Wall DCHB200-12S48 165~255 watts, half-brick dc/dc power converter Datasheet

DCHB200 SERIES
165~255 Watts, Half-Brick DC/DC Power Converters
Rev F
Standards Models
Size: 2.40 x 2.28 x 0.50 inches
Terminal Block Models (“T” suffix) Terminal Block w/ EMC Filter (“TF” suffix) Terminal Block w/ EMC Filter (“TF1” suffix)
Size: 3.35 x 2.40 x 1.27 inches
Size: 3.35 x 2.40 x 1.47 inches
Size: 3.35 x 2.40 x 1.53 inches
OPTIONS
FEATURES
•
•
•
•
•
•
•
•
• Soft-Start
• Single Outputs Ranging from 3.3VDC to 53VDC
• 2:1 Wide Input Voltage Ranges
• Input to Output Basic Insulation: 2250VDC
• 165~255 Watts Output Power
• Threaded Inserts and Thru-Hole Inserts Available
• No Minimum Load Requirements
• Short Circuit, Over Voltage, Over Current, & Over Temp.
Pin Length
Sync Pin
Case Pin
Heatsinks
Thru-Hole Inserts
Negative Logic Remote On/Off
Terminal Block
Terminal Block with Aluminum
Base-plate and EMC Filter
• Terminal Block with Anodized
Aluminum Base-plate and EMC
Filter, can be Connected to PE
• Adjustable Output Voltage
Protection
• Remote On/Off Control
• -40°C to +115°C Operating Case Temperature
• Industry Standard Half-Brick Footprint
• Compliant to RoHS EU Directive 2011/65/EU
• High Efficiency up to 93%
• CE Mark Meets 2006/95/EC, 2011/95/EC, and 2004/108/EC
• Six-Sided Shielding
• UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals
• Several Mechanical Options Available
APPLICATIONS
DESCRIPTION
•
•
•
•
•
•
•
The DCHB200 series of DC/DC power converters provides up to 255 Watts of output power in an industry
standard half-brick package and footprint. This series consists of single output models ranging from 3.3VDC
to 53VDC with 2:1 wide input voltage ranges. Some features include high efficiency up to 93%, adjustable
output voltage, and remote on/off control. These converters also have short circuit, over voltage, over
current, and over temperature protection. The DCHB200 series is RoHS compliant and has UL60950-1,
EN60950-1, and IEC60950-1 safety approvals. Several different options are available for this series including
negative remote on/off control, terminal block, pin length, heatsinks, sync pin, case pin, and thru-hole inserts.
Wireless Networks
Measurement Equipment
Telecom / Datacom
Industry Control Systems
Distributed Power Architectures
Semiconductor Equipment
Military Applications
MODEL SELECTION TABLE
Model Number
Input Voltage
DCHB200-12S3.3
12 VDC
(9 - 22 VDC)
DCHB200-12S05
DCHB200-12S12
DCHB200-12S15
12 VDC
DCHB200-12S24
(8.5 - 22 VDC)
DCHB200-12S28
DCHB200-12S48
DCHB200-24S3.3
DCHB200-24S05
DCHB200-24S12
24 VDC
DCHB200-24S15
(16.5 - 36
VDC)
DCHB200-24S24
DCHB200-24S28
DCHB200-24S48
DCHB200-48S3.3
DCHB200-48S05
DCHB200-48S12
DCHB200-48S15
48 VDC
DCHB200-48S24 (33 - 75 VDC)
DCHB200-48S28
DCHB200-48S48
DCHB200-48S53
09/04/2014
Output
Voltage
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
53 VDC
Output Current
Min. load Full load
0mA
50A
0mA
36A
0mA
15A
0mA
12A
0mA
7.5A
0mA
6.5A
0mA
3.7A
0mA
50A
0mA
40A
0mA
18A
0mA
15A
0mA
9A
0mA
7.5A
0mA
4.5A
0mA
60A
0mA
46A
0mA
21A
0mA
17A
0mA
10.5A
0mA
9A
0mA
5.2A
0mA
4.7A
No Load (2)
Input Current
25mA
90mA
90mA
55mA
70mA
55mA
75mA
20mA
35mA
45mA
45mA
40mA
50mA
50mA
20mA
20mA
25mA
25mA
25mA
25mA
25mA
25mA
Ripple & Noise (3) (4)
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
300mVp-p
Output
Power
165W
180W
180W
180W
180W
182W
177.6W
165W
200W
216W
225W
216W
210W
216W
198W
230W
252W
255W
252W
252W
249.6W
249.1W
Maximum
Efficiency (3)
Capacitive Load (5)
151000µF
87%
72000µF
90%
12500µF
90%
8000µF
90%
3100µF
90%
2300µF
90%
770µF
89%
151000µF
88%
80000µF
91%
15000µF
91%
10000µF
91%
3700µF
93%
2600µF
93%
930µF
91%
181000µF
90%
92000µF
91%
17500µF
91%
11300µF
93%
4300µF
92%
3200µF
92%
1000µF
92%
880µF
92%
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: [email protected]
Page 1 of 9
DCHB200 SERIES
165~255 Watts, Half-Brick DC/DC Power Converters
Rev F
SPECIFICATIONS: DCHB200 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
9
8.5
16.5
33
12
12
24
48
Max
Unit
INPUT SPECIFICATIONS
12VDC nominal input models
Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Surge Voltage (1sec, max.)
Input Current
Input Filter (See Note 1)
Sync Pin Signal (See Note 2)
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Load Regulation
Voltage Adjustability
Remote Sense (See Note 3)
Output Power
Output Current
Minimum Load
Maximum Capacitive Load
Ripple & Noise (20MHz bandwidth)
Transient Response Recovery Time
Start-Up Time
3.3Vout & 5Vout models
Other models
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
7.3
15.5
31.6
-0.3
Low line to high line at full load
No load to full load
Maximum output deviation is inclusive of remote sense
% of nominal Vout
Constant resistive load
Referenced to –Input pin
Negative Logic (optional)
Referenced to –Input pin
75
12Vout & 15Vout
100
24Vout & 28Vout
48Vout & 53Vout
200
300
200
75
75
Power Up
Remote On/Off
DC/DC ON
DC/DC OFF
DC/DC ON
DC/DC OFF
09/04/2014
-0.5
VDC
VDC
VDC
%
%
%
%
%
mVp-p
250
µs
+0.02
%/°C
ms
Open or 3~12 VDC
Short or 0~1.2VDC
Short or 0~1.2VDC
Open or 3~12 VDC
1
3
mA
mA
Continuous, automatic recovery
120
150
%
115
130
%
+120
°C
-40
-40
-55
Module without assembly option
Only mounted on iron base-plate
0.24” height heatsink
0.45” height heatsink
+115
+105
+125
6.1
2.8
5.1
4.6
5
MIL-HDBK-217F, full load
VDC
%
3.3Vout & 5Vout
Input Current of CTRL Pin
Remote OFF Input Current
PROTECTION
Short Circuit Protection
Over Load Protection
% of rated Iout; hiccup mode
Over Voltage Protection
% of nominal Vout; hiccup mode
Over Temperature Protection
ENVIRONMENTAL SPECIFICATIONS
Operating Case Temperature
Base-plate
Terminal block types
Storage Temperature
Others
Vertical direction and natural
convection (20LFM)
VDC
See Table
-0.02
Positive Logic (standard)
Relative Humidity
Thermal Shock
Vibration
MTBF
See Table
+1.0
+0.1
+0.1
+10
10
See Table
See Table
0
Minimum input and constant resistive load
With a 1µF/25V X7R MLCC and a 22µF/25V
POS-CAP
With a 1µF/25V X7R MLCC and a 22µF/25V
POS-CAP
With a 4.7µF/50V X7R MLCC
With a 2.2µF/100V X7R MLCC
25% load step change
Temperature Coefficient
REMOTE ON/OFF CONTROL
Thermal Impedance (See Note 4)
-1.0
-0.1
-0.1
-20
22
22
36
75
9
18
34
8.1
16.3
32.5
30
50
100
See Table
Pi type
5.6
95
MIL-STD-810F
MIL-STD-810F
318,200
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: [email protected]
°C
°C
°C/W
% RH
hours
Page 2 of 9
DCHB200 SERIES
165~255 Watts, Half-Brick DC/DC Power Converters
Rev F
SPECIFICATIONS: DCHB200 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
TEST CONDITIONS
Nominal input voltage and full load
Isolation Voltage
1 minute (basic insulation)
Isolation Resistance
Isolation Capacitance
PHYSICAL SPECIFICATIONS
500VDC
Weight
Dimensions (L x W x H)
Min
225
2250
1600
1600
1
Input to Output
Input to Case
Output to Case
Typ
Max
Unit
See Table
250
275
kHz
VDC
GΩ
pF
2500
Standard models
“T” suffix models
“TF” suffix models
“TF1” suffix models
Standard models
“T” suffix models
“TF” suffix models
“TF1” suffix models
3.70oz (105g)
8.29oz (235g)
9.88oz (280g)
10.12oz (287g)
2.40 x 2.28 x 0.50 inches (61.0 x 57.9 x 12.7 mm)
3.35 x 2.40 x 1.27 inches (85.0 x 61.0 x 32.3 mm)
3.35 x 2.40 x 1.47 inches (85.0 x 61.0 x 37.3 mm)
3.35 x 2.40 x 1.53 inches (85.0 x 61.0 x 38.8 mm)
Metal
FR4 PCB
Silicon (UL94-V0)
Six-sided
Case Material
Base Material
Potting Material
Shielding
SAFETY & EMC CHARACTERISTICS
Safety Approvals
EMI (See Note 5)
EN55022
ESD
Radiated Immunity
Fast Transient (See Note 6)
Surge (See Note 6)
Conducted Immunity
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
Air ±8kV and Contact ±6kV
20 V/m
±2kV
EN55024 ±2kV
10 Vrms
IEC60950-1, UL60950-1, EN60950-1
Class A
Class B
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
NOTES
1. Input Source Impedance: These converters will operate under all listed specifications without external components assuming that the source
voltage has very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the
converter. Since real world voltage sources have finite impedance, performance can be improved by adding an external filter capacitor. We
recommend Nippon chemi-con KY series, 100μF/100V.
2. (1) Multiple DCHB200 series modules can be synchronized together simply by connecting the module SYNC pins together. Care should be
taken to ensure the ground potential differences between the modules are minimized.
(2) In this configuration all of the modules will be synchronized to the highest frequency module.
(3) Up to three modules can be synchronized using this technique.
(4) More relevant information in the application notes.
3. Maximum output deviation is +10% inclusive of remote sense and trim. If remote sense is not being used the +SENSE should be connected to
its corresponding +OUTPUT and likewise the -SENSE should be connected to its corresponding –OUTPUT.
4. (1) Thermal test conditions for vertical direction are by natural convection (20LFM).
(2) The iron base-plate dimensions are 19” x 3.5” x 0.063” (the height is EIA standard 2U).
(3) Heat sink is optional. See the “Model Number Setup” table on page 7 for suffix options.
5. The DCHB200 standard models (without assembly options) can only meet EN55022 Class A or Class B with external components added.
6. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. We recommend connecting two aluminum
electrolytic capacitors (Nippon chemi-con KY series, 220μF/100V) in parallel.
7. Output voltage is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting a single resistor between TRIM and
+SENSE pins for trim up or between TRIM and -SENSE pins for trim down. To calculate the value of the resistor RU and RD for a particular output
voltage see page 7.
8. CASE GROUNDING: EMI can be reduced when you connect the four screw bolts to the shield plane.
9. This series comes with several different options: negative remote on/off control, heatsinks, case pin, sync pin, pin length, terminal block, and
thru-hole inserts. See the “Model Number Setup” table on page 7 for more ordering information.
CAUTION: This power converter is not internally fused. An input line fuse must always be used.
09/04/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 9
Rev F
DCHB200 SERIES
165~255 Watts, Half-Brick DC/DC Power Converters
DERATING CURVES
DCHB200-48S05 Derating Curve (Note 4)
DCHB200-48S05 Derating Curve with 0.24” Height Heatsink (Note 4)
DCHB200-48S05 Derating Curve with 0.45” Height Heatsink (Note 4)
EFFICIENCY GRAPHS
DCHB200-48S05 Efficiency vs Input Voltage
09/04/2014
DCHB200-48S05 Efficiency vs Output Load
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 9
Rev F
DCHB200 SERIES
165~255 Watts, Half-Brick DC/DC Power Converters
MECHANICAL DRAWING
Standard Models
Product Options
Suffix
Negative Remote ON/OFF
Logic
0.200” pin length
0.145” pin length
RL
Positive Remote ON/OFF
Logic
0.200” pin length
None
Thru-Hole
Inserts(1)
0.145” pin length
Ø0.126 thru-hole (no thread)
inserts
Product Options
H = 0.45” Vertical Fin
R
Heatsinks (1)(2)
S
TH
Sync Pin(3)
SY
Case Pin(3)
CP
Suffix
P/N: 7G-0021A-F
H = 0.24” Horizontal Fin P/N: 7G-0022A-F
H1
H = 0.24” Vertical Fin
P/N: 7G-0023A-F
H2
H = 0.45” Horizontal Fin P/N: 7G-0024A-F
H3
Terminal Block
Terminal
Block(2)(3)(4)(5)
H
Terminal Block with Aluminum Base-plate and EMC
Filter
Terminal block with anodized aluminum base-plate
and EMC filter, can be connected to protective earth
(PE)
T
TF
TF1
NOTES
1. Models with thru-hole inserts cannot be equipped with a heatsink.
2. Terminal block models (suffix “T”, “TF”, and “TF1”) cannot be equipped with a heatsink.
3. No “SY” or “CP” functions for terminal block types.
4. Only 0.200” pin length is available with terminal block options.
5. Models with EMC filter (suffix “TF” and “TF1”) meet EN55011, EN55022 Class A.
09/04/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 9
Rev F
DCHB200 SERIES
165~255 Watts, Half-Brick DC/DC Power Converters
TERMINAL BLOCK OPTIONS
Terminal Block with Aluminum Base-plate - Suffix “T”
Terminal Block with Aluminum Base-plate and EMC Filter (EN55022 Class A) - Suffix “TF”
Terminal Block with Anodized Aluminum Base-plate and EMC Filter (EN55022 Class A) and can be Connected to PE - Suffix “TF1”
09/04/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: [email protected]
Page 6 of 9
DCHB200 SERIES
165~255 Watts, Half-Brick DC/DC Power Converters
Rev F
HEATSINK OPTIONS
Vertical Fin Orientation (Suffixes “H”, “H2”)
Horizontal Fin Orientation (Suffixes “H1”, “H3”)
OUTPUT VOLTAGE ADJUSTMENT
Output is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting an external resistor between the TRIM
pin and either the +SENSE or -SENSE pins. With an external resistor between the TRIM and -SENSE pin, the output voltage set
decreases. With an external between the TRIM and -SENSE pin, the output voltage set point increases. Maximum output deviation is
+10% inclusive of remote sense. The value of the external resistor can be obtained by the equations below. The external TRIM resistor
needs to be at least 1/8W resistor.
Trim Up
Trim Down
 V (100 + ∆%) (100 + 2∆%) 
−
RU =  OUT
KΩ
∆%

 1.225∆%
 100 
RD = 
− 2 KΩ
 ∆% 
MODEL NUMBER SETUP
DCHB
200
Series Name
Output Power
-
200: 200 Watts
24
S
12
R
Input Voltage
Output Quantity
Ouptut Voltage
Remote On/Off & Pin Length
12: 8.5 - 22 VDC
9 - 22 VDC
24: 16.5 - 36 VDC
48: 33 - 75 VDC
S: Single
3.3:
05:
12:
15:
24:
28:
48:
53:
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
53 VDC
None:
S:
R:
RL:
positive Logic, 0.200” pin length
positive Logic, 0.145” pin length
negative Logic, 0.200” pin length
negative Logic, 0.145” pin length
Y
C
TH
H
TF
Sync Pin (3)
Case Pin (3)
Thru-Hole Inserts (1)
Heatsink (1) (2)
Terminal Block (2) (3) (4) (5)
SY: sync pin CP: case pin None: threaded inserts
TH: Ø0.126 thru-hole inserts
None: no heatsink
H: 0.45” vertical
H1: 0.24” horizontal
H2: 0.24” vertical
H3: 0.45” horizontal
None: no terminal block
T: Terminal block with aluminum base-plate
Terminal block with aluminum base-plate and EMC
TF:
filter
TF1: Terminal block with anodized aluminum base-plate and
EMC filter, can be connected to Protective Earth (PE)
NOTES
1. Models with thru-hole inserts cannot be equipped with a heatsink.
2. Terminal block models (suffix “T”, “TF”, and “TF1”) cannot be equipped with a heatsink.
3. No “SY” or “CP” functions for terminal block types.
4. Only 0.200” pin length is available with terminal block options.
5. Models with EMC filter (suffix “TF” and “TF1”) meet EN55011, EN55022 Class A.
09/04/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: [email protected]
Page 7 of 9
Rev F
DCHB200 SERIES
165~255 Watts, Half-Brick DC/DC Power Converters
APPLICATION NOTES
Assembly
09/04/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: [email protected]
Page 8 of 9
Rev F
DCHB200 SERIES
165~255 Watts, Half-Brick DC/DC Power Converters
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
09/04/2014
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: [email protected]
Page 9 of 9
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