MPS MP6532 5v to 60v, three-phase brushless dc motor pre-driver evaluation board Datasheet

EVKT6532
5V to 60V, Three-Phase Brushless
DC Motor Pre-Driver
Evaluation Board
DESCRIPTION
The EVKT6532 is an evaluation board for the
MP6530, a three-phase BLDC motor pre-driver.
The EVKT6532 operates from a supply voltage
of up to 60V. It is configured to drive 3 half
bridges consisting of 6 N-channel Power
MOSFETs. The rotor position information is
provided by the Hall sensors assembled in the
motor.
Motor speed and direction are
controlled by an on-board microcontroller.
ELECTRICAL SPECIFICATIONS
Parameter
Symbol
Value
Units
Input Voltage
VIN
5 - 60
V
Hall Voltage
VH
3.3
V
FEATURES






Wide 5V to 60V Input Voltage Range
Hall Sensor Inputs
Programmable OCP Threshold
Support 100% Duty Cycle Operation
OCP, OTP
Fault Indication Output
APPLICATIONS
 3-Phase Brushless DC Motors and Permanent
Magnet Synchronous Motors
 Power Drills
 Impact Drivers
 E-Bike
All MPS parts are lead-free, halogen free, and adhere to the RoHS directive. For
MPS green status, please visit MPS website under Quality Assurance. “MPS”
and “The Future of Analog IC Technology” are Registered Trademarks of
Monolithic Power Systems, Inc.
EVKT6532
(L x W x H) 4” x 2.6” x 0.4”
(10cm x 6.5cm x 1cm)
Board Number
MPS IC Number
EVKT6532
MP6532
EVKT6532 Rev. 1.0
www.MonolithicPower.com
4/3/2018
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2018 MPS. All Rights Reserved.
1
EVKT6532 DEMO BOARD
EVKT6532 BOARD SCHEMATIC
EVKT6532 Rev. 1.0
www.MonolithicPower.com
4/3/2018
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2018 MPS. All Rights Reserved.
2
EVKT6532 DEMO BOARD
EVKT6532 BOARD BILL OF MATERIALS
Qty
7
2
1
4
5
1
1
3
2
6
1
3
3
1
1
1
1
1
1
1
6
1
1
8
2
2
1
1
Ref
Value Description
Manufacture Manufacture_PN
C1, C2, C6,
C10, C21, C22, 100nF Ceramic Capacitor;16V;X7R;0603;
muRata
GRM188R72A104KA35D
C23
C3, C7
1μF/100V Ceramic Capacitor;100V;X7R;1206;
muRata
GRM31CR72A105KA01L
C5
470nF Ceramic Capacitor;16V;X7R;0603;
muRata
GRM21BR72A474KA73L
C8, C11,
1μF
Ceramic Capacitor;16V;X7R;0603;
muRata
GRM188R71C105KA12D
C12, C13
C9, C15, C20,
10nF
Ceramic Capacitor;16V;X7R;0603;
muRata
GRM188R71H103JA01D
C24, C25
C14
22μF
Ceramic Capacitor;10V;X7R;1206
muRata
GRM31CR71A226KE15L
C16
39pF
Ceramic Capacitor;50V;C0G;0603;
muRata
GRM1885C1H390JA01D
Electrolytic
C17, C18, C19 100μF/63V
Nichicon
UPW1J101MPD
Capacitor;50V;Electrolytic
BLD1, D9
HUF35A- LED;ºì¹â;
BRIGHT LED BL-HUF35A-TRB
TRB
D2, D3, D4,
1N4148W Diode SOD-123
Diodes
1N4148W
D5, D6, D7
D8
SMAJ40 Diode;50V;3A;
NS
NS
D10, D11, D12
NS
Diode;50V;3A;
NS
NS
Header
JP1, JP2, JP3
Header, 2-Pin
1X2
Header
JP4
Header, 6-Pin, Dual row
2X6
L1
100μH 1210 Inductor
Murata
LQH32PN101MN0L
Header
P1
Header, 6-Pin
1X6
Header
P2
Header, 5-Pin, Dual row
2X5
Header
P3
Header, 3-Pin
1X3
Header
P4
Header, 2-Pin
1X2
Header
P5
Header, 5-Pin
1X5
Q1, Q2, Q3,
AON6278 MOSFET NCH DFN
Alpha Omega AON6278
Q4, Q5, Q6
R1
1k
Film Resistor;1%
Yageo
RC0603FR-071KL
R2
5k
Square Trimming Potentiometer
CTS
296UD502B1N
R3, R13, R29,
R30, R31, R32,
4.7k
Film Resistor;1%
Yageo
RC0603FR-074K7L
R33, R34
R10, R11
500k
Square Trimming Potentiometer
Bourns
3266W-1-504LF
R14, R15
1.2M
Film Resistor;1%
Yageo
RC0603FR-071M2L
R16
100k
Film Resistor;1%
Yageo
RC0603FR-07100KL
R17
523k
Film Resistor;1%
Yageo
RC0603FR-07523KL
EVKT6532 Rev. 1.0
www.MonolithicPower.com
4/3/2018
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2018 MPS. All Rights Reserved.
3
EVKT6532 DEMO BOARD
EVKT6532 BOARD BILL OF MATERIALS (continued)
Qty
3
1
Ref
R18, R19, R20,
R21, R22, R23
R25, R26, R27
R28
3
S1, S2, S3
23
TP1, TP2, TP3,
TP4, TP5, TP6,
TP7, TP8, TP9,
TP10, TP11, TP12,
TP13, TP14, TP15,
TP16, TP17, TP18,
TP19, TP20, TP21,
TP22, TP23
1
TS1
1729131 Header, 3-Pin
1
TS2
1729128 Header, 2-Pin
1
TS3
1725698 Header, 5-Pin
1
U1
1
1
U3
U4
6
Value
22
Description
Film Resistor;1%
200m
Sense Resistor;1%;2W;
10k
Film Resistor;1%
0S102011
Single-Pole, Single-Throw Switch
MS2QN1
TP
Manufacture Manufacture_PN
Yageo
RC0603FR-0722L
CTS
73L7R20J
Yageo
RC0603FR-0710KL
C&K
0S102011MS2QN1
Components
Connector;
C8051F860
Microcontroller C8051F860
-C-GS
MP6532 IC 3-Phase BLDC Motor Predriver
MP4568 IC Buck converter
Phoenix
Contact
Phoenix
Contact
Phoenix
Contact
1729131
1729128
1725698
Silabs
C8051F860-C-GS
MPS
MPS
MP6532
MP4568
EVKT6532 Rev. 1.0
www.MonolithicPower.com
4/3/2018
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2018 MPS. All Rights Reserved.
4
EVKT6532 DEMO BOARD
EVKT6532 PRINTED CIRCUIT BOARD LAYOUT
Top Layer
Bottom Layer
Silkscreen
EVKT6532 Rev. 1.0
www.MonolithicPower.com
4/3/2018
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2018 MPS. All Rights Reserved.
5
EVKT6532 DEMO BOARD
QUICK START GUIDE
To quickly start using the EVKT6532 BLDC motor driver board, do the following:
1. Connect the U, V, and W wires of a BLDC motor to MOTOR connector. Connect the motor Hall
sensors to the HALL connector.
2. Connect a power supply (between 5V and 60V) to the VIN and GND pins.
3. Slide the DIR switch to “FWD” or “REV” to control the direction of the motor. Slide the “RUN/STOP”
switch to the right to run the motor. Slide the “BRAKE” switch to the right to apply short braking to the
motor.
4. Adjust the motor speed by turning the SPEED pot.
Note:
Please pay attention to the correct input polarity connection, to avoid damage due to
reversed connection.
NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third
party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not
assume any legal responsibility for any said applications.
EVKT6532 Rev. 1.0
www.MonolithicPower.com
4/3/2018
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2018 MPS. All Rights Reserved.
6
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