Product data sheet Characteristics ATV32HU40N4 variable speed drive ATV32 - 4 kw - 400 V - 3 phase - with heat sink Range of product Altivar 32 Product or component type Variable speed drive Product destination Asynchronous motors Synchronous motors Product specific application Complex machines Function available - Assembly style With heat sink Component name ATV32 EMC filter Class C2 EMC filter integrated Network number of phases 3 phases [Us] rated supply voltage 380...500 V - 15...10 % Supply voltage limits 323...550 V Supply frequency 50...60 Hz - 5...5 % Network frequency limits 47.5...63 Hz Motor power kW 4 kW 380...500 V Motor power hp 5 hp 380...500 V The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric Industries SAS nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. Main Complementary Line current 13.7 A 380 V 3 phases 4 kW 5 hp 10.5 A 500 V 3 phases 4 kW 5 hp Apparent power 9.1 kVA 500 V 3 phases 4 kW 5 hp Prospective line Isc <= 5 kA 3 phases Nominal output current 9.5 A 4 kHz 500 V 4 kW 5 hp Maximum transient current 14.3 A 60 s 4 kW 5 hp Speed drive output frequency 0.5...599 Hz Nominal switching frequency 4 kHz Switching frequency 2...16 kHz adjustable Speed range 1...100 asynchronous motor in open-loop mode Speed accuracy +/- 10 % of nominal slip 0.2 Tn to Tn Torque accuracy +/- 15 % Transient overtorque 170...200 % Braking torque < 170 % with braking resistor Asynchronous motor control profile Voltage/Frequency ratio, 2 points Voltage/Frequency ratio, 5 points Flux vector control without sensor - Energy Saving, NoLoad law Flux vector control without sensor, standard Voltage/Frequency ratio - Energy Saving, quadratic U/f Synchronous motor control profile Vector control without sensor Regulation loop Adjustable PID regulator Motor slip compensation Automatic whatever the load Not available in voltage/frequency ratio (2 or 5 points) Adjustable 0...300 % Local signalling 1 LED red drive fault 1 LED red CANopen error 1 LED green CANopen run 1 LED red drive voltage Output voltage <= power supply voltage Jun 15, 2015 1 Noise level 45 dB 86/188/EEC Insulation Electrical between power and control Electrical connection Screw terminal 2.5...4 mm² AWG 12...AWG 10 power supply Removable screw terminals 1.5...2.5 mm² AWG 14...AWG 12 motor/braking resistor Screw terminal 0.5...1.5 mm² AWG 18...AWG 14 control Tightening torque 0.6 N.m 5.3 lb/ft power supply 0.7 N.m 7.1 lb/ft motor/braking resistor 0.5 N.m 4.4 lb/ft control Supply Internal supply for reference potentiometer (1 to 10 kOhm) 10.5 V DC +/- 5 % <= 10 mA overload and short-circuit protection Analogue input number 3 Analogue input type Current AI3 0...20 mA (or 4-20 mA, x-20 mA, 20-x mA or other patterns by configuration) 250 Ohm 10 bits Bipolar differential voltage AI2 +/- 10 V DC 30000 Ohm 10 bits Voltage AI1 0...10 V DC 30000 Ohm 10 bits Sampling duration 2 ms AO1 analog 2 ms AI1, AI2, AI3 analog Response time 2 ms R2A, R2C relay 2 ms R1A, R1B, R1C relay 8 ms +/- 0.7 ms LI1...LI6 logic Accuracy +/- 2 % AO1 for a temperature of -10...60 °C +/- 1 % AO1 for a temperature of 25 °C +/- 0.5 % AI1, AI2, AI3 for a temperature of 25 °C +/- 0.2 % AI1, AI2, AI3 for a temperature of -10...60 °C Linearity error +/- 0.3 % AO1 +/- 0.2...0.5 % of maximum value AI1, AI2, AI3 Analogue output number 1 Analogue output type Software-configurable voltage AO1 0...10 V 470 Ohm 10 bits Software-configurable current AO1 0...20 mA 800 Ohm 10 bits Discrete output number 3 Discrete output type Logic LO Configurable relay logic R2A, R2B NO 100000 cycles Configurable relay logic R1A, R1B, R1C NO/NC 100000 cycles Minimum switching current 5 mA 24 V DC configurable relay logic Maximum switching current 5 A 30 V DC resistive cos phi = 1 R2 5 A 250 V AC resistive cos phi = 1 R2 2 A 30 V DC inductive cos phi = 0.4 R1, R2 2 A 250 V AC inductive cos phi = 0.4 R1, R2 4 A 30 V DC resistive cos phi = 1 R1 3 A 250 V AC resistive cos phi = 1 R1 Discrete input number 7 Discrete input type Safe torque off STO 24...30 V DC 1500 Ohm Switch-configurable PTC probe LI6 24...30 V DC Programmable as pulse input 20 kpps LI5 24...30 V DC level 1 PLC Programmable (sink/source) LI1...LI4 24...30 V DC level 1 PLC Discrete input logic Positive logic (source) LI1...LI6 < 5 V > 11 V Negative logic (sink) LI1...LI6 > 19 V < 13 V Acceleration and deceleration ramps S U CUS Deceleration ramp automatic stop DC injection Deceleration ramp adaptation Linear Ramp switching Braking to standstill By DC injection Protection type Thermal protection drive Short-circuit between motor phases drive Overheating protection drive Overcurrent between output phases and earth drive Input phase breaks drive Communication port protocol CANopen Modbus Type of connector 1 RJ45 Modbus/CANopen on front face Physical interface 2-wire RS 485 Modbus Transmission frame RTU Modbus Type of polarization No impedance Modbus 2 Number of addresses 1...247 Modbus 1...127 CANopen Method of access Slave CANopen Electromagnetic compatibility Voltage dips and interruptions immunity test IEC 61000-4-11 Radiated radio-frequency electromagnetic field immunity test level 3 IEC 61000-4-3 Electrostatic discharge immunity test level 3 IEC 61000-4-2 Electrical fast transient/burst immunity test level 4 IEC 61000-4-4 Conducted radio-frequency immunity test level 3 IEC 61000-4-6 1.2/50 µs - 8/20 µs surge immunity test level 3 IEC 61000-4-5 Width 60 mm Height 325 mm Depth 245 mm Product weight 3 kg Option card Communication card Profibus DP V1 Communication card Ethernet/IP Communication card DeviceNet Communication card CANopen open style Communication card CANopen daisy chain Functionality Mid Specific application Other applications Environment Standards EN 55011 class A group 1 EN 61800-3 environments 1 category C2 EN 61800-3 environments 2 category C2 EN/IEC 61800-3 EN/IEC 61800-5-1 Product certifications CSA C-Tick GOST NOM 117 UL Marking CE Pollution degree 2 EN/IEC 61800-5-1 IP degree of protection IP20 EN/IEC 61800-5-1 Vibration resistance 1.5 mm peak to peak 3...13 Hz EN/IEC 60068-2-6 1 gn 13...200 Hz EN/IEC 60068-2-6 Shock resistance 15 gn 11 ms EN/IEC 60068-2-27 Relative humidity 5...95 % without dripping water IEC 60068-2-3 5...95 % without condensation IEC 60068-2-3 Ambient air temperature for operation 50...60 °C with derating factor -10...50 °C without derating Ambient air temperature for storage -25...70 °C Operating altitude 1000...3000 m with current derating 1 % per 100 m <= 1000 m without derating Operating position Vertical +/- 10 degree Offer Sustainability Sustainable offer status RoHS (date code: YYWW) Not Green Premium product Compliant - since 1007 - Schneider Electric declaration of conformity Product environmental profile Available Download Product Environmental Product end of life instructions Available Download End Of Life Manual 3 Product data sheet Dimensions Drawings Size B Dimensions 4 ATV32HU40N4 Product data sheet Mounting and Clearance ATV32HU40N4 Mounting and Clearance (1) (2) Minimum value corresponding to thermal constraints. A 150 mm clearance may help to connect the ground. Optional GV2 circuit-breaker Option: Protection Device, GV2 circuit-breaker The drive is prepared to be equipped with an optional GV2 circuit-breaker. The GV2 circuit-breaker is directly mounted on the drive. Mechanical and electrical link are made using the optional adapter. The options are supplied with detailed mounting instruction sheet. NOTE: The product overall dimension, including GV2 adapter and EMC plate mounted, becomes 424 mm (16.7 in.) (1) Ground screw (HS type 2 - 5x12) 5 Product data sheet Connections and Schema ATV32HU40N4 Connection Diagrams Single or Three-phase Power Supply - Diagram with Line Contactor Connection diagrams conforming to standards EN 954-1 category 1 and IEC/EN 61508 capacity SIL1, stopping category 0 in accordance with standard IEC/EN 60204-1. (1) (3) Line choke (if used) Fault relay contacts, for remote signaling of drive status Single or Three-phase Power Supply - Diagram with Switch Disconnect Connection diagrams conforming to standards EN 954-1 category 1 and IEC/EN 61508 capacity SIL1, stopping category 0 in accordance with standard IEC/EN 60204-1. (1) (3) Line choke (if used) Fault relay contacts, for remote signaling of drive status Diagram with Preventa Safety Module (Safe Torque Off Function) Connection diagrams conforming to standards EN 954-1 category 3 and IEC/EN 61508 capacity SIL2, stopping category 0 in accordance with standard IEC/EN 60204-1. When the emergency stop is activated, the drive power supply is cut immediately and the motor stops in freewheel, according to category 0 of standard IEC/EN 60204-1. A contact on the Preventa XPS AC module must be inserted in the brake control circuit to engage it safely when the STO (Safe Torque Off) safety function is activated. 6 (1) (2) (3) Line choke (if used) It is essential to connect the shielding to the ground. Fault relay contacts, for remote signaling of drive status The STO safety function integrated into the product can be used to implement an "EMERGENCY STOP" (IEC 60204-1) for category 0 stops. With an additional, approved EMERGENCY STOP module, it is also possible to implement category 1 stops. STO function The STO safety function is triggered via 2 redundant inputs. The circuits of the two inputs must be separate so that there are always two channels. The switching process must be simultaneous for both inputs (offset < 1 s). The power stage is disabled and an error message is generated. The motor can no longer generate torque and coasts down without braking. A restart is possible after resetting the error message with a "Fault Reset". The power stage is disabled and an error message is generated if only one of the two inputs is switched off or if the time offset is too great. This error message can only be reset by switching off the product. Diagram without Preventa Safety Module Connection diagrams conforming to standards EN 954-1 category 2 and IEC/EN 61508 capacity SIL1, stopping category 0 in accordance with standard IEC/EN 60204-1. The connection diagram below is suitable for use with machines with a short freewheel stop time (machines with low inertia or high resistive torque). When the emergency stop is activated, the drive power supply is cut immediately and the motor stops in freewheel, according to category 0 of standard IEC/EN 60204-1. (1) (2) (3) Line choke (if used) It is essential to connect the shielding to the ground. Fault relay contacts, for remote signaling of drive status The STO safety function integrated into the product can be used to implement an "EMERGENCY STOP" (IEC 60204-1) for category 0 stops. Control Connection Diagram in Source Mode 7 (1) Reference potentiometer SZ1RV1202 (2.2 kΩ) or similar (10 kΩ maximum) 8 Product data sheet Performance Curves ATV32HU40N4 Derating Curves Derating curve for the nominal drive current (In) as a function of temperature and switching frequency. X Switching frequency Above 4 kHz, the drive will reduce the switching frequency automatically in the event of an excessive temperature rise. 9 Product data sheet Technical Description ATV32HU40N4 Sink / Source Switch Configuration (SW1) The logic input switch (SW1) is used to adapt the operation of the logic inputs to the technology of the programmable controller outputs. Switch SW1 set to “Source” position Switch SW1 set to “Source” position and use of an external power supply for the LIs Switch SW1 set to “Sink Int” position Switch SW1 set to “Sink Ext” position 10