7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER D MECHANICAL FEED PNEUMATIC D FINE CRIMP HEIGHT ADJUST 4 CRIMP TOOLING KIT 2161326-1 - 1338685-1 - 2161326-1 MECHANICAL FEED - 2119949-1 PNEUMATIC FEED 1338685-1 2119950-1 - 5-18022-5 8- 2151962 -5 8- 2151962 -4 5-18022-5 8- 2151962 -5 8- 2151962 -4 5-18022-5 1338685-1 - 5-18022-5 - - 2119641-1 1901094-3 - 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - - - - - - - - - - - 2119951-1 SMART APPLICATOR NONE 1338685-1 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 2151962 -7 D SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST - - - - 2119799-1 1-1752354-9 - 1-1752354-9 - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - (QUANTITY 2) - 6 - 2063440-1 - - - - - - - - - - 6 - 8 - - - TE TERMINAL TERMINAL DATA: PIN CONTACT W/W TERMINAL NAME: WIRE STRIP LENGTH 4.98-5.08 mm [.196-.200 IN] C TE CRIMP SPECIFICATION TERMINAL APPLICATION SPECIFICATION n 114-13045 - WIRE STRIP LENGTH 1.27-2.72 mm [.050-.107 IN] - - - TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED TE TERMINAL 1924463-1 1924464-2 C1__DWG_PN_1_1 114-13045 - - INSULATION DIAMETER RANGE - 1.27-2.72 mm [.050-.107 IN] - - - - - - - TERMINALS APPLIED TE TERMINAL 1924463-2 C1__DWG_PN_1_0 n 4.98-5.08 mm [.196-.200 IN] - TE CRIMP SPECIFICATION PIN CONTACT W/W TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1924463-3 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL 1924464-1 TE TERMINAL C1__DWG_PN_4_0 1924463-1 1924464-2 C1__DWG_PN_4_1 C1__DWG_PN_1_2 TE TERMINAL C2__DWG_PN_1_0 1924463-2 C2__DWG_PN_1_1 C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_2_1 1924463-3 - TE TERMINAL C2__DWG_PN_3_0 1924464-1 C2__DWG_PN_3_1 6 C2__DWG_PN_4_0 C2__DWG_PN_4_1 - C2__DWG_PN_1_2 - WIRE SIZE 18 AWG 20 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.29+/-0.05 [.051+/-.002] 1.22+/-0.05 [.048+/-.002] CRIMP HEIGHT REFERENCE SETTING 9 6.2 W1__DWG_CRIMP_HT_1 6.9 W1__DWG_CRIMP_HT_2 WIRE SIZE W1__FA_SETTING_1 1.00mm2 0.75mm2 W1__FA_SETTING_2 - CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 1.32+/-0.05 [.052+/-.002] 1.22+/-0.05 [.048+/-.002] CRIMP HEIGHT REFERENCE SETTING 9 6.2 W2__DWG_CRIMP_HT_1 - W2__FA_SETTING_1 6.9 W2__DWG_CRIMP_HT_2 - - W2__FA_SETTING_2 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 7 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 7 8 9 10 11 A 12 2151962 2151962 2151962 2151962 -4 -4 -5 -6 - 1 & 252. 1 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 7 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 1 -77 -7 4.51 . 1 - -6 1 1 -5 1 1 1 1 1 -2 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 -1 PART NO 1 - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 260 252 250 249 248 247 ITEM NO 1 - 1 1 1 1 - A 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 1 1 2 1 3 1 4 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 66 P LTR DESCRIPTION DATE ECR-15-016905 - 1 - 1 1 1 mm MATERIAL - -1 PART NO 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1-22279-3 2119758-1 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 1-1752354-9 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119791-9 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 1-5018030-0 1901681-1 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 3-1752356-3 2079383-5 2161328-1 1320908-1 2119959-1 455888-1 1320928-1 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-3 9-1633131-1 2119757-8 3-238011-5 4-1633966-7 455888-5 5-456405-3 1 - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 4 1 1 - 1 4 1 - 1 1 4 1 1 1 - 1 3 1 - 4 1 3 1 - 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 - 1 1 - 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 - - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62,180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- REVISIONS DIST DWN APVD MR 18NOV2015 JDG 2063440-1 TYPE APPLICATOR INSTRUCTIONS 408-10389 1 D2 - 3.18 mm [.125] LOC SET UP GAUGE 2119599-1 F O 2.03 mm [.080] 2 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE D 7- 2151962 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2151962 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST D 2151962 -5 WIRE INSUL DESCRIPTION D 2151962 -2 CRIMP 4 20 REVISION 2151962 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .080 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 20MAY2013 CHK 20MAY2013 APVD 20MAY2013 C.CHEN U.GUO I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 1-1752354-9 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119791-9 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-1 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 3-1752356-3 2 2079383-5 1 2161328 1 1320908-1 1 2119959-1 1 455888-1 1 1320928-1 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-3 1 9-1633131-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 3-238011-5 1 4-1633966-7 1 455888-5 1 5-456405-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119082-9 246 245 244 243 242 241 240 239 238 213 198 180 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 71 70 67 66 63 62 60 59 56 54 52 51 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119758 DESCRIPTION PRODUCT SPEC - 1 1-22279-3_SIMP Ocean Side Feed Applicator - DRAWING NO 2151962 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D2 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 2 247 246 260 44 7 252 245 35 244 7 249 63 238 2 2 2 2 243 166 8 242 2 6 8 59 1 137 34 REF 1 2 172 SERVO LATCH PLATE C 1 TERMINAL SUPPORT LOCATION 4 70 28 2 176 2 4 5 41 174 44 52 135 2 198 164 6 175 15.7 24 SERVO FEEDER NOT INCLUDED 117 REF 180 2 67 11 A 180 REF HOLDDOWN SET-UP 10 19 30 20 29 21 B 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 119 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 0.5 66 213 33 REF 245 REF 51 A B 3 177 56 133 0.00 REF 82 136 240 - D 163 C - - 62 39 56 A APVD 37 38 59 250 DWN 40 239 PNEUMATIC DATE A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20MAY2013 CHK 20MAY2013 APVD 20MAY2013 C.CHEN U.GUO I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151962 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D2 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER FINE CRIMP HEIGHT ADJUST 2 SET UP GAUGE 2119599-1 D FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2151962 -7 D FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT MECHANICAL FEED 1338685-1 2161326-1 - 8- 2151962 -4 5-18022-5 1338685-1 - - 8- 2151962 -5 1338685-1 2119950-1 - 5-18022-5 - 2119949-1 PNEUMATIC FEED 8- 2151962 -4 - 2161326-1 MECHANICAL FEED 8- 2151962 -5 1338685-1 2119951-1 SMART APPLICATOR 5-18022-5 - 2119949-1 SERVO LATCH PLATE - 2119950-1 2119951-1 SMART APPLICATOR 4 5-18022-5 - - - - - 2119641-2 1901094-3 - 2119653-2 1901094-3 - 2119653-2 2119641-2 - 2119799-1 1-1752354-9 - - 1-1752354-9 - 2168400-6 (QUANTITY 2) 2119799-1 - - - 2168400-6 - - - - 6 (QUANTITY 2) - - - - - 2063440-1 - - - - - - 6 - TYPE APPLICATOR INSTRUCTIONS 408-10389 - 8 - - 7 - TE TERMINAL TERMINAL DATA: PIN CONTACT W/W TERMINAL NAME: WIRE STRIP LENGTH 4.98-5.08 mm [.196-.200 IN] C TERMINAL APPLICATION SPECIFICATION n 114-13045 - WIRE STRIP LENGTH - - - TERMINAL APPLICATION SPECIFICATION TE TERMINAL 1924463-1 1924464-2 TE TERMINAL 1924463-2 C1__DWG_PN_1_1 114-13045 - - INSULATION DIAMETER RANGE - 1.27-2.72 mm [.050-.107 IN] - - - - - 7 - TERMINALS APPLIED TERMINALS APPLIED C1__DWG_PN_1_0 n 4.98-5.08 mm [.196-.200 IN] 1.27-2.72 mm [.050-.107 IN] - TE CRIMP SPECIFICATION PIN CONTACT W/W TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 1924463-3 C1__DWG_PN_3_1 TE TERMINAL TE TERMINAL 1924463-1 C1__DWG_PN_4_0 1924464-1 C1__DWG_PN_4_1 1924464-2 C1__DWG_PN_1_2 TE TERMINAL 1924463-2 C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_2_0 C2__DWG_PN_2_1 TE TERMINAL 1924463-3 C2__DWG_PN_3_0 C2__DWG_PN_3_1 TE TERMINAL 1924464-1 - C2__DWG_PN_4_0 - C2__DWG_PN_4_1 - C2__DWG_PN_1_2 - WIRE SIZE 18 AWG 20 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.29+/-0.05 [.051+/-.002] 1.22+/-0.05 [.048+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.2 6.9 WIRE SIZE 9 W1__FA_SETTING_1 1.00mm2 0.75mm2 W1__FA_SETTING_2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 1.32+/-0.05 [.052+/-.002] 1.22+/-0.05 [.048+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 - 9 6.2 - W2__FA_SETTING_1 6.9 6 W2__FA_SETTING_2 - - - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151962 -4 2151962 -4 2151962 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 1 1 - - 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP - 251 250 249 246 66 P Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 1 1 - 1 1 1 LTR DESCRIPTION DATE SEE SHEET 1 1 1 1 1 1 - 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 1-1752354-9 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119791-9 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 1-5018030-0 1901681-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 3-1752356-3 2079383-5 2161328-1 1320908-1 2119959-1 455888-1 1320928-1 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-3 9-1633131-1 2119757-8 3-238011-5 4-1633966-7 455888-5 5-456405-3 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 3 1 - 1 1 3 - - 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .080 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION AMP 4805 REV 31MAR2000 - 1 & 152. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62,180 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 A - 2063440-1 - 3.18 mm [.125] REVISIONS DIST - F O 2.03 mm [.080] LOC 1 PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2151962 -5 D CONVERT TO MECHANICAL SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST D 7- 2151962 -7 WIRE INSUL DESCRIPTION D 2- 2151962 -2 CRIMP 4 20 REVISION 2- 2151962 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 DWN 20MAY2013 CHK 20MAY2013 APVD 20MAY2013 C.CHEN U.GUO I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 1-1752354-9 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119791-9 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 1 1-5018030-0 1 1901681-1 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 3-1752356-3 2 2079383-5 1 2161328 1 1320908-1 1 2119959-1 1 455888-1 1 1320928-1 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-3 1 9-1633131-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 3-238011-5 1 4-1633966-7 1 455888-5 1 5-456405-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 240 239 238 213 198 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 70 67 66 63 62 59 56 52 51 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764 DESCRIPTION PRODUCT SPEC - 1 2119082-9 Ocean Side Feed Applicator - DRAWING NO 2151962 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D2 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 56 D 2 140 152 7 2 246 39 59 2 244 7 139 243 PNEUMATIC 250 2 238 A 166 8 249 242 2 6 0.00 63 163 34 59 82 137 C 1 1 56 2 SERVO LATCH PLATE 2 3 1 176 C 4 70 28 174 5 41 52 133 4 135 2 REF TERMINAL SUPPORT LOCATION 2 177 172 240 REF 8 136 140 REF 175 51 198 164 67 33 SERVO FEEDER NOT INCLUDED 213 A 24 180 19 10 30 0.5 2 11 A 15.7 66 6 180 B DWN 251 MECHANICAL D DATE REF HOLDDOWN SET-UP 20 9 21 117 REF 29 B 1 12 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 CAM POSITIONS 30mm STROKE 30 REF 29 30mm STROKE 30mm STROKE 142 REF 141 151 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20MAY2013 CHK 20MAY2013 APVD 20MAY2013 C.CHEN U.GUO I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151962 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D2