APW Electronic Solutions KM6-II Subracks Fully compatible with DIN41494 part 5 and IEC60297-3. KM6-II ‘Standard’ is available in kit form, offering quick and simple assembly. KM6-II Universal is a highly versatile subrack system, supplied in a wide range of kits and individual parts. It can be EMC screened by the addition of various components and offers rugged construction. A wide range of accessories add to the versatility of these systems. In addition to the subracks there is a comprehensive range of compatible panels, both flat, and EMC and plug-in units. KM6-II subrack KM6-II subrack EMC conversion kit 152 APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice APW Electronic Solutions KM6-II System dimensional criteria UNIVERSAL SUBRACK LAYOUT Rear extrusion Card guide UNIVERSAL SUBRACK Front panel assembly PCB mounting brackets 12mm *Front panel thickness 2,50 STANDARD SUBRACK LAYOUT 242 174,65 / 234,65 1mm insulating or conductive spacer strip used when mounting PCB backplane 182 175,24 / 235,24 Standard backplane extrusion STANDARD SUBRACK Type B + C DIN 41612 connector 3U SUBRACK FRONT VIEW 482,6 (19") 465,1 84HP Usable front aperture Front panel or plug-in unit identification hole lines up with printed identification on top front extrusion Drawing not to scale APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice 153 APW Electronic Solutions KM6-II Toolkit KM6-II TOOLKIT IS A CAD PACKAGE FOR USERS OF KM6-II SUBRACKS. View from a TOOLKIT screen; bottom left of a KM6-II assembly including end plate, mounting flange, front extrusion, and pcb guide. TOOLKIT enables designers and production engineers to call up the various components required in a subrack and then ‘assemble’ them on the CAD screen. The facility is ideal for producing documentation for mechanical lay-out, shop floor assembly and quality control departments. The package will produce top, front and third angle views. In addition to other CAD programs, TOOLKIT offers compatibility with AUTOCAD R10 and subsequent revisions. Using TOOLKIT for modifying such components as extrusions, end plates and covers, a total custom package can be created. TOOLKIT is available in various forms: Ordering information Disk size Format Order code DOS 3.5” DOS 3.5” Disks in dxf format Disks in IGES format 950-239856 950-240119 Other media types may be available as a special order. An administration charge is made for the TOOLKIT service. 154 APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice APW Electronic Solutions KM6-II Standard Subracks Features ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Versions for backplane and DIN 41612 connector Strong and versatile Conforms to IEC 60297-3 Conductive components 160mm mounting in 220mm versions 3U and 6U heights 160 and 220mm board compatible 42HP and 84HP widths available No adjustment after assembly Pre-tapped holes and machine screws throughout Supplied as a complete kit Reduced end plates to accept chassis supports Available with or without front handles 3U and 6U Standard Subracks “Standard” subracks can be supplied with backplane or DIN 41612 connector mounting rear extrusion. 84HP kits are available with, or without, front handles. Backplane extrusions can be converted to DIN 41612 using a separate connector frame. While offering ease of assembly, KM6-II ‘Standard’ Subracks are strong and versatile. The extrusions are a larger section to improve rigidity and location of the guides. Versions suitable for 220mm boards will accept 160mm boards. The end plates have mounting facilities which allow the extrusions to be reversed relative to the front end plate angles, thus providing rear access. The kit includes rear extrusions and is complete with all tapped strips. In order to maintain the front panel/connector geometry a suitable backplane spacer, either insulating or conductive, must be used on backplane versions. Reversed assembly Contents of kit Item/Description 2 end plates 2 end plate angles 2 front extrusions Material/Finish 2mm aluminum BS 1470 5251 H24 (NS4 H6), Conductive 2mm aluminum BS 1470 5251 H24 (NS4 H6), Conductive Aluminum alloy BS 1474 6063T6, Conductive 2 rear extrusions Aluminum alloy BS 1474 6063T6, Conductive 1 center rear extrusion (6U only) Aluminum alloy BS 1474 6063T6, Conductive Tapped strips: MS zinc psssivate Backplane variants 4 or 6 (3U/6U) Aluminum alloy BS 1474 6063T6 DIN 41612 variants 2 (the rear extrusions are fully tapped) All hardware Assembly instructions Optional: handles 160mm board in a 220mm subrack BACKPLANE EXTRUSIONS Top and bottom Backplane spacers (order separately) Center Tapped strip Note: The conductive finish gives excellent electrical conductivity but is more easily marked than anodizing. During assembly care should therefore be taken to avoid the deposition of grease and oil, particularly on visible surfaces. DIN 41612 EXTRUSIONS Top and bottom Center Tapped M2,5 APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice 155 APW Electronic Solutions KM6-II Standard Subracks Ordering information 3U SUBRACK KM6-II Subrack, backplane mounting Description, H x D x W (HP) 3U x 180 x 42, No handles 3U x 240 x 42, No handles 3U x 180 x 84, With handles 3U x 180 x 84, No handles 3U x 240 x 84, With handles 3U x 240 x 84, No handles 6U x 180 x 42, No handles 6U x 240 x 42, No handles 6U x 180 x 84, With handles 6U x 180 x 84, No handles 6U x 240 x 84, With handles 6U x 240 x 84, No handles Order code 950-202583 950-202587 950-232563 950-202581 950-232564 950-202585 950-202584 950-202588 950-232604 950-202582 950-232605 950-202586 184 / 244 6U SUBRACK 184 / 244 Rear extrusion (inc tapped strips) Ordering information KM6-II Subrack, DIN 41612 connector mounting Description, H x D x W (HP) 3U x 180 x 84, With handles 3U x 180 x 84, No handles 3U x 240 x 84, With handles 3U x 240 x 84, No handles 6U x 180 x 84, With handles 6U x 180 x 84, No handles 6U x 240 x 84, With handles 6U x 240 x 84, No handles Order code 950-232568 950-232050 950-232569 950-232051 950-232607 950-232052 950-232608 950-232053 End plate Front extrusion (inc tapped strips) End plate flanges DIMENSIONAL DETAIL FRONT VIEW SIDE VIEW TOP VIEW 156 APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice APW Electronic Solutions KM6-II Universal Subracks Features ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Strong and versatile Two screw fixing for extrusion Conforms to IEC 60297-3 Total flexibility permits wide range of configurations Available in kit or piece-part form Accurate location for first time assembly Rugged construction Pre-tapped holes and machine screws throughout EMC conversion With or without front handles KM6-II Universal Subracks are strong, versatile and easy to assemble. 3U and 6U Universal Subracks The extrusions are of large cross section for rigidity and are secured using two fixing screws into counterbored holes. The screws thus act as location dowels giving a high degree of accuracy. This version has the capability of housing Eurocards of different sizes in a variety of configurations. The frame can be constructed from standard parts in 3U, 4U, 6U, 7U and 9U heights. The endplates, 240mm, 300mm, 360mm or 420mm deep, incorporate a series of punched holes so that the extrusions can be assembled at any required position. 300mm and greater depths also have a pattern of additional holes for fixing the chassis system 84HP variants are offered in Backplane or DIN 41612 connector mounting and are supplied with or without front handles. DIN 41612 rear extrusions are fully tapped. Please note 4U and 7U versions can only be ordered from piece parts. Alternative versions of 3U, 6U and 9U subracks can also be ordered from piece parts. Reversed subrack Sizes: 3U, 6U and 9U heights 160 and 220mm board compatible 42 and 84HP widths 160mm mounting in 220mm versions Contents of kits Item/Description 2 end plates Material/Finish 2mm aluminum BS 1470 5251-H24 (NS4 H6) anodized conductive 2mm aluminum BS 1470 5251-H24 (NS4 H6) Alocrom 1000 or equivalent Aluminum alloy BS 1474 6063T6 Aluminum alloy BS 1474 6063T6 2 end plate angles 2 front extrusions Rear extrusions - 2 - 3U 3 - 6U 4 - 9U BACKPLANE EXTRUSIONS Top and bottom Backplane spacers (order separately) Center Tapped strip Tapped strips Backplane variants- MS zinc passivate Aluminum alloy BS 1474 6063T6 4 - 3U 6 - 6U 8 - 9U DIN 41612 variants 2 (the rear extrusions are fully tapped) All hardware Assembly instructions Optional: handles DIN 41612 EXTRUSIONS Top and bottom Center Tapped M2,5 APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice 157 APW Electronic Solutions KM6-II Universal Subracks Ordering information 3U SUBRACK KM6-II Subrack, backplane mounting H x D x W (HP) 3U x 240 x 42, No handles 3U x 240 x 84, With handles 3U x 240 x 84, No handles 3U x 300 x 84, With handles 3U x 300 x 84, No handles 3U x 360 x 84, With handles 3U x 360 x 84, No handles 6U x 240 x 42, No handles 6U x 240 x 84, With handles 6U x 240 x 84, No handles 6U x 300 x 84, With handles 6U x 300 x 84, No handles 6U x 360 x 84, With handles 6U x 360 x 84, No handles 6U x 420 x 84, With handles 6U x 420 x 84, No handles 9U x 240 x 84, No handles 9U x 300 x 84, No handles 9U x 360 x 84, No handles 9U x 420 x 84, No handles Order code 950-202592 950-232565 950-202589 950-232566 950-223550 950-232567 950-202594 950-202593 950-232599 950-202590 950-232601 950-223551 950-232602 950-202595 950-232603 950-202597 950-202591 950-224198 950-202596 950-202598 240 / 360 6U SUBRACK 240/300/360/420 Rear extrusion (including tapped strips) End plate KM6-II Subrack, DIN 41612 connector mounting 3U 3U 3U 3U 6U 6U 6U 6U x x x x x x x x 240 240 360 360 240 240 360 360 x x x x x x x x 84, 84, 84, 84, 84, 84, 84, 84, With handles No handles With handles No handles With handles No handles With handles No handles 950-232570 950-232054 950-232571 950-232055 950-232609 950-232056 950-232610 950-232057 End plate angles Front extrusion (including tapped strips) FRONT VIEW SIDE VIEW For 9U versions, add 133,35 to height dimensions PLAN VIEW 158 APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice APW Electronic Solutions KM6-II Subrack - piece parts KM6-II UNIVERSAL - PIECE PARTS It is possible to order KM6-II Universal subracks from piece parts. This allows special configurations to be achieved. 4U and 7U Universal subracks can only be ordered from piece parts. All basic components are detailed on the next three pages. Typical Example: WHAT MUST I ORDER? To achieve a basic 3U Universal subrack you must order the following: 2 end plates 2 or 4 tapped strips 2 end plate angles 1 packet of hardware 1 front extrusion (top) Hardware screws (M4 x 25skt cap) 1 front extrusion (bottom) 2 rear extrusions APW Electronic Solutions • KM6-II Universal subrack KM6-II UNIVERSAL SUBRACK Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice 159 APW Electronic Solutions KM6-II Subrack - piece parts END PLATES Identifications are stamped on the end plate to assist in extrusion location. End plates and end plate angles are sold separately (i.e. 2 required for each subrack). Endplate angles are available with or without handle hardware holes. Pitches at 44,45mm 3U The 4U x 360 and 7U x 420 versions can be assembled as 3U/6U + 2 X 0.5U or 3U/6U + 1U. 6U Ordering information Height x thickness x depth 3U x 2 x 240 3U x 2 x 300 3U x 2 x 360 4U x 2,5 x 240 4U x 2,5 x 360 6U x 2 x 240 6U x 2,5 x 300 6U x 2,5 x 360 6U x 2,5 x 420 7U x 2,5 x 420 9U x 2,5 x 240 9U x 2,5 x 300 9U x 2,5 x 360 9U x 2,5 x 420 Order code 950-202787 950-221911 950-202790 950-202618 950-202620 950-202788 950-221912 950-202791 950-202793 950-259286 950-202789 950-224197 950-202792 950-202794 3U - 132,5 END PLATE ANGLES Universal end plates are punched on a 12mm pitch along their length to enable extrusions to be mounted to meet customer applications. 6U - 265,9 9U - 399,2mm END PLATES AND END ANGLES 9U pitch is @ 48mm For 4U or 7U dimensions add 44,45 to the 3U or 6U height dimensions. 4U and 7U have a row of holes to suit 3U components. ANODIZED CONDUCTIVE FINISH End plates and end plate angles End plate angles Ordering information Order code Order code Height x thickness With handle holes 3U x 2 950-232632 4U x 2,5 6U x 2 950-232633 6U x 2,5 950-232635 7U x 2,5 9U x 2,5 Note: 6U angles vary according to end plate width 160 APW Electronic Solutions • w/out handle holes 950-202783 950-202616 950-202784 950-202785 950-259287 950-202786 Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice APW Electronic Solutions KM6-II Subrack - piece parts SUBRACK HANDLES ■ Comfortable hand grip ■ Range of sizes As supplied in some standard KM6-II subrack kits, these handles are also available separately. The 3U & 6U end plate flanges shown above have the mounting holes, and other sizes should be modified accordingly. Contents of kit Item/Description 1 handle Material/Finish Aluminum alloy E6, Etch and clear anodized Ordering information Description Height (U) A Handle 3 116,3 Handle 4 160,8 Handle 6 249,7 Screw M3, 5 x 10 countersunk head Pk 10 B 108,3 152,8 241,7 Order code 50-10117 50-10116 50-10118 173-10036 Subrack handles APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice 161 APW Electronic Solutions KM6-II Subrack - piece parts KM6-II FRONT EXTRUSIONS KM6-II front extrusions include a two screw fixing facility. Accuracy of alignment is ensured by the dowel fixing screws. A slot enables guides to be secured using M2,5 x 5 screws and a tapped strip. Dust covers and EMC covers are also attached to these extrusions. STANDARD front extrusions have slot identification printed along their length to aid guide location. Top versions also have a printed ident/label on the front face for panel location. In addition to the standard front extrusion, there are three other types: PLAIN, which has no guide location holes; this extrusion is included in EMC conversion kits and can also be used for attaching additional panels (e.g. for rear socket mounting). LIPLESS, which has normal guide location holes but offers two facilities; if used as a height dividing extrusion, it is possible to use overall front panels; it will also fit within an EMC screen, permitting the recessing of cards. KM6-II front tie bars INJECTOR/EJECTOR, which is a modified normal front extrusion with an added feature which provides the operating surface for the injection of PCB’s. This feature reduces the vertical front aperture to 105,9mm (on a 3U). Standard 9,90 24,00 49,85 2,90 These three latter extrusions are supplied in 84HP lengths and are not silk screen printed. Lipless 8,50 Contents of kit Item/Description 1 extrusion 24,00 46,95 Material/Finish Aluminum alloy BS 1474 6063T6 conductive Injector/ejector 13,30 Ordering information 24,00 49,85 Description 24HP Top front extrusion 24HP Bottom front extrusion 42HP Top front extrusion 42HP Bottom front extrusion 60HP Top front extrusion 60HP Bottom front extrusion 84HP Top front extrusion 84HP Bottom front extrusion Plain front extrusion Lipless front extrusion Injector/ejector front extrusion Order code 950-202796 950-202795 950-202736 950-202735 950-202743 950-202742 950-202644 950-202643 950-221909 950-233073 951-232445 9,20 Plain extrusion 2,90 12,00 32,55 Normal front extrusion Overall front panel Lipless extrusion used to divide a 6U KM6-II Lipless front extrusion used to recess PCB’s in a shielded KM6-II Tapped strip Screw retention of guides in a Universal Subrack 24 HP = 127,4 42 HP = 218,84 60 HP = 310.28 84 HP = 432,12 162 APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice APW Electronic Solutions KM6-II Subrack - piece parts REAR EXTRUSIONS For backplane mounting, the KM6-II rear extrusions accept tapped strips. In order to maintain correct connector geometry it is necessary to fit a spacer, either conductive or insulating between extrusion and motherboard/backplane. Top and bottom rear extrusions are supplied separately. Backplane extrusions can be converted to DIN 41612 by means of a connector mounting frame. Contents of kit Item/Description 1 Extrusion Material/Finish Aluminum alloy BS 1474 6063T6, conductive* finish. Backplane top and bottom tie bar *Note: alocrom 1000 or equivalent Ordering information Rear extrusions 24HP 42HP 60HP 84HP Backplane top and bottom Backplane mounting Top and bottom Top and bottom Top and bottom Top and bottom Order code 950-202797 950-202737 950-202744 950-201276 24HP = 127,4 42HP = 218,84 60HP = 310,28 84HP = 432,12 For DIN 41612 connector mounting the extrusion is pre-tapped M2.5 on a 1HP pitch. These extrusions are printed with connector location ident/label, but are not asymmetrical. Contents of kit Item/Description 1 Extrusion Material/Finish Aluminum alloy BS 14746063T6, conductive* finish. *Alocrom 1000 or equivalent Ordering information Rear Extrusions 84HP Backplane mounting Top and bottom Order code 950-229781 DIN 41612 top and bottom tie bar DIN 41612 TOP AND BOTTOM 22 432,2 40 24 APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice 163 APW Electronic Solutions KM6-II Subrack - piece parts REAR EXTRUSIONS For backplane mounting, the KM6-II rear extrusions accept tapped strips. In order to maintain correct connector geometry it is necessary to fit a spacer, either conductive or insulating between the extrusion and motherboard/backplane. For DIN 41612 connector mounting the extrusion is pre-tapped M2.5 on a 1HP pitch. These extrusions are printed with connector location idents/labels, but are not asymmetrical. The center rear comprises a two-part extrusion kit and a facility is provided for fitting a forward facing tapped strip if required. Backplane extrusions can be converted to DIN 41612 by means of a connector mounting frame. Backplane center rear Contents of kit Item/Description 1 extrusion Material/Finish Aluminum alloy BS 1474 6063-T6, conductive* finish. BACKPLANE CENTER REAR *Alocrom 1000 or equivalent Ordering information Rear Extrusions 24HP 42HP 60HP 84HP Backplane mounting Center Center Center Center 24HP = 127,4 42HP = 218,84 60HP = 310,28 84HP = 432,12 Order code 950-202798 950-202738 950-202745 950-201277 Rear Extrusions DIN 41612 connector mounting 84HP Center 950-229784 DIN 41612 center rear DIN 41612 CENTER REAR 21 43 48 432,2 13,5 164 APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice APW Electronic Solutions KM6-II Subrack Accessories TAPPED STRIPS Tapped M2,5 on a pitch of 1HP, these strips are used for securing front panels, backplanes, or as an option for chassis plates. As an alternative to tapped strips, a slide nut suitable for use in front extrusions can only be used where a small number of locations are required. 24HP = 127,4 42HP = 218,84 60HP = 310,28 84HP = 432,12 Contents of kit Item/Description 1 tapped strip Material/Finish Mild steel zinc and color passivate Ordering information Tapped strips Description 24 HP Tapped strip 42 HP Tapped strip 60 HP Tapped strip 84 HP Tapped strip Slide nut (Pk 10) Order code 950-202799 950-202739 950-202740 950-202001 124-30499 DIN 41612 CONNECTOR MOUNTING FRAME ■ Converts backplane extrusions to DIN 41612 mounting ■ Allows separate sub-assembly wiring ■ 3U height ■ Various widths This frame is supplied as a kit comprising 2 aluminum extrusions with M2,5 holes on a 1HP pitch, two steel end plates and mounting hardware. Ordering information Description 24 HP DIN 41612 connector mounting frame 42 HP DIN 41612 connector mounting frame 84 HP DIN 41612 connector mounting frame Order code 950-34247 950-34246 950-34244 Finish: conductive As an alternative to the mounting frame the horizontal extrusions are available in separate kits. A 6HP version can be used for mounting one connector to mate with a power supply plug-in unit. The kit comes with two extrusions and mounting hardware. An 84HP version is also available. DIN 41612 connector mounting frames Ordering information Description 6HP horizontal extrusions separate kits 84HP horizontal extrusions separate kits Order code 950-249491 950-249489 INSULATING SPACERS BACKPLANE SPACER STRIPS Two types of spacer strips are available, insulating and conductive. The insulating type is available in one and two level versions, each having half shears to aid assembly. The two-level version is used on center rear extrusions. The 84HP strips can be cut down for smaller widths. The conductive strip is 42HP wide. Supplied individually. Contents of kit Item/Description Insulating spacer Material/Finish 1mm insulating/grey PVC UL94VO Conductive 1mm MS zinc and passivate CONDUCTIVE SPACER Ordering information Description Insulating spacer single level Insulating spacer two level Conductive spacer 42HP Order code 950-10014 950-10015 173-60788 Backplane spacer strips APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice 165 APW Electronic Solutions KM6-II Subrack Accessories KM6-II GUIDES SINGLE PIECE GUIDES Type 1 PCB -For Eurocards of 1,6mm thickness, either 100mm, 160mm or 220mm long. Compatible with grounding clip. Type 2 PCB -For Eurocards of 2,4mm thickness, either 160mm or 220mm long. Type 3 PIU -Plug-in unit (piu) type for cards 111,76 or 245,1mm height, 1,6mm thickness, 160 or 220mm long. Type 4 PCB-For Eurocards of 1,6mm thickness, 220mm long, this guide will fit over intermediate extrusions, permitting mixing of pcb depths. Compatible with grounding clip. 2 3 4 6 5 8 One piece guides Contents of kit Item/Description Types 1, 3, 4 Types 2 1 Material/Finish Luranyl 2452/1 or equivalent. Luranyl 2452/1 or equivalent. Green. Black. Ordering information Description type 1 Guide, type 1 Guide, type 1 Guide, type 2 Guide, type 2 Guide, type 3 Guide, type 3 Guide, type 4 Guide, type 1 Guide, type 1 Guide, PCB 1,6mm thick, Board length PCB 1,6mm thick, Board length PCB 1,6mm thick, Board length PCB 2,4mm thick, Board length PCB 2,4mm thick, Board length Plug-in-unit, Board length 160 Plug-in-unit, Board length 220 Low profile, Board length 220 PCB 1,6mm thick, Board length PCB 1,6mm thick, Board length 100 160 220 160 220 160 220 PK 10 10 10 10 10 10 10 10 1000 1000 Order code 950-242850 950-232662 950-232663 173-232666 173-232667 950-232664 950-232665 950-232668 956-243239 956-243240 THREE PIECE GUIDES Type 5 Aluminum center section, with plastic slide in guide section, for 280mm, 340mm or 400mm lengths, 1,6mm thickness. One piece guides Order separately: End feet for pcb or plug-in unit. Type 6-Three part guide end feet for Eurocards of 1,6mm thickness. Type 8-Three part guide end feet for plug-in unit of 1,6mm thickness. Contents of kit Item/Description Type 5 Type 6 and 8 Material/Finish Al extrusion, anodized, plastic side-in section Noryl 2452/1, Black. Noryl 2452/1, Green. Luranyl 2452/1 is a UL94 VI rated material with a continuous rating of 105°C Ordering information Description type 5 280mm board type 5 340mm board type 5 400mm board type 6 PCB guide feet type 8 Plug-in guide feet APW Electronic Solutions Unit Pk 10 Pk 10 Pk 10 10 prs 10 prs • Order code 950-276108 950-276109 950-276110 950-202635 950-202636 Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice 167 APW Electronic Solutions KM6-II Subrack Accessories PCB GROUNDING CLIP PCB GROUNDING CLIP ■ Electrostatic Protection ■ No screws required This grounding clip can be inserted into the front or rear of 1,6mm pcb guides in KM6-II subracks. Contacts on the clip provide electrical continuity between a suitably equipped Eurocard and, via a spring under the clip, standard front extrusions. Pcb’s can, thus be grounded before the engagement of connectors. The clip, which is supplied in packs of 10, fits into a ‘pocket’ in the guide and requires no screw hardware to maintain contact. The modification required to the pcb takes the form of a conductive strip along the edge of the board, (see illustration) either on the left or right side. ≥11 The clip has been tested to IEC 950: 1986 section 2.5.11. In testing, the clip reached a steady temperature of 76 degrees C at 15A, with a resistance path of 7 mOhms. A typical electrostatic discharge would be 12A for a period of 1 microsecond. TOP ≥2 The clip is designed to provide a ground path for electrostatic charges, not for a power short circuit or as a ground rail. ≥22 Contents of kit Item/Description Grounding clip, pk 10 Material/Finish 0,15mm spring steel plated Detail of grounding strip requirements on a standard Eurocard wiring and/or component side Ordering information Description Grounding clip pk 10 Order code 950-251366 PCB GUIDES PLUG-IN UNIT GUIDES POSITIVE GUIDE RETENTION All KM6-II guides, with the exception of the 2,4mm slot version, can be bolted down to a tapped strip in the front extrusion to give shock and vibration resistance. 3 PART GUIDES Tapped strips (detailed below and supplied individually) should be selected by subrack type and width. The screw used is M2,5 x 5mm cheesehead, supplied in a packet of 100. Ordering information Guide length “L” Guides should be cut to pcb length minus 76mm POSITIVE GUIDE RETENTION Description Order code ‘Standard’ 42 HP Subrack 173-12706 ‘Standard’ 84 HP Subrack 173-12704 Universal 24 HP Subrack 950-202799 Universal 42 HP Subrack 950-202739 Universal 60 HP Subrack 950-202740 Universal 84 HP Subrack 950-202001 Security fixing screws M2,5 x 5 173-202579 Note: for other widths and for divider kits, a longer strip should be cut down to size 168 APW Electronic Solutions • Toll Free (800)367-3765 Screw retention of guides in a KM6-II subrack Tapped strip • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice APW Electronic Solutions KM6-II Divider Kits KM6-II 6U FRONT DIVIDER KITS KM6-II, front divider kits can be fitted after assembly of the subracks. For use with 6U subracks, these divider kits provide a useful way to mix 3U and 6U board heights within a unit. The divider section is available in different widths from 21 HP measured from either the left hand or right hand side. The design of the kit is such that there is no loss of front panel space. It should be noted, however, that the divider plate restricts the use of ‘C’ type connectors to plug-in units of 4 HP width, or greater, at the position immediately to the left of the plate. Contents of kit Item/Description 2 front extrusions and strips 1 6U divider plate (not 84HP version) Location moldings (not 84HP version) Fixing screws Material/Finish Aluminum alloy BS 1474HE9TF tapped conductive finish 1,6mm aluminum alloy BS1470NS4 1/2H conductive finish Luranyl 2452/1 KM6-II Front divider kit KM6-II LEFT HAND AND RIGHT HAND DIVIDER KIT Ordering information Description 6U Left hand divider kit, width 21 HP 6U Left hand divider kit, width 24 HP 6U Left hand divider kit, width 42 HP 6U Left hand divider kit, width 60 HP Full width divider kit, width 84 HP Order code 950-202604 950-202605 950-202606 950-202607 950-201275 Front divider kit Ordering information Description 6U Right hand divider kit, width 21 6U Right hand divider kit, width 24 6U Right hand divider kit, width 36 6U Right hand divider kit, width 42 6U Right hand divider kit, width 60 Full width divider kit, width 84 HP Order code 950-202609 950-202610 950-202615 950-202611 950-202612 950-201275 HP HP HP HP HP KM6-II 9U FRONT DIVIDER PLATE This plate will divide a 9U subrack into 3U and 6U sections. Front divider plate It should be ordered in conjunction with 6U front divider kits. (The 6U plate is discarded.) 6U Left hand divider kits Ordering information 6U Right hand divider kits Description Order code 9U divider plate 950-202622 M M = Denotes minimum order quantity, please contact our sales office APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice 169 APW Electronic Solutions KM6-II Divider Kits 132,5 265,85 132,5 DIMENSIONAL DETAIL - FRONT DIVIDERS 24HP 32HP 21HP 108,62 42HP 60HP 123,86 164,50 184,82 36HP 215,3 306.74 427,12 84 18,45 3,2 482,6 383,65 38,35 8,0 3,0 119,73 10,85 133,35 10,85 FRONT NON STANDARD DIVIDER EXTRUSIONS HP x 5,08 - 1,65 HP x 5,08 + 2,54 In order to produce other widths of divider kits, a larger, standard width should be modified as shown: TAP LEFT RIGHT TAP M4 x 17,2mm depth 170 APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice APW Electronic Solutions KM6-II Divider Kits REAR DIVIDER KITS Rear divider kits reduce the depth of a subrack locally by 60mm, thus permitting a subrack to be divided into different pcb depths (160 and 220mm for instance). The kit contains rear extrusions, rear divider plate and assembly screws. Tapped strips are not included, but should be cut down to suit from larger ones. The extrusions are tapped in handed pairs and the counterbored end fits to the end plate. 3U and 6U rear divider plates are available The 6U version should be attached to the center rear extrusion using a small section of tapped strip in the forward slot of that extrusion. Contents of kit Item/description rear extrusions rear divider plate assembly screws Rear divider kit Ordering information Description Right hand 6U x 36 HP Order code 950-203688 KM6-II REAR DIVIDER PLATES Rear tie bars, tapped strips and mounting hardware should be ordered separately. Contents of kit Item/Description Divider plate Mounting hardware Material/Finish 1,6mm Aluminum alloy conductive Ordering information Description Order code 3U rear divider plate 950-202623 6U rear divider plate 950-202624 Note: when fitting a rear divider plate to a 6U subrack a short piece of tapped strip must be fitted to the center rear tie bar. NON STANDARD DIVIDER EXTRUSIONS In order to produce other widths of divider kits, a larger, standard width should be modified as shown: REAR HP x 5,08 - 0,6 HP x 5,08 + 4,48 TAP LEFT RIGHT TAP M4 x 15. CSK ø5 x 90° APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice 171 APW Electronic Solutions KM6-II Subrack Accessories HORIZONTAL MOUNTING MODULES This unit, fitting into a subrack similar to a 3U module, is in fact a 6U 20HP subrack on its side. This permits the use of standard guides, front panels, plug-in units and solves the problem of housing 6U Eurocards in a 3U subrack. The horizontal mounting module offers a number of additional advantages. It can be sub-assembled separately from the main subrack, and it offers plenum cooling between the end plates. Contents of kit Item/Description 2 end plates 2 front tie bars 3 rear tie bars 4 insulating strips 6 tapped strips 2 trim panels 1 filler panel 1 insulating sheet All hardware Material/Finish 2,0mm Al chromate BS 1474 HE 9 TE extrusion chromate BS 1474 HE 9 TE extrusion chromate PVC grey UL 94.VO Mild steel zinc and passivate 1,0mm Al etch and clear anodize 2,5mm Al etch and clear anodize Mylar 240 Horizontal mounting modules FRONT VIEW 54HP By fitting one or two plug-in unit guides to the main subrack the unit can be fully supported. Order separately Guides, connector mounting frame, cooling module, accessories. 20HP Ordering information Description Horizontal module x 160mm Horizontal module x 220mm PCB guide 160mm (Pk10) PCB guide 220mm (Pk10) Plug-in unit guide 160mm (Pk10) Plug-in unit guide 220mm (Pk10) 172 APW Electronic Solutions Order code 950-202971 950-202972 950-232662 950-232663 950-232664 950-232665 • Toll Free (800)367-3765 54HP • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice APW Electronic Solutions KM6-II Subrack Accessories KM6-II HARDWARE 2 1 SUBRACKS Ordering information Function Description 1 End plate to extrusions screw M4 x 25 skt cap 2 Connector to rear extrusion screw M2,5 x 6mm 3 Backplane to backplane extrusion screw M2,5 x 5mm 4 Guides to front extrusion M2,5 x 6mm 5 Backplane to backplane extrusion M2,5 x 8mm Note: all packs contain 100 units Order code 950-202734 173-12530 173-202579 173-12530 41-227257 25mm 6mm 4 3 6mm PLUG-IN UNITS AND FRONT PANELS Ordering information Function F Connector to mounting block screw 7 Connector to PCB screw 8 Nut for above 9 Handle to front panel screw Note: all packs contain 100 units Description M2,5 x 10mm M2,5 x 10mm M2,5 M2,5 x 16mm Order code 41-20505 41-20505 27-1319 174-63105 5mm 6 5 10mm 8mm 9 78 16mm 10mm KM6-II Hardware APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice 173 APW Electronic Solutions KM6-II Hinged Front Panels KM6-II HORIZONTALLY HINGED PANEL Typically used in situations where quick access is needed to equipment, but it is not desirable to remove the panel completely e.g. as a socket mounting or display panel. A range of aluminum panels is supplemented by a 3U, 84HP smoked transparent version for use where it is necessary to view instruments or indicators. Standard kits are supplied with plastic hinges. A die-cast metal hinge kit is available separately as an accessory to replace the plastic type. Version 1 (as above) Version 3 is a decorative panel, being entirely anodized after manufacture. It is supplied in kit form with plastic inserts as standard. These inserts can be replaced with a metal type. KM6-II horizontally hinged panel Contents of kits Item/Description Hinged panel Two hinges and hardware Metal hinge kit: Two hinge sets and hardware Material/Finish Lexan Polycarbonate, UL 94.VO Polypropylene, black Mazak, black Ordering information Description 3U x 24HP Hinged front panel Version 1 3U x 42HP Hinged front panel Version 1 3U x 60HP Hinged front panel Version 1 3U x 84HP Hinged front panel Version 3 6U x 84HP Hinged front panel Version 3 Smoked transparent front panel 3U/84 HP Metal hinge kit 174 APW Electronic Solutions • A 121,52 212,96 304,40 426,32 426,32 426,32 Order code 953-236180 953-236181 953-236182 953-236184 953-236190 953-236516 174-26556 Toll Free (800)367-3765 24HP - 84HP Metal hinge (accessory) Plastic hinge (supplied) • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice APW Electronic Solutions KM6-II Hinged Front Panels KM6-II VERTICALLY HINGED PANEL Two hinge types are available: heavy duty metal and a lighter duty, plastic type. They can be hinged right or left as required. Both types are supplied in 3U and 6U, 84HP wide. Contents of kits Item/Description Panel 1 set of hinges Metal hinges Material/Finish Luranyl 2452/1 black Die-cast end bracket, extruded aluminum hinge plate All hardware KM6-II plastic hinge versions Ordering information Description 3U x 84HP plastic hinge type 6U x 84HP plastic hinge type 3U x 84HP heavy duty hinge type 6U x 84HP heavy duty hinge type Order code 953-236121 953-236124 953-236125 953-236126 KM6-II heavy duty hinge version HEAVY DUTY VERSION NORMAL VERSION APW Electronic Solutions • Toll Free (800)367-3765 • Fax: (858)679-4555 • w w w. a p w - e l s o l . c o m Specifications subject to change without notice 175