TDK AVR-M1608C270KTACB Chip varistors countermeasure for surge voltage and static electricity Datasheet

Chip Varistors
Countermeasure for surge voltage and static electricity
AVR series
Type:
AVR-M
AVRL
Issue date:
September 2011
• All specifications are subject to change without notice.
• Conformity to RoHS Directive: This means that, in conformity with EU Directive 2002/95/EC, lead, cadmium, mercury, hexavalent chromium, and specific
bromine-based flame retardants, PBB and PBDE, have not been used, except for exempted applications.
(1/10)
Conformity to RoHS Directive
Varistors(SMD)
Countermeasure for Surge Voltage and Static Electricity
AVR Series AVR-M, AVRL Types
Varistors are voltage dependent nonlinear resistive elements with
a resistance that decreases rapidly when the voltage is over the
constant value.
Varistor is equivalent with Zener diode of two series connection.
Therefore, do not have polarity.
CURRENT vs. VOLTAGE CHARACTERISTICS
EQUIVALENT CIRCUIT
2 Zener Diodes
Current(A)
10–1
10–2 Zener diode
/Vz:6.8V
Positive direction
10–3
Chip varistor
/V1mA:12V
10–4
A capacitance content
10–5
–18 –14
–10
–6
–2
2
–10–5
6
10
14
18
–10–4
–10–3
Negative direction
–10–2
–10–1
Voltage(V)
THE EFFECT OF THE VARISTOR
WITHOUT VARISTOR
A malfunction and failure of electronic equipment
ESD, Surge voltage
ESD, Surge voltage
Power line
Signal line
WITH VARISTOR
Suppress abnormal voltage by inserting varistor in a circuit
IC
Power line
Signal line
IC
Insert a varistor between
a line and ground
: Chip varistor
• All specifications are subject to change without notice.
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FEATURES
• No polarity, due to symmetrical current-voltage characteristics.
Equivalent to anode common type Zener diode.
• Excellent electrostatic absorption capability.
Response is as good or better than Zener diode.
Keeps symmetrical current-voltage characteristics even after
electrostatic absorption.
• Adopted the inner electrodes lamination structure.
Wide range of varistor voltages are available in series (6.8 to
39V).
Low capacitance items are available in series (1.1pF to).
World’s smallest 0603-, 1005-, 1608-, 2012-chip types and
1410-array type are available in series.
• Excellent mount reliability. Good for Pb-free soldering.
Adopted (Ni/Sn) electroplating.
Achieved good solderability and solder heat resistance.
• Can replace a Zener diode + capacitor combination.
Reduced footprint and total mounting cost.
INTERNAL STRUCTURE
Inner electrode
Varistor body
(Palladium) (Zinc Oxide: ZnO semiconductor ceramics)
Sn plating
Ag termination
underlayer
Ni plating
CIRCUITS
SINGLE TYPE
ARRAY TYPE
OPERATIONAL VOLTAGE RANGES
0603 type
7.5
1005 type
APPLICATIONS
• Electrostatic absorption
• Pulse noise absorption
19
28
1608 type
2012 type
28
1410 type
0
16
5
10
15
20
Circuit voltage(V)
TEMPERATURE RANGES
Type
Operating
Storage
AVR-M1005/1608/2012
–40 to +125°C
–40 to +125°C
AVR-M14A2/0603/AVRL
–40 to +85°C
–40 to +85°C
Mobile phone
Digital video camera
Digital camera
PDA
Note PC
DVD-ROM, CD-ROM
CD/MD/MP3 player
Game machine
In-car equipment
Application
Data terminal
LCD panel
Touch panel
Button and switch unit
Battery terminal
Audio-Video input-output terminal
Microphone/receiver unit
Controller unit
CAN-BUS
ECU
Connector
Air conditioner panel
Car audio
Car navigation
30
RECOMMENDED REFLOW SOLDERING CONDITIONS
APPLICATION EXAMPLES
Consumer product
25
10s max.
260˚C max.
250˚C
220˚C
Natural
cooling
180˚C
150˚C
Preheating
60 to 120s
Soldering
60s max.
Time(s)
• All specifications are subject to change without notice.
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AVR-M TYPE
PRODUCT IDENTIFICATION
AVR-M 1005 C 270 M T AAB
(1)
(2) (3) (4) (5) (6) (7)
SHAPES AND DIMENSIONS/RECOMMENDED PC BOARD PATTERN
0603/1005/1608/2012 TYPES
L
W
(1) Series name
0603
1005
1608
2012
14A2
0.6×0.3mm
1.0×0.5mm
1.6×0.8mm
2.0×1.2mm
1.4×1.0mm (2-element)
B
T
(2) Dimensions L×W
Dimensions in mm
(3) Structure code
(4) Varistor voltage
270
27×100V
Type
L
W
T
B min.
0603
1005
1608
2012
0.6±0.03
1.0±0.05
1.6±0.1
2.0±0.2
0.3±0.03
0.5±0.05
0.8±0.1
1.25±0.2
0.3±0.03
0.5±0.05
0.8±0.1
1.0±0.2
0.1
0.1
0.2
0.2
Weight
(mg)typ.
0.2
1.2
5
15
(5) Varistor voltage tolerance
±10%
±20%
c
K
M
b
a
b
(6) Packaging style
T
B
Dimensions in mm
Taping
Bulk
(7) Capacitance and TDK internal code
Type
0603
1005
1608
2012
a
0.25 to 0.35
0.3 to 0.5
0.6 to 0.8
0.9 to 1.2
b
0.2 to 0.3
0.35 to 0.45
0.6 to 0.8
0.7 to 0.9
c
0.25 to 0.35
0.4 to 0.6
0.6 to 0.8
0.9 to 1.2
1410 TYPE
1.0±0.2
0.2typ.
1.37±0.2
0.6max.
0.36±0.2
Weight: 4mg typ.
0.32±0.2
0.64typ.
1.0 to 1.4
0.65 to 0.95
0.35 to 0.45
Dimensions in mm
0.6 to 0.66
0.3 to 0.4
Dimensions in mm
• All specifications are subject to change without notice.
001-07 / 20110926 / e9c11_avr.fm
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ELECTRICAL CHARACTERISTICS
Varistor voltage
(Breakdown voltage)
V1mA(V)[DC1mA]
Maximum
continuous voltage
(Rated voltage)
Vdc(V)
Clamping
voltage
Vcl(V)
[8/20µs]
Maximum
energy
E(Joule)
[10/1000µs]
Maximum
peak
current Ip(A)
[8/20µs]
∗101N
101N
101N
AAB
6.8
8
12.8
12
(4.76 to 8.84)
(6.4 to 9.6)
(10 to 15.6)
(9.6 to 14.4)
3.5 max.
5.5 max.
5.5 max.
7.5 max.
14[1A]
17[1A]
20[1A]
23[1A]
0.01 max.
0.01 max.
0.01 max.
0.01 max.
10 max.
4 max.
5 max.
1 max.
100 typ.
100 typ.
100 typ.
33 typ.
15,000
101N
AAB
ADB
ABB
ACB
AAB
101N
AAB
ABB
6.8
8
8
8
8
12
27
27
27
(4.76 to 8.84)
(6.4 to 9.6)
(6.4 to 9.6)
(6.4 to 9.6)
(6.4 to 9.6)
(9.6 to 14.4)
(24 to 30)
(21.6 to 32.4)
(21.6 to 32.4)
3.5 max.
5.5 max.
5.5 max.
5.5 max.
5.5 max.
7.5 max.
19 max.
15 max.
15 max.
14[1A]
14[1A]
14[1A]
15[1A]
19[1A]
20[1A]
55[1A]
50[1A]
50[1A]
0.02 max.
0.04 max.
0.04 max.
0.02 max.
0.01 max.
0.05 max.
0.06 max.
0.06 max.
0.05 max.
10 max.
25 max.
25 max.
3 max.
1 max.
10 max.
4 max.
4 max.
1 max.
100 typ.
650 typ.
480 typ.
100 typ.
33 typ.
130 typ.
100 typ.
40 typ.
15 typ.
10,000
AAB
6AB
2AB
6AB
6AB
2AB
6AB
2AB
ACB
AAB
ABB
271N
8
12
12
18
22
22
27
27
27
27
27
39
(6.4 to 9.6)
(9.6 to 14.4)
(9.6 to 14.4)
(14.4 to 21.6)
(19.8 to 24.2)
(19.8 to 24.2)
(24 to 30)
(24 to 30)
(24 to 30)
(21.6 to 32.4)
(21.6 to 32.4)
(35 to 43)
5.5 max.
7.5 max.
7.5 max.
11 max.
16 max.
16 max.
19 max.
19 max.
19 max.
17 max.
17 max.
28 max.
15[2A]
20[2A]
20[2A]
30[2A]
34[2A]
37[2A]
42[2A]
42[2A]
54[2A]
52[2A]
52[2A]
69[2A]
0.09 max.
0.09 max.
0.06 max.
0.1 max.
0.1 max.
0.03 max.
0.1 max.
0.1 max.
0.05 max.
0.05 max.
0.05 max.
0.1 max.
30 max.
50 max.
15 max.
30 max.
30 max.
10 max.
48 max.
20 max.
10 max.
2 max.
2 max.
78 max.
650 typ.
1050 typ.
400 typ.
600 typ.
560 typ.
210 typ.
430 typ.
160 typ.
60 typ.
30 typ.
15 typ.
270 typ.
4,000
6AB
6AB
6AB
12
22
39
(9.6 to 14.4) 7.5 max.
(19.8 to 24.2) 16 max.
(35 to 43)
28 max.
20[5A]
38[5A]
62[5A]
0.2 max.
0.3 max.
0.3 max.
60 max.
100 max.
100 max.
1000 typ.
800 typ.
430 typ.
2,000
600N
470N
150N
3R3F
24
27
27
27
(20 to 27)
(21.6 to 32.4)
(21.6 to 32.4)
(21.6 to 32.4)
50[1A]
54[1A]
55[1A]
45[0.2A]
0.01 max.
0.007 max.
0.02 max.
0.002 max.
5 max.
5 max.
3 max.
0.2 max.
60 typ.[1MHz]
47 typ.[1MHz]
15 typ.[1MHz]
3.3 typ.[1MHz]
4,000
Part No.
0603 type
AVRM0603C6R8N
AVRM0603C080M
AVRM0603C120M
AVR-M0603C120M
1005 type
AVRM1005C6R8N
AVR-M1005C080M
AVR-M1005C080M
AVR-M1005C080M
AVR-M1005C080M
AVR-M1005C120M
AVRM1005C270K
AVR-M1005C270M
AVR-M1005C270M
1608 type
AVR-M1608C080M
AVR-M1608C120M
AVR-M1608C120M
AVR-M1608C180M
AVR-M1608C220K
AVR-M1608C220K
AVR-M1608C270K
AVR-M1608C270K
AVR-M1608C270K
AVR-M1608C270M
AVR-M1608C270M
AVRM1608C390K
2012 type
AVR-M2012C120M
AVR-M2012C220K
AVR-M2012C390K
1410 type
AVR-M14A2C240M
AVR-M14A2C270M
AVRM14A2C270M
AVRM14A2C270M
∗
16 max.
15 max.
15 max.
10 max.
Capacitance
C(pF)
[1kHz, 1Vrms]
Packaging
quantities
(Taping)
(pieces/reel)
: Packaging style(T: Taping/B: Bulk)
TERMINOLOGY
Clamping voltage
Maximum energy
Maximum peak current
Capacitance
Terminology
Voltage measured across the varistor
when DC1mA is applied.
Maximum DC voltage that can be applied
continuously.
Vdc
Varistor leakage current: 50µA max.
(V)
(Within the range of maximum allowable
circuit voltage)
Voltage appearing across the varistor
Vcl
when a pulse current (8/20µs∗1) of
(V)
specified peak value is applied.
Maximum energy that can be absorbed
E
without deteriorating varistor
(Joule) characteristics when an impulse
(10/1000µs∗2) is applied once.
Maximum current that can be withstood
Ip
without deteriorating varistor
(A)
characteristics when an impulse current
(8/20µs∗1) is applied once.
Capacitance measured at 1kHz
C
(or 1MHz) of oscillator frequency and
(pF)
1Vrms of oscillator voltage.
∗1
8/20µs test waveform
100%
90%
Current
Maximum continuous
voltage (Rated voltage)
Unit
V1mA
(V)
50%
8µs
20µs
Time
∗2
10/1000µs test waveform
100%
90%
Energy
Item
Varistor voltage
(Breakdown voltage)
50%
10µs
1000µs
Time
• All specifications are subject to change without notice.
001-07 / 20110926 / e9c11_avr.fm
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AVRL TYPE
PRODUCT IDENTIFICATION
SHAPES AND DIMENSIONS/RECOMMENDED PC BOARD PATTERN
AVRL 10 1A 3R3 F T A
(1) (2) (3) (4) (5) (6) (7)
L
W
(1) Series name
(2) Dimensions L×W
B
1.0×0.5mm
1.6×0.8mm
T
10
16
(3) Maximum continuous voltage
1A
Dimensions in mm
10Vdc
(4) Capacitance
1.1pF
3.3pF
6.8pF
L
W
T
B min.
1005
1608
1.0±0.05
1.6±0.1
0.5±0.05
0.8±0.1
0.5±0.05
0.8±0.1
0.1
0.2
Weight
(mg)typ.
1.2
5
c
1R1
3R3
6R8
Type
(5) Capacitance tolerance
N
F
G
±0.3pF
±1pF
±2pF
b
b
Dimensions in mm
Type
1005
1608
(6) Packaging style
T
B
a
a
0.3 to 0.5
0.6 to 0.8
b
0.35 to 0.45
0.6 to 0.8
c
0.4 to 0.6
0.6 to 0.8
Taping
Bulk
(7) Varistor voltage and TDK internal code
ELECTRICAL CHARACTERISTICS
Capacitance
C(pF)
[1MHz, 1Vrms]
Maximum continuous voltage
(Rated voltage)
Vdc(V)
Insulation resistance
Rdc(MΩ)
[3Vrms]
Varistor voltage
V1mA(V)[DC1mA]
Packaging quantities
(Taping)
(pieces/reel)
∗A
B
A
A
A
1.1[0.8 to 1.4]
1.1[0.8 to 1.4]
2.2[1.7 to 2.7]
3.3[2.3 to 4.3]
6.8[4.8 to 8.8]
10 max.
10 max.
16 max.
10 max.
10 max.
10 min.
10 min.
10 min.
10 min.
10 min.
90 typ.
39 typ.
90 typ.
27 typ.
27 typ.
10,000
A
B
A
A
1.1[0.8 to 1.4]
1.1[0.8 to 1.4]
3.3[2.3 to 4.3]
6.8[4.8 to 8.8]
10 max.
10 max.
10 max.
10 max.
10 min.
10 min.
10 min.
10 min.
90 typ.
39 typ.
27 typ.
27 typ.
4,000
Part No.
1005 type
AVRL101A1R1N
AVRL101A1R1N
AVRL101C2R2D
AVRL101A3R3F
AVRL101A6R8G
1608 type
AVRL161A1R1N
AVRL161A1R1N
AVRL161A3R3F
AVRL161A6R8G
∗
: Packaging style(T: Taping/B: Bulk)
TERMINOLOGY
Item
Capacitance
Maximum continuous
voltage (Rated voltage)
Insulation resistance
Varistor voltage
(Breakdown voltage)
Unit
C
(pF)
Vdc
(V)
Rdc
(MΩ )
V1mA
(V)
Terminology
Capacitance measured at 1MHz of oscillator frequency and 1Vrms
of oscillator voltage.
Maximum DC voltage that can be applied continuously.
Varistor leakage current: 50µA max.
(Within the range of maximum allowable circuit voltage)
Insulation resistance appearing across the varistor when specified
voltage is applied.
Voltage measured across the varistor when DC1mA is applied.
• All specifications are subject to change without notice.
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TYPICAL ELECTRICAL CHARACTERISTICS
CURRENT vs. VOLTAGE CHARACTERISTICS
IMPEDANCE vs. FREQUENCY CHARACTERISTICS
10000
100
15pF 6.8pF 3.3pF
V1mA:12V
10–1
1000
30pF
V1mA:8V
Impeadance(Ω)
Current(A)
10–2
V1mA:27V
V1mA:22V
10–3
V1mA:18V
10–4
100
10
1
10–5
1050pF
10–6
10–7
0
10
20
Voltage(V)
30
0.01
1
40
TRANSMISSION CHARACTERISTICS
10
100
Frequency(MHz)
1000
10000
CAPACITANCE vs. FREQUENCY CHARACTERISTICS
10
10000
1050pF
0
3.3pF
6.8pF
30pF
–20
15pF
160pF
1050pF
650pF
–30
650pF
400pF
1000
Capacitance(pF)
–10
Insertion loss(dB)
160pF
400pF
650pF
0.1
400pF
160pF
100
30pF
15pF
6.8pF
–40
10
3.3pF
–50
–60
1
10
100
Frequency(MHz)
1000
10000
1
1
10
100
Frequency(MHz)
1000
10000
• All specifications are subject to change without notice.
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ELECTROSTATIC DISCHARGE TESTS
TEST CONDITIONS
150pF, 330Ω contact discharge
Charged voltage /8kV, 0.1s interval
MEASURING CIRCUIT
10MΩ
330Ω
High voltage
DC power supply
Discharge gun
Test
sample
150pF
ESD
simulator
ESD simulator
AVR-M1005 TYPE
20
20
10
10
∆V1mA/V1mA(%)
∆V1mA/V1mA(%)
AVR-M0603 TYPE
0
–10
–20
–30
–40
–50
–60
0.1
–20
–30
–40
–50
1
10
Number of discharge(Times)
–60
0.1
100
AVR-M1608 TYPE
20
8
10
7
0
–10
–20
–30
–40
–50
–60
0.1
1
10
Number of discharge(Times)
1
10
Number of discharge(Times)
100
AVRL101A3R3F
Capacitance(pF) [1MHz]
∆V1mA/V1mA(%)
0
–10
100
6
5
4
3
2
1
0
0.1
1
10
Number of discharge(Times)
100
• All specifications are subject to change without notice.
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ELECTROSTATIC ABSORPTION CHARACTERISTICS
DISCHARGE CURRENT WAVEFORM
WAVEFORM PARAMETERS [IEC61000-4-2]
8
Discharge current(A)
6
ESD Charge
voltage
(kV)
2
4
6
8
Test level
150pF, 330Ω,
Contact discharge, Test level 1
7
1
2
3
4
5
4
3
Rise time
(ns)
0.7 to 1.0
0.7 to 1.0
0.7 to 1.0
0.7 to 1.0
2
1
MEASURING CIRCUIT
0
–1
–50
0
50
100
150
Time(ns)
200
250
10MΩ
300
High voltage
DC power supply
DISCHARGE VOLTAGE WAVEFORM
330Ω
150pF
ESD simulator
350
Open waveform
300
Discharge gun
AVR-M1005C120MTAAB / V1mA:12V
250
Voltage(V)
First peak current
of discharge
(A)
7.5
15
22.5
30
200
Test
sample
AVR-M1005C080MTAAB / V1mA:8V
150
60dB attenuator
Zener diode /Vz:6.2V
ESD
simulator
100
50
0
–50
–50
0
50
100
150
Time(ns)
200
250
50Ω
Oscilloscope
I/O impedance: 50Ω
Frequency range: DC to 18GHz
300
ESD ABSORPTION CHARACTERISTICS
COMPARISON OF VARIOUS ELEMENTS
Clamping voltage (V)
350
300
250
269V
down
258V
down
271V
down
200
150
100
101V
down
50
0
Open waveform
93V
down
96V
down
AVR-M1005C080MTAAB AVR-M1005C120MTAAB Zener diode/Vz:6.2V
Peak
316
45
58
47
Average
117
16
24
21
(voltage)
Peak voltage:Peak voltage of standing up part
Average voltage : Average voltage of 30 to 100ns
Peak
voltage
ESD (Electro Static Discharge)
absorption characteristics of V1mA-8V
is superior to Vz-6.2V Zener diode.
Average
voltage
30
100
(ns)
• All specifications are subject to change without notice.
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MERITS OF REPLACEMENT FROM ZENER DIODE
(1) Reduction in the number of parts
APPLICATION EXAMPLES
CELLULAR PHONE
To LCD driver
(2) Reduction in mounting cost
COMPARISON OF FOOTPRINT
Zener diode
Chip varistor
LCD panel
0.5mm
0.8mm
Microphone/Receiver
2.3mm
1.2mm
Backlight LED
Save a mount area 65% down
Data terminal
: Chip varistor
Key pad/Switch
EXAMPLE OF REPLACEMENT AT AUDIO TERMINAL
AUDIO/VIDEO
Audio
connector
Audio/out
Audio
AMP
Monitor
OUT
Video1
in
Video2
in
Video3
in
Video5
in
Digi
Video
Audio
connector
Audio/out
Audio
AMP
Video
Video
Video
L L/MONO L/MONO L/MONO L/MONO
Audio
Audio
Audio
Audio
Audio
R
: Chip varistor
: Chip varistor
Insulation resistance
of tested circuit(Ω)
(3) Improved electrostatic absorption capability
COMPARE DATA OF CHIP VARISTOR AND ZENER DIODE
ABOUT IC PROTECTION
10–7
AVR-M1608C120MT6AB
10–6
10–5
With Zener Diode
10–4
10–3
0
2
4
6
8
10
ESD voltage(kV)
12
14
CMOS: D74HC04C
ESD generator : Noise Laboratory Co.,Ltd., ESS -630A
200pF-0Ω method model equipment
Contact type discharge
ESD applied point: Vcc-ground
• All specifications are subject to change without notice.
001-07 / 20110926 / e9c11_avr.fm
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APPLICATION EXAMPLES
USB 2.0
VDD
USB cable
USB IC
D–
D+
USB connector
F.G.
: Chip varistor
MEASURING CIRCUIT
Sample
IC
USB2.0
board on
PC
Test
board
Test set
: Chip varistor
WITHOUT VARISTOR
WITH VARISTOR
AVRL101A3R3FT(3.3pF)
AVRL101A6R8GT(6.8pF)
• All specifications are subject to change without notice.
001-07 / 20110926 / e9c11_avr.fm
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