MPM3805 The Future of Analog IC Technology 6V Input, 0.6A Module Synchronous Step-Down Converter with Integrated Inductor DESCRIPTION FEATURES The MPM3805 is a step-down module converter with built-in power MOSFETs and inductor. The module’s integrated inductor simplifies the power system design and provides easy, efficient use. The DC-DC module comes in a small surfacemount QFN-12 (2.5mmx3.0mmx0.9mm) package and achieves 0.6A continuous output current from a 2.5V to 6V input voltage with excellent load and line regulation. The output voltage is regulated as low as 0.6V. For adjustable output, only FB resistors and input and output capacitors are needed to complete the design. • • • • • • • • • • • The Constant-on-time control (COT) scheme provides fast transient response and eases loop stabilization. Fault condition protection includes cycle-by-cycle current limiting and thermal shutdown (TSD). The MPM3805 is ideal for a wide range of applications including high performance DSPs, FPGAs, PDAs, portable instruments and storage. • Wide 2.5V to 6V Operating Input Range Fixed and Adjustable Output from 0.6V QFN-12 (2.5mmx3.0mmx0.9mm) Package Total Solution Size 6mm x 3.8mm Up to 0.6A Output Current 100% Duty Cycle in Dropout Ultra Low IQ: 17μA EN and Power Good for Power Sequencing Cycle-by-Cycle Over-Current Protection Short-Circuit Protection with Hiccup Mode Adjustable Output Only Needs 4 External Components: 2 Ceramic Capacitors and FB Divider Resistors Fixed Output only Needs Input and Output Capacitors APPLICATIONS • • • • • Low Voltage I/O System Power LDO Replacement Power for Portable Products Storage (SSD/HDD) Space-Limited Applications All MPS parts are lead-free and adhere to the RoHS directive. For MPS green status, please visit MPS website under Products, Quality Assurance page. “MPS” and “The Future of Analog IC Technology” are Registered Trademarks of Monolithic Power Systems, Inc. TYPICAL APPLICATION (Fixed Output) MPM3805 Rev.1.11 www.MonolithicPower.com 3/23/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 1 MPM3805 –6V, 0.6A SIMPLE MODULE WITH INTEGRATED INDUCTOR ORDERING INFORMATION Part Number MPM3805GQB* MPM3805GQB-12 MPM3805GQB-18 MPM3805GQB-25 MPM3805GQB-33 Package QFN-12 (2.5mmX3.0mmX0.9mm) QFN-12 (2.5mmX3.0mmX0.9mm) QFN-12 (2.5mmX3.0mmX0.9mm) QFN-12 (2.5mmX3.0mmX0.9mm) QFN-12 (2.5mmX3.0mmX0.9mm) Top Marking Vo Range AGR Adjustable AHE Fixed 1.2V AHD Fixed 1.8V AJK Fixed 2.5V AJJ Fixed 3.3V * For Tape & Reel, add suffix –Z (e.g. MPM3805GQB–Z); PACKAGE REFERENCE MPM3805GQB MPM3805GQB-12 MPM3805GQB-25 QFN-12 (2.5mmX3.0mmX0.9mm) MPM3805GQB-18 MPM3805GQB-33 ABSOLUTE MAXIMUM RATINGS (1) Thermal Resistance Supply Voltage VIN ......................................6.5V VSW .................................................................... -0.3V (-5V for <10ns) to 6.5V (7V for <10ns) All Other Pins ............................... -0.3V to 6.5 V Junction Temperature .............................. 150°C Lead Temperature ................................... 260°C (2) Continuous Power Dissipation (TA = +25°C) ……….….. .................................................1.9W Storage Temperature ............... -65°C to +150°C QFN-12 (2.5mmX3.0mm)……65 Recommended Operating Conditions (3) Supply Voltage VIN ............................ 2.5V to 6V Output Voltage VOUT.................. 12% x VIN to VIN Operating Junction Temp. (TJ). -40°C to +125°C (4) θJA θJC 13 °C/W Notes: 1) Exceeding these ratings may damage the device. 2) The maximum allowable power dissipation is a function of the maximum junction temperature TJ (MAX), the junction-toambient thermal resistance θJA, and the ambient temperature TA. The maximum allowable continuous power dissipation at any ambient temperature is calculated by PD (MAX) = (TJ (MAX)-TA)/θJA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. 3) The device is not guaranteed to function outside of its operating conditions. 4) Measured on JESD51-7, 4-layer PCB. MPM3805 Rev.1.11 www.MonolithicPower.com 3/23/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 2 MPM3805 –6V, 0.6A SIMPLE MODULE WITH INTEGRATED INDUCTOR ELECTRICAL CHARACTERISTICS VIN = 5V, TJ = -40°C to +125°C, Typical value is tested at TJ = +25°C. The limit over temperature is guaranteed by characterization, unless otherwise noted. Parameter Feedback Voltage (MPM3805GQB Only) Symbol Condition Typ Max Units 2.5V ≤ VIN ≤ 6V, TJ=+25 C 588 600 612 mV Only for MPM3805GQBo 12, IOUT=10mA, TJ=+25 C 1.17 1.2 1.23 1.755 1.8 1.845 o VFB Only for MPM3805GQBo 18, IOUT=10mA, TJ=+25 C Only for MPM3805GQBo 25, IOUT=10mA, TJ=+25 C Only for MPM3805GQBo 33, IOUT=10mA, TJ=+25 C VFB = 0.63V, Only for MPM3805GQB Fixed Output Voltage Feedback Current Min IFB V 2.437 2.5 2.563 3.217 3.3 3.383 10 nA PFET Switch-On Resistance RDSON P 110 mΩ NFET Switch-On Resistance Inductor L Value Inductor DC Resistance Dropout Resistance RDSON N L RDCR RDR 70 0.47 125 235 mΩ μH mΩ mΩ Switch Leakage Inductance value at 1MHz 100% on duty VEN = 0V, VIN = 6V VSW = 0V and 6V, o TJ=+25 C PFET Current Limit On Time Switching Frequency Minimum Off Time Soft-Start Time Power Good Upper Trip Threshold Power Good Lower Trip Threshold Power Good Delay Power Good Sink Current Capability Power Good Logic High Voltage Power Good Internal Pull Up Resistor Under Voltage Lockout Threshold Rising Under Voltage Lockout Threshold Hysteresis 0 1 1.0 TON Fs VIN=5V, VOUT=1.2V VIN=3.6V, VOUT=1.2V VOUT=1.2V A 70 100 2800 μA 3500 ns 4200 kHz TMIN-OFF 60 ns TSS-ON 1.5 ms +10 % PGL -10 % PGD 50 μs PGH FB Voltage in Respect to the Regulation VPG-L Sink 1mA VPG-H VIN=5V, VFB=0.6V 0.4 4.9 RPG V 550 2.15 V 2.3 kΩ 2.48 300 MPM3805 Rev.1.11 www.MonolithicPower.com 3/23/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. V mV 3 MPM3805 –6V, 0.6A SIMPLE MODULE WITH INTEGRATED INDUCTOR ELECTRICAL CHARACTERISTICS (continued) VIN = 5V, TJ = -40°C to +125°C, Typical value is tested at TJ = +25°C. The limit over temperature is guaranteed by characterization, unless otherwise noted. Parameter Symbol Condition EN Input Logic Low Voltage EN Input Logic High Voltage EN Input Current Supply Current (Shutdown) Supply Current (Quiescent) Thermal Shutdown (5) Thermal Hysteresis (5) Min Typ Max Units 0.4 1 1 V V μA μA μA 21 μA 1.2 VEN=2V VEN=0V o VEN=0V, TJ=+25 C VEN=2V,VFB=0.63V,VIN=5V, o TJ=+25 C 1.5 0.1 17 150 °C 30 °C Notes: 5) Not production test, guaranteed by design. MPM3805 Rev.1.11 www.MonolithicPower.com 3/23/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 4 MPM3805 –6V, 0.6A SIMPLE MODULE WITH INTEGRATED INDUCTOR TYPICAL CHARACTERISTICS VIN = 5V, VOUT = 1.2V, CIN=10µF, COUT=20µF, TA = +25ºC, unless otherwise noted. MPM3805 Rev.1.11 www.MonolithicPower.com 3/23/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 5 MPM3805 –6V, 0.6A SIMPLE MODULE WITH INTEGRATED INDUCTOR TYPICAL CHARACTERISTICS (continued) VIN = 5V, VOUT = 1.2V, CIN=10µF, COUT=20µF, TA = +25ºC, unless otherwise noted. MPM3805 Rev.1.11 www.MonolithicPower.com 3/23/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 6 MPM3805 –6V, 0.6A SIMPLE MODULE WITH INTEGRATED INDUCTOR TYPICAL PERFORMANCE CHARACTERISTICS VIN = 5V, VOUT = 1.2V, CIN=10µF, COUT=20µF, TA = +25ºC, unless otherwise noted. MPM3805 Rev.1.11 www.MonolithicPower.com 3/23/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 7 MPM3805 –6V, 0.6A SIMPLE MODULE WITH INTEGRATED INDUCTOR TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 5V, VOUT = 1.2V, CIN=10µF, COUT=20µF, TA = +25ºC, unless otherwise noted. MPM3805 Rev.1.11 www.MonolithicPower.com 3/23/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 8 MPM3805 –6V, 0.6A SIMPLE MODULE WITH INTEGRATED INDUCTOR TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 5V, VOUT = 1.2V, CIN=10µF, COUT=20µF, TA = +25ºC, unless otherwise noted. MPM3805 Rev.1.11 www.MonolithicPower.com 3/23/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 9 MPM3805 –6V, 0.6A SIMPLE MODULE WITH INTEGRATED INDUCTOR PIN FUNCTIONS Pin # Name Description 1, 2 3, 4 5, 6 PGND NC OUT 7 VIN 8 PG Power Ground. Internal SW Pad. Connected with copper pad for thermal sink. Output Voltage Power Rail. Connect load to OUT. Output capacitor is needed. Supply Voltage. The MPM3805 operates from a +2.5V to +6V unregulated input. A decouple capacitor is needed to prevent large voltage spikes from appearing at the input. Place the decoupling capacitor as close to VIN as possible. Power Good Indicator. The output of PG is an open drain with an internal pull up resistor to VIN. PG is pulled up to VIN when the FB voltage is within 10% of the regulation level. If FB voltage is out of that regulation range, PG is low. On/Off Control. 9 10 EN FB Feedback. An external resistor divider from the output to GND (tapped to the FB), (MPM3805GQB sets the output voltage. only) NC (Fixed Output Internal Test Pad. Do Not Connect. Version only) 11 AGND Analogy Ground for Internal Control Circuit. 12 OUT_S Output Voltage Sense. MPM3805 Rev.1.11 www.MonolithicPower.com 3/23/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 10 MPM3805 –6V, 0.6A SIMPLE MODULE WITH INTEGRATED INDUCTOR OPERATION The DC-DC module has a small surface-mount QFN-12 (2.5mmx3.0mmx0.9mm) package. The module’s integrated inductor simplifies the schematic and layout design. Only FB resistors and input and output capacitors are needed to complete the design. MPM3805 uses constant on-time control (COT) with input voltage feed forward to stabilize the switching frequency over a full-input range. At light load, MPM3805 employs a proprietary control of the low-side switch and inductor current to improve efficiency. Constant On-Time Control (COT) Compared to a fixed-frequency PWM control, constant on-time control (COT) offers the advantage of a simpler control loop and faster transient response. Using input voltage feed forward, the MPM3805 maintains a nearly constant switching frequency across the input and output voltage range. The on-time of the switching pulse is estimated as follows: continuous conduction mode (CCM) should be longer than 60ns. For example, if Vin is 3.6V and Vo is 3.3V, the off-time in CCM is 24ns. It is difficult to enter DCM at light load. Enable (EN) If the input voltage is greater than the undervoltage lockout threshold (UVLO), typically 2.3V, MPM3805 is enabled by pulling EN above 1.2V. Leaving EN to float or be pulled down to ground disables MPM3805. There is an internal 1MΩ resistor from EN to ground. Soft-Start (SS) MPM3805 has a built-in soft-start that ramps up the output voltage in a controlled slew rate. This avoids overshoot at startup. The soft-start time is about 1.5ms typically. To prevent inductor current run away during load transition, MPM3805 fixes the minimum off time to 60ns. However, this minimum-off time limit does not affect operation in a steady state. Power GOOD Indictor (PGOOD) MPM3805 has an open drain with a 550kΩ pullup resistor pin for the power good indicator (PGOOD). When FB is within +/-10% of regulation voltage (i.e. 0.6V), PGOOD is pulled up to IN by the internal resistor. If FB pin voltage is out of the +/-10% window, PGOOD is pulled down to ground by an internal MOS FET. The MOS FET has a maximum Rdson of less than 400Ω. Light Load Operation In a light-load condition, MPM3805 uses a proprietary control scheme to save power and improve efficiency. The MPM3805 turns off the low-side switch when the inductor current begins to reverse. Then MPM3805 works in discontinuous conduction mode (DCM) operation. Current Limit MPM3805 has a minimum 1A current limit for the high-side switch. When the high-side switch reaches the current limit, MPM3805 hits the hiccup threshold until the current decreases. This prevents the inductor current from continuing to build, which results in damage to the components. A zero current cross circuit detects if the inductor current begins to reverse. Considering the internal circuit propagation time, the typical delay time is 30ns. This means the inductor current continues to fall after the ZCD is triggered. If the inductor current falling slew rate is fast (Vo voltage is high or close to Vin), the low-side MOSFET turns off (this means the inductor current may be negative). This does not allow the MPM3805 to enter DCM operation. If DCM is required, the off-time of the low-side MOSFET in Short Circuit and Recovery MPM3805 enters short-circuit protection (SCP) mode when the current limit is reached, then it tries to recover from the short circuit with hiccup mode. In SCP, MPM3805 disables the output power stage, discharges the soft-start cap and then automatically tries to soft-start again. If the short circuit remains after the soft-start ends, MPM3805 repeats the cycle until the short circuit disappears, and the output rises back to the regulation level. TON = VOUT ⋅ 0.28μs VIN MPM3805 Rev.1.11 www.MonolithicPower.com 3/23/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 11 MPM3805 –6V, 0.6A SIMPLE MODULE WITH INTEGRATED INDUCTOR FUNCTIONAL BLOCK DIAGRAM VIN Bias & Voltage Reference EN Soft start + COMP VTH SW Lo-Iq 0.6V RST + + E.A. - Constant On- Time Pulse PDRV PWM Main Switch ( PCH) PWM Integrated Inductor 0.47uH + Lo-Iq + FB OUT EN FBCOMP Driver VOUT Lo-Iq Ramp generator Synchronous Rectifier ( NCH) SW Lo-Iq Hi-Z NDRV OUT_S PGND AGND IN FB for fixed output 0.66V + COMP - + COMP - + Lo-Iq COMP 0.54V PG - Figure 1: Functional Block Diagram MPM3805 Rev.1.11 www.MonolithicPower.com 3/23/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 12 MPM3805 –6V, 0.6A SIMPLE MODULE WITH INTEGRATED INDUCTOR APPLICATION INFORMATION COMPONENT SELECTION Setting the Output Voltage The external resistor divider is used to set the output voltage (see Typical Application on page 16). The feedback resistor R1 cannot be too large or too small considering the trade-off for stability and dynamics. Choose R1 between 40kΩ to 80kΩ. R2 is given by: R2 = For higher output voltage, a 22µF may be needed to enhance system stability. Since the input capacitor absorbs the input switching current it requires an adequate ripple current rating. The RMS current in the input capacitor can be estimated by: IC1 = ILOAD × R1 The worst case condition occurs at VIN = 2VOUT, where: Vout −1 0.6 The feedback circuit is shown in Figure 2. OUT MPM3805 VOUT ⎛⎜ VOUT ⎞⎟ × 1− VIN ⎜⎜⎝ VIN ⎟⎟⎠ R1 FB R2 Figure 2: Feedback Network Table 1 lists the recommended resistor values for common output voltages. Table 1: Resistor Values for Common Output Voltages IC1 = ILOAD 2 For simplification, choose the input capacitor that has a RMS current rating greater than half of the maximum load current. The input capacitor can be electrolytic, tantalum or ceramic. When using electrolytic or tantalum capacitors, a small, high quality ceramic capacitor (i.e. 0.1μF), should be placed as close to the IC as possible. When using ceramic capacitors, check that they have enough capacitance to provide sufficient charge to prevent an excessive voltage ripple at input. The input-voltage ripple caused by capacitance is estimated by: ΔVIN = ⎛ ILOAD V V ⎞ × OUT × ⎜ 1 − OUT ⎟ fS × C1 VIN ⎝ VIN ⎠ VOUT (V) R1 (kΩ) R2 (kΩ) 1.0 1.2 1.8 2.5 3.3 40(1%) 60(1%) Selecting the Output Capacitor 40(1%) 40(1%) 60(1%) 30(1%) 80(1%) 25(1%) 80(1%) 17.7(1%) The output capacitor (COUT) is required to maintain the DC output voltage. Ceramic capacitors are recommended. Low ESR capacitors are preferred to keep the outputvoltage ripple low. The output voltage ripple is estimated by: Selecting the Input Capacitor The input current to the step-down converter is discontinuous, therefore a capacitor is required to supply the AC current while maintaining the DC input voltage. For optimal performance, use low ESR capacitors. Ceramic capacitors with X5R or X7R dielectrics are highly recommended due to their low ESR and small temperature coefficients. For most applications, a 10µF capacitor is sufficient. ΔVOUT = ⎞ VOUT ⎛ VOUT ⎞ ⎛ 1 × ⎜1− ⎟ × ⎜ RESR + ⎟ fS × L1 ⎝ VIN ⎠ ⎝ 8 × fS × C2 ⎠ Where L1 is the inductor value, and RESR is the equivalent series resistance (ESR) value of the output capacitor (L1 is 0.47µH). When using ceramic capacitors, the impedance at the switching frequency is dominated by the MPM3805 Rev.1.11 www.MonolithicPower.com 3/23/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 13 MPM3805 –6V, 0.6A SIMPLE MODULE WITH INTEGRATED INDUCTOR capacitance. The output-voltage ripple is mainly caused by the capacitance. For simplification, the output-voltage ripple is estimated by: ΔVOUT = GND GND GND VIN ⎛ V ⎞ VOUT × ⎜ 1 − OUT ⎟ 8 × fS × L1 × C2 ⎝ VIN ⎠ 2 When using tantalum or electrolytic capacitors, the ESR dominates the impedance at the switching frequency. For simplification, the output ripple can be approximated by: ΔVOUT = VOUT ⎛ V × 1 − OUT fS × L1 ⎜⎝ VIN ⎞ ⎟ × RESR ⎠ The characteristics of the output capacitor affect the stability of the regulation system. PGND PG PGND VIN N/C NC OUT NC N/C OUT PCB Layout The module’s integrated inductor simplifies the schematic and layout design (see Figures 3 and 4). Only FB resistors and input and output capacitors are needed to complete the design. The high-current paths (PGND, IN and OUT) should be placed very close to the device with short, direct, and wide traces. The input capacitor needs to be as close to IN and PGND as possible. The external feedback resistors should be placed next to FB. Keep the switching node away from the feedback network. For additional device applications, please refer to related evaluation board datasheets (EVB). GND OUT Figure 3: Top View of Layout Guide VIN GND EN OUT PG GND GND FB VIN OUT Figure 4: Bottom View of Layout Guide MPM3805 Rev.1.11 www.MonolithicPower.com 3/23/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 14 MPM3805 –6V, 0.6A SIMPLE MODULE WITH INTEGRATED INDUCTOR Typical Application Circuits (ADJUSTABLE OUTPUT) Figure 5: Typical Application Circuit MPM3805 Rev.1.11 www.MonolithicPower.com 3/23/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 15 MPM3805 –6V, 0.6A SIMPLE MODULE WITH INTEGRATED INDUCTOR PACKAGE INFORMATION QFN-12 (2.5mmX3.0mmX0.9mm) NOTICE: The information in this document is subject to change without notice. Please contact MPS for current specifications. Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications. MPM3805 Rev. 1.11 www.MonolithicPower.com 3/23/2015 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2015 MPS. All Rights Reserved. 16