TE C-2266102 Should be contacted for the latest revision. Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
B
B
FINE CRIMP HEIGHT ADJUST
B
7-2266102-8
2.29 mm [.090]
APPLICATOR INSTRUCTIONS
408-10389
-
2119951-1
2119949-1
2119951-1
2161326-1
MECHANICAL FEED
2119949-1
PNEUMATIC FEED
4
2119950-1
-
-
-
-
2119641-1
2119799-1
8- 2266102 -4
-
-
5-18022-5
-
8- 2266102 -5
-
8- 2266102 -4
1338685-1
5-18022-5
1338685-1
5-18022-5
-
-
-
-
-
5-18022-5
8- 2266102 -5
1338685-1
-
-
-
-
-
-
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
1901094-3
-
-
-
-
-
-
2168400-6
2168400-6
-
-
2119799-1
-
(QUANTITY 2)
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
6
-
-
-
-
-
-
-
-
-
4
-
-
-
7-2266102-8
-
7-2266103-8
-
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
3.81-5.09 mm [.150-.200 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
286503-3
286503-8
WIRE
SIZE
14 AWG
2.00mm2
1.50mm2
16 AWG
1.00mm2
18 AWG
0.75mm2
B
C1__DWG_PN_1_1
-
1060-16-0977
C1__DWG_PN_1_4
AT60-16-0122
C1__DWG_PN_1_5
-
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
C1__DWG_PN_2_5
TE TERMINAL
286503-2
286503-7
286503-9
W1__DWG_WGAUGE_2
1-286503-5
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
W1__DWG_WGAUGE_6
W1__DWG_WGAUGE_7
1.40+0.03/-0.05 [.055+.001/-.002]
1.35+0.03/-0.05 [.053+.001/-.002]
1.27+0.03/-0.05 [.050+.001/-.002]
1.27+0.03/-0.05 [.050+.001/-.002]
1.24+0.03/-0.05 [.049+.001/-.002]
1.22+0.03/-0.05 [.048+.001/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
C1__DWG_PN_3_1
C1__DWG_PN_3_3
1-286503-2
1.40+0.03/-0.05 [.055+.001/-.002]
C1__DWG_PN_3_0
C1__DWG_PN_3_2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
TERMINAL
APPLICATION
SPECIFICATION
114-151000
-
TERMINALS APPLIED
C1__DWG_PN_2_0
C1__DWG_PN_3_4
C1__DWG_PN_3_5
DEUTSCH TERMINAL
1060-16-0144
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
W1__DWG_CRIMP_HT_6
W1__DWG_CRIMP_HT_7
C1__DWG_PN_4_0
5.2
6.0
6.0
6.2
6.4
286504-8
C1__DWG_PN_4_3
C1__DWG_PN_4_4
AT60-16-0144
4.6
286504-1
286504-3
C1__DWG_PN_4_2
1060-16-0988
4.6
TE TERMINAL
C1__DWG_PN_4_1
1060-16-0722
1060-16-0777
CRIMP HEIGHT
REFERENCE SETTING
n
3.81-5.09 mm [.150-.200 IN]
-
-
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
2.26-2.64 mm [.089-.104 IN]
C1__DWG_PN_4_5
1-286504-1
1-286504-5
-
STAMPED CONTACT SOCKET SIZE 16
TERMINAL NAME:
14
1060-16-0177
1060-16-0744
C1__DWG_PN_1_3
1-286503-4
114-151000
DEUTSCH TERMINAL
1060-16-0122
C1__DWG_PN_1_0
C1__DWG_PN_1_2
1-286503-1
n
DEUTSCH TERMINAL
TERMINAL DATA:
INSULATION DIAMETER RANGE
-
TERMINALS APPLIED
TE TERMINAL
286503-1
-
STAMPED CONTACT PIN SIZE 16
TERMINAL NAME:
C2__DWG_PN_1_0
C2__DWG_PN_1_1
C2__DWG_PN_1_2
C2__DWG_PN_1_3
C2__DWG_PN_1_4
C2__DWG_PN_1_5
1
INSULATION DIAMETER RANGE
1
-
2.26-2.64 mm [.089-.104 IN]
-
-
-
-
-
-
-
14
DEUTSCH TERMINAL
1062-16-0122
1062-16-0177
1062-16-0744
1062-16-0977
AT62-16-0122
C2__DWG_PN_2_0
C2__DWG_PN_2_1
C2__DWG_PN_2_2
C2__DWG_PN_2_3
C2__DWG_PN_2_4
C2__DWG_PN_2_5
TE TERMINAL
286504-2
286504-7
286504-9
1-286504-2
1-286504-6
DEUTSCH TERMINAL
C2__DWG_PN_3_0
1062-16-0144
1062-16-0722
C2__DWG_PN_3_1
C2__DWG_PN_3_2
C2__DWG_PN_3_5
7
8
9
10
A
11
12
-
C2__DWG_PN_4_3
-
C2__DWG_PN_4_4
C2__DWG_PN_4_5
-
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
W1__FA_SETTING_4
W1__FA_SETTING_5
W1__FA_SETTING_6
W1__FA_SETTING_7
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
6
13
AMP 4805 REV 31MAR2000
-
-
2266102
2266102
2266102
2266102
-
-4
-4
-5
-6
1
1
1
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
-
1
-
-78 -77 -7
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
1
-
-6
1
-
-5
1
1
1
-2
-
2119957-2
8-21084-0
2119640-1
2079988-1
-1
PART NO
1
-
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
260
252
250
249
ITEM
NO
1
1
1
-
1
MEMORY CHIP.
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
-
-
-
-
-
1
1
1
REVISIONS
DIST
A
1
1
1
1
1
1
1
REF
1
-
1
1
1
2
1
2
1
3
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
66
P
LTR
1
-
1
1
1
-
1
2
1
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
3
1
-
4
1
3
1
-
2
1
3
-
1
2
1
1
2
1
2
-
1
2
-
-
-
1
2
2
1
-
1
-
1
1
-
2
-
1
1
1
1
-
1
-
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
UG
B
ECR-16-003442
10MAR2016
KH
GB
B1
ECR-16-005672
19APR2016
RS
LZ
B2
ECR-16-017222
07DEC2016
YY
JDG
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
SPACER, CRIMPER
PRINT, APPLICATOR LOG SHEET
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION DEUTSCH STYLE
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
04-Oct-13
CHK
04-Oct-13
APVD
04-Oct-13
G.BAILEY
M.CLIFFORD
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
1-22279-3_SIMP
1
2119758
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
2119955-1
1
455888-8
1
2266102_LOGSHEET
1
2119956-1
2
2119791-9
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1338685-1
4
2168400-1
2
1-2168083-0
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653-1
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085_PRE_REV_K
1
2119092-1
1
2-1752356-0
2
2079383-5
1
2161328
1
1-1320908-0
1
2119959-1
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
1803293-3
..
1
ITEM_7
..
1
ITEM_6
1
2119757-8
1
238011-9
1
1803019-5
1
455888-3
1
2-1633713-6
248
247
246
245
244
243
242
241
240
239
238
213
198
172
166
164
163
137
136
135
133
119
117
113
82
72
71
70
67
66
63
62
60
59
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2119798-1
TE Connectivity
APPLICATION SPEC
-
1
2119641-1
DESCRIPTION
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
RS
DWN
R.KNEPPER
APVD
9SEP2015
PART NO
-
DWN
ECR-15-012960
-1
-
DATE
A2
1
-
-
-
1
-
-
1
-
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
DESCRIPTION
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
2119955-1
455888-8
2266102
2119956-1
2119791-9
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338685-1
2168400-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
2-1752356-0
2079383-5
2161328-1
1-1320908-0
2119959-1
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1803293-3
2119757-8
238011-9
1803019-5
455888-3
2-1633713-6
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-78 -77 -7
ATLANTIC VERSION
4.40 .
SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND
14 ERMINAL LUBRICANT IS RECOMMENDED.
-
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
C2__DWG_PN_4_2
1062-16-0988
AT62-16-0144
C2__DWG_PN_3_4
C2__DWG_PN_4_0
C2__DWG_PN_4_1
1062-16-0777
C2__DWG_PN_3_3
6
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
-
7-2266101-8
DEUTSCH TERMINAL
-
7-2266104-8
TERMINAL DATA:
1
2063440-1
INSULATION DIAMETER RANGE
7-2266100-8
LOC
SET UP GAUGE
2119599-1
APPLICATOR CONVERSION KITS
PART NUMBER
F
O
2161326-1
-
APPLICATOR CONVERSION KIT
13
TYPE
SMART APPLICATOR
NONE
CRIMP TOOLING KIT
B
1338685-1
SMART APPLICATOR
SERVO
LATCH PLATE 12
2266102 -7
2119950-1
SERVO LATCH PLATE
PNEUMATIC
4
PNEUMATIC FEED
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
2.29 mm [.090]
2
PART NUMBERS REQUIRED
SERVO LATCH PLATE
SERVO
LATCH PLATE
B
7- 2266102 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
2266102 -6
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
2266102 -5
WIRE
INSUL
DESCRIPTION
B
2266102 -2
CRIMP
4
20
REVISION
2266102 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
Ocean Side Feed
Applicator
-
DRAWING NO
2266102
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B2
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
6
6
A
D
247
246
260
44
7 252
245
35
244
2
7
249
53
63
166
242
163
D
2
2
2
2
8
2
8
82
1
136
1
34 REF
70
3
172
52
C
1
56
4
51
SERVO
LATCH PLATE
133
4
TERMINAL SUPPORT LOCATION
70
5
41
135
198
66
2
164
A
67
11
213
33
24
SERVO FEEDER
NOT INCLUDED
117 REF
10
A
19
30
20
29
21
B
9
1
ITEM 30 LOCATED AT
FRONT HOLES
12
241
CAM POSITIONS
13
47
30 REF
29 REF
1
11
11
30mm STROKE
30mm STROKE
30mm STROKE
REF
2
137
B
0.0
6
50
59
240
-
243
238
C
-
-
62
39
56
A
APVD
37
38
59
250
DWN
40
239
PNEUMATIC
DATE
119
113
46
32
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
04-Oct-13
CHK
04-Oct-13
APVD
04-Oct-13
R.KNEPPER
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266102
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B2
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
PART
NUMBER
B
FINE CRIMP HEIGHT ADJUST
2- 2266102 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
B
2.29 mm [.090]
APPLICATOR INSTRUCTIONS
408-10389
SET UP GAUGE
2119599-1
2119950-1
1338685-1
2161326-1
-
2119951-1
SMART APPLICATOR
MECHANICAL FEED
-
8- 2266102 -4
5-18022-5
1338685-1
-
-
8- 2266102 -5
1338685-1
2119950-1
-
5-18022-5
-
2119949-1
PNEUMATIC FEED
8- 2266102 -4
-
2161326-1
MECHANICAL FEED
8- 2266102 -5
1338685-1
2119951-1
SMART APPLICATOR
5-18022-5
-
2119949-1
SERVO LATCH PLATE
4
5-18022-5
-
-
-
-
-
2119641-2
2119799-1
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
2168400-6
2168400-6
-
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
6
-
2063440-1
-
-
-
-
4
-
-
-
7-2266102-8
-
7-2266103-8
-
3.81-5.09 mm [.150-.200 IN]
TERMINAL
APPLICATION
SPECIFICATION
286503-3
286503-8
1-286503-1
1-286503-4
WIRE
SIZE
14 AWG
2.00mm2
1.50mm2
16 AWG
1.00mm2
18 AWG
0.75mm2
1
B
2
n
114-151000
C1__DWG_PN_1_1
1060-16-0177
C1__DWG_PN_1_2
1060-16-0744
1060-16-0977
C1__DWG_PN_1_3
C1__DWG_PN_1_4
AT60-16-0122
C1__DWG_PN_1_5
-
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
C1__DWG_PN_2_5
TE TERMINAL
286503-2
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
W1__DWG_WGAUGE_6
W1__DWG_WGAUGE_7
C1__DWG_PN_3_1
286503-7
286503-9
1-286503-2
C1__DWG_PN_3_3
C1__DWG_PN_3_4
1-286503-5
C1__DWG_PN_3_5
TERMINAL
APPLICATION
SPECIFICATION
1.40+0.03/-0.05 [.055+.001/-.002]
1.40+0.03/-0.05 [.055+.001/-.002]
1.35+0.03/-0.05 [.053+.001/-.002]
1.27+0.03/-0.05 [.050+.001/-.002]
1.27+0.03/-0.05 [.050+.001/-.002]
1.24+0.03/-0.05 [.049+.001/-.002]
1.22+0.03/-0.05 [.048+.001/-.002]
1060-16-0722
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
W1__DWG_CRIMP_HT_6
W1__DWG_CRIMP_HT_7
4.6
4.6
5.2
6.0
6.0
6.2
6.4
C1__DWG_PN_4_0
TE TERMINAL
286504-1
C1__DWG_PN_4_1
286504-3
C1__DWG_PN_4_3
286504-8
1-286504-1
C1__DWG_PN_4_4
AT60-16-0144
114-151000
-
TERMINALS APPLIED
C1__DWG_PN_4_2
1060-16-0777
1060-16-0988
CRIMP HEIGHT
REFERENCE SETTING
n
3.81-5.09 mm [.150-.200 IN]
DEUTSCH TERMINAL
1060-16-0144
C1__DWG_PN_3_2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
13
DEUTSCH TERMINAL
1060-16-0122
C1__DWG_PN_1_0
-
C1__DWG_PN_4_5
1-286504-5
9
-
STAMPED CONTACT SOCKET SIZE 16
TERMINAL NAME:
2.26-2.64 mm [.089-.104 IN]
-
DEUTSCH TERMINAL
TERMINAL DATA:
INSULATION DIAMETER RANGE
-
TERMINALS APPLIED
TE TERMINAL
286503-1
-
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
C
-
STAMPED CONTACT PIN SIZE 16
TERMINAL NAME:
C2__DWG_PN_1_0
C2__DWG_PN_1_1
C2__DWG_PN_1_2
C2__DWG_PN_1_3
C2__DWG_PN_1_4
C2__DWG_PN_1_5
-
INSULATION DIAMETER RANGE
-
2.26-2.64 mm [.089-.104 IN]
-
-
-
-
-
13
DEUTSCH TERMINAL
1062-16-0122
1062-16-0177
1062-16-0744
1062-16-0977
AT62-16-0122
C2__DWG_PN_2_0
C2__DWG_PN_2_1
C2__DWG_PN_2_2
C2__DWG_PN_2_3
C2__DWG_PN_2_4
C2__DWG_PN_2_5
TE TERMINAL
286504-2
286504-7
286504-9
1-286504-2
1-286504-6
C2__DWG_PN_3_0
C2__DWG_PN_3_1
C2__DWG_PN_3_2
C2__DWG_PN_3_3
C2__DWG_PN_3_4
C2__DWG_PN_3_5
DEUTSCH TERMINAL
1062-16-0144
1062-16-0722
1062-16-0777
1062-16-0988
AT62-16-0144
1
C2__DWG_PN_4_0
1
C2__DWG_PN_4_1
-
C2__DWG_PN_4_2
-
C2__DWG_PN_4_3
-
C2__DWG_PN_4_4
-
C2__DWG_PN_4_5
6
W1__FA_SETTING_1
W1__FA_SETTING_4
-
W1__FA_SETTING_5
-
W1__FA_SETTING_6
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
W1__FA_SETTING_7
-
-
GREASE BEARING SURFACES LIGHTLY
-
2266102 -4
2266102 -4
2266102 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
12
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
1
1
1
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
AMP 4805 REV 31MAR2000
-
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND
-
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
13 ERMINAL LUBRICANT IS RECOMMENDED.
-
W1__FA_SETTING_3
RECOMMENDED SPARE PARTS
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
W1__FA_SETTING_2
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
7-2266101-8
DEUTSCH TERMINAL
-
7-2266104-8
TERMINAL DATA:
-
1
-
1
-
1
1
1
-
-78 -77 -27 -25 -22 -21
MEMORY CHIP.
REVISIONS
DIST
A
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
INSULATION DIAMETER RANGE
7-2266100-8
LOC
1
-
APPLICATOR CONVERSION KITS
PART NUMBER
TYPE
SERVO LATCH PLATE
-
APPLICATOR CONVERSION KIT
12
F
O
2.29 mm [.090]
2
PART NUMBERS REQUIRED
PNEUMATIC FEED
PNEUMATIC
2- 2266102 -5
7-2266102-8
WIRE
INSUL
FINE CRIMP HEIGHT ADJUST
B
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
7- 2266102 -7
CRIMP
DESCRIPTION
B
2- 2266102 -2
APPLICATOR DATA
4
20
REVISION
2- 2266102 -1
D
5
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
2119782-1
2119640-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
DESCRIPTION
1
2119782
1
2119640-1
251
250
1
1
1
-
-
-
-
-
-
-
1
1
1
-
1
1
1
1
1
1
1
1
-
2
1
REF
-
-
-
1
-
-
1
-
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
1
1
1
1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
2119955-1
455888-8
2266102
2119956-1
2119791-9
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338685-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
2-1752356-0
2079383-5
2161328-1
1-1320908-0
2119959-1
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1803293-3
2119757-8
238011-9
1803019-5
455888-3
2-1633713-6
-
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
3
1
-
2
1
3
-
-
2
1
3
-
1
2
1
3
2
1
2
1
1
2
-
2
-
1
2
1
1
-
1
2
1
1
-
1
-
1
1
-
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
DWN
04-Oct-13
CHK
04-Oct-13
APVD
04-Oct-13
R.KNEPPER
G.BAILEY
M.CLIFFORD
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
2119955-1
1
455888-8
1
2266102_LOGSHEET
1
2119956-1
2
2119791-9
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
1338685-1
2
1-2168083-0
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2-1752356-0
2
2079383-5
1
2161328
1
1-1320908-0
1
2119959-1
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
1803293-3
..
1
ITEM_7
..
1
ITEM_6
1
2119757-8
1
238011-9
1
1803019-5
1
455888-3
1
2-1633713-6
249
246
244
243
242
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
113
82
72
71
70
67
66
63
62
59
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
1-22279-3_SIMP
TE Connectivity
APPLICATION SPEC
-
1
2079988_GATD
DESCRIPTION
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
SPACER, CRIMPER
PRINT, APPLICATOR LOG SHEET
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION DEUTSCH STYLE
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-78 -77 -27 -25 -22 -21
ITEM
NO
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
-
Ocean Side Feed
Applicator
-
DRAWING NO
2266102
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B2
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
DWN
APVD
-
-
-
251
MECHANICAL
62
6
40
A
D
DATE
145
38
239
246
39
59
7
56
140
152
2
D
2
2
244
7 139
243
PNEUMATIC
250
53
2
8
249
242
2
6
63
238
A
166
0.0
163
REF
8
50
34
59
82
136
1
137
C
1
TERMINAL SUPPORT LOCATION
2
52
172
56
REF
70
3
51
C
1
4
70
SERVO
LATCH PLATE
5
41
240
133
4
135
198
164
66
2
A
33
SERVO FEEDER
NOT INCLUDED
213
A
24
B
67
11
19
10
30
20
117 REF
B
9
21
29
1
12
241
13
1
ITEM 30 LOCATED AT
FRONT HOLES
11
30
CAM POSITIONS
30mm STROKE
REF
29
30mm STROKE
30mm STROKE
142
REF
151
113
141
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
04-Oct-13
CHK
04-Oct-13
APVD
04-Oct-13
R.KNEPPER
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266102
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B2
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