LTC4078X Dual Input Li-Ion Battery Charger with Overvoltage Protection FEATURES ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 22V Maximum Voltage for Wall Adapter and USB Inputs Charge Single-Cell Li-Ion Batteries from Wall Adapter and USB Inputs Automatic Input Power Detection and Selection Charge Current Programmable Up to 950mA from Wall Adapter Input Overvoltage Lockout for Wall Adapter and USB Inputs Battery Detection Input Disables Charger When No Battery is Present No External MOSFET, Sense Resistor or Blocking Diode Needed Thermal Regulation Maximizes Charge Rate Without Risk of Overheating* Preset Charge Voltage with ±0.6% Accuracy Programmable Charge Current Termination 40µA USB Suspend Current in Shutdown Charge Status Output Automatic Recharge No Trickle Charge Available in a Thermally Enhanced, Low Profile (0.75mm) 10-Lead (3mm × 3mm) DFN Package APPLICATIONS ■ ■ ■ ■ The LTC®4078X is a standalone linear charger that is capable of charging a single-cell Li-Ion/Polymer battery from both wall adapter and USB inputs. The charger can detect power at the inputs and automatically select the appropriate power source for charging. No external sense resistor or blocking diode is required for charging due to the internal MOSFET architecture. The LTC4078X features a maximum 22V rating for both wall adapter and USB inputs, although charging stops if the selected power source exceeds the overvoltage limit. Internal thermal feedback regulates the battery charge current to maintain a constant die temperature during high power operation or high ambient temperature conditions. The float voltage is fixed at 4.2V and the charge current is programmed with an external resistor. The LTC4078X terminates the charge cycle when the charge current drops below the programmed termination threshold after the final float voltage is reached. Other features include battery present detection, automatic recharge, undervoltage lockout, charge status outputs, and “power present” status outputs to indicate the presence of wall adapter or USB power. The device is offered in a low profile (0.75mm) 3mm × 3mm 10-lead DFN package. , LT, LTC and LTM are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners. *Protected by U.S. Patents including 6522118, 6700364. Cellular Telephones Handheld Computers Portable MP3 Players Digital Cameras TYPICAL APPLICATION Charger Current vs Supply Voltage 900 High Voltage Dual Input Battery Charger for Li-Ion Battery Pack USB PORT 1µF 800mA (WALL) 500mA (USB) LTC4078X WALL ADAPTER BAT DCIN USBIN 1µF BATDET 3.9k IUSB 2k IDC 1% 1.24k 1% ITERM GND + 700 RIDC = 1.24k RIUSB = 2k VBAT = 3.5V VBATDET = 0V 600 CHARGE FROM DCIN 800 4.2V Li-Ion BATTERY PACK 2k 1% IBAT (mA) ■ DESCRIPTION 500 400 CHARGE FROM USBIN 300 200 100 0 4078X TA01 2 3 4 5 6 7 8 SUPPLY VOLTAGE (V) 19 20 4078x TA01b 4078xf 1 LTC4078X ABSOLUTE MAXIMUM RATINGS PIN CONFIGURATION (Note 1) Input Supply Voltage (DCIN, USBIN) ............–0.3 to 22V ENABLE, ⎯C⎯H⎯R⎯G, ⎯P⎯W⎯R, BATDET, BAT...............–0.3 to 6V IDC, IUSB, ITERM Pin Current .................................1mA DCIN, USBIN, BAT Pin Current ....................................1A BAT Short-Circuit Duration............................Continuous Maximum Junction Temperature .......................... 125°C Operating Temperature Range (Note 2) ... –40°C to 85°C Storage Temperature Range................... –65°C to 125°C TOP VIEW 10 DCIN USBIN 1 IUSB 2 ITERM 3 PWR 4 7 BATDET CHRG 5 6 ENABLE 9 BAT 11 8 IDC DD PACKAGE 10-LEAD (3mm × 3mm) PLASTIC DFN TJMAX = 125°C, θJA = 40°C/W (Note 3) EXPOSED PAD (PIN 11) IS GND, MUST BE SOLDERED TO PCB ORDER INFORMATION LEAD FREE FINISH TAPE AND REEL PART MARKING PACKAGE DESCRIPTION TEMPERATURE RANGE LTC4078XEDD#PBF LTC4078XEDD#TRPBF LCYP 10-Lead (3mm × 3mm) Plastic DFN –40°C to 85°C Consult LTC Marketing for parts specified with wider operating temperature ranges. Consult LTC Marketing for information on non-standard lead based finish parts. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/ ELECTRICAL CHARACTERISTICS The ● denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C. VDCIN = 5V, VUSBIN = 5V unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN VDCIN Operating Supply Voltage VUSBIN Operating Supply Voltage 5.5 V IDCIN DCIN Supply Current Charge Mode (Note 4), RIDC = 10k Standby Mode; Charge Terminated Shutdown Mode (ENABLE = 5V) Overvoltage Mode (VDCIN = 10V) ● ● 350 70 40 70 800 120 80 140 µA µA µA µA IUSBIN USBIN Supply Current Charge Mode (Note 5), RIUSB = 10k, VDCIN = 0V Standby Mode; Charge Terminated, VDCIN = 0V Shutdown (VDCIN = 0V, ENABLE = 0V) Overvoltage Mode (VUSBIN = 10V) VDCIN > VUSBIN ● ● 350 70 40 70 23 800 120 80 140 40 µA µA µA µA µA VFLOAT Regulated Output (Float) Voltage IBAT = 1mA IBAT = 1mA, 0°C < TA < 85°C 4.185 4.165 4.2 4.2 4.215 4.235 V V IBAT BAT Pin Current RIDC = 1.25k, Constant-Current Mode RIUSB = 2.1k, Constant-Current Mode RIDC = 10k or RIUSB = 10k Standby Mode, Charge Terminated Shutdown Mode (Charger Disabled) Sleep Mode (VDCIN = 0V, VUSBIN = 0V) 770 455 93 800 476 100 –7.5 –7.5 –7.5 830 495 107 –12 –12 –12 ● 4.3 ● 4.3 ● ● ● TYP MAX 5.5 UNITS V mA mA mA µA µA µA 4078xf 2 LTC4078X ELECTRICAL CHARACTERISTICS The ● denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C. VDCIN = 5V, VUSBIN = 5V unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS VIDC IDC Pin Regulated Voltage Constant-Current Mode 1 V VIUSB IUSB Pin Regulated Voltage Constant-Current Mode 1 V ITERMINATE Charge Current Termination Threshold RITERM = 1k RITERM = 2k RITERM = 10k RITERM = 20k VUVDC DCIN Undervoltage Lockout Voltage VUVUSB ● ● ● ● 90 42 8 3.5 100 50 10 5 110 58 12 6.5 mA mA mA mA From Low to High Hysteresis 4 4.15 190 4.3 V mV USBIN Undervoltage Lockout Voltage From Low to High Hysteresis 3.8 3.95 170 4.1 V mV VOVDC DCIN Overvoltage Lockout Voltage From Low to High Hysteresis 5.8 6 185 6.2 V mV VOVUSB USBIN Overvoltage Lockout Voltage From Low to High Hysteresis 5.8 6 185 6.2 V mV VASD-DC VDCIN – VBAT Lockout Threshold VDCIN from Low to High, VBAT = 4.2V VDCIN from High to Low, VBAT = 4.2V 70 10 120 40 170 70 mV mV VASD-USB VUSBIN – VBAT Lockout Threshold VUSBIN from Low to High VUSBIN from High to Low 70 10 120 40 170 70 mV mV VENABLE ENABLE Input Threshold Voltage 0.6 0.9 1.2 V RENABLE ENABLE Pulldown Resistance VBDET BATDET Input Threshold Voltage From Low to High IBATDET BATDET Pull-Up Current VBOC ● 1 2 3.5 MΩ 1.65 1.75 1.85 V VBATDET = 0V 2 4 6 µA BATDET Open Circuit Voltage VDCIN = 5V, VUSBIN = 5V 4 4.2 4.4 V VOL Output Low Voltage (⎯C⎯H⎯R⎯G, ⎯P⎯W⎯R) ISINK = 5mA 0.12 0.35 V ΔVRECHRG Recharge Battery Threshold Voltage VFLOAT – VRECHRG, 0°C < TA < 85°C 125 160 mV 2.25 4.1 6.75 ms 1 1.6 2.4 ms 90 tRECHRG Recharge Comparator Filter Time VBAT from High to Low tTERMINATE Termination Comparator Filter Time IBAT Drops Below Termination Threshold RON-DC Power FET “ON” Resistance (Between DCIN and BAT) 600 mΩ RON-USB Power FET “ON” Resistance (Between USBIN and BAT) 700 mΩ TLIM Junction Temperature in ConstantTemperature Mode 120 °C Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Note 2: The LTC4078X is guaranteed to meet the performance specifications from 0°C to 85°C. Specifications over the –40°C to 85°C operating temperature range are assured by design, characterization and correlation with statistical process controls. Note 3: Failure to correctly solder the exposed backside of the package to the PC board will result in a thermal resistance much higher than 40°C/W. See Thermal Considerations. Note 4: Supply current includes IDC and ITERM pin current (approximately 100µA each) but does not include any current delivered to the battery through the BAT pin. Note 5: Supply current includes IUSB and ITERM pin current (approximately 100µA each) but does not include any current delivered to the battery through the BAT pin. 4078xf 3 LTC4078X TYPICAL PERFORMANCE CHARACTERISTICS Regulated Output (Float) Voltage vs Charge Current Regulated Output (Float) Voltage vs Temperature 4.220 VDCIN = VUSBIN = 5V 1.008 VDCIN = VUSBIN = 5V 1.006 4.22 4.210 1.004 4.205 1.002 4.20 RIDC = 1.24k 4.18 RIDC = RIUSB = 2k VIDC (V) 4.215 4.200 0.998 4.14 4.190 0.996 4.12 4.185 0.994 4.10 100 200 300 400 500 600 700 800 900 IBAT (mA) 4.180 –10 10 30 50 TEMPERATURE (°C) 70 IUSB Pin Voltage vs Temperature (Constant-Current Mode) 900 900 VDCIN = 5V IBAT (mA) 1.000 0.998 700 600 500 RIDC = 2k 400 300 0.996 0.2 0.4 0.6 0.8 VIDC (V) 1.0 1.2 0 0.2 0.4 0.6 0.8 VIUSB (V) 4078x G05 ⎯P⎯W⎯R Pin I-V Curve 1.0 1.2 4078x G06 ⎯C⎯H⎯R⎯G Pin I-V Curve 60 VDCIN = VUSBIN = 5V 50 50 40 40 ICHRG (mA) IPWR (mA) RIUSB = 10k 0 0 4078x G04 60 RIUSB = 2k 100 0 90 400 200 RIDC = 10k 100 70 500 300 200 0.994 VUSBIN = 5V RIUSB = 1.24k RIDC = 1.24k 600 1.002 90 800 700 1.004 30 50 TEMPERATURE (°C) 70 Charge Current vs IUSB Pin Voltage 800 1.006 10 30 50 TEMPERATURE (°C) 4078x G03 Charge Current vs IDC Pin Voltage VUSBIN = 5V 0.992 –10 10 4078x G02 4078x G01 1.008 0.992 –10 90 IBAT (mA) 0 VDCIN = 5V 1.000 4.195 4.16 VIUSB (V) IDC Pin Voltage vs Temperature (Constant-Current Mode) 4.24 VFLOAT (V) VFLOAT (V) 4.26 TA = 25°C, unless otherwise specified. 30 30 20 20 10 10 0 VDCIN = VUSBIN = 5V 0 0 1 2 3 4 5 6 VPWR (V) 4078x G07 0 1 2 3 4 VCHRG (V) 5 6 4078x G08 4078xf 4 LTC4078X TYPICAL PERFORMANCE CHARACTERISTICS Charge Current vs Ambient Temperature Charge Current vs Supply Voltage 1000 Charge Current vs Battery Voltage 900 900 1000 800 RIDC = 1.24k 800 800 700 700 RIDC = RIUSB = 2k 500 400 IBAT (mA) 600 600 IBAT (mA) IBAT (mA) TA = 25°C, unless otherwise specified. 500 400 300 300 200 V DCIN = VUSBIN = 5V 100 VBAT = 4V θJA = 30°C/W 0 70 50 30 90 –10 10 TEMPERATURE (°C) 200 0 4.0 130 110 4.5 5.0 5.5 6.0 6.5 VDCIN (V) 4078x G10 7.5 7.0 400 200 RIDC = 1.24k VBAT = 4V θJA = 30°C/W 100 600 VDCIN = VUSBIN = 5V RIDC = 1.24k θJA = 30°C/W 0 2.4 8.0 2.7 3.0 3.3 3.6 VBAT (V) 3.9 4.2 4078x G11 DCIN Power FET On-Resistance vs Temperature 900 VBAT = 4V IBAT = 200mA 750 850 700 800 600 1000 VBAT = 4V IBAT = 200mA VDCIN = VUSBIN = 5V 980 VENABLE (V) 750 700 550 10 30 50 TEMPERATURE (°C) 70 10 30 50 TEMPERATURE (°C) 70 4078x G13 60 VUSBIN = 5V 35 40 35 30 25 25 –25 0 25 50 TEMPERATURE (°C) 75 2.2 VDCIN = 5V 45 30 100 4078x G16 20 –50 90 2.3 RENABLE (MΩ) IDCIN (µA) VUSBIN = 4.3V 70 2.4 VENABLE = 5V 50 40 30 50 TEMPERATURE (°C) ENABLE Pin Pulldown Resistance vs Temperature 55 55 45 10 4078x G15 DCIN Shutdown Current vs Temperature VENABLE = 0V 20 –50 860 –10 90 4078x G14 USBIN Shutdown Current vs Temperature 50 920 880 600 –10 90 940 900 650 500 –10 IUSBIN (µA) ENABLE Pin Threshold Voltage (On-to-Off) vs Temperature 960 650 60 4078x G12 USBIN Power FET On-Resistance vs Temperature RDS(ON) (mΩ) RDS(ON) (mΩ) 800 4.5 VDCIN = 4.3V 2.1 2.0 1.9 1.8 1.7 –25 0 25 50 TEMPERATURE (°C) 75 100 4078x G17 1.6 –50 –25 0 25 50 TEMPERATURE (°C) 75 100 4078x G18 4078xf 5 LTC4078X TYPICAL PERFORMANCE CHARACTERISTICS Undervoltage Lockout Threshold vs Temperature Overvoltage Lockout Threshold vs Temperature 4.25 6.10 4.20 6.05 DCIN UVLO 4.15 6.00 VOV (V) 4.10 VUV (V) TA = 25°C, unless otherwise specified. 4.05 4.00 DCIN OVLO 5.90 USBIN UVLO 3.95 USBIN OVLO 5.95 5.85 3.90 3.85 –10 10 30 50 TEMPERATURE (°C) 70 5.80 –10 90 10 30 50 TEMPERATURE (°C) 70 4078x G19 4078x G20 Recharge Threshold Voltage vs Temperature 4.11 90 Battery Drain Current vs Temperature 9.0 VDCIN = VUSBIN = 5V VDCIN = VUSBIN = NOT CONNECTED VBAT = 4.2V 8.5 8.0 IBAT (µA) VRECHRG (V) 4.09 4.07 7.5 7.0 4.05 6.5 4.03 –10 10 30 50 TEMPERATURE (°C) 70 6.0 –50 90 –25 0 25 50 TEMPERATURE (°C) 75 4078x G21 100 4078x G22 BATDET Pin Threshold Voltage (On-to-Off) vs Temperature BATDET Voltage/Current vs Temperature 4.4 2.0 VDCIN = VUSBIN = 5V 6.00 VDCIN = VUSBIN = 5V 1.9 VBOC 4.3 5.25 VBOC (V) VBDET (V) 1.7 4.2 4.50 IBATDET IBATDET (µA) 1.8 1.6 3.75 4.1 1.5 1.4 –10 10 30 50 TEMPERATURE (°C) 70 90 4078x G23 4.0 –10 3.00 10 30 50 TEMPERATURE (°C) 70 90 4078x G24 4078xf 6 LTC4078X PIN FUNCTIONS USBIN (Pin 1): USB Input Supply Pin. This input provides power to the battery charger assuming a voltage greater than VUVUSB and less than VOVUSB is present (typically 3.95V to 6V respectively). However, the DCIN input will take priority if a voltage greater than VUVDC is present at DCIN (typically 4.15V). The USBIN input allows charge currents up to 850mA. This pin should be bypassed with a 1µF capacitor. IUSB (Pin 2): Charge Current Program for USB Power. The charge current is set by connecting a resistor, RIUSB, to ground. When charging in constant-current mode, this pin servos to 1V. The voltage on this pin can be used to measure the battery current delivered from the USB input using the following formula: IBAT = VIUSB • 1000 RIUSB ITERM (Pin 3): Termination Current Threshold Program. The termination current threshold, ITERMINATE, is set by connecting a resistor, RITERM, to ground. ITERMINATE is set by the following formula: ITERMINATE = 100 V RITERM When the battery current, IBAT, falls below the termination threshold, charging stops and the ⎯C⎯H⎯R⎯G output becomes high impedance. This pin is internally clamped to approximately 1.5V. Driving this pin to voltages beyond the clamp voltage should be avoided. ⎯ ⎯W⎯R (Pin 4): Open-Drain Power Supply Status Output. P When the DCIN or USBIN pin voltage is valid to begin charging (i.e. when the supply is greater than the undervoltage lockout threshold, less than the overvoltage lockout threshold and at least 120mV above the battery terminal), the ⎯P⎯W⎯R pin is pulled low by an internal N-channel MOSFET. Otherwise ⎯P⎯W⎯R is high impedance. This output is capable of driving an LED. ⎯C⎯H⎯R⎯G (Pin 5): Open-Drain Charge Status Output. When the LTC4078X is charging, the ⎯C⎯H⎯R⎯G pin is pulled low by an internal N-channel MOSFET. When the charge cycle is completed, ⎯C⎯H⎯R⎯G becomes high impedance. This output is capable of driving an LED. ENABLE (Pin 6): Enable Input. When the LTC4078X is charging from the DCIN source, a logic low on this pin enables the charger. When the LTC4078X is charging from the USBIN source, a logic high on this pin enables the charger. If this input is left floating, an internal 2MΩ pulldown resistor defaults the LTC4078X to charge when a wall adapter is applied and to shut down if only the USB source is applied. BATDET (Pin 7): Battery Detection Input. When the voltage on this pin falls below VBDET (typically 1.75V), the charger is on and ready for charging a battery. If this input is left floating, an internal pull-up resistor will disable charging. IDC (Pin 8): Charge Current Program for Wall Adapter Power. The charge current is set by connecting a resistor, RIDC, to ground. When charging in constant-current mode, this pin servos to 1V. The voltage on this pin can be used to measure the battery current delivered from the DC input using the following formula: IBAT = VIDC • 1000 RIDC BAT (Pin 9): Battery Charger Output. This pin provides charge current to the battery and regulates the final float voltage to 4.2V. DCIN (Pin 10): Wall Adapter Input Supply Pin. This input provides power to the battery charger assuming a voltage greater than VUVDC and less than VOVDC is present (typically 4.15V to 6V respectively). A valid voltage on the DCIN input will always take priority over the USBIN input. The DCIN input allows charge currents up to 950mA. This pin should be bypassed with a 1µF capacitor. Exposed Pad (Pin 11): GND. The exposed backside of the package is ground and must be soldered to PC board ground for electrical connection and maximum heat transfer. 4078xf 7 LTC4078X BLOCK DIAGRAM DCIN BAT USBIN 10 9 1 CC/CV REGULATOR CC/CV REGULATOR VBOC DC_ENABLE USB_ENABLE CHARGER CONTROL + 7 BATDET DISABLE PWR – 4 + 4.15V BAT 6V ENABLE – + USBIN UVLO DCIN UVLO + – – + + DCIN OVLO USBIN OVLO + 6 – + – 1.75V – 3.95V BAT 6V + TDIE – 120°C 2M 0.9V CHRG – 4.075V + BAT – THERMAL REGULATION RECHARGE – 5 0.1V IBAT/1000 TERMINATION IBAT/1000 IBAT/1000 + GND 11 ITERM 3 IDC RITERM IUSB 2 8 RIDC 4078X BD RIUSB 4078xf 8 LTC4078X OPERATION The LTC4078X is designed to efficiently manage charging of a single-cell lithium-ion battery from two separate power sources: a wall adapter and USB power bus. Using the constant-current/constant-voltage algorithm, the charger can deliver up to 950mA of charge current from the wall adapter supply or up to 850mA of charge current from the USB supply with a final float voltage accuracy of ±0.6%. The LTC4078X has two internal P-channel power MOSFETs and thermal regulation circuitry. No blocking diodes or external sense resistors are required. Charge current out of the BAT pin can be determined at any time by monitoring the IDC or IUSB pin voltage and applying the following equations: Power Source Selection By default, the BATDET pin is pulled high with an internal resistor, disabling the charger. To enable the charger, the BATDET pin must be pulled below the VBDET threshold (typically 1.75V). An external resistor to ground less than 100k (typically 3.9k) located in the battery pack is used to detect battery presence. The LTC4078X can charge a battery from either the wall adapter input or the USB port input. The LTC4078X automatically senses the presence of voltage at each input. If both power sources are present, the LTC4078X defaults to the wall adapter source provided a valid voltage is present at the DCIN input. “Valid voltage” is defined as: • Supply voltage is greater than the UVLO threshold and less than the OVLO threshold. • Supply voltage is greater than the battery voltage by 40mV. The open-drain power status output (⎯P⎯W⎯R) indicates which power source has been selected. Table 1 describes the behavior of this status output. Programming and Monitoring Charge Current The charge current delivered to the battery from the wall adapter or USB supply is programmed using a single resistor from the IDC or IUSB pin to ground. Both program resistors and charge currents (ICHRG) are calculated using the following equations: RIDC = 1000 V ICHRG−DC RIUSB = , ICHRG−DC = 1000 V ICHRG−USB 1000 V RIDC , ICHRG−USB = 1000 V RIUSB IBAT = VIDC • 1000, (ch arg ing from wall adapter ) RIDC IBAT = VIUSB • 1000, (ch arg ing from USB sup ply) RIUSB Battery Detection Programming Charge Termination The charge cycle terminates when the charge current falls below the programmed termination threshold level during constant-voltage mode. This threshold is set by connecting an external resistor, RITERM, from the ITERM pin to ground. The charge termination current threshold (ITERMINATE) is set by the following equation: RITERM = 100 V ITERMINATE , ITERMINATE = 100 V RITERM The termination condition is detected by using an internal filtered comparator to monitor the ITERM pin. When the ITERM pin voltage drops below 100mV* for longer than tTERMINATE (typically 1.6ms), charging is terminated. The charge current is latched off and the LTC4078X enters standby mode. When charging, transient loads on the BAT pin can cause the ITERM pin to fall below 100mV for short periods of time before the DC charge current has dropped below the *Any external sources that hold the ITERM pin above 100mV will prevent the LTC4078X from terminating a charge cycle. 4078xf 9 LTC4078X OPERATION logic low enables the charger and logic high disables it (the pulldown defaults the charger to the charging state). The opposite is true when the USB input is supplying power; logic low disables the charger and logic high enables it (the default is the shutdown state). programmed termination current. The 1.6ms filter time (tTERMINATE) on the termination comparator ensures that transient loads of this nature do not result in premature charge cycle termination. Once the average charge current drops below the programmed termination threshold, the LTC4078X terminates the charge cycle and stops providing current out of the BAT pin. In this state, any load on the BAT pin must be supplied by the battery. The DCIN input draws 40µA when the charger is in shutdown mode. The USBIN input draws 40µA during shutdown if no voltage is applied to DCIN, but draws only 23µA when VDCIN provides valid voltage (see Table 1). Automatic Recharge Status Indicators In standby mode, the charger sits idle and monitors the battery voltage using a comparator with a 4.1ms filter time (tRECHRG). A charge cycle automatically restarts when the battery voltage falls below 4.075V (which corresponds to approximately 80% to 90% battery capacity). This ensures that the battery is kept at, or near, a fully charged condition and eliminates the need for periodic charge cycle initiations. The charge status open-drain output (⎯C⎯H⎯R⎯G) has two states: pulldown and high impedance. The pulldown state indicates that the LTC4078X is in a charge cycle. Once the charge cycle has terminated or the LTC4078X is disabled, the pin state becomes high impedance. The power supply status open-drain output (⎯P⎯W⎯R) has two states: pulldown and high impedance. The pulldown state indicates that power is present at either DCIN or USBIN. This output is strong enough to drive an LED. If no valid voltage is applied at either pin, the ⎯P⎯W⎯R pin is high impedance, indicating that the LTC4078X lacks valid input voltage (see Table 1) to charge the battery. Manual Shutdown The ENABLE pin has a 2MΩ pulldown resistor to GND. The definition of this pin depends on which source is supplying power. When the wall adapter input is supplying power, Table 1. Power Source Selection (VBATDET < 1.75V) VUSBIN < 3.95V or VUSBIN < BAT + 50mV ENABLE HIGH LOW or No Connect 6V > VUSBIN > 3.95V and VUSBIN > BAT + 50mV HIGH LOW or No Connect 22V > VUSBIN > 6V HIGH LOW or No Connect VDCIN < 4.15V or No Charging. VDCIN < BAT + 50mV ⎯P⎯W⎯R: Hi-Z ⎯C⎯H⎯R⎯G: Hi-Z No Charging. ⎯P⎯W⎯R: Hi-Z ⎯C⎯H⎯R⎯G: Hi-Z 6V > VDCIN > 4.15V and VDCIN > BAT + 50mV No Charging. ⎯P⎯W⎯R: LOW ⎯C⎯H⎯R⎯G: Hi-Z Charging from DCIN No Charging. ⎯P⎯WR ⎯ : LOW source. ⎯P⎯W⎯R: LOW ⎯C⎯H⎯RG ⎯ : Hi-Z ⎯C⎯H⎯R⎯G: LOW Charging from DCIN No Charging. ⎯P⎯WR ⎯ : LOW source. ⎯P⎯W⎯R: LOW ⎯C⎯H⎯RG ⎯ : Hi-Z ⎯C⎯H⎯R⎯G: LOW Charging from DCIN source. ⎯P⎯W⎯R: LOW ⎯C⎯H⎯R⎯G: LOW 22V > VDCIN > 6V No Charging. ⎯P⎯W⎯R: Hi-Z ⎯C⎯H⎯R⎯G: Hi-Z No Charging. ⎯P⎯W⎯R: Hi-Z ⎯C⎯H⎯R⎯G: Hi-Z No Charging. ⎯P⎯W⎯R: LOW ⎯C⎯H⎯R⎯G: Hi-Z No Charging. ⎯P⎯W⎯R: Hi-Z ⎯C⎯H⎯R⎯G: Hi-Z Charging from USBIN source. ⎯P⎯W⎯R: LOW ⎯C⎯H⎯R⎯G: LOW No Charging. ⎯P⎯W⎯R: LOW ⎯C⎯H⎯R⎯G: Hi-Z No Charging. ⎯P⎯W⎯R: LOW ⎯C⎯H⎯R⎯G: Hi-Z No Charging. ⎯P⎯W⎯R: Hi-Z ⎯C⎯H⎯R⎯G: Hi-Z No Charging. ⎯P⎯W⎯R: Hi-Z ⎯C⎯H⎯R⎯G: Hi-Z No Charging. ⎯P⎯W⎯R: Hi-Z ⎯C⎯H⎯R⎯G: Hi-Z 4078xf 10 LTC4078X OPERATION Thermal Limiting An internal thermal feedback loop reduces the programmed charge current if the die temperature attempts to rise above a preset value of approximately 120°C. This feature protects the LTC4078X from excessive temperature and allows the user to push the limits of the power handling capability of a given circuit board without risk of damag- DCIN POWER REMOVED ing the device. The charge current can be set according to typical (not worst-case) ambient temperature with the assurance that the charger will automatically reduce the current in worst case conditions. DFN package power considerations are discussed further in the Applications Information section. NO POWER USB POWER REMOVED POWER APPLIED ENABLE = LOW ENABLE = HIGH YES DCIN > 4.15V AND DCIN > BAT NO 6V > DCIN > 4.15V AND DCIN > BAT NO NO YES YES NO BATDET < 1.75V YES 6V > USBIN > 3.95V AND USBIN > BAT NO BATDET < 1.75V YES CHARGE MODE (DCIN) CHARGE MODE (USBIN) FULL CURRENT FULL CURRENT CHRG STATE: PULLDOWN CHRG STATE: PULLDOWN IBAT < ITERMINATE IN VOLTAGE MODE IBAT < ITERMINATE IN VOLTAGE MODE STANDBY MODE (DCIN) STANDBY MODE (USBIN) NO CHARGE CURRENT NO CHARGE CURRENT CHRG STATE: Hi-Z CHRG STATE: Hi-Z SHUTDOWN MODE (DCIN) SHUTDOWN MODE (USBIN) CHRG STATE: Hi-Z CHRG STATE: Hi-Z BAT < 4.075V BAT < 4.075V 4078X F01 Figure 1. LTC4078X State Diagram of a Charge Cycle 4078xf 11 LTC4078X APPLICATIONS INFORMATION Using a Single Charge Current Program Resistor Stability Considerations The LTC4078X can program the wall adapter charge current and USB charge current independently using two program resistors, RIDC and RIUSB. Figure 2 shows a charger circuit that sets the wall adapter charge current to 800mA and the USB charge current to 500mA. The constant-voltage mode feedback loop is stable without any compensation provided a battery is connected to the charger output. However, a 1µF capacitor with a 1Ω series resistor is recommended at the BAT pin to keep the ripple voltage low when the battery is disconnected. In applications where the programmed wall adapter charge current and USB charge current are the same, a single program resistor can be used to set both charge currents. Figure 3 shows a charger circuit that uses one charge current program resistor. When the charger is in constant-current mode, the charge current program pin (IDC or IUSB) is in the feedback loop, not the battery. The constant-current mode stability is affected by the impedance at the charge current program pin. With no additional capacitance on this pin, the charger is stable with program resistor values as high as 20k (ICHRG = 50mA); however, additional capacitance on these nodes reduces the maximum allowed program resistor. USB PORT C1 1µF 800mA (WALL) 500mA (USB) LTC4078X WALL ADAPTER BAT DCIN USBIN BATDET C2, 1µF R1 2k 1% + R4 3.9k IUSB IDC ITERM GND R2 1.24k 1% R3 2k 1% 4.2V Li-Ion BATTERY PACK 4078X F02 Figure 2. Dual Input Charger with Independent Charge Currents LTC4078X WALL ADAPTER USB PORT C1 1µF DCIN 500mA BAT USBIN BATDET C2, 1µF + R4 3.9k IUSB IDC R1 2k 1% ITERM GND R3 2k 1% 4.2V Li-Ion BATTERY PACK 4078X F03 Figure 3. Dual Input Charger Circuit. The Wall Adapter Charge Current and USB Charge Current Are Both Programmed to Be 500mA In this circuit, the programmed charge current from both the wall adapter supply is the same value as the programmed charge current from the USB supply: ICHRG−DC = ICHRG−USB = 1000 V RISET Power Dissipation When designing the battery charger circuit, it is not necessary to design for worst-case power dissipation scenarios because the LTC4078X automatically reduces the charge current during high power conditions. The conditions that cause the LTC4078X to reduce charge current through thermal feedback can be approximated by considering the power dissipated in the IC. Most of the power dissipation is generated from the internal charger MOSFET. Thus, the power dissipation is calculated to be: PD = (VIN – VBAT) • IBAT PD is the dissipated power, VIN is the input supply voltage (either DCIN or USBIN), VBAT is the battery voltage and IBAT is the charge current. The approximate ambient temperature at which the thermal feedback begins to protect the IC is: TA = 120°C – PD • θJA TA = 120°C – (VIN – VBAT) • IBAT • θJA Example: An LTC4078X operating from a 5V wall adapter (on the DCIN input) is programmed to supply 800mA full-scale current to a discharged Li-Ion battery with a voltage of 3.3V. 4078xf 12 LTC4078X APPLICATIONS INFORMATION Assuming θJA is 40°C/W (see Thermal Considerations), the ambient temperature at which the LTC4078X will begin to reduce the charge current is approximately: 800mA to a battery from a 5V supply at room temperature. Without a good backside thermal connection, this number would drop to much less than 500mA. TA = 120°C – (5V – 3.3V) • (800mA) • 40°C/W Input Capacitor Selection TA = 120°C – 1.36W • 40°C/W = 120°C – 54.4°C When an input supply is connected to a portable product, the inductance of the cable and the high-Q ceramic input capacitor form an L-C resonant circuit. While the LTC4078X is capable of withstanding input voltages as high as 22V, if the input cable does not have adequate mutual coupling or if there is not much impedance in the cable, it is possible for the voltage at the input of the product to reach as high as 2x the input voltage before it settles out. To prevent excessive voltage from damaging the LTC4078X during a hot insertion, it is best to have a low voltage coefficient capacitor at the input pins to the LTC4078X. This is achievable by selecting an X5R or X7R ceramic capacitor that has a higher voltage rating than that required for the application. For example, if the maximum expected input voltage is 15V, a 25V X5R 1µF capacitor would be a better choice than the smaller 16V X5R capacitor. Note that no charging will occur with 15V in. TA = 65.6°C The LTC4078X can be used above 65.6°C ambient, but the charge current will be reduced from 800mA. The approximate current at a given ambient temperature can be approximated by: IBAT = 120 °C – TA ( VIN – VBAT ) • θ JA Using the previous example with an ambient temperature of 75°C, the charge current will be reduced to approximately: 120 °C – 75 °C 45 °C = (5V – 3 . 3V) • 40 °C / W 68 °C / A = 662mA IBAT = IBAT It is important to remember that LTC4078X applications do not need to be designed for worst-case thermal conditions, since the IC will automatically reduce power dissipation when the junction temperature reaches approximately 120°C. Using a tantalum capacitor or an aluminum electrolytic capacitor for input bypassing, or paralleling with a ceramic capacitor will also reduce voltage overshoot during a hot insertion. Ceramic capacitors with Y5V or Z5U dielectrics are not recommeded. Alternatively, the following soft connect circuit can be employed (as shown in Figure 4). Thermal Considerations In order to deliver maximum charge current under all conditions, it is critical that the exposed metal pad on the backside of the LTC4078X DFN package is properly soldered to the PC board ground. When correctly soldered to a 2500mm2 double sided 1oz copper board, the LTC4078X has a thermal resistance of approximately 40°C/W. Failure to make thermal contact between the exposed pad on the backside of the package and the copper board will result in thermal resistances far greater than 40°C/W. As an example, a correctly soldered LTC4078X can deliver over DCIN/USBIN R1 40k +15V INPUT INPUT CABLE C2 100nF C1 1µF LTC4078X MN1 GND 4078X F04 Figure 4. Input Soft Connect Circuit 4078xf 13 LTC4078X APPLICATIONS INFORMATION In this circuit, capacitor C2 holds MN1 off when the cable is first connected. Eventually C2 begins to charge up to the USB input voltage applying increasing gate drive to MN1. The long time constant of R1 and C1 prevent the current from rapidly building up in the cable, thus dampening out any resonant overshoot. Reverse Polarity Input Voltage Protection In some applications, protection from reverse polarity voltage on the input supply pins is desired. With sufficient supply voltage, a series blocking diode can be used. In other cases where the voltage drop must be kept low, a P-channel MOSFET can be used (as shown in Figure 5). DRAIN-BULK DIODE OF FET LTC4078X WALL ADAPTER DCIN 4078X F05 Figure 5. Low Loss Reverse Polarity Protection 4078xf 14 LTC4078X PACKAGE DESCRIPTION DD Package 10-Lead Plastic DFN (3mm × 3mm) (Reference LTC DWG # 05-08-1699) R = 0.115 TYP 6 0.38 ± 0.10 10 0.675 ±0.05 3.50 ±0.05 1.65 ±0.05 2.15 ±0.05 (2 SIDES) 3.00 ±0.10 (4 SIDES) PACKAGE OUTLINE 1.65 ± 0.10 (2 SIDES) PIN 1 TOP MARK (SEE NOTE 6) (DD10) DFN 1103 5 0.25 ± 0.05 0.200 REF 0.50 BSC 2.38 ±0.05 (2 SIDES) RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS 1 0.75 ±0.05 0.00 – 0.05 0.25 ± 0.05 0.50 BSC 2.38 ±0.10 (2 SIDES) BOTTOM VIEW—EXPOSED PAD NOTE: 1. DRAWING TO BE MADE A JEDEC PACKAGE OUTLINE M0-229 VARIATION OF (WEED-2). CHECK THE LTC WEBSITE DATA SHEET FOR CURRENT STATUS OF VARIATION ASSIGNMENT 2. DRAWING NOT TO SCALE 3. ALL DIMENSIONS ARE IN MILLIMETERS 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE 5. EXPOSED PAD SHALL BE SOLDER PLATED 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE 4078xf Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. 15 LTC4078X TYPICAL APPLICATION Full Featured Li-Ion Charger 800mA (WALL) 475mA (USB) LTC4078X WALL ADAPTER USB POWER DCIN BAT 1k USBIN 1µF IUSB IDC 2.1k 1% 1k 1µF 1.24k 1% PWR CHRG BATDET ITERM GND 3.9k 1k 1% + 4.2V Li-Ion BATTERY PACK 4078X TA02 RELATED PARTS PART NUMBER DESCRIPTION COMMENTS LTC3455 Dual DC/DC Converter with USB Power Management and Li-Ion Battery Charger Efficiency >96%, Accurate USB Current Limiting (500mA/100mA), 4mm × 4mm QFN-24 Package LTC4053 USB Compatible Monolithic Li-Ion Battery Charger Standalone Charger with Programmable Timer, Up to 1.25A Charge Current LTC4054/LTC4054X Standalone Linear Li-Ion Battery Charger with Integrated Pass Transistor in ThinSOT™ Thermal Regulation Prevents Overheating, C/10 Termination, C/10 Indicator, Up to 800mA Charge Current LTC4055 Charges Single-Cell Li-Ion Batteries Directly from USB Port, Thermal Regulation, 4mm × 4mm QFN-16 Package USB Power Controller and Battery Charger LTC4058/LTC4058X Standalone 950mA Lithium-Ion Charger in DFN C/10 Charge Termination, Battery Kelvin Sensing, ±7% Charge Accuracy LTC4061 Standalone Li-Ion Charger with Thermistor Interface 4.2V, ±0.35% Float Voltage, Up to 1A Charge Current LTC4066 USB Power Controller and Li-Ion Linear Battery Charger with Low-Loss Ideal Diode Seamless Transition Between Input Power Sources: Li-Ion Battery, USB and Wall Adapter, Low Loss (50mΩ) Ideal Diode, 4mm × 4mm QFN-24 Package LTC4068/LTC4068X Standalone Linear Li-Ion Battery Charger with Programmable Termination Charge Current Up to 950mA, Thermal Regulation, 3mm × 3mm DFN-8 Package LTC4075/ LTC4075HVX Dual Input Standalone Li-Ion Battery Charger 950mA Charger Current, Thermal Regulation, C/X Charge Termination, USB Charge Current Set Via Resistor, 3mm × 3mm DFN Package; LTC4075HVX Has 22V Input Protection. LTC4076 Dual Input Standalone Li-Ion Battery Charger 950mA Charger Current, Thermal Regulation, C/X Charge Termination, Fixed C or C/5 USB Charge Current for Low Power USB Operation, 3mm × 3mm DFN Package LTC4077 Dual Input Standalone Li-Ion Battery Charger 950mA Charger Current, Thermal Regulation, C/X Charge Termination, Programmable C or C/x USB Charge Current for Low Power USB Operation, Fixed C/10 Wall Adapter and C/10 or C/2 Charge Current Termination, 3mm × 3mm DFN Package LTC4085 USB Power Manager with Ideal Diode Controller and Li-Ion Charger Charges Single-Cell Li-Ion Batteries Directly from USB Port, Thermal Regulation, 200mΩ Ideal Diode with <50mΩ Option, 4mm × 3mm DFN-14 Package LTC4089/ LTC4089-5 USB Power Manager with Ideal Diode Controller and High Efficiency Li-Ion Battery Charger High Efficiency 1.2A Charger from 6V to 36V (40V Max) Input Charges Single-Cell Li-Ion Batteries Directly from USB Port, Thermal Regulation, 200mΩ Ideal Diode with <50mΩ Option, Bat-Track Adaptive Output Control (LTC4089), Fixed 5V Output (LTC4089-5), 4mm × 3mm DFN-14 Package LTC4411/LTC4412 Low Loss PowerPath™ Controller in ThinSOT Automatic Switching Between DC Sources, Load Sharing, Replaces ORing Diodes ThinSOT and PowerPath are trademarks of Linear Technology Corporation. 4078xf 16 Linear Technology Corporation LT 0907 • PRINTED IN USA 1630 McCarthy Blvd., Milpitas, CA 95035-7417 (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com © LINEAR TECHNOLOGY CORPORATION 2007