MPV1560RI4 Ultra Wide Input, Compact Industrial Grade, PV Power DC/DC Converters Electrical Specifications Key Features: • 15W Output Power • 10:1 Input Range • 4,000 VAC Isolation Specifications typical @ +25°C, nominal input voltage & rated output current, unless otherwise noted. Specifications subject to change without notice. Input Parameter Input Voltage Range Conditions 200 VDC Input 600 VDC Input 1,000 VDC Input 200 VDC Input 600 VDC Input 1,000 VDC Input VIN = 200 - 1,000 VDC Input Current • Meets EN 62109 • Wide -40°C to +70°C Oper. • Reverse Input Volt Prot. Inrush Current • Output Over Volt Protection Start-Up Time Output • Compact Case • >300 kHours MTBF • Chassis/DIN Rail Options Min. 100 Parameter Output Voltage Accuracy Line Regulation Load Regulation Ripple & Noise (20 MHz) Temperature Coefficient Over Current Protection Output Short Circuit Conditions Typ. 600 Max. 1,000 120.0 40.0 22.0 7.0 20.0 30.0 Min. VIN = MIN to MAX IOUT = 0% to 100% See Note 1 Typ. ±1.0 ±0.5 ±0.5 100 ±0.02 Units VDC mA A 1.0 S Max. ±2.0 ±1.0 ±1.0 200 Units % % % mV P - P %/°C % IOUT Max. Units VAC kHz Hiccup Circuit, Autorecovery 110 Continuous (Autorecovery) General Parameter Isolation Voltage Switching Frequency EMI Characteristics Parameter Radiated Emissions, See Note 2 Conducted Emissions, See Note 2 Conditions 60 Seconds Min. 4,000 Typ. 75 Standard Criteria Level Class A Class A ±6 kV Contact ±8 kV Air 10V/m ±4 kV ±2 kV L-L 10 Vrms EN 55022 EN 55022 ESD EN 61000-4-2 B RS EFT, See Note 3 Surge, See Note 4 CS EN 61000-4-3 EN 61000-4-4 EN 61000-4-5 EN 61000-4-6 A B B A Environmental MicroPower Direct 292 Page Street Suite D Stoughton, MA 02072 USA T: (781) 344-8226 F: (781) 344-8481 E: [email protected] W: www.micropowerdirect.com Parameter Operating Temperature Range Storage Temperature Range Cooling Humidity Physical Case Size, Module, Chassis /DIN Rail Mount Case Material Weight, Module, Chassis /DIN Rail Mount Conditions Min. Typ. -40 +25 -40 Free Air Convection RH, Non-condensing Ambient Max. +70 +105 Units °C °C 95 % See Mechanical Drawings (Starting Page 4) Black, Flame Retardant, Non-Conductive Plastic (UL94-V0) See Mechanical Drawings (Starting Page 4) Reliability Specifications Parameter MTBF Conditions MIL HDBK 217F, 25°C, Gnd Benign Min. 300 Typ. Max. Units kHours Conditions Wave Soldering Manual Soldering Min. 255 350 Typ. 260 360 Max. 265 370 Units Absolute Maximum Ratings Parameter Lead Temperature, See Note 5 Caution: Exceeding Absolute Maximum Ratings may damage the module. These are not continuous operating ratings. www.micropowerdirect.com °C www.micropowerdirect.com Model Selection Guide Input Model Number Output Efficiency Voltage (VDC) Over Fuse Voltage Capacitive Rating Load Protection (µF, Max) Slow-Blow Voltage Current Current Nominal Range (VDC) (mA, Max) (mA, Min) MPV1560S-12RI4 600 100 - 1,000 12.0 1,250 0.0 77 15.0 2,000 2.0 MPV1560S-15RI4 600 100 - 1,000 15.0 1,000 0.0 78 19.0 1,200 2.0 MPV1560S-24RI4 600 100 - 1,000 24.0 625 0.0 80 28.0 470 2.0 Notes: 1. To meet the specified ripple and noise levels, external capacitors are required. See the “Simple Connection” diagram below. Recommended values for all external components are given in the table at the bottom of the page. For more information, please contact the factory. 2. All units will meet EN 55022 (CE/RE) class A with the input circuit shown in the “Typical Connection” diagram below. Contact the factory for more information. 3. All units will meet EN 61000-4-4 (±4 kV) with the input circuit shown in the “Typical Connection” diagram below. Contact the factory for more information. (%, Typ) (VDC Typ) (A) 4. All units will meet the requirements of EN 61000-4-5 (±1 kV/±2 kV), with the input circuit shown in the “Typical Connection” diagram below. Contact the factory for more information. 5. Lead temperature is measured 1.5 mm from the case. 6. Operation at no load will not damage the units, however, they may not meet all specifications. 7. It is recommended that a fuse be used on the input of a power supply for protection. For the MPV1560RI4 series, a 2.0A slow blow, with a voltage rating over 1 kV, should be used. Simple Connection The diagram at left illustrates a typical connection of the MPV1560S-xxRI4 series. Output capacitors C6 and C5 are filtering components. They are required to meet ripple and noise specifications. Capacitor C5 is ceramic and capacitor C6 is a high frequency, low ESR electrolytic. The recommended input components are a fuse, NTC, and MOV. The recommended component values for these are given in the table below. Typical Connection: With External EMC Components For applications that require meeting higher EMC standards, the circuit shown above is recommended. Some notes on this diagram (starting with the input circuit) are: 1. It is recommended that an external fuse be used. The recommended fuse is 2A/1,000V. 2. The NTC helps to prevent damage to the module in the event an input current surge occurs. The recommended value is given in the table below. 3. The MOV helps to prevent damage to the module in case an input voltage surge occurs. The recommended value is given in the table below. 4. Capacitors C1, C2, C3 and C4 are input filter components (connected in series to achieve the required capacitance level). Resistors R1, R2, R3 and R4 help to balance the current across the capacitors. 5. Recommended values for components are: Model Number 6. Capacitor C5 is ceramic. This capacitor is used to filter high frequency noise. A recommended value is given in the table below. 7. Capacitor C6 is an electrolytic. A low ESR, high frequency capacitor should be used. The recommended value is given in the table below. 8. The output TVS will help protect system circuitry if power supply fails. A recommended value is given in the table below. 9. Derating on all capacitors should be 80% or more. 10. To meet safety regulations, the board trace widths should be >3 mm, the distance between traces should be >6 mm, and the distance between traces and ground should be >6 mm. Contact the factory for more information. External Components Fuse MOV NTC LDM LCM C1, C2, C3, C4 R1, R2, R3, R4 C5 2A/1 kV SK14880 10D-11 4.7 mH/0.38A 10 mH/0.5A 47 µF/400V 1 M⍀/2W 1 µF/50V MPV1560S-12RI4 MPV1560S-15RI4 120 µF/25V 68 µF/35V MPV1560S-24RI4 Page 2 C6 We Power Your Success - For Less TVS SMBJ15A SMBJ20A SMBJ33A www.micropowerdirect.com Temperature Derating Curve: VIN = 100 to 150V Temperature Derating Curve: VIN = 150 to 1,000V Input Voltage Derating Curve: Ambient Temp = 25°C The MPV1560S-xxRI4 series is designed to be operated in an environment that has natural air cooling. It should not be used in a closed or sealed environment. For more information, contact the factory. Efficiency vs Input Voltage (Full Load) MPD • 292 Page Street Ste D Stoughton, MA 02072 Efficiency vs Output Power (VIN= 500 VDC) • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] www.micropowerdirect.com Mechanical Dimensions Pin Connections Pin 1 2 3 4 5 Function No Connection -VIN +VIN +VOUT -VOUT Notes: • • • • All models of the MPV1560S-xxRI4 series are available assembled on adapter plates for mounting to a chassis or on a DIN rail. Similar to the product pictured at right. the product assembled on an adapter, add the designation for the adapter to the end of the product number. For example: MPV1560S-12RI4-A2C. Mechanical dimensions for these adapters are shown in the diagrams below and on the following page. To order Please contact the factory for more information. All dimensions are typical in inches (mm) General Dimension Tolerance x.xx = ±0.02 (±0.50) Pin Diameter Tolerance x.xxx = ±0.004 (±0.100) Weight: 0.3.35 Oz (95g) Mechanical Dimensions, A2C : With Chassis Mount & Power Good LED Pin Connections Pin Function 1 -VIN 2 No Connection 3 +VIN 4 +VOUT Pin Function 5 No Connection 6 No Connection 7 -VOUT Notes: • • • • • • Page 4 We Power Your Success - For Less All dimensions are typical in inches (mm) General Dimension Tolerance x.xx = ±0.02 (±0.50) Wire Range: 12 to 24 AWG Tightening Torque: 0.4 Nm Max Weight: 0.5.26 Oz (150g) The LED indicates the output voltage is present (LED “On”) www.micropowerdirect.com Mechanical Dimensions, A4C: With DIN Rail Mount Option & Power Good LED Pin Connections Pin Function 1 -VIN 2 No Connection 3 +VIN 4 +VOUT Pin Function 5 No Connection 6 No Connection 7 -VOUT Notes: • • • • • • • All dimensions are typical in inches (mm) General Dimension Tolerance x.xx = ±0.02 (±0.50) Wire Range: 12 to 24 AWG Tightening Torque: 0.4 Nm Max Weight: 6.66 Oz (190g) For use with a TS35 type DIN rail The LED indicates the output voltage is present (LED “On”) PV DC/DC’s MPD offers a wide variety of DC/DC converters specifically designed for photovoltaic power systems. Typical features include: • Ultra wide 10:1 & 12:1 input ranges • 4 kVAC Isolation • 5W to 40W Output Power • EN 62109 Compliance • Rugged, Compact Packaging • -40°C to + 70°C Operation • High Reliability • Chassis Mounting Available • DIN Rail Mounting Available Call today for complete information or product samples. MicroPower Direct We Power Your Success - For Less! 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected]