TE C-2266503 Should be contacted for the latest revision. Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2266503 -1
DESCRIPTION
B
2266503 -2
FINE CRIMP HEIGHT ADJUST
B
2266503 -5
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 12
B
NON-CRIMP HEIGHT ADJUST
2266503 -7
B
FINE CRIMP HEIGHT ADJUST
A
PNEUMATIC FEED
SERVO
LATCH PLATE
2266503 -6
7- 2266503 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
B
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
CRIMP
WIRE
INSUL
SIZE
2.54 mm [.100]
2119950-1
1338683-8
2161326-1
-
2119951-1
-
2119949-1
1338683-8
2119951-1
-
2161326-1
-
2119949-1
1338683-8
2119950-1
-
-
2119641-1
2119799-1
8- 2266503 -4
-
-
8- 2266503 -5
5-18022-5
8- 2266503 -5
8- 2266503 -4
5-18022-5
1338683-8
-
-
5-18022-5
5-18022-5
-
-
-
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
6
-
-
-
TYPE
APPLICATOR INSTRUCTIONS
408-10389
-
F
O
-
-
TE TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
4.90-5.60 mm [.193-.220 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
n
(A)114-18020
-
TE CRIMP SPECIFICATION
DIA 2.5mm CONTACT
TERMINAL NAME:
(B)114-18040
-
INSULATION DIAMETER RANGE
-
1.90-3.00 mm [.075-.118 IN]
-
-
-
-
-
-
6
TERMINALS APPLIED
TE TERMINAL
(A) 929964-1
(A) 1-929964-0
TE TERMINAL
(A) 929971-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
(A) 929971-7
C1__DWG_PN_1_2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
(A) 929971-8
C1__DWG_PN_2_2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
TE TERMINAL
(B) 929987-1
(B) 929987-4
C1__DWG_PN_4_2
-
C1__DWG_PN_4_0
C1__DWG_PN_4_1
13
-
13
-
WIRE
SIZE
2.50mm2
2.00mm2
1.00mm2 + 1.00mm2
1.50mm2
0.50mm2 + 1.00mm2
1.25mm2
B
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
W1__DWG_WGAUGE_6
1.97+/-0.03 [.078+/-.001]
1.82+/-0.03 [.072+/-.001]
1.82+/-0.03 [.072+/-.001]
1.67+/-0.03 [.066+/-.001]
1.67+/-0.03 [.066+/-.001]
1.60+/-0.03 [.063+/-.001]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
CRIMP HEIGHT
REFERENCE SETTING
5.5
W1__DWG_CRIMP_HT_2
5.5
W1__DWG_CRIMP_HT_3
7.2
W1__DWG_CRIMP_HT_4
7.2
W1__DWG_CRIMP_HT_5
8.0
W1__DWG_CRIMP_HT_6
-
9
4.0
W1__DWG_CRIMP_HT_1
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
W1__FA_SETTING_4
-
W1__FA_SETTING_5
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
W1__FA_SETTING_6
6
7
7
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
8
9
10
A
11
12
13
2266503
2266503
2266503
2266503
-
-4
-4
-5
-6
1
1
& 252.
1
1
1
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
7
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
-
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
AMP 4805 REV 31MAR2000
-
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
FEED ADJUSTMENT REQUIRED WHEN SWITCHING BETWEEN
(A) SPEC AND (B) SPEC TERMINALS.
-
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
1
-77 -7
3.83 .
A
66
P
LTR
2063440-1
-
3.30 mm [.130]
REVISIONS
DIST
1
-
-6
1
-5
1
-2
1
2119957-2
8-21084-0
-1
PART NO
-
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
260
252
ITEM
NO
1
1
1
1
1
1
1
1
1
1
1
REF
1
1
1
1
2
1
3
1
4
2
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
-
-
1
-
-
1
1
-
2
1
A1
ECR-16-012083
24AUG2016
RS
LZ
B
ECR-16-016619
23NOV2016
TB
TE
mm
MATERIAL
-
PART NO
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
-
1
-
1
-6
1
1
1
1
-
1
1
-
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
3
1
-
4
1
3
1
-
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
-
1
1
-
-
-
1
1
-
-
REF REF
1
-
-
1
1
-
1
REF REF
1
-
-
1
-5
-2
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
03OCT2014
CHK
08OCT2014
APVD
08OCT2014
K.J.STAKEM
T.L.ELBIN
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-4
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1_OLD
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
455888-5
1
2119956-1
1
2119791-9
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1338683-8
4
2168400-1
2
2168083-8
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085_PRE_REV_K
1
2119092-1
1
1-1752356-7
2
2079383-5
1
2161328
1
1-1320908-2
1
2119959-1
1
455888-3
1
1320928-6
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
1-1333206-2
1
5-240641-0
..
1
ITEM_6
1
2119757-8
1
4-238011-5
1
3-1803018-1
..
1
ITEM_2
1
456407-6
250
249
248
247
246
245
244
243
242
241
240
239
238
213
198
172
166
164
163
137
136
135
133
117
82
71
70
67
66
63
62
60
59
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
1803259-1
TE Connectivity
APPLICATION SPEC
-
1
2119640-1
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .100
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
CRIMPER, WIRE PREMIUM
DWN
R.O.WILSON
APVD
TE
-1
-
DWN
RW
1
-
-
-
1
-
-
1
-
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
-
1
1
1
-
DATE
12NOV2014
2119640-1
1803259-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-4
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
455888-5
2119956-1
2119791-9
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338683-8
2168400-1
2168083-8
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
1-1752356-7
2079383-5
2161328-1
1-1320908-2
2119959-1
455888-3
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1-1333206-2
5-240641-0
2119757-8
4-238011-5
3-1803018-1
456407-6
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
-
DESCRIPTION
RELEASED
A
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
-
-
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
Ocean Side Feed
Applicator
-
DRAWING NO
2266503
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
6
6
A
D
247
246
260
44
7 252
245
35
244
2
7
249
53
238
63
166
8
D
2
2
2
2
242
2
6
7
8
59
1
137
34 REF
70
C
3
51
56
TERMINAL SUPPORT LOCATION
1
4
SERVO
LATCH PLATE
4
28
5
41
135
198
66
A
2
164
33
24
SERVO FEEDER
NOT INCLUDED
B
5.0 # 0.5
1
52
172
133
REF
82
136
240
-
243
50
163
C
-
-
62
39
56
A
APVD
37
38
59
PNEUMATIC
DWN
40
239
250
DATE
67
11
213
A
19
10
30
117 REF
B
20
21
9
29
1
ITEM 30 LOCATED AT
REAR HOLES
12
241
CAM POSITIONS
13
47
1
11
11
30mm STROKE
30mm STROKE
30mm STROKE
30 REF
29 REF
20
46
32
34
54
8
1
60
54
10
1
248
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
03OCT2014
CHK
08OCT2014
APVD
08OCT2014
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266503
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2266503 -1
DESCRIPTION
B
2- 2266503 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
FINE CRIMP HEIGHT ADJUST
B
FINE CRIMP HEIGHT ADJUST
2- 2266503 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2266503 -5
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2266503 -7
APPLICATOR STYLE CONVERSION CHART
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
2.54 mm [.100]
3.30 mm [.130]
APPLICATOR INSTRUCTIONS
408-10389
2119950-1
1338683-8
2161326-1
-
2119951-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
1338683-8
-
-
1338683-8
1338683-8
-
5-18022-5
8- 2266503 -5
8- 2266503 -4
5-18022-5
8- 2266503 -5
8- 2266503 -4
5-18022-5
5-18022-5
-
2119641-2
2119799-1
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
6
-
-
-
-
-
-
TYPE
-
F
O
-
-
7
-
WIRE STRIP LENGTH
4.90-5.60 mm [.193-.220 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
n
(A)114-18020
-
TE CRIMP SPECIFICATION
DIA 2.5mm CONTACT
TERMINAL NAME:
(B)114-18040
-
INSULATION DIAMETER RANGE
-
-
-
-
7
1.90-3.00 mm [.075-.118 IN]
-
-
TERMINALS APPLIED
TE TERMINAL
(A) 929964-1
(A) 1-929964-0
TE TERMINAL
C1__DWG_PN_1_0
(A) 929971-1
(A) 929971-7
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
C1__DWG_PN_3_0
(A) 929971-8
C1__DWG_PN_2_2
C1__DWG_PN_3_1
TE TERMINAL
-
C1__DWG_PN_4_0
(B) 929987-1
(B) 929987-4
-
12
C1__DWG_PN_4_1
-
12
C1__DWG_PN_4_2
-
WIRE
SIZE
2.50mm2
2.00mm2
1.00mm2 + 1.00mm2
1.50mm2
0.50mm2 + 1.00mm2
1.25mm2
1
B
2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
W1__DWG_WGAUGE_6
1.97+/-0.03 [.078+/-.001]
1.82+/-0.03 [.072+/-.001]
1.82+/-0.03 [.072+/-.001]
1.67+/-0.03 [.066+/-.001]
1.67+/-0.03 [.066+/-.001]
1.60+/-0.03 [.063+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
W1__DWG_CRIMP_HT_6
4.0
5.5
5.5
7.2
7.2
8.0
-
9
-
6
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
W1__FA_SETTING_4
-
W1__FA_SETTING_5
-
W1__FA_SETTING_6
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2266503 -4
2266503 -4
2266503 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
12
-
1
& 152.
-
1
1
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
1
1
1
1
-
1
1
-
1
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
-
1
-
1
1
-
2
1
REF
-
-
-
1
-
-
1
-
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
2119782-1
2119640-1
1803259-1
1-22279-3
2119082-4
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
455888-5
2119956-1
2119791-9
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338683-8
2168083-8
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
1-1752356-7
2079383-5
2161328-1
1-1320908-2
2119959-1
455888-3
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1-1333206-2
5-240641-0
2119757-8
4-238011-5
3-1803018-1
456407-6
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
-
1
1
1
1
-
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
3
1
-
2
1
3
-
-
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
-
1
1
1
-
-
1
1
-
-
REF
1
-
-
1
-
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
-
1
-
1
1
DWN
APVD
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
DWN
03OCT2014
CHK
08OCT2014
APVD
08OCT2014
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
1803259-1
1
1-22279-3_SIMP
1
2119082-4
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1_OLD
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
455888-5
1
2119956-1
1
2119791-9
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
1338683-8
2
2168083-8
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
1-1752356-7
2
2079383-5
1
2161328
1
1-1320908-2
1
2119959-1
1
455888-3
1
1320928-6
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
1-1333206-2
1
5-240641-0
..
1
ITEM_6
1
2119757-8
1
4-238011-5
1
3-1803018-1
..
1
ITEM_2
1
456407-6
251
250
249
246
244
243
242
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
117
82
71
70
67
66
63
62
59
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2119640-1
TE Connectivity
APPLICATION SPEC
-
1
2119782
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, FLANGED
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .100
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
-
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
FEED ADJUSTMENT REQUIRED WHEN SWITCHING BETWEEN
(A) SPEC AND (B) SPEC TERMINALS.
-
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
66
2063440-1
-
TE TERMINAL
A
PART NUMBERS REQUIRED
-
TERMINAL DATA:
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
Ocean Side Feed
Applicator
-
DRAWING NO
2266503
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
APVD
-
-
-
62
6
40
A
145
38
239
246
39
59
140
152
7
56
2
D
2
2
244
7 139
243
PNEUMATIC
250
53
2
249
A
8
63
238
166
242
2
6
5.0 # 0.5
50
163
REF
8
7
34
59
1
137
C
REF
82
136
52
172
1
TERMINAL SUPPORT LOCATION
70
C
51
3
56
1
4
28
SERVO
LATCH PLATE
5
41
240
133
4
135
198
164
66
2
11
A
67
33
SERVO FEEDER
NOT INCLUDED
213
A
24
B
DWN
251
MECHANICAL
D
DATE
19
20
10
30
117 REF
B
9
21
1
12
29
241
13
1
ITEM 30 LOCATED AT
REAR HOLES
11
30
CAM POSITIONS
30mm STROKE
REF
29
30mm STROKE
30mm STROKE
142
REF
151
141
32
34
143
8
1
144
143
10
1
20
11
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
03OCT2014
CHK
08OCT2014
APVD
08OCT2014
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266503
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
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