1307066 Patent Pending • • • • • Solderless Cable Termination 3mm Mated Height Excellent Cable Retention Usable With Flexible and Semi-Rigid Micro-Coaxial Cables Tape and Reel Packaging M/A-COM’s revolutionary SMT|QuickGrip™ product line is designed to meet the growing demand for a reliable, low cost system for direct termination of coax to a printed circuit board (PCB). SMT|QuickGrip™ technology eliminates the requirement to connectorize the coaxial cable, reducing assembly times and, therefore, cost. The SMT|QuickGrip™ surface mount device occupies less PCB area than conventional through hole coaxial connectors. An innovative microstrip mounting pattern and cable receptacle design ensures excellent grounding and PCB retention. The SMT|QuickGrip™ cable termination system stands a mere 3mm off the board when mated, allowing for closer pitch/spacing when designing a system. The SMT|QuickGrip™ provides optimal cable retention for applications where shock, vibration, and/or cable flexure may be encountered. This unique RF design accepts both flexible and semi-rigid micro-coaxial cables while delivering exceptional RF performance up to 3GHz. 6.4 REF .250 These features make this system extremely versatile for design engineers and offer a reliable, cost effective alternative to direct soldering of cable to the PCB. The cable is inserted into the device by means of a simple self-aligning hand tool, eliminating the requirement for skilled personnel. This system removes the possibility of damaged PCBs and cables which are common quality issues associated with direct solder, while providing superior RF performance. The SMT|QuickGrip™ accommodates multiple cable insertions allowing easy replacement of cables for repairs. This receptacle is designed for high volume assembly using surface mount technology and is available in tape and reel packaging for pick and place board assembly. Pre-stripped cables and inter-series cable pigtails are available as turnkey solutions for your application needs (i.e.: for use in multi-board applications, for connecting antennas to the PCB, or point to point transmission on the same PCB). CABLE CONDUCTOR CABLE DIELECTRIC 3.0 REF .120 PWB 3.0 REF .120 2.1 REF .083 PWB 1.3 1.26 VSWR The SMT|QuickGrip™ cable termination system is ideal for wireless surface mount applications in handsets, pagers and personal digital assistants (PDA). The SMT|QuickGrip™ mechanical and electrical performance, coupled with its ease of use, ensure it to be a high quality, reliable solution for current and future interconnect needs. M/A-COM is an ISO9001 certified manufacturer and maintains an SPC controlled manufacturing environment. Please call your local Sales or Distribution office for additional information and qualification samples today. 3.2 REF .120 CABLE JACKET CABLE BRAID 1.22 1.18 1.14 1.1 0.3 0.6 0.9 1.2 1.8 2.1 2.4 2.7 3 FREQUENCY (GHz) Note: Unless otherwise specified, all dimensions are mm/in. Typical VSWR using SMT|QuickGrip™ with Omni-Flex 200 Cable V3.00 M/A-COM Division of AMP Incorporated ■ North America: Tel. (800) 366-2266, Fax (800) 618-8883 ■ Asia/Pacific: Tel. +85 2 2111 8088, Fax +85 2 2111 8087 ■ Europe: Tel. +44 (1344) 869 595, Fax +44 (1344) 300 020 www.macom.com AMP and Connecting at a Higher Level are trademarks. Specifications subject to change without notice. Specifications Requirement Detail General Materials Housing: Contacts: Polyphenylene Sulfide Copper Alloy Finishes Contacts: Gold Plate over Nickel Electrical Frequency Range: Impedance: Insertion Loss: DWV: VSWR: DC - 3GHz Usable with 50 & 75 Ohm systems .08 ƒGHz 750 VRMs 1.3:1@ 3GHz (Omni-Flex 100, 200 and .047 Semi-Rigid) 1.4:1 @ 3GHz (.034 Semi-Rigid) Mechanical Connector Durability: Tape and Reel Packaging: Force to Disengage by Cam-Out (grams): 5 mating cycles min. (receptacle only) 16mm per EIA-481 Omni-Flex 100 Omni-Flex 200 .034 Semi-Rigid .047 Semi-Rigid - 469 typical 543 typical 852 typical 1066 typical Environmental Temperature Rating: Resistance to Solder Heat: -40°C(-40°F) to 105°C(221°F) when mated with PVC cable -40°C(-40°F) to 125°C(257°F) when mated with Teflon cable Infrared, convection, and vapor phase solderable (receptacle only). Maximum reflow time/temperature not to exceed 260°C for 3 minutes. Cable Information Materials: Jacket: Shield: Dielectric: Center Conductor: Minimum Bend Radius: Insertion Loss (PVC and FEP cable only): Center Conductor Resistance: Omni-Flex 100 (OSMT) Omni-Flex 200 (SSMT) PVC Flexible Cable (105°C) Polyvinyl Chloride Silver plated copper wire, 38 AWG, 90% min. coverage PFA or FEP Silver Plated Copper Clad Steel, 30 AWG 9.5mm (.375 inch) FEP Flexible Cable (200°C) Fluorinated Ethylene Propylene Silver plated copper wire, 44 AWG, 90% min. coverage PTFE (Polytetrafluoroethylene) Silver Plated Copper Clad Steel, 30 AWG 6.35mm (.250 inch) 0.4 dB/ft., 1.3dB/m @ 500 MHz 0.6 dB/ft., 2.0dB/m @ 1 GHz 0.9 dB/ft., 3.0dB/m @ 2 GHz 0.4 dB/ft., 1.3dB/m @ 500 MHz 0.5 dB/ft., 2.0dB/m @ 1 GHz 0.9 dB/ft., 3.0dB/m @ 2 GHz .26 Ohms per foot average .26 Ohms per foot average V3.00 M/A-COM Division of AMP Incorporated ■ North America: Tel. (800) 366-2266, Fax (800) 618-8883 ■ Asia/Pacific: Tel. +85 2 2111 8088, Fax +85 2 2111 8087 ■ Europe: Tel. +44 (1344) 869 595, Fax +44 (1344) 300 020 www.macom.com AMP and Connecting at a Higher Level are trademarks. Specifications subject to change without notice. Product Offering Part Number PICK AND PLACE FEATURE CENTER CONTACT 3.2 .125 GROUND CONTACT 0.5 .020 6.4 .250 Description 2318-0000-54 2399-5011-54 2399-5012-54 Bulk Packaged 100/bag 700 Piece Reel 2000 Piece Reel 7.8 .305 0.5 .020 3.0 .120 4.3 .169 2 PLCS CENTER CONTACT TERMINAL 3.4 .135 9.0 3.4 .354 .133 ∅ 0.5 VIA 0.6 2 .024 PLCS 2.4 .095 1.3 .050 2.4 .096 0.6 .025 1.3 .050 .020 5 PLCS 1.5 .058 1.3 .050 GROUND PAD 1. Printed wiring board material: glass epoxy FR-4 or similar, relative permitivity: 4.8, 1 oz. copper clad both sides. 2. These dimensions valid for 1.6 (.062) board thickness. 1.3 .050 3.8 .150 CIRCUIT LINE 2.5 .100 1 OZ COPPER .0014 AREA FREE OF SOLDER MASK Recommended Mounting Pattern for Microstrip Line Cable Insertion Tool 2598-5438-54 Assembly Procedure 1. Place cable outer conductor on ground terminal with cable dielectric touching shoulder of block. 2. Place tool into guide slots of terminal block making sure cable figure on tool is facing in right direction and tool is square to block. 3. With tool push cable into ground terminal and contact terminal at the same time. Note: Unless otherwise specified, all dimensions are mm/in. V3.00 M/A-COM Division of AMP Incorporated ■ North America: Tel. (800) 366-2266, Fax (800) 618-8883 ■ Asia/Pacific: Tel. +85 2 2111 8088, Fax +85 2 2111 8087 ■ Europe: Tel. +44 (1344) 869 595, Fax +44 (1344) 300 020 www.macom.com AMP and Connecting at a Higher Level are trademarks. Specifications subject to change without notice. Cable Assemblies Inter-Series Cable Assemblies Omni-Flex 100 (OSMT Cable) Omni-Flex 200 (SSMT Cable) 9970-4XXX-01 9970-4XXX-02 9970-4XXX-03 9970-4XXX-04 9970-4XXX-05 9970-4XXX-06 9970-4XXX-07 9970-4XXX-08 9970-4XXX-09 9980-4XXX-01 9980-4XXX-02 9980-4XXX-03 9980-4XXX-04 9980-4XXX-05 9980-4XXX-06 9980-4XXX-07 9980-4XXX-08 9980-4XXX-09 Connector Type SMA Straight Plug SMA Bulkhead Jack SMB Straight Plug SMB Bulkhead Jack SMB Right Angle Jack OSX Straight Plug OSX Bulkhead Jack OSX Right Angle Plug 50 Ohm Coaxial Contact Receptacle (#8) 1. To order, replace XXX in part number with cable length in millimeters (ie: 9970-4100-05 would be an Inter-Series Pigtail with an SMB Right Angle Jack 100mm long). Cables should be ordered in 5mm increments. 2. Cable length tolerances: Length ‘A’ mm (In) 50 to 100mm (3.94) 101 to 500mm (3.98 to 19.69) Over 500 (19.69) Tolerance mm (In) ±3 (± .12) ±5 (± .20) ±10 (± .39) Note: Unless otherwise specified, all dimensions are mm/in. V3.00 M/A-COM Division of AMP Incorporated ■ North America: Tel. (800) 366-2266, Fax (800) 618-8883 ■ Asia/Pacific: Tel. +85 2 2111 8088, Fax +85 2 2111 8087 ■ Europe: Tel. +44 (1344) 869 595, Fax +44 (1344) 300 020 www.macom.com AMP and Connecting at a Higher Level are trademarks. Specifications subject to change without notice. Cable Assemblies Pre-Stripped Cables Omni-Flex 100 (OSMT Cable) Omni-Flex 200 (SSMT Cable) Description 9970-1XXX-23 9980-1XXX-23 Pre-stripped Omni-Flex Cables for use with SMT|QuickGrip™ .034 Semi-Rigid .047 Semi-Rigid Description 9921-1XXX-23 9922-1XXX-23 Pre-stripped Semi-Rigid Cables for use with SMT|QuickGrip™ 1. To order, replace XXX in part number with cable length in millimeters (ie: 9970-4100-05 would be an Inter-Series Pigtail with an SMB Right Angle Jack 100mm long). Cables should be ordered in 5mm increments. 2. Cable length tolerances: Length ‘A’ mm (In) 50 to 100mm (3.94) 101 to 500mm (3.98 to 19.69) Over 500 (19.69) Tolerance mm (In) ±3 (± .12) ±5 (± .20) ±10 (± .39) Note: Unless otherwise specified, all dimensions are mm/in. V3.00 M/A-COM Division of AMP Incorporated ■ North America: Tel. (800) 366-2266, Fax (800) 618-8883 ■ Asia/Pacific: Tel. +85 2 2111 8088, Fax +85 2 2111 8087 ■ Europe: Tel. +44 (1344) 869 595, Fax +44 (1344) 300 020 www.macom.com AMP and Connecting at a Higher Level are trademarks. Specifications subject to change without notice. Application Notes Packaging • • • • Bulk packed or packaged in plastic carrier tape on a reel Available on 700 piece or 2000 piece plastic reel Sealed plastic carrier tape in accordance with EIA-481-1 Conductive anti-static tape material to prevent static charge entry to electronic assembly or equipment • Recommended max. storage temperature of plastic carrier tape: 40°C (140°F), 50% relative humidity max. 1.8 .069 16.0 .630 REF 2.0 REF .079 4.0 .157REF 8.0 .315 REF 7.5 .295 COVER TAPE REF ( 0.3 MAX THK) .012 3.3 .131 REF CENTER CONTACT TERMINAL REF 2318-0000-54 ∅ 1.5 .059 7.7 REF .304 0.4 MAX .016 EMBOSSED CARRIER TAPE REF Figure 1 SMT|QuickGrip™ Surface Mount Plug Receptacle Automatic Placement The SMT|QuickGrip™ surface mount plug receptacle is compatible with industry standard automatic placement equipment utilizing pneumatic (vacuum) part pickup. SMT|QuickGrip™ plug surface mount receptacles have been approved for use with Fuji pick and place equipment. Pneumatic nozzles with diameters ranging from 0.76mm - 1.07mm may be used for internal pick-up. Vacuum nozzle configuration may vary depending on equipment utilized. Typical configuration follows: PICK & PLACE AREA FOR 0.76-1.07mm DIA X 50.8mm LG NOZZLE ∅ 1.0 REF .040 1.4 REF .054 1.5 REF .060 2.0 REF .080 SMT QuickGrip™ INTERNAL PICKUP Figure 2 Typical Pneumatic Nozzle Nozzle vacuum should be 15-30 inches hg. Component placement pressure should not exceed 400g. Note: Unless otherwise specified, all dimensions are mm/in. V3.00 M/A-COM Division of AMP Incorporated ■ North America: Tel. (800) 366-2266, Fax (800) 618-8883 ■ Asia/Pacific: Tel. +85 2 2111 8088, Fax +85 2 2111 8087 ■ Europe: Tel. +44 (1344) 869 595, Fax +44 (1344) 300 020 www.macom.com AMP and Connecting at a Higher Level are trademarks. Specifications subject to change without notice. Application Notes Soldering SMT|QuickGrip™ plug receptacles are designed for reflow soldering processes. Flow (wave) soldering is not appropriate for this device. The type of solder paste selected for reflow soldering is generally a function of many factors relative to the overall system PCB design. Most applications will use common electronic grade solders such as: 63/37, 60/40 or 62/36/2 with mild rosin/resin fluxes. Metal content of the paste for screen and/or stencil applications is generally 85-90% by weight, slightly lower for nozzle dispensing applications. When screening or stenciling, soldering paste thickness of .15mm (.006 inch) to .25mm (.010) is recommended. TEMP °C REFLOW 20 - 40 SEC AT 235°C TYP. 240 - 250°C MAX 250 200 150 100 50 PREHEAT SOLDER FLUX MELT/ACTIVATION PASTE SOLDER SPHERE MELT BEGINS CURE 60 - 90 SEC AT 100 - 200°C 30-60 SEC 50-100°C AMBIENT OR FORCED COOL DOWN Figure 3 Typical Infrared and Convection Heating/Soldering Profile TEMP °C 250 REFLOW 20 - 90 SEC AT 215°C 200 150 100 50 10 - 30 MIN AT 80 - 130°C PREHEAT 30 - 180 SEC AT 110 - 150°C AMBIENT OR FORCED COOL DOWN Figure 4 Typical Vapor Phase Heating/Soldering Profile Post-Solder Cleaning SMT|QuickGrip™ Plug receptacles can withstand most electronics grade cleaning agents including: high temperature water/aqueous cleaners, ethanol, methanol, MEK, acetone, 1,1,1-tricloroethane, trichlordethylene, perchloroehtylene, chloroflorocarbon (CFC) solvents, isopropanol, dichlorofluoroethane, and blends. The Omni-Flex cables can also withstand mild exposure to the above listed cleaning agents. Note: Unless otherwise specified, all dimensions are mm/in. V3.00 M/A-COM Division of AMP Incorporated ■ North America: Tel. (800) 366-2266, Fax (800) 618-8883 ■ Asia/Pacific: Tel. +85 2 2111 8088, Fax +85 2 2111 8087 ■ Europe: Tel. +44 (1344) 869 595, Fax +44 (1344) 300 020 www.macom.com AMP and Connecting at a Higher Level are trademarks. Specifications subject to change without notice. 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(800) 366-2266, Fax (800) 618-8883 ■ Asia/Pacific: Tel. +85 2 2111 8088, Fax +85 2 2111 8087 ■ Europe: Tel. +44 (1344) 869 595, Fax +44 (1344) 300 020 www.macom.com AMP and Connecting at a Higher Level are trademarks. Specifications subject to change without notice. V3.00