HHP650 Series AC-DC Power Supplies 600/780 Watts • 85 V 305 VAC Input • MILSTD810F Shock & Vibration • 40 °C to +70 °C Operation • SEMI F47 Compliant • 6 kV Surge Rating IEEEStdC62.41 • UL508, ANSI/ISA 12.12.01 Class I, Div II • Conformal Coating • 3 Year Warranty The HHP650 AC-DC power supply provides upto 780 W (1000 W peak) of output power in a robust mechanical fan-cooled package for industrial applications. The unit comprises of a main output with voltages from 12-48 VDC and a 5 VDC standby supply which can be utilitsed with the signals and control features of the unit to provide detection of loss of output and remote on/off control. Dimensions: HHP650: 9.99 x 4.20 x 2.50” (253.8 x 106.8 x 63.5 mm) Models & Ratings Output Voltage V1 12 15 24 28 36 48 V V V V V V Output Current V1 Nom Peak(1) <180 V >180 V <180 V >180 V 50.0 A 40.0 A 27.0 A 32.5 A 33.3 A 41.7 A 23.0 A 27.9 A 28.6 A 35.7 A 18.0 A 21.7 A 22.2 A 27.8 A 13.5 A 16.3 A 16.7 A 20.8 A Standby Supply 5 5 5 5 5 5 V V V V V V / / / / / / 0.2 0.2 0.2 0.2 0.2 0.2 A A A A A A Output Power V1 Nom Peak(1) <180 V >180 V <180 V >180 V 607 W 607 W 657 W 780 W 800 W 1000 W 651 W 780 W 800 W 1000 W 657 W 780 W 800 W 1000 W 657 W 780 W 800 W 1000 W Model Number HHP650PS12 HHP650PS15 HHP650PS24 HHP650PS28 HHP650PS36 HHP650PS48 Notes 1. Peak Power available for 10 seconds maximum with a 35% duty cycle. The average power in a period should be equal or less than the nominal power. Mechanical Details VO+ Standard Terminal Block M3.5 Screw 3 Pins L 9.5mm Center Standard Terminal Block M4 Screw 6 Pins 9.5mm Center VO- N VR 2.50 (63.54) B LED 2.50 63.500 9.99 (253.80) PIN 11 PIN 12 PIN 1 PIN 2 A A A Mounting hole 8 places M3 X 0.5 0.15(3.8) Max. Penetration 1.95 (49.50) DETAIL B Logic Connector J3 4.20 (106.77) A A A A C L 3.04 (77.30) 6.31 (160.30) 1 www.xppower.com 0.47 (11.90) 0.92 (23.30) HHP Series AC-DC Power Supplies Input Characteristic Minimum Input Voltage - Operating 85 Input Frequency 47 Typical 50/60 Power Factor Maximum Units Notes & Conditions 305 VAC Derate output power 10% < 90 VAC. 63 Hz Agency approval, 47-63 Hz EN61000-3-2 class A compliant >0.9 Input Current - Full Load EN61000-3-2 class C for loads ≥10% 6.5/3.2 A 115/230 VAC 305 VAC cold start, 25 ºC 305 VAC/60 Hz Inrush Current 60 A Earth Leakage Current 1.5 mA Maximum Units Notes & Conditions 48 VDC See Models and Ratings table ±1 (V1) , ±5 (V Standby) % 50% load, 115/230 VAC ±10 % V1 only. See mechanical details. 500 ms Input Protection T16 A / 250 V internal in-line fuse Output Characteristic Output Voltage - V1 Minimum Typical 12 Initial Set Accuracy Output Voltage Adjustment Minimum Load 0 A Start Up Delay Hold Up Time 20 Drift Line Regulation Load Regulation ms 90 VAC ±0.2 % After 20 min warm up ±0.5 % ±1 (V1) , ±5 Transient Response - V1 Ripple & Noise % 0-100% load. 4 % Recovery within 1% in less than 500 µs for a 50-75%-50% load change (V Standby) 1 % pk-pk Overvoltage Protection 115 145 % Vnom DC. Output 1 only, recycle input to reset Overload Protection 110 175 % Output 1 only, auto reset. See fig 1. °C Auto reset. Input & output stage protection Short Circuit Protection V1: 20 MHz bandwidth Trip & restart (hiccup mode) Overtemperature Protection 100 Temperature Coefficient 0.05 %/˚C Overtemperature Protection °C Protects unit from overtemperature. Auto reset. Output Overload Characteristics Figure 1 100 Trip & Restart Output Voltage (%) 75 50 25 0 200 400 600 800 1000 1200 1400 Output Power (W) www.xppower.com 2 HHP Series AC-DC Power Supplies General Characteristic Minimum Efficiency Isolation: Input to Output Input to Ground Output to Ground Typical % VAC 2000 VAC 500 VAC kHz PFC 200 kHz Main converter 130 kHz Standby 7.4 W/in3 >180 VAC 177 kHrs MIL-HDBK-217F, +25 °C GB 2.8 (1.7) lb (kg) Efficiency Vs Load Figure 2 HHP650PS12 Figure 3 HHP650PS48 3 Notes & Conditions See fig. 2 & 3 70 Power Density Weight Units 3000 Switching Frequency Mean Time Between Failure Maximum 85 www.xppower.com HHP Series AC-DC Power Supplies Signals & Controls Characteristic Notes & Conditions Remote Sense Compensates for 0.5 V total voltage drop DC OK Volt free relay contacts NO/NC (see fig.4) Remote On/Off (Inhibit/Enable) Uncommited isolated optocoupler diode, powered diode inhibits both V1 & V2 (fan supply) (see fig.5) Current Share When 2 to 5 units (with the same output voltage) are used in parallel to increase output current, the current share pins 7/8 of one unit should be connected to pins 7/8 of the other unit(s). This will force the current to share between the outputs. Similarly pins 9/11 of each unit should also be connected as a ground reference. Units share current within 10% of each other at full load. Standby Supply Isolated 5 V/0.2 A supply, always present when AC supplied. DC OK Figure 4 POWER SUPPLY 1 8 + NC COM NO - Pin 4 2 7 Pin 10 3 6 Pin 2 4 5 Chassis J3 Logic Connector Remote On/Off (Inhibit) Figure 5 INHIBIT HI INHIBIT LOW 800 R POWER SUPPLY 800 R 5 V Standby Pin 3 5 V Standby Pin 3 2-5 mA 100 R 2-5 mA Inhibit Hi Pin 6 POWER SUPPLY 100 R Inhibit Hi Pin 6 <0.8 V): >4.5 V): Inhibit Lo Pin 5 Inhibit Lo Pin 5 5 V Standby Return Pin 1 5 V Standby Return Pin 1 Chassis J3 Logic Connector Signal High: Power Supply OFF Low or Floating: Power Supply ON Chassis J3 Logic Connector Signal www.xppower.com High: Power Supply ON Low or Floating: Power Supply OFF 4 HHP Series AC-DC Power Supplies Environmental Characteristic Maximum Units Operating Temperature Minimum -40 Typical +70 °C See derating curve, fig.6 Notes & Conditions Storage Temperature -40 +85 °C Some specification parameters maybe exceeded until after 20 minutes warm up period. Forced-cooled via integral dual voltage level fan, which is load dependant. See fig.7 Cooling Humidity Operating Altitude 95 %RH 5000 m Non-condensing Shock 30 g pk, half sine, 6 axes EN60068-2-27, -2-47 & MIL-STD-810F 514.5 cat 4 Vibration 2 g rms, 5-500 kHz, 3 axes EN60068-2-6 & MILSTD-810F 516.5 cat 1 Temperature Derating Curve Fan Speed Control Figure 6 Figure 7 100 0 -40 Fan Speed (%) 50 Some specification parameters may not be met Output Load (%) 100 50 0 -20 0 +50 +70 0 25 Ambient Temperature (ºC) 50 75 Output Power (%) EMC: Emissions Phenomenon Standard Test Level EN55011/22 Class B Radiated EN55011/22 Class A Harmonic Current EN61000-3-2 Class A Standard Conducted Criteria Notes & Conditions Test Level Criteria Notes & Conditions EMC: Immunity Phenomenon Voltage Fluctuations Low Voltage PSU EMC EN61000-3-3 EN61204-3 High severity level as below ESD Immunity EN61000-4-2 3 A Radiated Immunity EN61000-4-3 3 A EFT/Burst EN61000-4-4 3 A EN61000-4-5 Installation class 3 A IEEEStdC62.41-loc cat C1 6kV, 3 kA Surges Conducted EN61000-4-6 EN55024 (100 VAC) Dips and Interruptions EN55024 (240 VAC) 3 A Dip 30% (70 VAC), 416 ms B Dip >95% (0 VAC), 4160 ms Dip >95% (0 VAC), 10.0 ms B Dip 30% (70 VAC), 500 ms B Dip >95% (0 VAC), 5000 ms B SEMI F47 55 A Dip >95% (0 VAC), 8.3 ms www.xppower.com A Compliant 100 HHP Series AC-DC Power Supplies Safety Approvals Safety Agency Safety Standard Notes & Conditions CB Report IEC60950-1:2005 + A1:2009 Information Technology UL60950-1 (2011), CSA 22.2 No.60950-1 Information Technology UL508, CSA 22.2 No. 107.1-01 Industrial Control Equipment ANSI/ISA 12.12.01-2000 Hazardous Locations TUV EN60950-1 A12:2011 Information Technology CE LVD & RoHS Equipment Protection Class Class I UL See safety agency conditions of acceptibility for details Mechanical Details VO+ Standard Terminal Block M3.5 Screw 3 Pins L 9.5mm Center Standard Terminal Block M4 Screw 6 Pins 9.5mm Center VO- N VR 2.50 (63.54) B LED 2.50 63.500 9.99 (253.80) PIN 11 PIN 12 PIN 1 A A PIN 2 A Mounting hole 8 places M3 X 0.5 0.15(3.8) Max. Penetration 1.95 (49.50) DETAIL B Logic Connector J3 A A 4.20 (106.77) C L 3.04 (77.30) A A 6.31 (160.30) 0.47 (11.90) 0.92 (23.30) J3 Logic Connector (JST S12B-PHDSS) Pin Function 1 5 V Standby Return 2 NO (Relay) 3 +5 V Standby 4 N.C (Relay) 5 - Inhibit 6 + Inhibit 7 Current Share 8 Current Share 9 - Sense / Signal GND 10 COM (Relay) 11 - Sense / Signal GND 12 +Sense Notes 1. Dimensions shown in inches (mm). 2. Weight: 2.8 lb (1.27 kg). 3. J1 Mating Plug: JST part no. PHR-2, contact: JST part no. SPH-002T-P0.5S; J2 Mating Plug: JST part no. PHDR-10VS, contact: 26-22AWG JST part no. SPHD-001T-P0.5 www.xppower.com 24Feb14