XP Power E20/E20CT Isolated, proportional dc to hv dc converter Datasheet

Proven
Reliabilit y
E SERIES
ISOLATED, PROPORTIONAL DC TO HV DC CONVERTERS
200V to 7kV at 3W / 8kV at 2W
PRODUCT SELECTION TABLE
PRODUCT
PRODUCTDESCRIPTION
DESCRIPTION
The E Series is a broad line of small, versatile, component level
building blocks in a PCB mount package that provide up to 7kV at
3 Watts continuous output power, (8kV at 2 Watts). This series features low ripple, noise, and EMI/RFI by utilizing a quasi-sinewave
oscillator, excellent filtering techniques and a fully enclosed pot
core transformer. The output voltage is directly proportional to the
input voltage, and is linear from approximately 0.7 volts to maximum input. The isolated output allows for user selectable output
polarity. Options include external aluminum box, a dual output
option with center-tap pin which, when grounded, provides both
positive and negative outputs from one low cost module.
Output Voltage vs. Input Voltage
140 t
120
Output Voltage (%)
100
MODEL
OUTPUT
VOLTAGE*2
OUTPUT
CURRENT*1
E02
200V
15mA
E02-5
250V
12mA
E03
300V
10mA
E05
500DV
6.0mA
E06
600V
5.0mA
E07-5
750V
4.0mA
E08
800V
3.7mA
E10
1kV
3.0mA
E12
1.2kV
2.5mA
E15
1.5kV
2.0mA
E20
2kV
1.5mA
E30
3kV
1.0mA
E40
4kV
0.75mA
E50
5kV
0.60mA
E60
6kV
0.50mA
E70
7kV
0.43mA
E80
8kV
0.25mA
*7
80
Full-load
60
No-load
*7
40
20
FEATURES
0
0
10
20
30
40
50
60
70
80
90
100
Input Voltage (%)
APPLICATIONS
• Electrophoresis
• Capacitor Charging
• Field Generation
• Piezo Devices
• Mass Spectrometry
• Electrostatic Chuck
• Igniter / Spark Module
• Sustaining Ion Pumps
OPTIONS
• Proportional Input/Output
• Compact, PCB Mount Package
• Low Ripple, Low EMI / RFI
• Proven Reliability
• Input/Output Isolation
• Low Leakage Current
• Low Input/Output Coupling Capacitance
• No External Components Required
• No Minimum Load Required
• MTBF: >2 Million Hours per Bellcore TR-332
• UL Certified Encapsulant, Meets 94V-0 Flammability
• Mounting Holes
• RoHS Compliant
• Dual output (Center Tap) Models Available (CT Suffix)
• External EMI/RFI Shield (AB Suffix)
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4719BH03
PAGE 1
E SERIES
*3
ELECTRICAL SPECIFICATIONS
MODEL
INPUT
VOLTAGE
OUTPUT
CURRENT
RIPPLE*5
REVERSIBLE
MODEL
OUTPUT
VOLTAGE*2
DUAL OUTPUT
(CENTER TAP)
MODEL*4
OUTPUT
VOLTAGE*2
E02/E02CT
0 to 12V
15mA
<0.25%
E02
0 to 200V
E02CT
0 to +/- 100V
E02-5/E02-5CT
0 to 12V
12mA
<0.75%
E02-5
0 to 250V
E02-5CT
0 to +/- 125V
E03/E03CT
0 to 12V
10mA
<1%
E03
0 to 300V
E03CT
0 to +/- 150V
E05/E05CT
0 to 12V
6.0mA
<0.1%
E05
0 to 500V
E05CT
0 to +/- 250V
E06/E06CT
0 to 12V
5.0mA
<0.1%
E06
0 to 600V
E06CT
0 to +/- 300V
E07-5/E07-5CT
0 to 12V
4.0mA
<0.1%
E07-5
0 to 750V
E07-5CT
0 to +/- 375V
E08/E08CT
0 to 12V
3.7mA
<0.1%
E08
0 to 800V
E08CT
0 to +/- 400V
E10/E10CT
0 to 12V
3.0mA
<0.05%
E10
0 to 1kV
E10CT
0 to +/- 500V
E12/E12CT
0 to 12V
2.5mA
<0.05%
E12
0 to 1.2kV
E12CT
0 to +/- 600V
E15/E15CT
0 to 12V
2.0mA
<0.05%
E15
0 to 1.5kV
E15CT
0 to +/- 750V
E20/E20CT
0 to 12V
1.5mA
<0.25%
E20
0 to 2kV
E20CT
0 to +/- 1kV
E30/E30CT
0 to 15V
1.0mA
<0.25%
E30
0 to 3kV
E30CT
0 to +/- 1.5kV
E40/E40CT
0 to 15V
0.75mA
<0.5%
E40
0 to 4kV
E40CT
0 to +/- 2kV
E50/E50CT
0 to 15V
0.60mA
<0.5%
E50
0 to 5kV
E50CT
0 to +/- 2.5kV
E60/E60CT
0 to 15V
0.50mA
<0.5%
E60
0 to 6kV
E60CT
0 to +/- 3kV
E70/E70CT
0 to 15V
0.43mA
<1%
E70
0 to 7kV
E70CT
0 to +/- 3.5kV
E80/E80CT
0 to 15V
0.25mA
<1.25%
E80
0 to 8kV
E80CT
0 to +/- 4kV
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PAGE 2
E SERIES
*3
ELECTRICAL SPECIFICATIONS
PARAMETER
VALUE
0 to 12V (E02 to E20)
INPUT VOLTAGE
0 to 15V (E30 to E80)
TURN-ON VOLTAGE
<0.7V
<175mA, NO LOAD
INPUT CURRENT
<400mA, FULL LOAD
< +/-3.5kV BIAS (E02 TO E60)
ISOLATION
< +/-500V BIAS (E70 TO E80)
66uF (E02 to E60)
INPUT CAPACITANCE
240uF (E70 to E80)
RESPONSE TIME
<10mS (Typical)
OUTPUT VOLTAGE TOLERANCE
+/-5% (Full Load, 100% output voltage)
FREQUENCY
30 to 100KHz
-10C to +60°C Case (E02 TO E60)
OPERATING TEMPERATURE*5
-10C to +50°C Case (E70 TO E80)
STORAGE TEMPERATURE
-25C to +90°C
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4719BH03
PAGE 3
E SERIES
*2
E02-E60 MECHANICAL SPECIFICATIONS
RECOMMENDED
PCB LAYOUT
2.50 (63.5)
TOP VIEW
1.50
(38.1)
1.000 (25.40)
2
0.800 (20.32)
2.100
(53.34)
0
2X ø 0.129 (3.28)
CLEARANCE HOLE
FOR #4/M3
0.85
(21.6)
0.200
(5.08)
0.20 (5.1)
*
0.400 (10.16)
5
3
0.100 (2.54)
RECOMMENDED
HOLE & PAD O.D. SIZE:
ø 0.052 (1.32 ) & ø 0.082 (2.08)
*5 PLACES
ø 0.031 (0.79)
P.C. PINS
TYPICAL
PARAMETER
0.900 (22.86)
0.35 (8.9)
0.65
(16.5)
0.20 (5.1)
1
4
1.200
(30.48)
1.200
(30.48)
OPTIONAL
DUAL OUTPUT
(CENTER TAP)
0.450
(11.43)
0
0.15
(3.8)
TOP VIEW
DIMENSIONS ARE IN INCHES (METRIC EQUIVALENTS ARE IN PARENTHESIS)
DIMENSIONAL TOLERANCES: .XX = +- 0.02 (0.51), .XXX = +- 0.005 ( 0.127)
PIN #
VALUE
FUNCTION
WEIGHT
3 OZ (85.05 Grams)
1
(+) Input
VOLUME
<3.2 cubic Inches (52.2 cubic centimeters)
2
(-) Input
DIMENSIONS
2.50L (63.5L) x 1.50W (38.1W) x 0.85H (21.6H)
3
(+) Output
CASE MATERIAL
Diallyl Phthalate (DAP)
4
(-) Output
5
Dual Output/Center Tap (Optional)
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4719BH03
PAGE 4
E SERIES
*2
E70-E80 MECHANICAL SPECIFICATIONS
RECOMMENDED
PCB LAYOUT
TOP VIEW
2.50 (63.5)
0.450
(11.43)
0.20
(5.1)
PARAMETER
0.800 (20.32)
0.200
(5.08)
4
0.400 (10.16)
5*
3
0.35 (8.9)
RECOMMENDED
HOLE & PAD O.D. SIZE:
Ø 0.052 (1.32) & Ø 0.082 (2.08)
*3 PLACES
OUTPUT LEADS
#22 AWG 30KV
SILICONE
6.0" (152.4) MIN.
DIMENSIONS ARE IN INCHES (METRIC EQUIVALENTS ARE IN PARENTHESIS)
DIMENSIONAL TOLERANCES: .XX = +- 0.02 (0.51), .XXX = +- 0.005 ( 0.127)
PIN/WIRE #
VALUE
1
0
2X Ø 0.129 (3.28)
CLEARANCE HOLE
FOR #4/M3
0.031 (0.79)
P.C. PINS
TYPICAL
2
OPTIONAL
DUAL OUTPUT
(CENTER TAP)
1.400
(35.56)
0.85
(21.6)
1.000 (25.40)
0
1.50
(38.1)
1.200
(30.48)
0.65
(16.5)
0.15
(3.8)
TOP VIEW
FUNCTION
WEIGHT
3 OZ (85.05 Grams)
1
(+) Input
VOLUME
<3.2 cubic Inches (52.2 cubic centimeters)
2
(-) Input
DIMENSIONS
2.50L (63.5L) x 1.50W (38.1W) x 0.85H (21.6H)
3
(+) Output
CASE MATERIAL
Diallyl Phthalate (DAP)
4
(-) Output
5
Dual Output/Center Tap (Optional)
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PAGE 5
E SERIES – ACCESSORY
EXTERNAL EMI/RFI SHIELD
4-40 SOLDERABLE
GROUNDING STUD
2 PLACES
3.40
(86.36)
Ø 0.140 (3.56) THRU
2 PLACES
0.300
(7.62)
0.300
(7.62)
0.80
(20.32)
1.60
(40.64)
0.20
(5.08)
3.000
(76.20)
2.60
(66.04)
0.31
(7.87)
HIGH
VOLTAGE
0.90
(22.86)
0.40
(10.16)
DIMENSIONS ARE IN INCHES (METRIC EQUIVALENTS ARE IN PARENTHESIS)
DIMENSIONAL TOLERANCES: .XX = +- 0.02 (0.51), .XXX = +- 0.005 ( 0.127)
PARAMETER
VALUE
PARAMETER
VALUE
BOX SIZE
See table
GROUND
Black Anodized Aluminum
MATERIAL
0.03 (0.76mm) Aluminum
DIMENSIONS WITH TAB
3.4L (86.36L) x 1.6W (40.64W) x 0.9H (22.86H)
FINISH
Black Anodize
2.6L (66.04L) x 1.6W (40.64W) x 0.9H (22.86H)
MOUNTING
Two Tabs With Thru-Holes
DIMENSIONS
WITHOUT TAB
SHIELD DESCRIPTION
The “AB” Series provides low cost EMI/RFI shielding and rugged
mounting for XP EMCO High Voltage DC to DC converters. These
five-sided aluminum enclosures feature a durable, non-conductive
black anodized finish. The enclosures are manufactured at our own
sheet metal fabrication facility, which allows for low cost and stock
delivery. Add an “AB” suffix to the model number for a factory-installed
enclosure (e.g. E10AB). Contact our sales department by phone, fax
or email for immediate attention.
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APPLICATION INFORMATION
On models with outputs of 3kV or higher, special care must be taken
to ensure adequate spacing and insulation between the metal can
and the high voltage output. Single sided layout, encapsulants or
conformal coating may be required.
Case grounding stud must be connected to ground. Case ground is
not internally connected to (-) input.
4719BH03
PAGE 6
E SERIES
BLOCK DIAGRAM
(+) Output
(+) In
Rectifier &
Multiplier
Oscillator
(-) In
Center tap (for Dual output option)
(-) Output
Transformer
OPTION CODE TABLE
OPTION
POLARITY
OPTIONS
ORDER CODE
MODELS
Positive / Negative reversible
Blank
ALL
Dual Output (center tap) option
CT
ALL
Shielding and Mounting Enclosure
AB
ALL
HOW TO ORDER
PART NUMBER SELECTOR:
Model Number:
E10CTAB
Model
Output Voltage (See table)
Shielding & Mounting Enclosure (Optional)
Center Tap (for dual output option)
EXAMPLE:
E10CTAB (E-Model, 10-Output Voltage, CT-Center Tap, AB-Shielding & Mounting Enclosure)
* Notes:
1. At maximum rated output voltage.
2. Output voltage is load dependent. Under light or no load conditions, reduce input voltage so maximum rated output voltage is not exceeded.
3. Specifications after 30 minute warm up, full load, at 25C unless otherwise indicated.
4. For dual output units [CT option], the negative output voltage will be ~10% larger than the positive output voltage with respect to the center tap pin.
5. Ripple Specifications for dual output units applies to the voltage between the positive and negative output terminals.
6. Proper thermal management techniques are required to maintain safe case temperature at maximum power output.
7. This unit has flying leads on the output and clearance holes for mounting.
XP EMCO reserves the right to make changes on products and literature, including specifications, without notice. XP EMCO standard product models are not recommended for “copy-exact” applications or any other application restricting product
changes. “Copy-exact” options are available. Please contact an XP EMCO sales representative for more details.
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4719BH03
PAGE 7
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