19-1724; Rev 2; 4/07 KIT ATION EVALU E L B AVAILA 4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter The MAX1709 sets a new standard of space savings for high-power, step-up DC-DC conversion. It delivers up to 20W at a fixed (3.3V or 5V) or adjustable (2.5V to 5.5V) output, using an on-chip power MOSFET from a +0.7V to +5V supply. Fixed-frequency PWM operation ensures that the switching noise spectrum is constrained to the 600kHz fundamental and its harmonics, allowing easy postfiltering for noise reduction. External clock synchronization capability allows for even tighter noise spectrum control. Quiescent power consumption is less than 1mW to extend operating time in battery-powered systems. Two control inputs (ONA, ONB) allow simple push-on, push-off control through a single momentary pushbutton switch, as well as conventional on/off logic control. The MAX1709 also features programmable soft-start and current limit for design flexibility and optimum performance with batteries. The MAX1709 is supplied in both a high-power TSSOP package, which allows a 10ARMS switch current and a 4A output, and a narrow SO package, which supplies a 2.4A output with a switch rated at 6ARMS. Although the narrow SO device has a lower RMS switch rating, it has the same peak switch current rating as the TSSOP device, and so can supply 4A loads intermittently. If loads of 2A or less are required, refer to the MAX1708. Features ♦ On-Chip 10A Power MOSFET ♦ 5V, 4A Output from a 3.3V Input ♦ Fixed 3.3V or 5V Output Voltage or Adjustable (2.5V to 5.5V) ♦ Input Voltage Range Down to 0.7V ♦ Low Power Consumption 1mW Quiescent Power 1µA Current in Shutdown Mode ♦ Low-Noise, Constant Frequency Operation (600kHz) ♦ Synchronizable Switching Frequency (350kHz to 1000kHz) Ordering Informations PART TEMP RANGE MAX1709ESE -40°C to +85°C 16 Narrow SO MAX1709EUI+ -40°C to +85°C 28 TSSOP-EP* +Indicates lead(Pb)-free/RoHS-compliant package. *Exposed pad. ________________________Applications Routers, Servers, Workstations, Card Racks Local 2.5V to 3.3V or 5V Conversion PIN-PACKAGE Pin Configurations TOP VIEW ONA 1 28 ONB Local 3.3V to 5V Conversion LX 2 27 CLK 3.6V or 5V RF PAs in Communications Handsets LX 3 Typical Operating Circuit INPUT 1V TO 5V 1μH OFF ON SYNC OR INTERNAL ONA LX MAX1709 CLK GND SS/LIM REF OUT OUTPUT 3.3V, 5V, OR ADJ UP TO 4A LX 4 26 3.3/5 MAX1709 25 NC LX 5 24 NC LX 6 23 PGND LX 7 22 PGND LX 8 21 PGND NC 9 20 PGND NC 10 19 PGND GND 11 18 PGND SS/ILM 12 17 NC REF 13 16 FB GND 14 15 OUT TSSOP-EP* Pin Configurations continued at end of data sheet. ________________________________________________________________ Maxim Integrated Products For pricing, delivery, and ordering information, please contact Maxim Direct at 1-888-629-4642, or visit Maxim's website at www.maxim-ic.com. 1 MAX1709 General Description MAX1709 4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter ABSOLUTE MAXIMUM RATINGS ONA, ONB, OUT, SS/LIM, 3.3/5 to GND ...............-0.3V to +6.0V LX to PGND ...........................................................-0.3V to +6.0V FB, CLK, REF to GND.............................. -0.3V to (VOUT + 0.3V) PGND to GND .......................................................-0.3V to +0.3V Continuous Power Dissipation (TA = +70°C) 16-Pin Narrow SO (derate 16.5mW/°C above +70°C) .....1.3W 28-Pin TSSOP Exposed Pad (derate 23.8mW/°C above +70°C) ...................................1.9W 28-Pin TSSOP Exposed Pad Junction-to-Exposed Pad Thermal Resistance ......................................……1.2°C/W Operating Temperature Range ...........................-40°C to +85°C Junction Temperature ......................................................+150°C Storage Temperature Range .............................-65°C to +150°C Lead Temperature (soldering, 10s) .................................+300°C Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. ELECTRICAL CHARACTERISTICS (VOUT = VCLK = +3.6V, ONA = ONB = FB = GND, TA = 0°C to +85°C, unless otherwise noted. Typical values are at TA = +25°C.) PARAMETER Output Voltage CONDITIONS VFB < 0.1V (Note 1) MIN TYP MAX 3.3/5 = GND, ISW = 1A 3.26 3.34 3.42 3.3/5 = OUT, ISW = 1A 4.92 5.05 5.17 -0.25 -0.45 1.215 1.240 1.265 V 1 200 nA V Load Regulation Measured between 1A < ISW < 3A (Note 2) FB Regulation Voltage ISW = 1A FB Input Current VFB = +1.5V Output Voltage Adjust Range V %/A 2.5 5.5 Output Undervoltage Lockout (Note 3) 2.0 2.3 V Frequency in Startup Mode VOUT =1.5V 40 400 kHz Minimum Startup Voltage IOUT < 1mA (Note 1), TA = +25°C (Note 4) 0.9 Minimum Operating Voltage (Note 5) 0.7 Soft-Start Pin Current VSS/LIM = 1V OUT Supply Current OUT Leakage Current In Shutdown LX Leakage Current n-Channel Switch On-Resistance n-Channel Current Limit RMS Switch Current 3.2 1.1 V V 4 5.0 µA VFB = 1.5V (Note 6) 200 440 µA V ONB = 3.6V 0.1 5 µA VLX = V ONB = VOUT = +5.5V 0.1 40 µA 22 40 mΩ SS/LIM = open 7.5 9 12 SS/LIM = 150kΩ to GND 3.5 5 6.5 MAX1709EUI+ 10 MAX1709ESE 6 Reference Voltage IREF = 0 Reference Load Regulation -1µA < IREF < 50µA Reference Supply Rejection +2.5V < VOUT < +5.5V 1.245 A ARMS 1.260 1.275 V 4 10 mV 5 mV 0.2 ONA, ONB, 3.3/5, 1.2V < VOUT < 5.5V 0.2 × VOUT CLK, 2.7V < VOUT < 5.5V 0.2 × VOUT Input Low Level (Note 7) 2 UNITS _______________________________________________________________________________________ V 4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter (VOUT = VCLK = +3.6V, ONA = ONB = FB = GND, TA = 0°C to +85°C, unless otherwise noted. Typical values are at TA = +25°C.) PARAMETER Input High Level CONDITIONS MIN ONA, ONB, 3.3/5, 1.2V < VOUT <5.5 0.8 × VOUT CLK, 2.7 V< VOUT < 5.5V 0.8 × VOUT TYP UNITS V ONA, ONB, CLK, 3.3/5 Logic Input Current MAX 1 µA Internal Oscillator Frequency 520 600 680 kHz Maximum Duty Cycle 82 90 94 % 1000 kHz 50 ns MAX UNITS External Clock Frequency Range CLK Pulse Width (Note 8) CLK Rise/Fall Time (Note 8) 350 100 ns ELECTRICAL CHARACTERISTICS (VOUT = VCLK = +3.6V, ONA = ONB = FB = GND, TA = -40°C to +85°C, unless otherwise noted.) (Note 9) PARAMETER Output Voltage FB Regulation Voltage CONDITIONS MIN VFB < 0.1V, VIN = +2.4V 3.3/5 = GND, ISW = 1A 3.24 3.45 (Note 1) 3.3/5 = OUT, ISW = 1A 4.9 5.2 1.21 1.27 ISW = 1A FB Input Current VFB = +1.5V Load Regulation Measured between 1A < ISW < 5A (Note 2) Soft-Start Pin Current SS/LIM = 1V OUT Leakage Current in Shutdown V ONB = 3.6V OUT Supply Current VFB = 1.5V (Note 6) 3.2 n-Channel Switch On-Resistance n-Channel Current Limit Reference Voltage TYP V V 200 nA -0.45 %/A 5.2 µA 5 µA 400 µA 40 mΩ SS/LIM = unconnected 7.5 15 SS/LIM = 150kΩ to GND 3.5 7 IREF = 0 1.24 1.28 V V _______________________________________________________________________________________ 3 MAX1709 ELECTRICAL CHARACTERISTICS (continued) MAX1709 4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter ELECTRICAL CHARACTERISTICS (continued) (VOUT = VCLK = +3.6V, ONA = ONB = FB = GND, TA = -40°C to +85°C, unless otherwise noted.) (Note 9) PARAMETER CONDITIONS MIN TYP MAX UNITS ONA, ONB, 3.3/5, 1.2V < VOUT < 5.5V 0.2 × VOUT V CLK, 2.7V < VOUT < 5.5V 0.2 × VOUT Input Low Level (Note 7) ONA, ONB, 3.3/5, 1.2V < VOUT < 5.5V 0.8 × VOUT CLK, VOUT = 5.5V 0.8 × VOUT Input High Level Logic Input Current ONA, ONB, CLK, 3.3/5 V 1 µA Internal Oscillator Frequency 500 700 kHz Maximum Duty Cycle 80 95 % External Clock Frequency Range 350 1000 kHz CLK/SEL Pulse Width (Note 8) CLK/SEL Rise/Fall Time (Note 8) 100 ns 50 ns Note 1: Output voltage is specified at 1A switch current ISW, which is equivalent to approximately 1A ✕ (VIN / VOUT) of load current. Note 2: Load regulation is measured by forcing specified switch current and straight-line calculation of change in output voltage in external feedback mode. Note that the equivalent load current is approximately ISW ✕ (VIN / VOUT). Note 3: Until undervoltage lockout is reached, the device remains in startup mode. Do not apply full load until this voltage is reached. Note 4: Startup is tested with Figure 1’s circuit. Output current is measured when both the input and output voltages are applied. Note 5: Minimum operating voltage. The MAX1709 is bootstrapped and will operate down to a 0.7V input once started. Note 6: Supply current is measured from the OUT pin to the output voltage (+3.3V). This correlates directly with actual input supply current but is reduced in value according to the step-up ratio and efficiency. Note 7: ONA and ONB inputs have approximately 0.15V hysteresis. Note 8: Guaranteed by design, not production tested. Note 9: Specifications to -40°C are guaranteed by design, not production tested. 4 _______________________________________________________________________________________ 4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter 70 60 50 40 70 VIN = 2.5V 60 50 40 30 30 20 20 10 10 0 86.0 85.5 0.01 0.1 1 10 0.01 0.1 1 LOAD REGULATION (VIN = 3.3V, VOUT = 5V) LINE REGULATION (VOUT = 5V, IOUT = 1A) 0.5 0.6 0.7 0.8 0.9 1.0 NO-LOAD INPUT CURRENT vs. INPUT VOLTAGE 1000 MAX1709 TOC05 0.6 0.4 INPUT VOLTAGE INCREASING INPUT CURRENT (mA) VOUT REGULATION (%) 0.4 OPERATING FREQUENCY (MHz) 0.8 MAX1709 TOC04 0 84.0 10 OUTPUT CURRENT (A) 1 84.5 83.0 0.001 OUTPUT CURRENT (A) 2 85.0 83.5 0 0.001 VOUT REGULATION (%) VIN = 3.3V 80 EFFICIENCY (%) VIN = 1.2V 90 0.2 0 -0.2 MAX1709 TOC06 80 EFFICIENCY (%) 100 EFFICIENCY (%) VIN = 2.5V EFFICIENCY vs. SWITCHING FREQUENCY (VIN = 3.3V, VOUT = 5V, IOUT = 2A) MAX1709 TOC02 90 MAX1709 TOC01 100 EFFICIENCY vs. OUTPUT CURRENT (VOUT = 5V) MAX1709 TOC03 EFFICIENCY vs. OUTPUT CURRENT (VOUT = 3.3V) 100 INPUT VOLTAGE DECREASING 10 VOUT = 5V -0.4 -1 1 -0.6 2 3 4 MAX1709 TOC07 2.0 1.8 VOUT = 3.3V 1.6 1.4 TA = -40°C 1.0 TA = +25°C 0.01 0.5 VOUT = 5V 0.1 1 10 2.0 1.5 2.5 3.0 3.5 25 20 -0.5 -1.0 15 10 5 0 VOUT = 3.3V -5 -10 -2.0 LOAD CURRENT (A) 1.0 NOISE vs. FREQUENCY 0 -1.5 TA = +85°C 0.5 30 NOISE (mVRMS) 2.2 0 4.0 INPUT VOLTAGE (V) 1.0 FREQUENCY CHANGE (%) STARTUP VOLTAGE (V) 3.5 SWITCHING FREQUENCY vs. TEMPERATURE 2.4 0.001 3.0 STARTUP VOLTAGE vs. LOAD CURRENT 2.6 0.8 2.5 INPUT VOLTAGE (V) 2.8 0.6 2.0 5 OUTPUT CURRENT (A) MAX1709 TOC09 1 MAX1709 TOC08 0 1.2 VOUT = 3.3V 0.1 -0.8 -2 -40 -15 10 35 TEMPERATURE (°C) 60 85 0.1 1 10 FREQUENCY (MHz) _______________________________________________________________________________________ 5 MAX1709 Typical Operating Characteristics (TA = +25°C, unless otherwise noted.) Typical Operating Characteristics (continued) (Circuit of Figure 1, TA = +25°C, unless otherwise noted.) SWITCH CURRENT LIMIT vs. TEMPERATURE SWITCH CURRENT LIMIT vs. SS/LIM RESISTANCE MAX1709-12 9 HEAVY SWITCHING WAVEFORM 11.5 MAX1709 TOC10 10 11.0 CURRENT LIMIT (A) 8 CURRENT LIMIT (A) MAX1709 4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter 7 6 5 5V VLX 5V/div 0 10.5 10.0 VOUT 100mV/div 5V 9.5 9.0 VOUT = 3.3V 4 4A 8.5 3 MAX1709-13a IL 2A/div 2A IOUT = 2A 8.0 2 50 100 150 200 250 -40 300 -15 10 35 60 85 1μs/div TEMPERATURE (°C) SS/LIM RESISTANCE (kΩ) LINE-TRANSIENT RESPONSE HEAVY SWITCHING WAVEFORM (WITH LC FILTER) LOAD-TRANSIENT RESPONSE MAX1709-14 MAX1709-13b MAX1709-15 3A 5V VLX 5V/div 0 IOUT 2A/div 1A 3.5V VIN 0.5V/div 5V 3V VOUT 100mV/div VOUT 100mV/div 5V 6A 4A IL 2A/div 2A VOUT 4A 50mV/div 5V IL 2A/div 2A IOUT = 1A 100μs/div 1μs/div 20μs/div IOUT = 2A L = 12.5nH (COILCRAFT A04T) C = 1μF SHUTDOWN WITH SOFT-START (CSS = 0.1μF) SHUTDOWN WITH SOFT-START (CSS = 0.01μF) MAX1709-16 5V VONA 5V/div 0 SHUTDOWN WITHOUT SOFT-START MAX1709-18 MAX1709-17 5V VONA 5V/div 0 IIN 2A/div 2A 0 4A IIN 2A/div 2A 4V 2V VOUT 2V/div 4V 6 IIN 2A/div 2A VOUT 2V/div 4V 2V 2V 1ms/div CSS = 0.1μF ROUT = 5Ω VONB = VOUT 4A 0 0 VOUT 2V/div VONA 5V/div 0 6A 6A 4A 5V 1ms/div 1ms/div CSS = 0.01μF ROUT = 5Ω VONB = VOUT CSS = 0 ROUT = 5Ω VONB = VOUT _______________________________________________________________________________________ 4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter PIN TSSOP NARROW SO NAME 1 1 ONA 2–8 2, 3, 4 LX 11, 14 5, 8 GND FUNCTION On-Control Input. When ONA = high OR ONB = low, the device turns on Drain of n-Channel Power Switch. Connect pins 2, 3, and 4 together. Connect external Schottky diode from LX to OUT. Ground. Connect ground inputs together, then connect to PGND. Soft-Start and/or Current-Limit Input. Connect a capacitor from SS/LIM to GND to control the rate at which the device reaches current limit (soft-start). To reduce the current limit from the preset values, connect a resistor from SS/LIM to GND (see Design Procedure). During shutdown, this pin is internally pulled to GND to discharge the soft-start capacitor. 12 6 SS/LIM 13 7 REF 1.26V Voltage Reference Output. Bypass with a 0.22µF capacitor to GND. Maximum REF load is 50µA. 15 9 OUT Output Voltage Sense Input. The device is powered from OUT. Bypass with a 0.1µF to PGND with less than 5mm trace length. Connect a 2Ω series resistor from the output filter capacitor to OUT (Figure 1). DC-DC Converter Feedback Input. Connect FB to GND for internally set output voltage (see 3.3/5 pin description). Connect a resistor-divider from the output to set the output voltage in the +2.5V to +5.5V range. FB regulates to +1.25V (Figure 4). 16 10 FB 18–23 11, 12, 13 PGND Power Ground. Source of n-channel power MOSFET switch. Connect PGND inputs together, then connect to GND. 26 14 3.3/5 Output Voltage Selection Pin. When FB is connected to GND, the regulator uses internal feedback to set the output voltage. 3.3/5 = low sets output to 3.3V; 3.3/5 = high sets output to 5V. If an external divider is used at FB, connect 3.3/5 to ground. 27 15 CLK Clock Input for the DC-DC Converter. Connect to OUT for internal oscillator. Optionally, drive with an external clock for external synchronization. 28 16 ONB Shutdown Input. When ONB = high AND ONA = low, the device turns off (Table 1). 9, 10, 17, 24, 25 — N.C. No Connect. Not internally connected. EP — EP Exposed Pad. Connect to large ground plane for maximum thermal dissipation. _______________________________________________________________________________________ 7 MAX1709 Pin Description MAX1709 4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter KEEP TRACES SHORT AND WIDE 1μH L1 VIN 1V TO 5V D1 ON-OFF CONTROL C1, C2 2 x 150μF ONA ONB LX CLK LX 3.3/5 LX PGND VOUT 5V C6, C7 2x 150μF GND GND MAX1709 SS/LIM R1 C3 PGND PGND REF FB GND OUT C4 0.22μF R2 2Ω C5 0.1μF Figure 1. Standard Operating Circuit Detailed Description The MAX1709 step-up converter offers high efficiency and high integration for high-power applications. It operates with an input voltage as low as 0.7V and is suitable for single- to 3-cell battery inputs as well as 2.5V or 3.3V regulated supply inputs. The output voltage is preset to +3.3V or +5.0V or can be adjusted with external resistors for voltages between +2.5V to +5.5V. The n-channel switch of the MAX1709EUI+ is rated for 10ARMS and can deliver loads up to 4A, depending on input and output voltage. The n-channel switch of the MAX1709ESE has a 6ARMS rating and supplies up to 2.4A output. The MAX1709ESE has a lower RMS switch rating than the MAX1709EUI+, but has the same peak switch current limit and so can supply 4A loads intermittently. For flexibility, the current limit and soft-start rate are independently programmable. A 600kHz switching frequency allows for a small inductor to be used. The switching frequency is also synchronizable to an external clock ranging from 350kHz to 1000kHz. 8 ONA, ONB The logic levels at ONA and ONB turn the MAX1709 on or off. When ONA = 1 or ONB = 0, the part is on. When ONA = 0 and ONB = 1, the part is off (Table 1). Logichigh on control can be implemented by tying ONB high and using ONA for shutdown. Implement inverted single-line on/off control by grounding ONA and toggling ONB. Implement momentary pushbutton On/Off as described in the Applications Information section. Both inputs have approximately 0.15V of hysteresis. Switching Frequency The MAX1709 switches at the fixed-frequency internal oscillator rate (600kHz) or can be synchronized to an external clock. Connect CLK to OUT for internal clock operation. Apply a clock signal to CLK to synchronize to an external clock. The frequency can be changed on the fly. The MAX1709 will synchronize to a new external clock rate in two cycles and will take approximately 40µs to revert to its internal clock frequency once the external clock pulses stop and CLK is driven high. Table 2 summarizes oscillator operation. _______________________________________________________________________________________ 4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter MAX1709 Table 1. On/Off Logic Control Table 2. Selecting Switching Frequency ONA 0 ONB 0 MAX1709 On 0 1 Off 1 0 On 1 1 On CLK 0 1 External clock (350kHz−1000kHz) MODE Not allowed PWM Synchronized PWM UNDERVOLTAGE LOCKOUT OUT MAX1709 IC POWER PWM CONTROLLER 2.15V EN STARTUP Q OSCILLATOR D SEE FIGURE 3. ONA ONB REF 1.260V EN ON RDY REFERENCE EN CLK FB 3.3/5 GND DUAL MODE FB 600kHz OSCILLATOR LX OSC N PGND FB OUT Figure 2. Simplified Functional Diagram Operation The MAX1709 switches at a constant frequency (600kHz) and modulates the MOSFET switch pulse width to control the power transferred per cycle and regulate the voltage across the load. In low-noise applications, the fundamental and the harmonics generated by the fixed switching frequency are easily filtered out. Figure 2 shows the simplified functional diagram for the MAX1709. Figure 3 shows the simplified PWM controller functional diagram. The MAX1709 enters synchronized current-mode PWM when a clock signal (350kHz < f CLK < 1000kHz) is applied to CLK. For wireless or noise-sensitive applications, this ensures that switching harmonics are predictable and kept outside the IF frequency band(s). High-frequency operation permits low-magnitude output ripple voltage and minimum inductor and filter capacitor size. Switching losses will increase at the higher frequencies (see Power Dissipation). Setting the Output Voltage The MAX1709 features Dual-Mode™ operation. When FB is connected to ground, the MAX1709 generates a fixed output voltage of either +3.3V or +5V, depending on the logic applied to the 3.3/5 input (Figure 1). The output can be configured for other voltages, using two external resistors as shown in Figure 4. To set the output voltage externally, choose an R3 value that is large enough to minimize load at the output but small enough to minimize errors due to leakage and the time constant to FB. A value of R3 ≤ 50kΩ is required. ⎛V ⎞ R4 = R3 ⎜⎜ OUT − 1⎟⎟ ⎝ VFB ⎠ where VFB = 1.24V. Soft-Start/Current-Limit Adjustment (SS/LIM) The soft-start pin allows the soft-start time to be adjusted by connecting a capacitor from SS/LIM to ground. Select capacitor C3 (connected to SS/LIM pin) as: C3 (in µF) = 3.2 ✕ tSS where tSS is the time (in seconds) it takes the switch current limit to reach full value. To improve efficiency or reduce inductor size at reduced load currents, the current limit can be reduced Dual Mode is a trademark of Maxim Integrated Products, Inc. _______________________________________________________________________________________ _______________________________________________________________________________________ 9 MAX1709 4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter Table 3. Component Selection Guide PRODUCTION INDUCTORS Surface mount CAPACITORS Coilcraft DO3316P-102HC Panasonic EEFUE0J151R Motorola MBRD1035CTL Coiltronics UP2B-1R0 Sanyo 6TPC100M STM-Microelectronics STPS8L30B at a different frequency, scale the inductor value with the inverse of frequency (L1 = 1µH ✕ 600kHz / fSYNC). The PWM design tolerates inductor values within ±25% of this calculated value, so choose the closest standard inductor value. For example, use 1.5µH for 350kHz and 0.68µH for 1MHz). Table 4. Component Suppliers SUPPLIER PHONE FAX Coilcraft 847-639-6400 847-639-1489 Coiltronics 561-241-7876 561-241-9339 Motorola 602-303-5454 602-994-6430 Panasonic 714-373-7939 714-373-7183 STMMicroelectronics 617-259-0300 617-259-9442 from its nominal value (see Electrical Characteristics). A resistor (R1 in Figure 1) between SS/LIM and ground reduces the current limit as follows: R1 = 312.5kΩ × DIODES I1 (R1 ≤ 312.5kΩ) ILIM where I1 is the desired current limit in amperes, and I LIM is the current limit value from the Electrical Characteristics. Design Procedure Inductor Selection (L1) The MAX1709’s high switching frequency allows the use of a small-size inductor. Use a 1.0µH inductor for 600kHz operation. If the MAX1709 will be synchronized Inductors with a ferrite core or equivalent are recommended; powder iron cores are not recommended for use at high switching frequencies. Ensure the inductor’s saturation rating (the current at which the core begins to saturate and inductance falls) exceeds the internal current limit. Note that this current may be reduced through SS/LIM if less than the MAX1709’s full load current is needed (see Electrical Characteristics for ratings). For highest efficiency, use a coil with low DC resistance, preferably under 10mΩ. To minimize radiated noise, use a toroid, pot core, or shielded inductor. See Tables 3 and 4 for a list of recommended components and component suppliers. To calculate the maximum output current (in amperes), use the following equation: ⎛ ⎛V + VD − VIN ⎞ ⎞ IOUT(MAX) = D' ⎜ ILIM − D' ⎜ OUT ⎟⎟ 2 × ƒ × L1 ⎝ ⎠⎠ ⎝ where: VIN = input voltage VIN FB REF SLOPE COMP LX R Q N VOUT LX S MAX1709 R4 SS/LIM 12.5 (LIMITED TO 100mV) OSCILLATOR Figure 3. Simplified PWM Controller Functional Diagram 10 FB 11mΩ PGND KEEP SHORT R3 Figure 4. Adjustable Output Voltage ______________________________________________________________________________________ 4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter MAX1709 ON/OFF VDD ONB I/O ONA I/O Power Dissipation 270k 0.1μF Figure 5. Momentary Pushbutton On-Off Switch VD = forward voltage drop of the Schottky diode at ILIM current VOUT = output voltage D' = (VIN) / (VOUT + VD), assuming switch voltage drop is negligible f = switching frequency L1 = inductor value ILIM = minimum value of switch current limit from Electrical Characteristics or set by RSET/LIM. Diode Selection (D1) The MAX1709’s high switching frequency demands a high-speed rectifier. Schottky diodes, such as the MBRD1035CTL or STPS8L30B (Table 3), are recommended. The diode’s current rating must exceed the maximum load current, and its breakdown voltage must exceed VOUT. The diode must be placed within 10mm of the LX switching node and the output filter capacitor. The diode also must be able to dissipate the power calculated by the following equation: PDIODE = IOUT ✕ VD where IOUT is the average load current and VD is the diode forward voltage at the peak switch current. Capacitor Selection Input Bypass Capacitors (C1, C2) Two 150µF, low-ESR tantalum input capacitors will reduce peak currents and reflected noise due to inductor current ripple. Lower ESR allows for lower input ripple current, but combined ESR values up to 50mΩ are acceptable. Smaller ceramic capacitors may also be used for light loads or in applications that can tolerate higher input current ripple. The MAX1709 output current may be more limited by package power dissipation than by the current rating of the on-chip switch. For pulsed loads, output currents of 4 Amps or more can be supplied with either the MAX1709EUI+ or MAX1709ESE, but the RMS (or thermal) limit of the MAX1709ESE is lower (6ARMS) than that of the MAX1709EUI+ (10ARMS). Continuous output current depends on the input and output voltage, operating temperature, and external components. The major components of the MAX1709 dissipated power (PD, i.e., power dissipated as heat in the IC and NOT delivered to the load) are: 1) Internal switch conduction losses - PSW 2) Internal switch transition losses - PTRAN 3) Internal capacitive losses - PCAP These are losses that directly dissipate heat in the MAX1709, but keep in mind that other losses, such as those in the external diode and inductor, increase input power by reducing overall efficiency, and so indirectly contribute to MAX1709 heating. Approximate equations for the loss terms are as follows. Values in {} are example values for a 3.3V input, 4V output, 4A design. A conservative efficiency estimate for the MAX1709 boosting from 3.3V to 5V at 4A is 81%. Total estimated power loss is then: {4.7W} PLOSS = (POUT / 0.81) - POUT The total loss consists of: Diode Loss = D’ x ISW x VD {2.5W} Inductor Loss (resistive loss + dynamic loss estimate) {0.58W} External Capacitive Loss = (1 - D’) x ISW2 x RCAP-ESR (ESR est. = 10mΩ) {0.27W} MAX1709 Internal Loss, PD(MAX1709) {1.35W} ______________________________________________________________________________________ 11 MAX1709 μC 270k Output Filter Capacitors (C6, C7) The output filter capacitor ESR must be kept under 15mΩ for stable operation. Two parallel 150µF polymer capacitors (Panasonic EEFUE0J151R) typically exhibit 5mΩ of ESR. This translates to approximately 35mV of output ripple at 7A switch current. Bypass the MAX1709 IC supply input (OUT) with a 0.1µF ceramic capacitor to GND and a 2Ω series resistor (R2, as shown in Figure 1). MAX1709 4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter Approximate equations for the MAX1709 internal loss terms are as follows. Values in {} are example values for a 3.3V input, 4V output, 4A design: PD(MAX1709) = PSW + PTRAN + PCAP {1.35W} where: PSW = (1 - D’) x ISW2 x RSW {1.08W} PTRAN = (VOUT + VD) x ISW x tSW x f / 3 {0.18W} PCAP = (CDIO + CDSW + CGSW) x (VOUT + VD)2 f {0.09W} where: D’ = duty factor of the n-channel switch = VIN / (VOUT + VD) (Note: D’ = 1 means the switch is always off) {0.6} ISW, the approximate peak switch current = IOUT / (D’ x eff), {8.23A} (with eff. estimated at 81%) RSW = Internal n-channel switch resistance (estimate for elevated die temperature) {0.04W) VD = forward voltage of the external rectifier {0.5V} tSW = the transition time of the n-channel switch {20ns} f = the switching rate of the MAX1709 CDIO = rectifier capacitance {600kHz} {1nF} CDSW = internal n-channel drain capacitance {2.5nF} CGSW = internal n-channel gate capacitance {1.5nF} Applications Information pulled low and the regulator turns on. The switch should be on long enough for the microcontroller to exit reset. The controller issues a logic high to ONA, which guarantees that the part will stay on regardless of the subsequent switch state. To turn the regulator off, press the switch long enough for the controller to read the switch status and pull ONA low. When the switch is released, ONB pulls high and the regulator turns off. Layout Considerations The MAX1709ESE and MAX1709EUI+ both utilize PC board area for heatsinking. Package dissipation ratings in the Absolute Maximum Ratings section assume 1in2 of 1oz copper. The MAX1709EUI has superior power-dissipating ability due to an exposed metal pad on the underside of the package. The thermal resistance from the die to the exposed pad is a very low 1.2°C/W. The MAX1709ESE’s ability to dissipate power will especially depend on the PC board design. Typical thermal resistance for 1in2 of copper is 34°C/W. For tighter layouts, 0.5in2 typically exhibits 40°C/W. Adding multiple vias under the MAX1709EUI+ to conduct heat to the bottom of the board will also help dissipate power. Due to high inductor current levels and fast switching waveforms, proper PC board layout is essential. Protect sensitive analog grounds by using a star ground configuration. Connect PGND, the input bypass capacitor ground lead, and the output filter capacitor ground lead to a single point (star ground configuration). In addition, minimize trace lengths to reduce stray capacitance and trace resistance, especially from the LX pins to the catch diode (D1) and output capacitors (C6 and C7) to PGND pins. If an external resistor-divider is used to set the output voltage (Figure 4), the trace from FB to the resistors must be extremely short and must be shielded from switching signals, such as CLK or LX. Refer to a layout example in the MAX1709EVKIT data sheet. Using a Momentary On/Off Switch A momentary pushbutton switch can be used to turn the MAX1709 on and off. As shown in Figure 5, when ONA is pulled low and ONB is pulled high, the part is off. When the momentary switch is pressed, ONB is 12 Chip Information TRANSISTOR COUNT: 1112 ______________________________________________________________________________________ 4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter ______________________________________________________________________________________ TSSOP 4.4mm BODY.EPS AA AA 13 MAX1709 Package Information (The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information go to www.maxim-ic.com/packages.) Package Information (continued) (The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information go to www.maxim-ic.com/packages.) DIM A A1 B C e E H L N E H INCHES MILLIMETERS MAX MIN 0.069 0.053 0.010 0.004 0.014 0.019 0.007 0.010 0.050 BSC 0.150 0.157 0.228 0.244 0.016 0.050 MAX MIN 1.35 1.75 0.10 0.25 0.35 0.49 0.19 0.25 1.27 BSC 3.80 4.00 5.80 6.20 0.40 SOICN .EPS MAX1709 4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter 1.27 VARIATIONS: 1 INCHES TOP VIEW DIM D D D MIN 0.189 0.337 0.386 MAX 0.197 0.344 0.394 MILLIMETERS MIN 4.80 8.55 9.80 MAX 5.00 8.75 10.00 N MS012 8 AA 14 AB 16 AC D A B e C 0∞-8∞ A1 L FRONT VIEW SIDE VIEW PROPRIETARY INFORMATION TITLE: PACKAGE OUTLINE, .150" SOIC APPROVAL DOCUMENT CONTROL NO. 21-0041 REV. B 1 1 Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time. 14 ____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 © 2007 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products, Inc.