Total Power MKW2024 Input filter meets en 55022,class a and fcc, level a Datasheet

FEATURES
►2”x 1”x 0.4” Metal Package
►Ultra-wide 4:1 Input Range
►Operating Temp. Range –40°C to +85°C
►Short Circuit Protection
►I/O-isolation 1500 VDC
►Input Filter meets EN 55022,class A and FCC, level A
►3 Years Product Warranty
PRODUCT OVERVIEW
The MKW2000 series is a range of isolated 12W DC/DC converter modules featuring fully regulated output voltages and ultra-wide 4:1 input voltage
ranges.The product comes in a 2”x 1”x 0.4” metal package with industry standard pinout. An excellent efficiency allows an operating temperature range
of –40° to +85°C (with derating).
Typical applications for these converters are in battery operated equipment and instrumentation, distributed power systems, data communication and
general industrial electronics.
Model Selection Guide
Model
Input
Output
Output
Number
Voltage
Voltage
Current
(Range)
VDC
MKW2021
MKW2022
MKW2023
MKW2024
MKW2025
MKW2026
MKW2027
MKW2031
MKW2032
MKW2033
MKW2034
MKW2035
MKW2036
MKW2037
24
(9 ~ 36)
48
(18 ~ 75)
VDC
3.3
5
12
15
±5
±12
±15
3.3
5
12
15
±5
±12
±15
Input Current
Over
Max. capacitive
Voltage
Load
Max.
Min.
@Max. Load
@No Load
Protection
mA
2400
2000
1000
800
±1000
±500
±400
2400
2000
1000
800
±1000
±500
±400
mA
240
200
100
80
±100
±50
±40
240
200
100
80
±100
±50
±40
mA(typ.)
423
508
595
595
508
595
595
212
254
298
298
254
298
298
mA(typ.)
VDC(typ.)
3.9
6.8
15
18
±6.8
±15
±18
3.9
6.8
15
18
±6.8
±15
±18
10
5
Efficiency
(typ.)
@Max. Load
μF
470
150#
470
150#
%
78
82
84
84
82
84
84
78
82
84
84
82
84
84
# For each output
Input Specifications
Parameter
Input Surge Voltage (1 sec. max.)
Start-Up Threshold Voltage
Under Voltage Shutdown
Reverse Polarity Input Current
Short Circuit Input Power
Internal Power Dissipation
Conducted EMI
In
Total Power International,
Inc
Model
24V Input Models
48V Input Models
24V Input Models
48V Input Models
24V Input Models
48V Input Models
All Models
Min.
-0.7
-0.7
Typ.
Max.
Unit
42
--84
--8
8.5
9
VDC
14
16
18
7
8
8.5
13
15
17
----1
A
----3500
mW
----5000
mW
Compliance to EN 55022,class A and FCC part 15,class A
Toll Free: 877-646-0900
www.total-power.com
MKW2000 SERIES
Total Power International, Inc.
Tota
DC/DC CONVERTER 12W
Output Specifications
Parameter
Output Voltage Setting Accuracy
Output Voltage Balance
Line Regulation
Conditions
At 50% Load and Nominal Vin
Dual Output, Balanced Loads
Vin=Min. to Max.
Io=10% to 100% (3.3Vo)
Io=10% to 100%
Load Regulation
Ripple & Noise (20MHz)
Transient Recovery Time
Transient Response Deviation
Temperature Coefficient
Over Load Protection
Short Circuit Protection
25% Load Step Change
Foldback
Min.
------------------120
Typ.
--±0.5
±0.1
±0.8
±0.2
50
150
±1.5
±0.01
TBD
Max.
±1.0
±2.0
±0.5
±1.0
±0.5
75
250
±2.5
±0.02
---
Unit
%Vom.
%
%
%
%
mV P-P
μsec
%
%/℃
%
Continuous
General Specifications
Parameter
Conditions
I/O Isolation Voltage (rated)
Min.
Typ.
Max.
Unit
60 Seconds
1500
---
---
VDC
I/O Isolation Resistance
500 VDC
1000
---
---
MΩ
I/O Isolation Capacitance
100KHz, 1V
---
500
650
pF
300
350
400
KHz
700,000
---
---
Hours
Switching Frequency
MTBF (calculated)
MIL-HDBK-217F@25℃, Ground Benign
Safety Approvals
UL/cUL 60950-1 recognition(UL certificate), IEC/EN 60950-1
Input Fuse
24V Input Models
48V Input Models
1500mA Slow-Blow Type
750mA Slow-Blow Type
Environmental Specifications
Parameter
Operating Ambient Temperature Range (See Power Derating Curve)
Conditions
Min.
Max.
Unit
Natural Convection
-40
+85
℃
Case Temperature
---
+90
℃
Storage Temperature Range
-50
+125
℃
---
95
% rel. H
260
℃
Humidity (non condensing)
Cooling
Free-Air convection
Lead Temperature (1.5mm from case for 10Sec.)
---
Output Power (%)
Power Derating Curve
In
Total Power International,
Inc
Toll Free: 877-646-0900
www.total-power.com
MKW2000 SERIES
Total Power International, Inc.
Tota
DC/DC CONVERTER 12W
Notes
1
Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted.
2
Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%
3
Ripple & Noise measurement bandwidth is 0-20MHz.
4
These power converters require a minimum output loading to maintain specified regulation, operation under no-load conditions will not damage these modules;
5
All DC/DC converters should be externally fused at the front end for protection.
however they may not meet all specifications listed.
6
Other input and output voltage may be available, please contact factory.
7
To order the converter with Remote On/Off function, add suffix RC (e.g. MKW2021-RC) to order code.
8
That “natural convection” is about 20LFM but is not equal to still air (0 LFM).
9
Specifications subject to change without notice.
Package Specifications
Mechanical Dimensions
10.16
[0.40]
4
3
Bottom View
2
-Vin
-Vin
3
+Vout
+Vout
4
No Pin
Common
5
-Vout
-Vout
6
Remote On/Off
Remote On/Off
NC: No Connection
6
15.2 [0.60]
1
Dual Output
+Vin
2
50.8 [2.00]
5
1.00 [ 0.04]
10.16
[0.40]
20.32 [0.80]
2.54
[0.10]
Pin Connections
Pin
Single Output
1
+Vin
►All
7.62
5.08
[0.30] [0.20]
7.62
[0.30]
6.0
[0.24]
10.2
[0.40]
dimensions in mm (inches)
►Tolerance: X.X±0.25
►Pin
25.4 [1.00]
(X.XX±0.01)
X.XX±0.13 ( X.XXX±0.005)
diameter  1.0 ±0.05 (0.04±0.002)
Physical Characteristics
Case Size
:
50.8x25.4x10.2mm (2.0x1.0x0.4 inches)
Case Material
:
Metal with Non-Conductive Baseplate
Pin Material
:
Copper Alloy with Gold Plate Over Nickel Underplate
Weight
:
31.7g
In
Total Power International,
Inc
Toll Free: 877-646-0900
www.total-power.com
MKW2000 SERIES
Tota
Total Power International, Inc.
DC/DC CONVERTER 12W
Test Setup
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance.
Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz.
To Oscilloscope
+
+
Battery
+Vin
Lin
DC / DC
Converter
Current
Probe
Cin
+Out
-Vin
Load
-Out
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.47μF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between
50 mm and 75 mm from the DC/DC Converter.
+Vin
+Out
Copper Strip
Single Output
DC / DC
Converter
-Vin
Cout
-Out
Scope
Resistive
Load
Copper Strip
+Vin
+Out
Copper Strip
Dual Output
DC / DC
Converter
Com.
Copper Strip
-Vin
-Out
Scope
Cout
Cout
Resistive
Load
Scope
Copper Strip
Technical Notes
Remote On/Off
Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. Negative logic remote on/off turns the
module off during a logic low and on during a logic high. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off
terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic low is -0.7V to 0.8V. A logic high is 2.5V to 5.5V.
The maximum sink current at on/off terminal during a logic low is 100 μA. The maximum allowable leakage current of the switch at on/off terminal = 2.5 to 5.5V is
50μA.
Overcurrent Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited
duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back
into its specified range.
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module.
In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup.
Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR <
1.0Ω at 100 KHz) capacitor of a 10μF for the 24V input devices and a 4.7μF for the 48V devices.
+
DC Power
Source
+Vin
+
+Out
DC / DC
Converter
Load
Cin
-
-Vin
-Out
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is
recommended to use 3.9μF capacitors at the output.
+
+Vin
DC Power
Source
-
+Out
Single Output
DC / DC
Converter
-Vin
+
Cout
Load
-Out
+Vin
DC Power
Source
-
+Out
Dual Output
Com.
DC / DC
Converter
-Vin
-Out
Cout
Load
Load
Cout
Maximum Capacitive Load
The MKW2000 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up,
affecting the ramp-up and the startup time. For optimum performance we recommend 150μF maximum capacitive load for dual outputs and 470μF capacitive load for
single outputs. The maximum capacitance can be found in the data sheet.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the
maximum temperature rating of the components inside the power module, the case temperature must be kept below 90℃.
The derating curves are determined from measurements obtained in a test setup.
Position of air velocity
probe and thermocouple
50mm / 2in
15mm / 0.6in
In
Total Power International,
Inc
Air Flow
DUT
Toll Free: 877-646-0900
www.total-power.com
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