Wall DCHB150-48S53 132~196 watts dc/dc power converters single output Datasheet

DCHB150 SERIES
132~196 Watts
DC/DC Power Converters
Single Output
Rev D
Standard
Terminal Block (“T” Suffix)
Terminal Block w/ EMC Filter (“TF”
Suffix)
Terminal Block w/ EMC Filter (“TF1”
Suffix)
Size: 2.4in x 2.28in x 0.5in
Size: 3.35in x 2.4in x 1.27in
Size: 3.35in x 2.4in x 1.47in
Size: 4in x 3.5in x 3.5in
OPTIONS
•
•
•
•
•
•
•
•
FEATURES
Pin Length
Sync Pin
Case Pin
Heatsinks
Thru-Hole Inserts
Negative Logic Remote On/Off
Terminal Block
Terminal Block with EMC Filter
(EN55022 Class A)
•
•
•
•
•
•
•
•
•
Soft Start
•
2:1 Wide Input Voltage Ranges
•
132~196 Watts output Power
•
Single Outputs Ranging from 3.3VDC to 48VDC •
Output Current up to 40A
•
Under Voltage Lockout
•
Six-Sided Shielding
•
High Efficiency up to 93%
•
UL60950-1, EN60950-1, IEC60950-1, &
EN50155 Safety Approvals
•
No Minimum Load Requirements
Adjustable Output Voltage
Industry Standard Half-Brick Footprint
Remote On/Off Control
Input to Output Basic Insulation: 2250VDC
Threaded Inserts and Thru-Hole Inserts Available
Short Circuit, Over Voltage, Over Current, and Over
Temperature Protection
RoHS II & Reach Compliant
Several Mechanical Options Available
APPLICATIONS
DESCRIPTION
Wireless Network
Telecom/Datacom
Industry Control Systems
Semiconductor Equipment
Distributed Power
Architectures
• Military Applications
The DCHB150 series of DC/DC power converters provides up to 196 Watts of output power in an industry
standard half-brick package and footprint. This series consists of single output models ranging from 3.3VDC
to 48VDC with 2:1 wide input voltage ranges. Some features include high efficiency up to 93%, adjustable
output voltage, positive remote on/off control, and six-sided shielding. These converters also have short
circuit, over voltage, over current, and over temperature protection. The DCHB150 series is RoHS compliant
and has UL60950-1, EN60950-1, IEC60950-1, and EN50155 safety approvals. Several different options are
available for this series including negative remote on/off control, terminal block, pin length, heatsinks, sync
pin, case pin, and thru-hole inserts. Please call factory for more details.
•
•
•
•
•
MODEL SELECTION TABLE
Model Number
DCHB150-12S3.3
DCHB150-12S05
DCHB150-12S12
DCHB150-12S15
DCHB150-12S24
DCHB150-12S28
DCHB150-12S48
DCHB150-24S3.3
DCHB150-24S05
DCHB150-24S12
DCHB150-24S15
DCHB150-24S24
DCHB150-24S28
DCHB150-24S48
DCHB150-48S3.3
DCHB150-48S05
DCHB150-48S12
DCHB150-48S15
DCHB150-48S24
DCHB150-48S28
DCHB150-48S48
DCHB150-48S53
1/29/2018
Input Voltage
Range
12VDC
(9-22VDC)
12VDC
(8.5-22VDC)
24VDC
(16.5-36VDC)
48VDC
(33-75VDC)
Output
Voltage
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
53 VDC
Output Current
Min Load Max Load
0mA
40A
0mA
28A
0mA
12A
0mA
9.5A
0mA
6A
0mA
5A
0mA
3A
0mA
40A
0mA
30A
0mA
13A
0mA
10A
0mA
6.5A
0mA
5.5A
0mA
3.3A
0mA
45A
0mA
34A
0mA
16A
0mA
13A
0mA
8A
0mA
7A
0mA
4A
0mA
3.7A
Ripple &
Noise(2) (3)
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
300mVp-p
No Load
Input Current(1)
30mA
50mA
50mA
80mA
60mA
60mA
80mA
20mA
30mA
35mA
35mA
35mA
50mA
50mA
20mA
20mA
25mA
25mA
25mA
25mA
25mA
25mA
Output
Power
132W
140W
144W
142.5W
144W
140W
144W
132W
150W
156W
150W
156W
154W
158.4W
148.5W
170W
192W
195W
192W
196W
192W
196W
Maximum
Capacitive Load(4)
121000µF
56000µF
10000µF
6300µF
2500µF
1700µF
620µF
121000µF
60000µF
10800µF
6600µF
2700µF
1900µF
680µF
136000µF
68000µF
13300µF
8600µF
3300µF
2500µF
830µF
690µF
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Efficiency(2)
88%
90%
91%
91%
90%
91%
90%
90%
91%
92%
92%
93%
93%
92%
91%
92%
92%
93%
92%
92%
92%
92%
Page 1 of 7
DCHB150 SERIES
132~196 Watts
DC/DC Power Converters
Single Output
Rev D
SPECIFICATIONS
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
9
8.5
16.5
33
12
12
24
48
22
22
36
75
9
18
34
8.1
16.3
32.5
30
50
100
Unit
INPUT SPECIFICATIONS
12VDC nominal input models
Operating Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Surge Voltage (1 Sec)
Input Current
Sync Pin Signal(14)
Input Filter(13)
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Load Regulation
Voltage Adjustability(6)
Remote Sense(7)
Output Power
Output Current
Minimum Load
Maximum Capacitive Load
Ripple & Noise (peak to peak)
Transient Response Recovery Time
Power Up
Start-Up Time
Remote On/Off
Temperature Coefficient
REMOTE ON/OFF CONTROL(5)
DC/DC ON
Positive Logic
(Option)
DC/DC OFF
DC/DC ON
Negative Logic
(Standard)
DC/DC OFF
Input Current of CTRL Pin
Remote OFF Input Current
PROTECTION
Short Circuit Protection
Over Load Protection
Over Voltage Protection
Over Temperature Protection
ENVIRONMENTAL SPECIFICATIONS
Operating Case Temperature
Storage Temperature
Thermal Impedance(8)
Thermal Shock
Vibration
Relative Humidity
MTBF
1/29/2018
3.3 & 5VDC models
Others
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
7.3
15.5
31.6
No Load
-0.3
Low line to high line at full load
No load to full load
Maximum output deviation is inclusive of remote sense
% of Vout(nom)
See Table
5.6
Pi Type
VDC
VDC
%
-0.1
-0.1
+0.1
+0.1
%
%
-20
+10
10
See Table
See Table
Nominal input and constant resistive load
-0.02
-0.5
%
%Vo
%
See Table
See Table
200
250
75
75
+0.02
%/ºC
Open or 3~12VDC
Short or 0~1.2VDC
Short or 0~1.2VDC
Open or 3~12VDC
1
3
mA
mA
µS
mS
Continuous, Automatic Recovery
120
150
%
115
130
%
+120
ºC
-40
-40
-55
5
MIL-HDBK-217F, Full Load
VDC
See Table
+1.0
0
Terminal Block Type
Others
Standard
Only mount on the iron base-plate
With 0.24” Heatsink
With 0.45” Heatsink
VDC
-1.0
Minimum input and constant resistive load
20MHz bandwidth
25% load step change
% of lout rated; Hiccup mode
% of Vout(nom); Hiccup mode
VDC
+115
+105
+125
6.1
2.8
5.1
4.6
MIL-STD-810F
MIL-STD-810F
95
381,800
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
ºC
ºC
ºC/W
%
Page 2 of 7
DCHB150 SERIES
132~196 Watts
DC/DC Power Converters
Single Output
Rev D
SPECIFICATIONS
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Nominal input voltage and full load
Isolation Voltage
1 minute (Basic insulation)
Isolation Resistance
Isolation Capacitance
PHYSICAL SPECIFICATIONS
500VDC
Input to Output
Input (Output) to Case
Dimensions (L x W x H)
225
2250
1600
1
Typ
Max
Unit
See Table
250
275
kHz
VDC
2500
Standard
“T” suffix models
“TF” suffix models
“TF1” suffix models
Standard
“T” suffix models
“TF” suffix models
“TF1” suffix models
Weight
Min
Case Material
Base Material
Potting Material
Shielding
SAFETY & EMC CHARACTERISTICS
Safety Approvals
GΩ
pF
3.70oz (105g)
8.29oz (235g)
9.88oz (280g)
26.10oz (740g)
2.4x2.28x0.5 inches (61x57.9x12.7 mm)
3.35x2.4x1.27 inches (85x61x32.3 mm)
3.35x2.4x1.47 inches (85x61x37.3 mm)
4x3.5x3.5 inches (101.6x88.9x88.9 mm)
Metal
FR4 PCB
Silicone (UL94 V-0)
Six-sided
UL60950-1, EN60950-1, IEC60950-1, EN50155
EMI(9)
EN55022
ESD
EN61000-4-2
Radiated Immunity
Fast Transient(10)
Surge(10)
Conducted Immunity
Power Frequency Magnetic Field
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
EN61000-4-8
Class A
Class B
Air
±8KV
Contact
±6KV
20V/m
±2KV
EN55024 ±2KV
10Vr.m.s
100A/m continuous; 1000A/m 1 second
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
NOTES
(1)
(2)
(3)
Typical value at nominal input voltage and no load.
Typical voltage at nominal input voltage and full load.
The ripple and noise of output voltages 24VDC and 28VDC is measured with a 4.7µF/50V 1812 X7R MLCC;
The ripple and noise of output voltages 48VDC and 53VDC is measured with a 2.2µF/100V 1812 X7R MLCC.
The ripple and noise of all other output voltages is measured with a 1µF/25V X7R MLCC and a 22µF/25V D-type POS-CAP.
(4) Test by minimum input and constant resistive load.
(5) The CTRL pin voltage is referenced to –INPUT. To order negative logic remove on/off control add the suffix “R” to the model number (Ex: DCHB15048S12R).
(6) Output voltage is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting a single resistor between TRIM and +SENSE pins
for trim up or between TRIM and –SENSE pins for trim down. Maximum output deviation is inclusive of remote sense. To calculate the value of the resistor
RU and RD for a particular output voltage see page 6.
(7) Maximum output deviation is +10% inclusive of remote sense and trim. If remote sense is not being used the +SENSE should be connected to its
corresponding +OUTPUT and likewise the –SENSE should be connected to its corresponding –OUTPUT.
(8) - Thermal test conditions for vertical direction are by natural convention (20LFM)
- The iron base-plate dimensions are 19” x 3.5” x 0.063” (the height is EIA standard 2U).
- Heat sink is optional.
(9) The DCHB150 series can only meet EN55022 Class A or Class B with external components added. Please contact factory for more information.
(10) An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. We recommend connecting two aluminum electrolytic
capacitors (Nippon chemi-con KY series, 220μF /100V, ESR 48mΩ) in parallel.
(11) CASE GROUNDING: EMI can be reduced when you connect the four screw bolts to the shield plane.
(12) Input Source Impedance: These converters will meet all listed specifications without external components assuming that the source voltage has very low
impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the converter. Since real-world voltage
sources have finite impedance, performance can be improved by adding an external filter capacitor. We recommend Nippon chemi-con KY series,
100μF/100V, ESR 110mΩ.
(13) - Multiple DCHB150 series modules can be synchronized together simply by connecting the module SYNC pins together. Care should be taken to ensure
the ground potential differences between the modules are minimized.
- In this configuration all of the modules will be synchronized together to the highest frequency module.
- Up to three modules can be synchronized using this technique.
- More relevant information in application notes.
(14) This series comes with several different options: negative remote on/off control, heatsinks, case pin, sync pin, pin length, terminal block, and thru-hole
inserts. See the “Product Options” table on page 6 for more ordering information.
CAUTION: This power converter is not internally fuses. An input line fuse must always be used
Due to advances in technology, specifications subject to change without notice.
1/29/2018
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 7
DCHB150 SERIES
132~196 Watts
DC/DC Power Converters
Single Output
Rev D
DERATING CURVES
DCHB150-48S05 Derating Curve
DCHB150-48S05 Derating Curve With 0.24” Height Heat-Sink
DCHB150-48S05 Derating Curve With 0.45” Height Heat-Sink
EFFICIENCY GRAPHS
DCHB150-48S05 Efficiency vs. Input Voltage
1/29/2018
DCHB150-48S05 Efficiency vs. Output Load
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 7
DCHB150 SERIES
132~196 Watts
DC/DC Power Converters
Single Output
Rev D
MECHANICAL DRAWINGS
PIN
1
2
3
4
5
6
7
8
9
10
PIN CONNECTION
DEFINE
-Vin
Case (option)
Ctrl
+Vin
-Vout
-Sense
Trim
+Sense
+Vout
Sync (option)
DIAMETER
0.04 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
0.04 Inch
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the method
shown below.
1.
2.
3.
4.
5.
6.
All dimensions in inch (mm)
Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
Pin pitch tolerance ±0.01 (0.25)
Pin dimension tolerance ±0.004(0.1)
Mounting screw should always be used.
The screw locked torque: MAX 5.0kgf-cm (0.49N-m)
DCHB150-xxSxx-T
NO.
1
2
3
4
5
6
7
8
9
1/29/2018
TERMINAL CONNECTION
DEFINE
WIRE RANGE
-Vin
8AWG to 9AWG
NC
NA
Ctrl
14AWG to 18AWG
+Vin
8AWG to 9AWG
-Vout
4AWG to 5AWG
-Sense
14AWG to 18AWG
Trim
14AWG to 18AWG
+Sense
14AWG to 18AWG
+Vout
4AWG to 5AWG
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 7
DCHB150 SERIES
132~196 Watts
DC/DC Power Converters
Single Output
Rev D
DCHB150-xxSxx-TF
NO.
1
2
3
4
5
6
7
8
9
TERMINAL CONNECTION
DEFINE
WIRE RANGE
-Vin
8AWG to 9AWG
NC
NA
Ctrl
14AWG to 18AWG
+Vin
8AWG to 9AWG
-Vout
4AWG to 5AWG
-Sense
14AWG to 18AWG
Trim
14AWG to 18AWG
+Sense
14AWG to 18AWG
+Vout
4AWG to 5AWG
NO.
1
2
3
4
5
6
7
8
9
TERMINAL CONNECTION
DEFINE
WIRE RANGE
-Vin
8AWG to 9AWG
NC
NA
Ctrl
14AWG to 18AWG
+Vin
8AWG to 9AWG
-Vout
4AWG to 5AWG
-Sense
14AWG to 18AWG
Trim
14AWG to 18AWG
+Sense
14AWG to 18AWG
+Vout
4AWG to 5AWG
DCHB150-xxSxx-TF1
HEATSINK OPTIONS
Vertical Fin Orientation, Suffix: -HS, HS2
1/29/2018
Horizontal Fin Orientation, Suffix: -HS1, HS3
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 6 of 7
DCHB150 SERIES
132~196 Watts
DC/DC Power Converters
Single Output
Rev D
MODEL NUMBER SETUP
DCHB
150
Series Name
-
24
S
12
P
Output Power
Input Voltage
Output Quantity
Ouptut Voltage
Remote On/Off & Pin Length
150: 150 Watts
12: 8.5~22 VDC
S: single
3.3: 3.3 VDC
05: 5 VDC
9~22 VDC
None: positive Logic, 0.200” pin length
S: positive Logic, 0.145” pin length
24: 16.5~36 VDC
12: 12 VDC
R: negative Logic, 0.200” pin length
48: 33~75 VDC
15: 15 VDC
RL: negative Logic, 0.145” pin length
24: 24 VDC
28: 28 VDC
48: 48 VDC
53: 53 VDC
Y
C
Sync Pin
Case Pin
Blank: No Pin
Blank: No Pin
SY: sync pin
CP: case pin
TH
Thru-Hole Inserts
(1)
None: threaded inserts
TH: No Thread
H
TF
Heatsink
Terminal Block(2)
None: no heatsink
H: 0.45” vertical 7G-0021A-F
H1: 0.24” horizontal 7G-0022A-F
H2: 0.24” vertical 7G-0023A-F
None: No terminal block
T: wall mounted
TF: wall mounted with EMC filter (3)
wall mounted with EMC filter can
TF1:
(3)
be connected to PE
H3: 0.45” horizontal 7G-0024A-F
NOTES
1. The module can’t equip Heat-Sink with TH option
2. No Y and C function for terminal block type, and terminal block type only for 0.200” pin length.
3. EMI filter meets EN55022 Class A.
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
1/29/2018
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 7 of 7
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