7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER A A FINE CRIMP HEIGHT ADJUST 3.94 mm [.155] APPLICATOR INSTRUCTIONS 408-10389 C 286866-1 286866-2 286866-3 12048074 15326225 15366078 n 13 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE SEAL C1__DWG_PN_3_0 2113677-1 2113677-2 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1572277-1 C1__DWG_PN_3_3 1572277-2 1642371-1 C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 C1__DWG_PN_3_7 C1__DWG_PN_3_8 0.75mm2 C1__DWG_PN_3_9 C1__DWG_PN_3_10 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_2 1338685-1 - 2119653-1 5-18022-5 - 2119641-1 - - - - 2168400-6 - 2119799-1 - (QUANTITY 2) - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - - - - - - - - - - - 1.45+/-0.05 [.057+/-.002] 1.35+/-0.05 [.053+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 C1__DWG_PN_4_0 12129926 10720769 6 - - TE TERMINAL 286866-1 CABLE DIAMETER 286866-2 286866-3 C1__DWG_PN_4_2 15 - DELPHI TERMINAL 12048074 C2__DWG_PN_1_0 C2__DWG_PN_1_1 15326225 C2__DWG_PN_1_2 - - - - C2__DWG_PN_3_0 C2__DWG_PN_3_1 12048086 C2__DWG_PN_3_5 15324973 15324976 C2__DWG_PN_3_6 C2__DWG_PN_3_7 2025294-1 1557393-1 15324973 15324976 C2__DWG_PN_3_8 C2__DWG_PN_3_9 1949554-1 C1__DWG_PN_4_9 12048087 15324974 C2__DWG_PN_3_4 286867-2 286867-5 C1__DWG_PN_4_8 10720769 C2__DWG_PN_3_3 1642371-1 C1__DWG_PN_4_7 DELPHI SEAL 12129926 C2__DWG_PN_3_2 1572277-1 1572277-2 C2__DWG_PN_2_3 C1__DWG_PN_4_6 15324976 15393249 - 13 2113677-2 C2__DWG_PN_2_2 15366078 C2__DWG_PN_1_3 C2__DWG_PN_2_1 C1__DWG_PN_4_5 15324973 - INSULATION DIAMETER RANGE TE SEAL 2113677-1 C2__DWG_PN_2_0 C1__DWG_PN_4_4 15324973 15324976 DELPHI CRIMP SPECIFICATION - 13 C1__DWG_PN_4_3 15324974 12048086 7.5 n - TERMINALS APPLIED C1__DWG_PN_4_1 12048087 6.5 TAXI TERM F M/P 150 TERMINAL APPLICATION SPECIFICATION DELPHI SEAL CRIMP HEIGHT REFERENCE SETTING DELPHI TERMINAL 4.60-4.60 mm [.181-.181 IN] - 1557393-1 1949554-1 1.00mm2 1901094-3 5-18022-5 - WIRE STRIP LENGTH - - 2025294-1 W1__DWG_WGAUGE_1 2119653-1 8- 2266716 -4 1338685-1 - TERMINAL NAME: INSULATION DIAMETER RANGE 286867-2 286867-5 WIRE SIZE - 2168400-6 - 13 DELPHI TERMINAL C1__DWG_PN_1_3 - - - - 12048074 VERSION II REV 03 C1__DWG_PN_1_2 - - DELPHI CRIMP SPECIFICATION 15393249 C2__DWG_PN_3_10 - CABLE DIAMETER C2__DWG_PN_4_0 C1__DWG_PN_4_0 - C2__DWG_PN_4_1 C1__DWG_PN_4_1 6 C2__DWG_PN_4_2 C1__DWG_PN_4_2 C2__DWG_PN_4_3 C1__DWG_PN_4_3 - - C2__DWG_PN_4_4 C1__DWG_PN_4_4 14 C2__DWG_PN_4_5 C1__DWG_PN_4_5 C2__DWG_PN_4_6 C1__DWG_PN_4_6 - C2__DWG_PN_4_7 C1__DWG_PN_4_7 - C2__DWG_PN_4_8 C1__DWG_PN_4_8 - C2__DWG_PN_4_9 C1__DWG_PN_4_9 - C2__DWG_PN_4_10 C1__DWG_PN_4_10 - C1__DWG_PN_4_10 WIRE SIZE 9 W1__FA_SETTING_1 0.85mm2 0.50mm2 W1__FA_SETTING_2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 - 9 CRIMP HEIGHT REFERENCE SETTING 1.27+/-0.05 [.050+/-.002] 8.3 W2__DWG_CRIMP_HT_1 1.11+/-0.05 [.044+/-.002] - W2__FA_SETTING_1 9.9 W2__DWG_CRIMP_HT_2 - - W2__FA_SETTING_2 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 15 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266716 2266716 2266716 2266716 -4 -4 -5 -6 - THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN THE TERMINAL MANUFACTURER’S SPECIFICATIONS. 6 TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN THE MANUFACTURER’S APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM 7 8 9 10 11 A 12 - FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM TERMINAL MANUFACTURER FOR THIS CUSTOM REQUIREMENT. - 13 14 1 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 1 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. AMP 4805 REV 31MAR2000 1 - - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. - - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 A 66 P LTR - 1 -77 -7 1 - -6 1 -5 1 -2 1 2119957-2 8-21084-0 -1 PART NO - DESCRIPTION DATE DWN APVD RELEASED 04MAY2015 KH TE ECR-16-008113 23JUN2016 RS LZ 2063440-1 - 12048074 VERSION I REV 01 C1__DWG_PN_1_1 - 8- 2266716 -4 1901094-3 8- 2266716 -5 - - - 2119799-1 F O TERMINALS APPLIED TE TERMINAL - 2119641-1 5-18022-5 - 2119950-1 5-18022-5 8- 2266716 -5 1338685-1 2119949-1 PNEUMATIC FEED TERMINAL DATA: REVISIONS DIST A1 - 4.60-4.60 mm [.181-.181 IN] C1__DWG_PN_1_0 - 2161326-1 MECHANICAL FEED - 1 A TYPE WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION 2161326-1 - 2119951-1 SMART APPLICATOR NONE 1338685-1 2119949-1 SERVO LATCH PLATE 4 LOC SET UP GAUGE 2119599-1 - TAXI TERM F M/P 150 TERMINAL NAME: 4 CRIMP TOOLING KIT DELPHI TERMINAL TERMINAL DATA: MECHANICAL FEED PNEUMATIC 2119950-1 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 2266716 -7 A SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST 1.80 mm [.071] 2 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE A 7- 2266716 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2266716 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 2266716 -5 WIRE INSUL DESCRIPTION A 2266716 -2 CRIMP 4 20 REVISION 2266716 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 260 252 ITEM NO 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 2 1 3 1 1 4 2 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - - - 1 - - 1 - - ATLANTIC VERSION mm MATERIAL - -1 PART NO - 2 1 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 1 - 1 1 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-3 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-2 2119085-1 2119092-1 3-1752356-4 2079383-5 2161328-1 1-1320908-0 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 5-1633928-9 2-2119781-4 2-238011-1 3-1633965-7 1-455888-0 8-1633664-7 - - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - - 1 1 2 - - 1 - - - REF REF 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 4.35 . Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 10MAR2015 CHK 10MAR2015 APVD 10MAR2015 K.HUANG L.ZHANG U.GUO - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-3 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-2 1 2119085 1 2119092-1 1 3-1752356-4 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 5-1633928-9 .. 1 ITEM_7 .. 1 ITEM_6 1 2-2119781-4 1 2-238011-1 1 3-1633965-7 1 1-455888-0 1 8-1633664-7 250 249 248 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 117 82 71 67 66 63 62 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079988_GATD TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean Side Feed Applicator - DRAWING NO 2266716 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 5 247 246 260 PNEUMATIC 250 7 249 53 A 44 7 252 2 63 238 245 35 2 166 8 242 2 57 REF 2 2 6 1 0.5 34 REF 2 51 C 3 TERMINAL SUPPORT LOCATION 1 4 SERVO LATCH PLATE 28 5 41 135 198 66 A 2 164 33 24 SERVO FEEDER NOT INCLUDED B 3.0 1 56 4 REF 52 172 133 14 SHEAR DEPRESSOR DETAIL 8 136 240 D 243 82 137 REF 2.3 REF 244 59 C - 2 50 163 - 62 39 56 APVD 37 38 59 DWN - 40 239 DATE 67 11 14 213 A 19 10 30 117 REF 57 B 20 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 29 REF 46 32 34 54 8 1 60 54 10 20 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 10MAR2015 CHK 10MAR2015 APVD 10MAR2015 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266716 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER FINE CRIMP HEIGHT ADJUST FINE CRIMP HEIGHT ADJUST NONE A CRIMP TOOLING KIT 286866-3 1338685-1 2119950-1 - - - 8- 2266716 -4 5-18022-5 - - - 5-18022-5 2119653-2 5-18022-5 2119641-2 - - - 1901094-3 8- 2266716 -4 - - - 2119653-2 8- 2266716 -5 1338685-1 - 1901094-3 - - - 2168400-6 2168400-6 - 2119799-1 - - - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 2063440-1 - 6 - - - - - - - n - - 12048074 15326225 15366078 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE SEAL C1__DWG_PN_3_0 2113677-1 2113677-2 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1572277-1 C1__DWG_PN_3_3 1572277-2 1642371-1 C1__DWG_PN_3_4 C1__DWG_PN_3_5 286867-2 C1__DWG_PN_3_6 286867-5 2025294-1 C1__DWG_PN_3_7 C1__DWG_PN_3_8 1557393-1 1949554-1 C1__DWG_PN_3_9 C1__DWG_PN_3_10 DELPHI SEAL 12129926 10720769 12048087 15324974 12048086 15324973 15324976 15324973 15324976 15393249 n 4.60-4.60 mm [.181-.181 IN] 12 - TAXI TERM F M/P 150 WIRE STRIP LENGTH INSULATION DIAMETER RANGE - DELPHI TERMINAL TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_4_0 DELPHI CRIMP SPECIFICATION - - INSULATION DIAMETER RANGE 12 - 14 - - - - - - - TERMINALS APPLIED 12 DELPHI TERMINAL C1__DWG_PN_1_3 2119949-1 PNEUMATIC FEED TERMINAL DATA: TE TERMINAL 286866-1 CABLE DIAMETER C1__DWG_PN_4_0 C1__DWG_PN_4_1 C1__DWG_PN_4_1 286866-2 C1__DWG_PN_4_2 C1__DWG_PN_4_2 286866-3 C1__DWG_PN_4_3 C1__DWG_PN_4_3 C2__DWG_PN_1_1 15326225 C2__DWG_PN_1_2 15366078 C2__DWG_PN_1_3 - 12 DELPHI TERMINAL 12048074 C2__DWG_PN_1_0 C1__DWG_PN_4_4 C1__DWG_PN_4_4 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 TE SEAL 2113677-1 C2__DWG_PN_3_0 C2__DWG_PN_3_1 2113677-2 C2__DWG_PN_3_2 1572277-1 1572277-2 C2__DWG_PN_3_3 C2__DWG_PN_3_4 1642371-1 C1__DWG_PN_4_5 C1__DWG_PN_4_5 C2__DWG_PN_3_5 286867-2 286867-5 C1__DWG_PN_4_6 C1__DWG_PN_4_6 C1__DWG_PN_4_7 C1__DWG_PN_4_7 C2__DWG_PN_3_6 C2__DWG_PN_3_7 2025294-1 1557393-1 C1__DWG_PN_4_8 C1__DWG_PN_4_8 C1__DWG_PN_4_9 C1__DWG_PN_4_9 C2__DWG_PN_3_8 C2__DWG_PN_3_9 1949554-1 C1__DWG_PN_4_10 C1__DWG_PN_4_10 C2__DWG_PN_3_10 DELPHI SEAL 12129926 10720769 - CABLE DIAMETER C2__DWG_PN_4_0 - C2__DWG_PN_4_1 C2__DWG_PN_4_0 C1__DWG_PN_4_0 C2__DWG_PN_4_2 - C2__DWG_PN_4_1 C1__DWG_PN_4_1 12048087 15324974 C2__DWG_PN_4_3 - C2__DWG_PN_4_2 C1__DWG_PN_4_2 C2__DWG_PN_4_4 - C2__DWG_PN_4_3 C1__DWG_PN_4_3 12048086 C2__DWG_PN_4_5 - C2__DWG_PN_4_4 C1__DWG_PN_4_4 15324973 15324976 C2__DWG_PN_4_6 - C2__DWG_PN_4_5 C1__DWG_PN_4_5 C2__DWG_PN_4_7 C2__DWG_PN_4_6 C1__DWG_PN_4_6 15324973 15324976 - C2__DWG_PN_4_8 C2__DWG_PN_4_7 C1__DWG_PN_4_7 - C2__DWG_PN_4_9 C2__DWG_PN_4_8 C1__DWG_PN_4_8 15393249 - 6 C2__DWG_PN_4_10 C2__DWG_PN_4_9 C1__DWG_PN_4_9 - C2__DWG_PN_4_10 C1__DWG_PN_4_10 WIRE SIZE 1.00mm2 0.75mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.45+/-0.05 [.057+/-.002] 1.35+/-0.05 [.053+/-.002] 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.5 7.5 WIRE SIZE W1__FA_SETTING_1 0.85mm2 0.50mm2 W1__FA_SETTING_2 W2__DWG_WGAUGE_2 1.27+/-0.05 [.050+/-.002] 1.11+/-0.05 [.044+/-.002] W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 8.3 - 13 CRIMP HEIGHT 9 REFERENCE SETTING CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 - W2__FA_SETTING_1 9.9 - W2__FA_SETTING_2 - 1 B 2 14 RECOMMENDED SPARE PARTS 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN THE TERMINAL MANUFACTURER’S SPECIFICATIONS. - TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN THE MANUFACTURER’S APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM GREASE BEARING SURFACES LIGHTLY 2266716 -4 2266716 -4 2266716 -5 - FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM TERMINAL MANUFACTURER FOR THIS CUSTOM REQUIREMENT. - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. AMP 4805 REV 31MAR2000 - 1 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - 11 13 - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 REVISIONS DIST A 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 - 12048074 VERSION II REV 03 C1__DWG_PN_1_2 - 2119799-1 F O TERMINALS APPLIED C - 8- 2266716 -5 2119641-2 - 12048074 VERSION I REV 01 C1__DWG_PN_1_1 1338685-1 5-18022-5 - DELPHI CRIMP SPECIFICATION LOC 1 - TYPE 4.60-4.60 mm [.181-.181 IN] 286866-1 286866-2 SET UP GAUGE 2119599-1 - TAXI TERM F M/P 150 C1__DWG_PN_1_0 - 2161326-1 MECHANICAL FEED - 2161326-1 - 2119951-1 SMART APPLICATOR 4 1338685-1 2119949-1 SERVO LATCH PLATE A WIRE STRIP LENGTH TE TERMINAL MECHANICAL FEED PNEUMATIC 2119950-1 2119951-1 SMART APPLICATOR 2- 2266716 -7 DELPHI TERMINAL TERMINAL APPLICATION SPECIFICATION SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST APPLICATOR INSTRUCTIONS 408-10389 TERMINAL NAME: MECHANICAL A 3.94 mm [.155] 2 PART NUMBERS REQUIRED PNEUMATIC FEED 2- 2266716 -5 1.80 mm [.071] TERMINAL DATA: CONVERT TO SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 7- 2266716 -7 WIRE INSUL DESCRIPTION A 2- 2266716 -2 CRIMP 4 20 REVISION 2- 2266716 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 1 1 1 1 - 1 1 - 1 - - 1 - 1 1 - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-3 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-2 3-1752356-4 2079383-5 2161328-1 1-1320908-0 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 5-1633928-9 2-2119781-4 2-238011-1 3-1633965-7 1-455888-0 8-1633664-7 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 - 1 1 1 - - 1 1 - - REF 1 - - 1 - - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 PART NO -77 -27 -25 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 10MAR2015 CHK 10MAR2015 APVD 10MAR2015 K.HUANG L.ZHANG U.GUO - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-3 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-2 1 3-1752356-4 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 5-1633928-9 .. 1 ITEM_7 .. 1 ITEM_6 1 2-2119781-4 1 2-238011-1 1 3-1633965-7 1 1-455888-0 1 8-1633664-7 251 250 249 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 117 82 71 67 66 63 62 59 57 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119640-1 TE Connectivity APPLICATION SPEC - 1 2119782 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean Side Feed Applicator - DRAWING NO 2266716 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE - - - 40 145 38 239 246 39 59 140 152 7 56 REF 5 2 2 D 2.3 REF 2 57 244 7 139 REF 13 SHEAR DEPRESSOR DETAIL 243 PNEUMATIC 250 53 2 249 A 8 63 166 242 2 6 3.0 238 0.5 REF 8 50 163 34 59 82 136 137 C 1 52 172 1 REF TERMINAL SUPPORT LOCATION C 2 51 3 56 1 4 SERVO LATCH PLATE 28 5 41 240 133 4 135 198 164 66 2 11 A 67 33 SERVO FEEDER NOT INCLUDED 13 19 20 10 30 57 213 A 24 B 21 117 REF 9 29 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITIONS 30mm STROKE APVD 62 6 A B DWN 251 MECHANICAL D DATE 30 11 REF REF 29 30mm STROKE 30mm STROKE 142 1 141 151 32 34 143 8 1 144 143 10 1 20 11 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 10MAR2015 CHK 10MAR2015 APVD 10MAR2015 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266716 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1