pin Connection
03: 3 Watts
24: 24 VDC
S: Single Output
33: 3.3 VDC
A: A Type
05: 5 VDC
B: B Type
48: 48 VDC
-
P (1)
T (1)
Remote ON/OFF Option
Trim Option
None: No Remote ON/OFF None: No Trim
P: Remote ON/OFF
T: Trim
12: 12 VDC
15: 15 VDC
24: 24 VDC
D: Dual Output
05: ±5 VDC
12: ±12 VDC
15: ±15 VDC
(1) Remote ON/OFF Control and Trim options are only available for “B” type pin connection models.
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will
provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one
example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its
customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing
support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
10/27/2014
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 5
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