Token HI82D3W1G5CE Ultra-precision high voltage film resistor Datasheet

Version:
November 22, 2017
(HI82) Ultra-Precision
High Voltage Film
Resistors
Token Electronics Industry Co., Ltd.
Web: www.token.com.tw
mailto:[email protected]
Taiwan: No.137, Sec. 1, Zhongxing Rd., Wugu District,
New Taipei City, Taiwan, R.O.C. 24872
Tel: +886 2981 0109
Fax: +886 2988 7487
China:
12F, Zhong Xing Industry Bld., Chuang Ye Road,
Nan Shan District, Shen Zhen City,
Guang Dong, China 518054
Tel: +86 755 26055363; Fax: +86 755 26055365
 Product Introduction
Up to 10TΩ, (HI82) sets a new standard for high value,
ultra-stable precision high voltage resistors.
(HI82) Family Members:
 (HI82D) Precision High-Voltage High-Value Resistor series, resistance range from 1mΩ to 10TΩ,
precision tolerance from 30% to 0.25%, rated power has 1w/1.2w/3w selectable.
 (HI82H) Conventional Precision High-Voltage High Resistance Resistor series, various precision
tolerance 1%/2%/5%/10%/20%/30%/50% available, four kinds of rated power 0.5w/0.7/1w/2w
selectable, resistance from 1MΩ to 1TΩ.
 (HI82T) High Power Voltage Resistor series, maximum operating voltage up to 35KV, 30W high
rated power to 0.125W, resistance range from 1Ω to 500MΩ, tolerance range 0.5% to 5%.
Features :
 High voltage thick film precision technology resistor.
 Resistance up to 10TΩ. Low TCR, low VCR.
 Radial leads, variable lead spacing by bending.
 Climatic protection by silicone coating
Applications :
 Impulse voltage generators,
 Arc furnace damping, Energy research,
 Pulse modulators, Radar Pulse-forming networks,
 Capacitor crowbar circuits, High voltage snubber circuits,
The high performance high-voltage applications require the
use of high voltage resistors in applications with long-term
stability and good temperature coefficient. Token Electronics
has introduced ultra-stable high-precision HI82 high voltage
resistors to meet these needs.
Token's unique precision full film and serpentine transfer
pattern (serpentine patterns design), using a specifical high
speed fine-line thick film dispensing system, developed a
series of high voltage application resistor components with
excellent performance.Especially in smaller sizes and higher resistance-value components.
Through the use of alloy ruthenium paste material, and 95% high aluminum planar ceramic chip,
Token can control the manufacture of very precise precision and stabilize the performance parameters
of important high-voltage operating temperature range. (HI82) thick film resistor combined with close
tracking design, with low current noise, linear current voltage, low TCR, high temperature durability,
wide resistance range, long-term stability, and low-cost advantages.
Token HI82 ultra-precision high-voltage resistors conform with RoHS and lead-free standards and
provide more competitive prices and fast delivery service. For technical specifications and special
applications, please contact your Token's sales representative, or link to Token official website "High
Voltage Resistors" to get more information.
http://www.token.com.tw
Taiwan Factory: +886 2 29810109
[email protected]
China Factory: +86 755 26055363
Page: 1/10
 Dimensions
Composition Structure (HI82)
Membrane Material
(a)
Ruthenium Paste
Base Material (b)
95% Aluminum
Oxide, Al2O3
Encapsulating
Material (c)
High Temperature
Silicone Resin
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Taiwan Factory: +886 2 29810109
[email protected]
China Factory: +86 755 26055363
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Ultra-precision high value voltage Resistor Dimensions (Unit: mm)
HI82D Ultra-precision high-voltage high-value resistor
Part Number
L ±1mm
H ±1mm
T ±0.5mm
P ±2mm
I ±3mm
30.0
6.0
1.4
27.5
20
HI82D-1W
40.0
6.0
1.4
37.8
20
HI82D-1BW
50.0
12.5
1.4
47.8
20
HI82D-3W
Note: L = Length, H = Width, T = Thickness, I = Length of steel wire, d = Wire diameter。
P = Standard lead spacing ( Other spacing possible by bending )。
HI82H Conventional precision high-voltage high-resistance resistor
Part Number
L ±1mm
H ±1mm
T ±0.5mm
P ±2mm
I ±3mm
3.2
2.5
0.9
2.0
20
HI82H-05W
3.8
5.0
1.0
2.5
20
HI82H-07W
6.3
3.5
1.0
5.5
20
HI82H-1W
10.2
5.1
1.0
9.5
20
HI82H-2W
Note: L = Length, H = Width, T = Thickness, I = Length of steel wire, d = Wire diameter。
P = Standard lead spacing ( Other spacing possible by bending )。
HI82T High-power voltage resistor
Part Number
L ± 1mm
H ± 1mm
T ± 0.5mm
P ± 2mm
I ± 3mm
3.5
2
5.7
10
HI82T-0125W 8
5
2
7.7
10
HI82T-025W 10
25
5
2
22.5
20
HI82T-04W
35
5
2
32
20
HI82T-05W
30
8
2
27
20
HI82T-1W
25
10
2
22
20
HI82T-2SW
22
18
2
19
20
HI82T-2NW
45
10
3
41.5
20
HI82T-2BW
60
10
3
56.5
20
HI82T-3W
80
20
4
76.5
40
HI82T-5W
97
23
4
93.5
40
HI82T-10W
100
35
4
96.5
40
HI82T-20W
100
48
4
96.5
40
HI82T-30W
Note: L = Length, H = Width, T = Thickness, I = Length of steel wire, d = Wire diameter。
P = Standard lead spacing ( Other spacing possible by bending )。
d ±0.1mm
0.4
0.4
0.4
d ±0.1mm
0.4
0.4
0.4
0.4
d ± 0.1mm
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.8
0.8
1.0
1.0
1.0
1.0
Ultra-precision high value voltage Resistor Dimensions (Unit: mm)
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Taiwan Factory: +886 2 29810109
[email protected]
China Factory: +86 755 26055363
Page: 3/10
 HI82D Electrical Charcs.
Technical Characteristics - (HI82D)
Part Number
Power Rating
P70(W)
Working
Voltage Max.
(V)
HI82D-1W
1.0
10KV
HI82D-1BW
1.2
20KV
HI82D-3W
3.0
30KV
Resistance
Range (Ω)
Tolerance (%)
TCR(1) (ppm/
℃)
VCR (2)
(ppm/V)
1M - 100M
100M - 1G
1G - 100G
100G - 1T
1M - 100M
100M - 1G
1G - 100G
100G - 1T
1M - 100M
100M - 1G
1G - 100G
100G - 1T
1T - 10T
0.25/0.5/5/10
1/2/5/10/20
5/10/20/30
5/10/20/30
0.25/0.5/5/10
1/2/5/10/20
5/10/20/30
5/10/20/30
0.25/0.5/5/10
1/2/5/10/20
5/10/20/30
5/10/20/30
10/20/30
25/50/100
50/100/250
250/500
500/1000
25/50/100
50/100/250
250/500
500/1000
25/50/100
25/50/100
100/250
250/500
500/1000
2ppm/V
5ppm/V
20ppm/V
100ppm/V
1ppm/V
2ppm/V
10ppm/V
50ppm/V
1ppm/V
1ppm/V
5ppm/V
25ppm/V
100ppm/V
Note:
(1)
TCR 25/50: Temperature range +25℃ ~ +85℃; (2) The voltage coefficient is measured between 10V and 100V.
Operating Voltage = √( 𝐏 ∗ 𝐑 ) , or Max. Operating Voltage listed in above table whichever is lower.
Optional specifications on request.
Environmental Characteristic
Continuous operating voltage
Measuring voltage
TCR ppm/℃
Operating temp. range
Climatic category to EN 60068-1
Humidity-/contact protection
Stability: Storage 125℃/1000Hrs
Stability at Max. voltage/1000Hrs
V = √( P ∗ R ) , or Max. Operating Voltage listed in above table whichever
is lower.
Standard measuring voltage is 10V (50V for values >1G).
Different voltages on request.
Temperature range +25℃ ~ +125℃
TCR25/50
Values above 1G: +25℃ ~ +85℃.
-55℃ ~ +125℃
55/125/56
Lacquer coating. Resistant to most solvents. Isopropyl alcohol recommended
for cleaning;
Do not use acetone or methylene choloride. Avoid mechanical stress to
coating.
≤10G
>10G
<1%
<2%
≤10G
>10G
<1%
<2%
http://www.token.com.tw
Taiwan Factory: +886 2 29810109
[email protected]
China Factory: +86 755 26055363
Page: 4/10
 HI82H Electrical Charcs.
Technical Characteristics - (HI82H)
Part
Number
Power Rating
P70(W)
Working Voltage
Max. (V)
trimmed untrimmed
HI82H-05W
0.5
300
1000
HI82H-07W
0.7
300
500
HI82H-1W
1.0
1200
2500
HI82H-2W
2.0
4000
6000
Resistance
Range (Ω)
Tolerance
(%)
TCR(1) (ppm/℃)
VCR (2)
(ppm/V)
1M - 100M
>100M - 500M
>500M - 1G
>1G - 10G
>10G - 100G
>100G - 1T
1M - 100M
>100M - 500M
>500M - 1G
>1G - 10G
>10G - 100G
>100G - 1T
1M - 100M
>100M - 500M
>500M - 1G
>1G - 10G
>10G - 100G
>100G - 1T
1M - 100M
>100M - 500M
>500M - 1G
>1G - 10G
>10G - 100G
>100G - 1T
1/2/5/10
2/5/10/20
5/10/20
5/10/20/30
5/10/20/30
2/5/10
5/10/20
5/10/20
10/20/30
10/20/30
1/.../10
1/2/5/10/20
1/2/5/10/20
2/5/10/20
5/10/20/30
10/20/30/50
1/.../10
1/2/5/10/20
1/2/5/10/20
2/5/10/20
5/10/20/30
5/10/20/30
TC25/50/100
TC50/100/250
TC100/250
TC250/500
TC500/1000
TC50/100
TC100/250
TC100/250
TC250/500
TC500/1000
TC25/50/100
TC25/50/100
TC100/250
TC100/250
TC250/500
TC500/1000
TC25/50/100
TC25/50/100
TC25/50/100
TC50/100
TC100/250
TC250/500
<50ppm/V
<100ppm/V
<100ppm/V
<500ppm/V
<1000ppm/V
<50ppm/V
<100ppm/V
<100ppm/V
<500ppm/V
<1000ppm/V
<10ppm/V
<25ppm/V
<25ppm/V
<100ppm/V
<250ppm/V
<500ppm/V
<5ppm/V
<10ppm/V
<10ppm/V
<25ppm/V
<100ppm/V
<250ppm/V
Note:
(1)
TCR 25/50: Temperature range +25℃ ~ +85℃; (2) The voltage coefficient is measured between 10V and 100V.
Operating Voltage = √( 𝐏 ∗ 𝐑 ) , or Max. Operating Voltage listed in above table whichever is lower.
Optional specifications on request.
Environmental Characteristic
Continuous Operating Voltage
Measuring Voltage
TCR ppm/℃
Operating Temperature Range
Climatic Category to EN 60068-1
Humidity-/Contact Protection
Stability: Storage 125℃/1000Hrs.
Stability at Max. voltage/1000Hrs.
V = √( P ∗ R ) , or Max. Operating Voltage listed in above table
whichever is lower.
Standard measuring voltage is 10V (50V for values >1G).
Different voltages on request.
Temperature range +25℃ ~ +125℃
TCR25/50
Values above 1G: +25℃ ~ +85℃.
-55℃ ~ +125℃
55/125/56
Lacquer coating. Resistant to most solvents. Isopropyl alcohol
recommended for cleaning;
Do not use acetone or methylene choloride. Avoid mechanical stress to
coating.
≤1G
≤10G
>10G
<1%
<2%
<5%
≤1G
≤10G
>10G
<0.5%
<1%
<2%
http://www.token.com.tw
Taiwan Factory: +886 2 29810109
[email protected]
China Factory: +86 755 26055363
Page: 5/10
 HI82T Electrical Charcs.
Technical Characteristics - (HI82T)
Part Number
Power Rating
P 75(W)
HI82T-0125W
HI82T-025W
HI82T-04W
HI82T-05W
HI82T-1W
HI82T-2SW
HI82T-2NW
HI82T-2BW
HI82T-3W
HI82T-5W
HI82T-10W
HI82T-20W
HI82T-30W
1/8W
1/4W
2/5W
1/2W
1W
2W
2W
2W
3W
5W
10W
20W
30W
Working Voltage Resistance Range
Max. (V)
(Ω)
2KV
4KV
10KV
15KV
15KV
20KV
20KV
20KV
25KV
30KV
35KV
35KV
35KV
1 ~ 500M
1 ~ 500M
1 ~ 500M
1 ~ 500M
1 ~ 500M
1 ~ 500M
1 ~ 500M
1 ~ 500M
1 ~ 500M
1 ~ 500M
1 ~ 500M
1 ~ 500M
1 ~ 500M
Tolerance (%)
TCR
±0.5% ~ ±5%
±100ppm/℃
Note :
TCR @25℃ (25℃ ~ +105℃). TCR ±15ppm/℃ on request.
Operating Voltage = √( 𝐏 ∗ 𝐑 ) , or Max. Operating Voltage listed in above table whichever is lower.
Optional specifications on request.
Environmental Characteristic
Continuous Operating Voltage
Measuring Voltage
TCR ppm/℃
Operating Temperature Range
Climatic Category to EN 60068-1
Insulation withstand voltage
Insulation resistance
Humidity-/Contact Protection
Stability: Storage 125℃/1000Hrs.
Stability at Max. voltage/1000Hrs.
V = √( P ∗ R ) , or Max. Operating Voltage listed in above table
whichever is lower.
Standard measuring voltage is 10V (50V for values >1G).
Different voltages on request.
Temperature range +25℃~+105℃
TCR 25/50
Values above 1G: +25℃~+105℃.
-55℃ ~ +225℃
55/125/56
1000VDC
≥ 10GΩ
Lacquer coating. Resistant to most solvents. Isopropyl alcohol
recommended for cleaning;
Do not use acetone or methylene choloride. Avoid mechanical stress to
coating.
≤1G
≤10G
>10G
<1%
<2%
<5%
≤1G
≤10G
>10G
<0.5%
<1%
<2%
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Taiwan Factory: +886 2 29810109
[email protected]
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 Power Derating Curve
Power Derating Curve - (HI82D & HI82H)
Power Derating Curve - (HI82T)
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 Advance Technique
Advance Technique of Non-Inductive & Serpentine Pattern (HI82)
Non-Inductive Performance:
 HI82 Non-Inductive Design which uses a serpentine resistive pattern
that offers for zigzagging lines to carry current in opposite directions,
thereby achieving maximum neutralization of flux fields over the entire
length of the resistor.
 This efficient non-inductive construction without derating of any
performance advantages is ideal for applications where high frequency
is required.
Serpentine Pattern Screen Printing Design:
 Type High Voltage HI82 Precision Resistors combine Token's Non-Inductive serpentine pattern, high
thru-put screen printed silicone coating.
 The alignment of the gap in the serpentine resistor pattern with the gap in the coating pattern provides a
complete encapsulation of the resistor element.
 The cap and lead assemblies are pressed onto the resistor core, finishing the resistor and providing rugged
terminal attachment.
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Taiwan Factory: +886 2 29810109
[email protected]
China Factory: +86 755 26055363
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 Order Codes
Order Codes (HI82D) - Ultra-Precision High-Voltage High Value Resistors
HI82D
1W
1G
F
E
Part Number
Rated Power (W)
Resistance Value (Ω)
TCR (ppm/℃)
1W
1M1
Resistance Tolerance
(%)
HI82D
1.0W
1BW
1.2W
3W
3.0W
1.1MΩ
C
±25ppm/℃
D
±50ppm/℃
E
±100ppm/℃
±5%
L
±250ppm/℃
K
±10%
I
±500ppm/℃
M
±20%
R
±1000ppm/℃
N
±30%
110MΩ
C
±0.25%
1G5
1.5GΩ
D
±0.5%
10G
10GΩ
F
±1%
J
110M
Order Codes (HI82H) - Conventional Precision High-Voltage High-Resistance
Resistors
HI82H
2W
1G
F
E
Part Number
Rated Power (W)
Resistance Value (Ω)
TCR (ppm/℃)
05W
1M1
Resistance Tolerance
(%)
HI82H
0.5W
07W
0.7W
110M
1.1MΩ
110MΩ
F
±1%
±2%
C
±25ppm/℃
D
±50ppm/℃
E
±100ppm/℃
L
±250ppm/℃
1W
1.0W
1G5
1.5GΩ
G
2W
2.0W
10G
10GΩ
J
±5%
1T
1TΩ
K
±10%
M
±20%
I
±500ppm/℃
N
±30%
R
±1000ppm/℃
Order Codes (HI82T) - High-Power Voltage Resistors
HI82T
30W
500M
F
E
Part Number
Rated Power (W)
Resistance Value (Ω)
Resistance Tolerance
(%)
TCR (ppm/℃)
HI82T
0125W
04W
1/8W
2/5W
10
1M1
10Ω
1.1MΩ
D
±0.5%
±1%
±5%
2BW
2W
110M
110MΩ
F
10W
10W
500M
500MΩ
J
30W
30W
E
±100ppm/℃
C5
±15ppm/℃
on request
Note: If no requirements for TCR, (HI82D), (HI82H) and (HI82T) measuring voltage and taping are given, the standard
value(highest value in table) will be supplied, measuring voltage of 10V.
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Taiwan Factory: +886 2 29810109
[email protected]
China Factory: +86 755 26055363
Page: 9/10
 General Information
Cost Effective Complete Selection of High Voltage Components
Token high voltage series can be specified for use in industrial and general purpose high voltage systems,
as well as a complete selection of high resistance, Hi-Meg, high-voltage, high frequency, and bulk
ceramic resistors for higher average power dissipation. These High Resistance, High Frequency, High
Resistance resistors combine the proven performance of Token resistance system with new cost efficient
design elements and high voltage applications.
Detailed specifications, both mechanical and electrical, please contact our sales representative for more
information.
High Voltage Applications
Resistors produced from Serpentine Pattern Screen Printing Design or bulk ceramic materials have
displayed several key advantages in demanding high-voltage situations, including both continuous-wave
and pulse applications. These include radar and broadcast transmitters, x-ray systems, defibrillators,
lasers, and high-voltage semiconductor process equipment applications, where resistors must handle
peak voltage anywhere from 8KV to 75KV.
Typical applications include current limit in capacitor charge/discharge, crowbar, and tube-arc circuits.
In these uses, bulk ceramic resistors provide low inductance, high average power per unit size, stability
at high voltage, and durability at extreme peak-power levels. Film resistors typically cannot withstand
high-voltage pulse applications.
RF/Digital Loads and High-Frequency Applications
Token Non-Inductive Voltage Resistors are used extensively for high-frequency RF loads in broadcast
and communication equipment because of their non-inductive characteristics. They provide excellent
non-inductive power-handling capacity at frequencies up to the gigahertz range, with no sacrifice in
power dissipation.
Film resistors may provide the needed non-inductive characteristics required by such RF applications,
but they have size limitations and present reliability problems due to potential film burnout. This is
especially true in advanced digital applications such as digital radio and TV transmitters involving
pulses at high frequencies.
Application Notes
 Due to the high voltage which can appear between the end cap and any adjacent metal part, resistors
should be mounted at an adequate distance from other conductors.
 An appropriate number of resistors may be screwed together as a stick to provide an assembly which
will be capable to withstanding any desired voltage, providing no individual resistor is subject to a
greater stress or power dissipation than is recommended in its data sheet, and that appropriate
anticorona devices are fitted.
 The axial termination should not be bent closer than twice the diameter of the terminal wire from the
body of the resistor.
When resistors are required to be potted, the preferred encapsulant is a silicone compound.
Oil Immersion
For some high voltage applications it is required to immerse the components in oil or gas to reduce the
effects of corona and surface tracking. A special lacquer protected version of the resistor is available,
suitable for immersion in transformer oil or SF6.
http://www.token.com.tw
Taiwan Factory: +886 2 29810109
[email protected]
China Factory: +86 755 26055363
Page: 10/10
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