NXP LED 照明解决方案快速入门指导 非隔离 LED 驱动器 可调光 LED 驱动器 大功率 LED 驱动器 智能照明 设计工具 相关链接 法律信息 目录 快速入门指导网络版优点: 点击产品型号,进入 NXP 官网上相关的产品信息页面,可以找到数据手册和其他的设计支持文件。 进入 www.nxp.com/ledguide 获取在线选择指南。 此文档仅供参考。任何内容变更以官方英文数据手册为准。 概述 NXP 的 LED 照明方案组合包含一个很大的范围,从低功率,低价格,改造灯具到改造灯管或者更 大功率的照明工具。 这本小册子给设计者提供了一系列的设计方案。这些设计方案通过使用 www.nxp.com 上的支持工 具(包括测试板,电路图,Gerber 文件,用户手册„)来实现。册子中包含了比较全面的应用 要求,可以满足不同地区的强制要求。 NXP LED 照明驱动器可以满足: 高效 小的 PCB 板 非常少的元器件数量 系统元件价格低 调光方案对前切和后切调光器兼容性好 精确的 LED 电流 高可靠性,安全性和寿命 解决方案基于下列产品: SSL2108X/UBA3070:非隔离型 LED 驱动器,高效,电流精确。在集成度,应用尺寸,系统 价格方面性能优越。 SSL2101/ SSL2102/ SSL2103:和电源调光器兼容的 LED 驱动器,在设计参数上提供较大的 灵活性。 SSL4101:应用在需要高效,高 PF,低 THD 的大功率场合。 智能照明网络:和照明网络相关的硬件/软件方案。用户可以创建先进的照明网络,通过 IP 设备(智能手机,平板电脑和个人电脑)进行控制。 具有相同内核特征的 NXP 全系列产品用于设计所有照明光源的方案是很容易。 1 NXP 半导体 LED 照明解决方案快速入门指导 1. SSL2108X/UBA3070:非隔离型 LED 驱动器 SSL2108X/UBA3070 属于非隔离型 LED 驱动器,高效,电流精确。在集成度,应用尺寸,系统价 格方面性能优越。 1.1 100V,50-60HZ,7W,非隔离,不调光 SSL21081 是一款高集成度的开关模式 LED 驱动器芯片,标准的 SO8 封装,交流电源,恒流驱动。 它是小型 LED 改造灯具的应用解决方案。 主要特点: 较少的器件数量:所有应用只需 14 个元器件 线路板尺寸较小,可以满足 E17,GU10 灯型 高效 PWM 调光功能 外部温度控制和保护功能 兼容具有指示灯的墙壁开关 SSL21081 支持 buck 拓扑,可以应用于非隔离,非调光的 LED 改造灯具。支持驱动 LED 灯串,正 这种形式的 LED 组合是最高效的。 SSL2108X 系列定位于工作在高输出电压, 向压降可以达到 70V, 线路板可以应用在小外形的灯具中,比如 E17。 表 1. 线路板规格 参数 值 说明 AC 输入电压 85V-138V 线路板在 100V/60HZ 时性能最优 输出电压 >20V (DC) - 输出电流 100mA 100V 输入,70V 输出 输出电流调整率 优于+5% 100V+10%输入,70V,100mA 输出 效率 >92% 100V+10%输入,70V,100mA 输出 功率因数 0.6 70V,100mA 输出 线路板尺寸 22X18X12 长 x 宽 x 高(mm) 2 NXP 半导体 LED 照明解决方案快速入门指导 SSL21081 测试板:在不同的 LED 负载条件下效率随输入电压的变化 SSL21081 测试板:遵照 FCC15 规范的 L 相 EMC 测试图 3 NXP 半导体 LED 照明解决方案快速入门指导 SSL21081 测试板电路图 SSL21081 实际的 PCB 板照片和布局 深度阅读:用户手册 UM10482,数据手册 SSL2108X 订单编号(12nc):9352 959 23598 模板 ID:SSL21081DB01 4 NXP 半导体 LED 照明解决方案快速入门指导 1.2 100V 50-60HZ,10W-12W,非隔离,不可调光 SSL21082 是一款高集成度的开关模式 LED 驱动器芯片,交流供电,恒流驱动。它可以引用于小 型 LED 改造灯具,尤其适用于低功率因数设计。线路板可以应用在小外形的灯具中,比如 E26。 主要特点包括: 较少的器件数量:所有应用只需 15 个元器件 高效 线路板尺寸较小,可以满足 E26 灯型 PWM 调光功能 外部温度控制和保护功能 兼容具有指示灯的墙壁开关 低电压保护 SSL21082 支持 buck 拓扑,可以应用于非隔离,非调光的 LED 改造灯具。在目前的 LED 组合中, SSL21082 倾向于驱动需要较高输出电压的 LED 灯串。支持 PWM 调光,和具有指示灯的墙壁开关 兼容。除此之外,还具有外部温度保护功能防止线路板和 LED 灯珠温度过高。 表 2. 线路板规格 参数 值 说明 AC 输入电压 85V-138V 线路板在 100V/60HZ 时性能最优 输出电压 >20V (DC) - 输出电流 100mA 100V 输入,70V 输出 输出电流变化 优于+5% 100V+10%输入,70V,125mA 输出 效率 >92% 100V+10%输入,70V,125mA 输出 功率因数 0.6 70V,125mA 输出 线路板尺寸 30X19X12 长 x 宽 x 高(mm) 5 NXP 半导体 LED 照明解决方案快速入门指导 SSL21082 测试板电路图 SSL21082 测试板:在 100,110,120VAC,50-60HZ 条件下效率随输出电压的变化 6 NXP 半导体 LED 照明解决方案快速入门指导 SSL21082 实际的 PCB 板照片和布局 深度阅读:用户手册 UM10481,数据手册 SSL2108X 订单编号(12nc):9352 959 25598 线路板 ID:SSL21082DB01 7 NXP 半导体 LED 照明解决方案快速入门指导 1.3 230V,50HZ,7.5W-12W,非隔离,不可调光 SSL21083 和 SSL21084 是高集成度的开关模式 LED 驱动器芯片,交流供电,恒流驱动。它可以应 用于小型 LED 改造灯具,尤其适用于低功率因数设计。 主要特点包括: 高效 线路板尺寸较小,满足 GU10 较少的器件数量:所有应用只需 14 个元器件 低压保护(SSL21084) PWM 调光功能 外部温度控制和保护功能 兼容具有指示灯的墙壁开关 SSL21083 和 SSL21084 支持 buck 拓扑,可以应用于非隔离,非调光的 LED 改造灯具。典型应用 是驱动导通电压为 70V 的 LED 灯串。 SSL2108X 系列在目前的 LED 灯具组合具有更高的输出电压。 表 3. 线路板规格 参数 值 说明 AC 输入电压 170V-260V 线路板在 230V/50HZ 时性能最优 输出电压 20V-130V(DC) - 输出电流 96mA 在 92V 输出 输出为 60-120V(+4%) 最大 LED 负载功率 12.5W - 效率 >94% 96mA 功率因数 0.6 70V,96mA,10W 输出 >0.8 效率较低的情况下 线路板尺寸 17.5X53.5X17.5 长 x 宽 x 高(mm) NTC 阈值 60℃ 可通过 NTC 和 R3 调整 IEC61000-32 符合 Po>8.5W IEC55015 符合 - 8 NXP 半导体 LED 照明解决方案快速入门指导 PCB 照片(正面:SSL21083;背面:SSL21084) SSL21084 依据 EN55015 规范的 L 相 EMC 测试图 9 NXP 半导体 LED 照明解决方案快速入门指导 SSL21083 测试板:效率(左)和输出电流(右)曲线 测试板电路图(上面:SSL21083;下面:SSL21084) 深度阅读:用户手册 UM10501,数据手册 SSL2108X 订单号(12nc):9352 959 27598 线路板 ID:SSL21083DB01 深度阅读:用户手册 UM10502,数据手册 SSL2108X 订单号(12nc):9352 959 29598 线路板 ID:SSL21084DB01 10 NXP 半导体 LED 照明解决方案快速入门指导 2. SSL2101/ SSL2102/ SSL2103 可调光 LED 驱动器 SSL210[123]是可调光 LED 系列,兼容电源调光器,并且在设计参数上有较大的灵活性。 2.1 120V,60HZ,7.5W 隔离,可调光 这个线路板是基于 SSL2101 的 7.5W,120V 可调光 LED 驱动器。线路板具有兼容以 GU10 为基准的 LED 灯型号的尺寸。线路板采用反激式结构,提供隔离型,可调光的 LED 嵌灯解决方案。 主要特点包括: 较宽的调光兼容性 深度调光能力 高功率因数 小尺寸,满足 GU10 成本优势 线路板具有两种不同的版本,分别应用于 5 个 LED 和 7 个 LED 输出功率为 7.5W 的负载。线路板 工作在 45KHZ,输出电流可以在 470mA(5 个 LED 负载)和 340mA(7 个 LED 负载)之间调整,效 率在 73%左右。两种版本都满足 EMC 标准。 表 4. 线路板规格 参数 值 说明 AC 输入电压 108V-132V 额定输入 120V,60HZ 输出电压 16V 5 个 LED 组成的灯串负载 7 个 LED 组成的灯串负载 22V 输出电流 455mA 5-LED;+3.5% 330mA 7-LED;+3.5% 效率 73% - 功率因数 0.93 5 个 LED 组成的灯串负载 7 个 LED 组成的灯串负载 0.945 输出电流纹波 输出电流调整率 30% 5 个 LED 组成的灯串负载 22% 7 个 LED 组成的灯串负载 好于+5% 偏离额定电压+10% 11 NXP 半导体 LED 照明解决方案快速入门指导 SSL2101 测试板尺寸和照片 表 5. 调光兼容性 厂商 型号 LUTRON S-600,S600P,S-600-H,TG-600PH,DVW-600PH,DVW-603GH,DVM-600PH,DV-603PG,DV-600P, DV BETA BUILD,CTCL-153PDH,GL-600PH,CREDENZA S31 LEVITON 6631,6602,6602-1,RP106 SSL2101 测试板:功率因数随输入电压的变化规律 12 NXP 半导体 LED 照明解决方案快速入门指导 SSL2101 测试板电路图 深度阅读:用户手册 UM10479,数据手册 SSL2101 订单号:9352 962 53598 线路板 ID:SSL2101DB05 13 NXP 半导体 LED 照明解决方案快速入门指导 2.2 120V,60HZ,7W,非隔离,可调光 这个线路板是基于 SSL2101 的 7W 120V 的可控硅调光 LED 驱动器。线路板具有兼容以 GU10 为基 准的灯具的尺寸。在可调光的嵌灯里头用 buck 结构简单,高效,可以不使用隔离。 主要特点包括: 深度调光能力 较广的调光兼容性 高功率因数 小尺寸,满足 GU10 成本优势 线路板驱动 5 个 LED 负载,输出功率接近 7W。典型的工作频率为 54KHZ,在效率>73%的情况下参 考板可以产生稳定的 440mA 输出电流。线路板完全满足 EMC 标准。 表 6. 线路板规格 参数 值 说明 AC 输入电压 108V-132V 额定输入 120V,60HZ 输出电压 16V,440mA 5 个 LED 组成的灯串负载 输出电流纹波 11.4% - 输出电流调整率 +11.8%;-10% 偏离额定电压+10% 效率 >73% - 功率因数 0.924 - 表 7. 调光兼容性 厂商 型号 LUTRON S-600,S600P,S-600-H,TG-600PH,DVW-600PH,DVW-603GH,DVM-600PH,DV-603PG,DV-600P, DV BETA BUILD,CTCL-153PDH,GL-600PH,CREDENZA S31 LEVITON 6631,6602,6602-1,RP106 14 NXP 半导体 LED 照明解决方案快速入门指导 SSL2101 测试板:效率随输入电压的变化规律 SSL2101 测试板:功率因数随输入电压的变化规律 15 NXP 半导体 LED 照明解决方案快速入门指导 SSL2101 测试板电路图 SSL2101 测试板:PCB 尺寸和照片 深度阅读:用户手册 UM10485,数据手册 SSL2101 订单号:9352 962 54598 线路板 ID:SSL2101DB06 16 NXP 半导体 LED 照明解决方案快速入门指导 2.3 230V,50HZ,12W,非隔离,可调光 使用 SSL2103 完成了一个临界导通模式的 BUCK 变换器,可以同时进行前切和后切调光。这个可 以用来演示 SSL2103 的高性能和高效率。在 230V 输入的条件下,线路板产生固定的 400mA 的电 流来驱动 10 个 LED 灯珠,效率可以达到 85%。 主要特点包括: BUCK 变换器工作在临界模式 有源阻尼和浪涌抑制电路 前后切调光器调光 内置短路保护 满足 E27 灯具 表 7. 主板规格 参数 值 说明 交流输入 200V 到 260V 230V(+10%)性能最优 输出电压 31V 10 个 LED 组成的灯串 过压保护 36V - 输出电流 400mA 在额定输入电压的情况下 输出功率 12.5W 10 个 LED 组成的灯串 效率 >85% 在额定输入电压的情况下 功率因数 >0.8 在额定输入电压的情况下 负载电流精确度 好于 10% 在 T=25℃,输入电压为 230V+10% 调光范围 100%到 10% 前切调光 线路板尺寸 63X32X18 长 X 宽 X 高(mm) SSL2103 测试板照片 17 NXP 半导体 LED 照明解决方案快速入门指导 SSL2103 测试板:效率随输入电压的变化规律 SSL2103 测试板:调光曲线:输出电流随输入电压的变化 18 NXP 半导体 LED 照明解决方案快速入门指导 SSL2103 测试板电路图 SSL2103 测试板:传导干扰测试:交流输入 230V,50HZ(EN55015) 19 NXP 半导体 LED 照明解决方案快速入门指导 表 9. 测试过的前切调光器 厂商 型号 Berker 2819 Berker 2873 Bush-Jaeger 2250U Bush-Jaeger 2200U Ehmann T10 Gira 0300 Gira 1184 Opus 852.390x 表 10. 测试过的后切调光器 厂商 型号 Jung 243EX Jung 225TDE Berker 2874 Berker 286710 Bush-Jaeger 6513U Gira 0307 PEHA 433HAB Legrand 784.06 深度阅读:用户手册 UM10474,数据手册 SSL2103 订单号(12nc):9352 956 58598 线路板 ID:SSL2103DB04 20 NXP 半导体 LED 照明解决方案快速入门指导 3. SSL4101 大功率 LED 驱动器 SSL4101 专为大功率的应用场合设计,具有高效,高功率因数,低 THD 值的特点。 3.1 通用电源,150W,高效,4 通道 LED 驱动器 该测试板具有较高的灵活性和较优越的性能,结合了 SSL4101 AC 到 DC SSL 驱动器,TEA1761 同 步整流器,UBA3070 DC-DC Buck 变换器。整个线路板的效率达到 92%,整个方案满足所有的安全 和 EMI 标准。主要应用在路灯,停车场照明,工业深照明和低湾照明,以及商业照明。 主要特点包括: 4 个通道的电流输出,在 36V(DC)每个通道 1A 高效>90% 高功率因数>0.90 通用电源:输入 108V-305V(AC) 低电流谐波失真度<10%(全载的情况) 4 个 PWM 调光控制 小尺寸 较少的元器件 21 NXP 半导体 LED 照明解决方案快速入门指导 SSL4101DB01 AC-DC 变换器的效率随直流输出功率的变化规律; (1)277V; (2)230V; (3)120V SSL4101DB01 DC-DC 变换器的效率随 LED 数目的变化规律 22 NXP 半导体 LED 照明解决方案快速入门指导 PFC+FB 控制器 SSL4101 和同步整流器 TEA1761 的电路图 基于 UBA3070 的 4 个 DC-DC Buck 变换器,其中之一的电路 23 NXP 半导体 LED 照明解决方案快速入门指导 SSL4101DB01 输入电流的谐波失真度随 DC 输出功率的变化规律 150W 基于 SSL4101 和 UBA3070 的 4 通道高效 LED 驱动器 深度阅读:用户手册 UM10469,UM10478,数据手册 SSL4101,UBA3070 订单号(12nc):9352 954 98598 线路板 ID:SSL4101DB02 24 NXP 半导体 LED 照明解决方案快速入门指导 4. 智能照明 我们完整的软硬件解决方案允许 IP 连接,每个灯泡都有它自己的 IP 地址,这样你就可以创建先 进的照明系统,通过诸如智能手机,平板电脑,个人电脑来进行控制。 4.1 120V,15W 智能 LED 照明设计参考 基于 SSL21081,15W 可调光 LED 驱动器 主要参数包括: 精确的恒流源 PWM 调光 Buck 模式,效率>95% NTC 温度反馈 没有 LED 导通电压要求 少量的元器件和小尺寸 多重保护 SO8 封装 RF 线路板上的主要特点包括: 符合 2.4GHZ IEEE802.15.4 低工作功率:15/17.5 mA Tx/Rx 低待机电流:带有 IO 唤醒功能的深度睡眠 0.1uA,定时器工作 0.5uA 98dB 的链路预算 128 位 AES 加密安全处理器 多种多样的 MAC 加速功能 高性能 32 位,32MHZ RISC CPU 128KB ROM,32/128KB RAM 大量的外围设备,包括 I2C,SPI,UART,ADC,DAC,PWM,TIMERS,GPIO 片上温度传感器 QFN40/56 封装 其余信息可以根据需要获取。 25 NXP 半导体 LED 照明解决方案快速入门指导 NXP 智能照明解决平台 15W 的智能照明参考设计图 26 NXP 半导体 LED 照明解决方案快速入门指导 上:LED 驱动器 SSL21081;下:无线模块 DR1166 27 NXP 半导体 LED 照明解决方案快速入门指导 5. 设计工具 5.1 LED 驱动器设计工具 我们最新的 SSL 设计工具主要针对于 2W-25W 的 LED 驱动器。应用包括: SSL 改造型灯具(例如 GU10,E27) LED 模块,区别于开关电源,例如 LED 电光源,大堂射灯 LED 灯串,例如零售展示 LED 镇流器 轮廓照明 通道信照明 其他的照明应用 工具可以形成电路图,材料和变压器参数清单,计算设计的效率,并且提供所有的损耗。所以, 为了更好理解设计,你可以在线或者下载电路图和仿真器进行仿真。 从今天开始:http://www.nxp.com/design-portal/ssl 28 NXP 半导体 LED 照明解决方案快速入门指导 6. 相关链接 6.1 相关应用手册 AN10829:SSL2101 可调光高效反激式设计 AN10754:SSL2101 和 SSL2102 可调光 LED 驱动器 AN10831:SSL2102 30W 反激式前切可调光 LED 驱动器 AN10952:SSL2103 灵活的,电源调光 LED 驱动器 AN11041:SSL 应用的 SSL2108X 驱动器 AN11054:III+绿色芯片 SSL4101 集成 PFC 和反激控制器 AN10894:UBA3070 开关模式的 LED 驱动器的应用范畴 AN10912:SMPS EMC 和布线指导 AN10937:可调光的 LED 灯 AN10876:SSL 应用的 BUCK 型变换器 6.2 用户手册 UM10474:SSL2103 230V 12W E27 改造型 LED 驱动器测试板 UM10485:基于 SSL2101 的 120V 7W GU10 BUCK 型 LED 驱动测试板 UM10479:SSL2101 120V 7.5W GU10 反激式测试板 UM10481:SSL21082 测试板 UM10482:SSL21081 LED 驱动器测试板 UM10469:基于 SSL4101 48V/150W 的测试板 UM10478:高效的 UBA3070 四通道 DC-DC LED 驱动器测试板 UM10501:SSL21083 测试板用户手册 UM10502:SSL21084 测试板 6.3 文献 智能照明报告 6.4 在线工具 LED 设计工具 http://www.nxp.com/design-portal/ssl SSL2108X BUCK 设计工具:需申请 29 NXP 半导体 LED 照明解决方案快速入门指导 7. 法律信息 7.1 免责声明 有条件的保修和责任——本文档中的信息是准确和可靠的。但是恩智浦半导体公司不会对此信息的准确性或完整性给出任何明 示或暗示的陈述或担保,而且对于使用此信息的后果也不承担任何责任。 在任何间接、偶然发生、恶劣、特殊或者从属损害(包括—未采取限制措施—丧失利润、丧失储蓄、破产、移除或者替代任何 产品的成本或者再次加工的费用),不论这些损害是在民事侵权(包括失职) 、担保、违约或者其他法律规定基础上发生的。 尽管,客户所遭受的一些损害无论存在什么原因,NXP 半导体都会统计和整理,客户如认为手册中所描述的产品信息有限,可以 依照 NXP 半导体商业销售的条款和规定。 修改的权力——恩智浦半导体公司有权在任何时候对本资料中出版的信息进行更改,包括但不限于技术规格和产品描述,随时 都可能并且不会另行通知。本资料取代和替换在此出版之间提供的所有信息。 适用性——恩智浦半导体公司的产品没有设计、授权或担保能适用于生命支持、生命危险或安全危险的系统或设备,或者是在 合理地预计到恩智浦半导体公司产品的故障或功能失常能导致人员伤害、死亡或严重财产或环境损坏之场合的应用。对于恩智 浦半导体公司产品在此类设备或应用中的包含和/或使用,恩智浦半导体公司不承担任何责任;因此,此类包含和/或使用应该 由客户独自承担风险。 应用——此处对任何产品的应用的描述只是为了举例。恩智浦半导体公司不会做出任何表示和担保,在更多的测试和修改前, 该应用能用于规范使用。 客户要对设计和运行他们的产品(使用恩智浦半导体公司的产品)负责,并且恩智浦半导体公司可以对任何应用和客户设计提 供无责任的援助。对于客户和第三方客户的设计和使用,决定恩智浦半导体产品是否适用是客户的首要责任。客户应该提供合 适的设计和运行安全保障,以保证产品的风险降至最低。 由于客户或第三方客户自身的不慎或违规操作而导致的失灵、损坏、费用、问题,恩智浦半导体公司概不负责。对于使用恩智 浦半导体产品的客户的产品,客户有责任作出所有必要的测试,以避免出现故障。 出口管理——此处的文件和项目描述会受到出口管理规定的制约。出口首先要获得进口国的许可。 30 NXP 半导体 LED 照明解决方案快速入门指导 7.2 商标 说明:所有参考到的品牌、产品名称、服务名称和商标均是它们各自所有人的财产。 GreenChip 是 NXP B.V.s 的注册商标。 31 NXP 半导体 LED 照明解决方案快速入门指导 目录 概述 .................................................................................................................................................. 1 1. SSL2108X/UBA3070:非隔离型 LED 驱动器 ...................................................................... 2 1.1 100V,50-60HZ,7W,非隔离,不调光 ......................................................................... 2 SSL21081 测试板:在不同的 LED 负载条件下效率随输入电压的变化规律............... 3 SSL21081 测试板:依据 FCC15 规范的 L 相 EMC 测试图 ............................................. 3 SSL21081 测试板电路图 .................................................................................................. 4 SSL21081 实际的 PCB 板照片和布线 .............................................................................. 4 1.2 100V 50-60HZ,10W-12W,非隔离,不可调光.............................................................. 5 SSL21082 测试板电路图 ................................................................................................. 6 SSL21082 测试板:在 100,110,120VAC,50-60HZ 条件下效率随输出电压的变化 规律................................................................................................................................... 6 SSL21082 实际的 PCB 板照片和布线 .............................................................................. 7 1.3 230V,50HZ,7.5W-12W,非隔离,不可调光 ............................................................... 8 PCB 照片(正面:SSL21083;背面:SSL21084)......................................................... 9 SSL21084 依据 EN55015 规范的 L 相 EMC 测试图........................................................ 9 SSL21083 测试板:效率(左)和输出电流(右)曲线............................................. 10 测试板电路图(上面:SSL21083;下面:SSL21084) .............................................. 10 2. SSL2101/ SSL2102/ SSL2103 可调光 LED 驱动器................................................................... 11 2.1 120V,60HZ,7.5W 隔离,可调光 ............................................................................... 11 SSL2101 测试板尺寸和照片 .......................................................................................... 12 SSL2101 测试板:功率因数随输入电压的变化规律................................................... 12 SSL2101 测试板电路图 .................................................................................................. 13 2.2 120V,60HZ,7W,非隔离,可调光............................................................................. 14 SSL2101 测试板:效率随输入电压的变化规律 .......................................................... 15 SSL2101 测试板:功率因数随输入电压的变化规律................................................... 15 SSL2101 测试板电路图 ................................................................................................. 16 SSL2101 测试板:PCB 尺寸和照片 ............................................................................... 16 2.3 230V,50HZ,12W,非隔离,可调光........................................................................... 17 SSL2103 测试板照片 ...................................................................................................... 17 SSL2103 测试板:效率随输入电压的变化规律 .......................................................... 18 SSL2103 测试板:调光曲线:输出电流随输入电压的变化....................................... 18 SSL2103 测试板电路图 .................................................................................................. 19 SSL2103 测试板:传导干扰测试:交流输入 230V,50HZ(EN55015) .................. 19 3. SSL4101 大功率 LED 驱动器 ................................................................................................. 21 3.1 通用电源,150W,高效,4 通道 LED 驱动器 ............................................................. 21 SSL4101DB01 AC-DC 变换器的效率随直流输出功率的变化规律; (1)277V; (2)230V; (3)120V ...................................................................................................................... 22 SSL4101DB01 DC-DC 变换器的效率随 LED 数目的变化规律 ...................................... 22 PFC+FB 控制器 SSL4101 和同步整流器 TEA1761 的电路图 ........................................ 23 基于 UBA3070 的 4 个 DC-DC Buck 变换器,其中之一的电路 ................................... 23 SSL4101DB01 输入电流的谐波失真度随 DC 输出功率的变化规律 .......................... 24 150W 基于 SSL4101 和 UBA3070 的 4 通道高效 LED 驱动器 ..................................... 24 32 NXP 半导体 LED 照明解决方案快速入门指导 智能照明................................................................................................................................. 25 4.1 120V,15W 智能 LED 照明设计参考 .............................................................................. 25 NXP 智能照明解决平台 ................................................................................................. 26 15W 的智能照明参考设计图 ........................................................................................ 26 上面:LED 驱动器 SSL21081;下面:无线模块 DR1166 ............................................ 27 5. 设计工具................................................................................................................................. 28 5.1 LED 驱动器设计工具........................................................................................................ 28 6. 相关链接................................................................................................................................. 29 6.1 相关应用手册.................................................................................................................. 29 6.2 用户手册.......................................................................................................................... 29 6.3 文献 ................................................................................................................................. 29 6.4 在线工具.......................................................................................................................... 29 7. 法律信息.................................................................................................................................... 30 7.1 免责声明.......................................................................................................................... 30 7.2 商标 ................................................................................................................................. 31 4. 与本资料及其所描述产品相关的重要注意事项已经包括在“法律信息”部分。 © NXP B.V. 2011。版权所有。 有关详细信息,请访问: http://www.nxp.com 销售办事处的地址,请发电子邮件至: [email protected] 发布日期: 2012 年 1 月 文档标识符:9397 750 17223 33 NXP 半导体 LED 照明解决方案快速入门指导 LED Lighting Solutions Quick Start Guide With NXP Driver ICs Non-Isolated LED Drivers Page 2 Mains Dimmable LED Drivers Page 11 LED Lighting Solutions Quick Start Guide With NXP Driver ICs High Power LED Driver Page 21 Smart Lighting Page 25 Design Tools Page 28 Relevant Links Page 29 Legal Information Page 30 Index Page 32 Benefit from interactive features in the online edition of this quick start guide : A click on a product type takes you to the corresponding product information page on the NXP website. There you’ll find data sheets and other design-support documents. To access the online selection guide, go to www.nxp.com/ledguide Introduction NXP’s portfolio for LED lighting covers a wide range of applications, from low power, low cost, retrofit lamps to tube retrofit or higher power luminaires. This booklet will provide designers with solutions that can easily be implemented using the design support material available on www.nxp.com (reference boards, schematics, Gerber files, user manuals…). It covers a full range of typical requirements, optimized for regional regulatory constraints. NXP’s LED drivers for lighting allow you to design for: }} High efficiency }} Small PCB area }} Very low component count }} Low cost system BOM }} Mains dimmable applications with high leading or trailing edge dimmer compatibility }} Accurate LED current }} High reliability, safety and lifetime The solutions are based on the following product ranges: }} SSL2108x / UBA3070: a family of LED drivers for non-isolated applications that feature a very high efficiency and current accuracy, with a special focus on ease of integration, application size, and low system cost. }} SSL2101 / SSL2102 / SSL2103: a family of LED drivers compatible with mains dimmers, offering full flexibility on design parameters. }} SSL4101: for higher power applications when very high efficiency, high PF, and low THD are major targets. }} Smart Lighting Networks: hardware/software solution for connected light networks so you can create advanced lighting systems that are easily controlled by IP-enabled devices like Smartphones, Tablets, and PCs. Designing a whole luminaire range is easy using NXP’s full range of products that share the same core characteristics. Visit us at www.nxp.com 1 NXP SEMICONDUCTORS LED System Solution Quick Start Guide 1. SSL2108x / UBA3070 Non-Isolated LED Drivers The SSL2108x and UBA3070 are a family of LED drivers for non-isolated applications that feature a very high efficiency and current accuracy, with a special focus on ease of integration, application size, and low system cost. 1.1 100V, 50-60 Hz, 7W, Non-Isolated, Non-Dimmable The SSL21081 is a highly integrated switching mode LED driver which enables constant current driving from the AC mains input in a standard SO8 package. It is a solution for small LED retrofit lamp applications. Key features include: }} Low BOM count: full application with 14 components is possible }} Small board size, fits E17, GU10 }} High efficiency }} PWM dimming option }} External temperature control and protection option }} Compatible with wall switches with indication light The SSL21081 supports buck converter topology and is suitable for non-isolated, non-dimmable LED retrofit lamps. It can drive a long LED string, up to a 70 V forward voltage and is most efficient with this type of LED module. The SSL2108x series is intended to operate at high output voltages. This board can be used in applications with small form factor lamp fittings, such as E17. Table 1. Board Specifications PARAMETER VALUE COMMENT AC line input voltage 85 V to 138 VAC The board is optimized for 100 V/60 Hz. Output voltage > 20 V (DC) - Output current 100 mA at 100 VAC mains; 70 V LED Output current dependency better than ±5% 100 VAC ±10% at 70 V; 100 mA output Efficiency > 92% 100 VAC ±10% at 70 V; 100 mA output Power factor 0.6 at 70 V; 100 mA output Board dimension 22 x 18 x 12 Length x width x height in mm 2 NXP SEMICONDUCTORS LED System Solution Quick Start Guide SSL21081 Demo Board: Efficiency as a Function of Input Voltage for Different LED Configurations 019aac535 93 η (%) (1) (2) 91 (3) 89 (4) (5) (6) 87 65 85 105 125 Vi (V) 145 (1) 70 V; 50 Hz, (2) 70 V; 60 Hz, (3) 48 V; 50 Hz, (4) 48 V; 60 Hz, (5) 35 V; 50 Hz, (6) 35 V; 60 Hz SSL21081 Demo Board: EMC Measurement L-Phase According to FCC15 Norm aaa-000148 3 NXP SEMICONDUCTORS LED System Solution Quick Start Guide SSL21081 Board Schematic L1 1 J3 LED+ 330 µF U2 S1ZB60 J1 1 VIN1 F1 1A (125 V) 2 3 C1 8.2 µF (200 V) C2 0.22 µF (250 V) HV SOURCE 4 VCC J2 1 VIN2 C3 0.47 µF (250 V) D1 STTH2R06A 1 R1 NTC 10 Ω 1W R2B 4.7 Ω 1% R2A 4.3 Ω 1% C6 1000 pF C5 1 µF (25 V) U1 1 2 8 SSL21081 7 3 6 4 5 DRAIN GND2 GND1 L2 1 J4 LED- 1 mH C4 150 pF (630 V) DVDT RT1 R3 1 kΩ 1% 1608 aaa-000147 Actual SSL21081 PCB Photo and Layout aaa-000151 aaa-000150 aaa-000152 aaa-000153 Further Reading: User Manual UM10482, Datasheet SSL2108x Order Number (12nc): 9352 959 23598 Board ID: SSL21081DB01 4 NXP SEMICONDUCTORS LED System Solution Quick Start Guide 1.2 100 V 50-60 Hz, 10 W-12 W, Non-Isolated, Non-Dimmable The SSL21082 is a highly integrated switching mode LED driver which enables constant current driving from mains input. It is a solution for small LED retrofit lamp application’s, especially for low-power factor design. This board can be used in applications with small form factor lamp fittings, such as E26. Key features include: }} Low BOM count, a full application is possible with 15 components }} High efficiency }} Small board size, fits E26 }} PWM dimming option }} External temperature control and protection option }} Compatible with wall switches that have an indication light }} Brownout protection The SSL21082 supports buck converter topology and is suitable for non-isolated, nondimmable LED retrofit lamps. It can drive long LED strings with, for example, a 70 V forward voltage. The SSL2108 series is intended to operate with higher output voltages, as present in modern LED modules. It supports PWM dimming, is compatible with wall switches that have indication lights, and has an external temperature protection option to protect the board or the LEDs against over temperature. Table 2. Board Specifications PARAMETER VALUE COMMENT AC line input voltage 85 V to 138 VAC The board is optimized for 100 VAC/60 Hz. Output voltage > 20 V (DC) - Output current 100 mA at 100 VAC mains; 70 V LED Output current dependency better than ±5% 100 VAC ±10% at 70 V; 125 mA output Efficiency > 92% 100 VAC ±10% at 70 V; 125 mA output Power factor 0.6 at 70 V; 125 mA output Board dimension 30 x 19 x 12 Length x width x height in mm 5 NXP SEMICONDUCTORS LED System Solution Quick Start Guide SSL21082 Board Schematic L1 J3 LED+ 330 µH U1 1 S1ZB60 J1 VIN1 J2 VIN2 F1 2 3 1A (125 V) C1 10 µF C2 0.22 µF (250 V) HV GND SOURCE VCC NTC GND 4 R1 10 Ω 1W R2 2.2 Ω 1% R3 7.5 Ω 1% C3 1 µF (25 V) RT1 R4 1 kΩ 1% U2 1 C7 0.47 µF (250 V) D1 STTH2R06A 12 11 2 10 3 SSL21082 9 4 8 5 7 6 L2 DRAIN 0.7 mH GND GND DVDT TONMAX GND J4 LED- C6 150 pF (630 V) C4 1000 pF C5 n.m. 019aac539 SSL21082 Demo Board: Efficiency as a Function of Output Voltage; for 100, 110, 120 VAC, 50-60 Hz 019aac534 100 η (%) (1) 80 (2) (3) (4) (5) (6) 60 40 0 40 80 Vo (V) 120 (1) 100 V; 50 Hz, (2) 100 V; 60 Hz, (3) 110 V; 50 Hz, (4) 110 V; 60 Hz, (5) 120 V; 50 Hz, (6) 120 V; 60 Hz 6 NXP SEMICONDUCTORS LED System Solution Quick Start Guide Actual SSL21082 PCB Photos and Layout aaa-000045 aaa-000046 aaa-000143 aaa-000142 Further Reading: User manual UM10481, Datasheet SSL2108x Order Number (12nc): 9352 959 25598 Board ID: SSL21082DB01 7 NXP SEMICONDUCTORS LED System Solution Quick Start Guide 1.3 230 V, 50 Hz, 7.5 W-12 W, Non-Isolated, Non-Dimmable The SSL21083 and SSL21084 are highly integrated switching mode LED drivers which enable constant current driving from the mains input. It is a solution for small LED retrofit lamp applications, especially for low-power factor design. Key features include: }} High efficiency }} Small board size, fits GU10 }} Low BOM count; full application with 14 components is possible }} Brownout protection (SSL21084) }} PWM dimming option }} External temperature control and protection option }} Compatible with wall switches with indication light The SSL21083 and SSL21084 are buck converters that are controller suitable for nonisolated, non-dimmable LED retrofit lamps. They can drive long LED strings with, typically, 70 V forward voltages. The SSL2108x series is intended to operate with higher output voltages, as present in modern LED modules. Table 3. Board Specifications PARAMETER VALUE COMMENT AC line input voltage 170 V (AC) to 260 V (AC) optimized for 230 V (AC), 50 Hz Output voltage 20 V (DC) to 130 V (DC) - Output current 96 mA at 92 V LED ±4% for 60 - 120 V LED Maximum power into LED load 12.5W - Efficiency > 94% 96 mA Power factor 0.6 > 0.8 At 10 W; 70 V; 96 mA possible with lower efficiency Board dimensions 17.5 x 53.5 x 17.5 Length x width x height in mm NTC threshold 60 °C Adjustable depending on NTC and R3 IEC61000-3-2 compliant Yes Po > 8.5W IEC55015 compliant Yes - 8 NXP SEMICONDUCTORS LED System Solution Quick Start Guide PCB Photo (top: SSL21083; bottom: SSL21084) aaa-000511 aaa-000512 aaa-000645 aaa-000646 (1) Only inner part is needed for actual lamp. SSL21084 EMC Measurement L-Phase According to EN55015 Norm NXP Semiconductors 15.Jun 11 15:30 dBµV 100 EN55015Q Att 10 dB 100 kHz RBW 9 kHz MT 15 ms PREAMP OFF 1 MHz Marker 1 [T2 ] 50.97 dBµV 9.000000000 kHz 10 MHz 90 1 PK MAXH SGL 80 2 AV CLRWR TDF 70 60 1 EN55015A 50 6DB 40 30 20 10 0 9 kHz 30 MHz aaa-000462 9 NXP SEMICONDUCTORS LED System Solution Quick Start Guide SSL21083 Demo Board: Efficiency (left) and Output Line Regulation (right) η (%) aaa-000498 100 aaa-000497 97 lo (mA) 96 98 95 96 94 93 94 92 92 91 90 170 190 210 230 250 Vi (V) 90 170 270 190 210 230 250 270 Vi (V) Board Schematics (top: SSL21083; bottom: SSL21084) J5 (1 to 3) L1 1.5 mH C1 100 nF 400 V D1 1 J6-1 R1 L 22 Ω J6-2 2 R2 13 J 300 V C2 2.2 µF 400 V HV SOURCE 3 VCC NTC 4 R5 4.3 Ω N D2 U1 1 2 3 8 SSL21083 4 7 6 5 L2 DRAIN DVDT LED+ J5 (4 to 6) 3.3 mH GND GND C6 0.47 μF 250 V LED- C5 100 pF 630 V R6 4.7 Ω C3 1 µF 16 V C4 1 nF 250 V R4 NTC 100 Ω R3 18 kΩ aaa-000504 J5 (1 to 3) L1 1.5 mH LED+ D2 C1 100 nF 400 V C2 2.2 µF 400 V HV GND D1 1 J6-1 R1 L 22 Ω, 2 W J6-2 2 R2 13 J 300 V SOURCE 3 VCC NTC 4 N GND R5 4.3 Ω U1 1 12 2 11 3 4 SSL21084 10 9 5 8 6 7 C6 0.47 μF 250 V DRAIN GND GND DVDT L2 J5 (4 to 6) 3.3 mH LED- C5 100 pF 630 V TONMAX GND R6 4.7 Ω C7 0603 n.m. C3 1 µF 16 V C4 1000 pF R3 18 kΩ R4 NTC 100 Ω aaa-000464 Further Reading: User Manual UM10501, Datasheet SSL2108x Order Number (12nc): 9352 959 27598 Board ID: SSL21083DB01 Further Reading: User Manual UM10502, Datasheet SSL2108x Order Number (12nc): 9352 959 29598 Board ID: SSL21084DB01 10 NXP SEMICONDUCTORS LED System Solution Quick Start Guide 2. SSL2101 / SSL2102 / SSL2103 Mains Dimmable LED Drivers The SSL210[123] is a family of LED drivers compatible with mains dimmers and offering full flexibility on design parameters. 2.1 120 V, 60 Hz, 7.5W, Isolated, Dimmable This board is a 7.5W 120 V dimmable LED driver featuring the SSL2101. The board has a form factor that is compatible with the base of a GU10 LED lamp. The board uses a flyback converter to provide an isolated solution for mains-dimmable LED recessed-light applications. Key features include: }} Wide dimming compatibility }} Deep dimming capability }} High power factor }} Small form factor, fits GU10 }} Cost-effective The board is available in two different versions, designed to support either a 5-LED or a 7-LED load with an output power of approximately 7.5W. The board operates at approximately 45 kHz and produces a regulated output current of 470 mA for the 5-LED load or 340 mA for the 7-LED load, with an efficiency of around 73%. Both versions are fully compliant with EMC regulations. Table 4. Board Specifications PARAMETER VALUE COMMENT AC line input voltage 108 V (AC) to 132 V (AC) Nominal input 120 V, 60 Hz Output voltage 16 V 22 V 5-LED string load 7-LED string load Output current 455 mA 330 mA 5-LED; ±3.5% 7-LED; ± 3.5% Efficiency 73% Power factor 0.93 0.945 5-LED string load 7-LED string load Output current ripple 30% 22% 5-LED string load 7-LED string load Output current regulation better than ±5% ±10% offset nominal line voltage 11 NXP SEMICONDUCTORS LED System Solution Quick Start Guide SSL2101 Board Dimensions and Photo 20.6 mm 18 mm 18 mm 34.1 mm 2 9. m m 019aac434 019aac460 Table 5. Dimmer Compatibility MANUFACTURER TYPES LUTRON S-600, S-600P, S-600-H, TG-600PH, DVW-600PH, DVW-603GH, DVM-600PH, DV-603PG, DV-600P, DV Beta Build, CTCL-153PDH, GL-600PH, Credenza S31 LEVITON 6631, 6602, 6602-I, RPI06 SSL2101 Demo Board: Power Factor Over Input Voltage Range 019aac465 1.00 power factor 0.95 (2) 0.90 (1) 0.85 0.80 0.75 108 114 120 126 132 input voltage (V) (1) 5-LED (2) 7-LED 12 NXP SEMICONDUCTORS LED System Solution Quick Start Guide SSL2101 Board Schematic W1 R1 68 Ω MOV1 W2 C10 0.1 µF 250 V C2 47 nF 250 V BD1 R9 3.9 kΩ D1 L1 US1G-13-F MB2S RGND R2 68 Ω Q2 MPSA92 R7 470 kΩ 680 µH C1 0.1 µF 630 V isolation R18 330 Ω D2 US1G-13-F pri 2.4 kΩ RGND 2.7 kΩ R4 4.7 kΩ SBLEED R5 110 kΩ VCC C7 10 µF 16 V C3 100 pF C13 0.22 µF 630 V R6 R3 R8 14.3 kΩ C4 0.1 µF 630 V GND VCC GND GND GND BRIGHTNESS R11 R10 470 kΩ 16.2 kΩ RC2 RC SSL2101 T1 7 1 6 2 aux D5 3A 100 V 4 sec 10 DRAIN WBLEED GND R25 330 Ω U1 8 9 LED+ C5 1000 μF 25 V C11 1000 μF 25 V LED- R19 5 0.3 Ω C12 22 nF 2 kV R12 SOURCE R13 33 kΩ 0.68 Ω AUX ISENSE GND 2 R14 10 Ω R20 10 kΩ VCC PWMLIMIT C8 R15 R16 18.7 kΩ 20 kΩ C9 330 pF 180 pF RGND D6 BAV103 D3 BZV55-B20 R21 16.5 kΩ R22 22 kΩ R23 20 kΩ D7 BZV55-B15 Q1 BCM847 R17 C6 10 Ω 4.7 µF 25 V IN4148 4 1 D4 U2 LTV817 3 R24 330 Ω 2 GND 2 GND 2 019aac453 Further Reading: User Manual UM10479, Datasheet SSL2101 Order Number (12nc): 9352 962 53598 Board ID: SSL2101DB05 13 NXP SEMICONDUCTORS LED System Solution Quick Start Guide 2.2 120 V, 60 Hz, 7W, Non-Isolated, Dimmable This board is a 7W 120 VAC triac dimmable LED driver featuring SSL2101. The board has a form factor that is compatible with the base of a GU10 LED lamp. The buck converter topology provides a simple and efficient solution for mains-dimmable LED recessed light applications not requiring galvanic isolation. Key features include: }} Deep dimming capability }} Wide dimmer compatibility }} High power factor }} Small form factor, fits GU10 }} Cost-effectiveness The board is designed to drive a 5-LED load, delivering an output power of approximately 7W. The typical operating frequency is 54 kHz, and the reference board produces a steady output current of 440 mA at an efficiency > 73%. The board is fully compliant with EMC regulations. Table 6. Board Specifications PARAMETER VALUE COMMENT AC mains supply voltage 108 V (AC) to 132 V (AC) nominal line input 120 V (AC), 60 Hz Output 16 V; 440 mA load: 5-LED string Output current ripple 11.4% - Output current regulation +11.8%; -10% ±10% offset nominal line voltage Efficiency >73% - Power Factor 0.924 - Table 7. Dimmer Compatibility MANUFACTURER TYPES LUTRON S-600, S-600P, S-600-H, TG-600PH, DVW-600PH, DVW-603GH, DVM-600PH, DV-603PG, DV-600P, DV Beta Build, CTCL-153PDH, GL-600PH, Credenza S31 LEVITON 6631, 6602, 6602-I, RPI06 14 NXP SEMICONDUCTORS LED System Solution Quick Start Guide SSL2101 Demo Board: Efficiency as a Function of AC Mains Input Voltage 019aac584 80 η (%) 70 60 50 108 114 120 126 Vi (V) 132 SSL2101 Demo Board: Power Factor as a Function of AC Mains Input Voltage 019aac586 1.00 PF 0.95 0.90 0.85 0.80 0.75 108 114 120 126 Vi (V) 132 15 NXP SEMICONDUCTORS LED System Solution Quick Start Guide SSL2101 Board Schematic W1 R1 68 Ω MOV1 BD1 C10 0.22 µF B6S-G W2 D1 L2 1 mH US1G-13-F C2 10 µF C1 0.1 µF RGND R2 D4 BAV103 C4 0.1 µF D3 68 Ω D5 MURS120 C5 470 µF BAV103 Q2 MPSA92 D2 BAV103 R6 C3 10 µF 2 2.4 kΩ RGND R3 SBLEED 2.7 kΩ R4 R5 4.7 kΩ R7 150 kΩ 110 kΩ VCC U1 WBLEED GND VCC GND GND GND D8 BZV55B75 R8 14 kΩ BRIGHTNESS C7 4.7 µF R11 R10 100 kΩ 7.5 kΩ 3 RC2 RC T1 5 R13 GND SSL2101 6 DRAIN 100 kΩ R12 SOURCE 0.56 Ω AUX R14 10 Ω ISENSE VCC R15 R16 18.7 kΩ 20 kΩ C9 PWMLIMIT C8 D6 BAV103 330 pF D7 BZV55C15 180 pF RGND R17 C6 10 Ω 4.7 µF 019aac663 SSL2101 Demo Board: PCB Dimensions and Photo 15.3 mm 18 mm 18 mm 32.5 mm 2 9. m m 019aac591 Further Reading: User Manual UM10485, Datasheet SSL2101 Order Number (12nc): 9352 962 54598 Board ID: SSL2101DB06 16 NXP SEMICONDUCTORS LED System Solution Quick Start Guide 2.3 230 V, 50 Hz, 12 W, Non-Isolated, Dimmable This circuit implements a Boundary Conduction Mode (BCM) buck converter using the SSL2103. It is mains-dimmable for both leading edge (triac) and trailing edge (transistor) dimmers. It is designed for demonstrating high performance and high efficiency. It produces a 400 mA regulated output current to drive 10 LEDs at a 230 V (AC) input. Efficiencies of up to 85% can be achieved. Key features include: }} Buck converter operating in Boundary Conduction Mode (BCM) }} Active damper and inrush current limiter }} Mains-dimmable with leading and trailing edge dimmers }} Intrinsically protected against short circuit }} Fits E27 Table 8. Board Specifications PARAMETER VALUE COMMENT AC input voltage 200 V (AC) to 260 V (AC) optimized for 230 V (AC) with 10% variation Output voltage 31 V (DC) 10 LEDs connected Output voltage protection 36 V (DC) - Output current 400 mA At nominal input voltage Output power 12.5 W 10 LEDs connected Efficiency > 85% At nominal input voltage Power factor > 0.8 at nominal input voltage Load current accuracy better than 10% at Tamb = 25 °C; Vi = 230 V (AC), ±10% Dimming range 100% to10% For triac dimmer Board dimensions 63x 32 x 18 Length x width x height in mm SSL2103 Demo Board Photo 019aac543 17 NXP SEMICONDUCTORS LED System Solution Quick Start Guide SSL2103 Demo Board: Efficiency as a Function of Input Voltage 019aac551 95 η (%) 91 87 83 79 75 190 210 230 250 Vi (RMS) 270 SSL2103 Demo Board: Dimming Curve : Output current as a Function of Input Voltage 019aac549 500 Io (mA) 400 300 200 100 0 110 150 190 230 Vi (RMS) 270 18 NXP SEMICONDUCTORS LED System Solution Quick Start Guide SSL2103 Board Schematic TP1 line F1 1A C4 220 nF (310 V) D5 MBS6 C6 470 pF TP3 neutral Vrect R15 2.2 kΩ 2W L2 D7 R33 82 kΩ TP4 LED+ ELC10D182E RS1J R32 82 kΩ D12 D10 SMAJ400A 300 kΩ BAV21WS-V Q1 MMBT2222A D11 BZX84-C15 C17 1 nF RGND C2 150 nF (300 V) R30 C18 100 nF 3 2 1 C20 47 nF R10 R6 120 Ω 2W R18 2 4 2 R5 R19 43 kΩ 1 3.9 kΩ C19 1.5 nF 3 R11 100 Ω A 3 SB_DRV 1 4 WB_DRV R26 C12 C7 10 nF RC 220 kΩ R29 6.8 kΩ 330 pF RC2 BRIGHTNESS PWMLIMIT C9 1 nF R20 22 kΩ 100 Ω ISENSE D3 1 kΩ D6 BZX384-C4V7 R7 2 R23 56 kΩ D1 R1 100 nF BAV21WS-V 100 Ω U1 1 Vrect Vrect D9 R27 180 kΩ BZD27C 150P 200 kΩ 9.1 kΩ R28 13 kΩ C13 4.7 µF (25 V) VCC 3 2 9 7 12 11 5 8 R24 14 13 6 R25 R22 5 C14 100 nF BAS28 R16 TP2 LED- 1 CSV-RM6S_1S-6P-G VCC A C15 R14 L1 3 120 Ω 2W 2 R35 10 kΩ 10 Ω R4 560 Ω 1W 4 D8 BZG03C36 C10 1000 µF (35 V) D4 ES2G T3 BSP298 1 3 R3 560 Ω 1W PBHV8140Z C3 100 nF (310 V) R31 1 kΩ 2.2 Ω Vrect C5 100 nF (310 V) 4 10 GND HVDET DRAIN PWR_DRV VCC C1 47 µF (25 V) D2 BZX384-C24 R21 10 Ω AUX R9 10 Ω T2 R17 2 1 IPD60R385CP 10 Ω SOURCE 3 AUX R2 47 kΩ R13 1.5 Ω R8 1.2 Ω R12 1.2 Ω C8 100 pF AUX 1 kΩ C16 1 nF C11 1 nF 019aac546 SSL2103 Demo Board: Conducted Emissions for Line: AC Input = 230 V at 50 Hz (EN55015) 019aac556 19 NXP SEMICONDUCTORS LED System Solution Quick Start Guide Table 9. Tested TRIAC Dimmers MANUFACTURER TYPE Berker 2819 Berker 2873 Bush-Jaeger 2250U Bush-Jaeger 2200U Ehmann T10 Gira 0300 Gira 1184 Opus 852.390x Table 10. Tested Transistor Dimmers MANUFACTURER TYPE Jung 243 EX Jung 225 TDE Berker 2874 Berker 286710 Bush-Jaeger 6513U Gira 0307 PEHA 433 HAB Legrand 784.06 Further Reading: User Manual UM10474, Datasheet SSL2103 Order Number (12nc): 9352 956 58598 Board ID: SSL2103DB04 20 NXP SEMICONDUCTORS LED System Solution Quick Start Guide 3. SSL4101 High Power LED Driver The SSL4101 is intended for higher power applications when very high efficiency, high PF, and low THD are major targets. 3.1 Universal Mains, 150W, High Efficiency, 4-Channel LED Driver This board combines the SSL4101 AC-to-DC SSL driver, the TEA1761 synchronous rectifier, and UBA3070 DC-to-DC buck controller IC for maximum flexibility and performance. The overall efficiency for the unit from AC input to 4-channel DC output is 92%. The complete solution meets all safety and EMI regulations. Typical applications include street lighting, parking garage and area lighting, industrial high-bay and low-bay lighting and commercial interior lighting. Key features include: }} 4-channel current output, 1A per channel @ 36 V (DC) }} Highly efficient > 90% }} High power factor > 0.90 }} Universal mains: input 108-305 V (AC) }} Low input current total harmonic distortion (THD) < 10% (at full load) }} 4 x PWM dimming input control }} Small form factor }} Low BOM count. 21 NXP SEMICONDUCTORS LED System Solution Quick Start Guide SSL4101DB01 Efficiency (η) AC-DC converter as a function of DC output power (Po); (1) 277V; (2) 230V; (3) 120V 019aac392 97 η (%) (1) 95 (2) 93 (3) 91 89 0 50 100 DC load (W) 150 SSL4101DB01 Efficiency (η) DC-DC convert as function of number of LEDs 019aac489 100 η (%) 90 80 70 60 50 40 30 20 10 1 3 5 7 9 11 13 number of LEDs 22 NXP SEMICONDUCTORS LED System Solution Quick Start Guide Schematic of the PFC+FB Controller SSL4101 together with the Synchronous Rectifier TEA1761 1.5 Arms R3 1 MΩ 1 % HV C4 100 nF X2 E3 C2 4.7 nF Y2 E1 2 L3 68 μH D1 GBU806 696 μH R2 1 MΩ 1 % HV L4 C6 470 nF X2 68 μH 108-305 V (AC) C5 (1) (1) E2 D6 C12 10 nF (2) 10 Ω (0.25 W) R21 5.1 kΩ R16 2Ω (0.25 W) R17 1 kΩ R12 0.091 Ω 1 % (1 W) C14 470 pF R18 2Ω (0.25 W) (2) R19 R14 1 kΩ 15 kΩ n.c. n.c. 13 14 15 1 kΩ BAS21J R9 220 Ω U3 8 1 R45 0Ω C22 100 nF (2) R23 61.9 kΩ (2) R25 33 kΩ C18 2.2 μF (10 V) R30 66.5 kΩ 1% C19 470 nF (16 V) (2) (2) C21 10 nF (2) (2) (2) 3 (2) (2) C35 R37 VCC 93.1 kΩ 1% U2 HCPL-817-W6CE C25 330 nF (16 V) C24 10 nF 5 +19 V (DC) C33 R44 1 nF 10 kΩ 10 nF 10 kΩ R39 1 R28 39 kΩ R27 NTC 100 kΩ 6 C32 100 nF R41 220 Ω 19 V (DC) 4 R26 10 kΩ C20 150 nF (16 V) 7 C34 R29 4 R36 287 kΩ 1% 3 PMBD914 287 kΩ 1% 3 +48 V (DC) R46 100 kΩ D11 (2) R47 2Ω (0.25 W) TEA1761 VCC 2 GND FBCTRL FBAUX LATCH PFCCMP 3 (2) flyback power loop Aux. supply power loops 4 D10 PMBD914 PFC unductor discharge loop output power loop VINSNS PFCAUX R24 1 MΩ 1% PFC unductor charge loop 5 2 C11 220 pF (100 V) +19 V (DC) 6 (3) 1 E5 Q4 PBSS4032NT D15 PMEG2005ET D8 C23 33 μF (35 V) (1) R35 4.99 kΩ 1% R34 2Ω (0.25 W) R20 C17 7 C31 68 nF X2 E4 Q2 SPA08N80C3 (2) 8 0.015 Ω 2010 (3) SSL4101 1 nF (100 V) 2 R32 Q3 PSMN057-200P U1 16 C30 100 nF (1) R15 0.16 Ω 1 % (1 W) 220 nF FBDRV 12 150 pF 220 Ω (200 V) (1) R33 1 kΩ C15 (2) PFCDRV FBSNS VOSNS PFCSNS 11 E3 +48 V (DC) 1 C29 390 μF (63 V) R31 10 Ω (0.25 W) C16 470 pF 10 C27 R13 R22 1 MΩ 1% 9 D7 PMEG2005ET D4 D5 MUR1100E R11 12 kΩ C13 100 nF C28 390 μF (63 V) SMAJ100A (2) (1) E3 Q1 IPA60R385CP 2 TB2 15 A R8 20 kΩ (0.5 W) C8 4.7 nF Y2 1 C26 33 μF (35 V) BAS21J HV HES_3323_B C9 10 nF (1 kV) J1 D12 D16 C10 SMBJ78A 1 nF (350 V) D3 SMBJ78A C7 68 μF (500 V) R6 53.6 kΩ 1% PMEG2005ET R10 H1 R4 4.7 MΩ 1 % HV +19 V (DC) secondary T1 TPK-710u-2A6FX +441 V (DC) R5 4.7 MΩ 1 % HV E3 100 nF X2 (1) primary D2 L6 LPB-320u-4A3FX BYV25D-600 L5 DRIVER C1 470 nF X2 3 L2 5 mH C3 4.7 nF Y2 n.c. L1 4 mH OPTO 4A GND F1 NTC 7R-2A VSENSE R1 SRSENSE 1 ISENSE TB1 8 A (300 V) 2 R38 47 nF 10 kΩ R43 R40 4.99 kΩ 1% C36 22 nF 1 MΩ (3) (3) (2) 019aac283 Schematic of one of the 4 DC-DC Buck Converters with the UBA3070 VIN 1 +13 V Cx3 0.1 µF +5 V Cx9 0.1 µF TB51 1 VIN PWMx VCC GND PWM Rx7 1 MΩ MASK Cx1 1 µF Ux1 1 8 2 UBA3070 3 4 7 6 5 DRAIN 2 Cx5 22 pF 10 kΩ 47 µH GATE GATE2 RSENSE Vsense Cx4 Dx3 PMBD914 Rx3 10 kΩ Dx2 PMBD914 Dx1 PMEG6010EP Lx1 HVS Rx4 C52 330 µF Dx0 V8P10-M3/86A DRAIN2 Cx2 4.7 µF TBx1 2 TB-2-5MM Qx1 PHT6N06T Rx2 Rx1 0.25 Ω 1 nF 220 kΩ TB-2-5MM +13 V +13 V R35 TP1 470 Ω TP2 D52 BZV55-C16 R51 1.5 kΩ +5 V D51 BZX84-C5V1 J2 VIN 1 2 3 4 5 +13 V J1 1 PWM2 PWM1 2 3 C51 1 µF PWM3 +5 V PWM4 4 5 019aac496 23 NXP SEMICONDUCTORS LED System Solution Quick Start Guide SSL4101DB01 Input Current (II) THD as a Function of DC Output Power (Po) 019aac394 19 II THD (%) 14 (1) (2) 9 4 (3) 0 50 100 DC load (W) 150 (1) 277V (AC); (2) 230V (AC); (3) 120V (AC) 150W 4-Channel High Efficient LED Driver with SSL4101 and UBA3070 Further Reading: User Manual UM10469, UM10478, Datasheet SSL4101, UBA3070 Order Number (12nc): 9352 954 98598 Board ID: SSL4101DB02 24 NXP SEMICONDUCTORS LED System Solution Quick Start Guide 4. Smart Lighting Our complete hardware/software solutions enable IP connectivity, where every light bulb has its own IP address, so you can create advanced lighting systems that are easily controlled by devices such as smartphones, tablets and PCs. 4.1 120 V, 15W Smart Lighting Reference Design LED Lamp 15 W dimmable SSL2108 LED driver, using the SSL21081. Key features of the LED driver include: }} True constant-current source }} PWM dimmable }} Buck mode, efficiency > 95% }} NTC temperature feedback }} No LED forward voltage required }} Low BOM cost and small size }} Extensive protections }} SO8 package Key features of the RF board include: }} 2.4 GHz IEEE 802.15.4 compliant }} Low operating power: 15/17.5 mA Tx/Rx }} Low sleep current: 0.1 µA deep sleep with IO-wake-up, 0.5 µA with timer running }} 98 dB link budget }} 128-bit AES encryption security processor }} Various MAC accelerator functions }} High-performance 32-bit, 32 MHz RISC CPU }} 128 kB ROM, 32/128 kB RAM }} Extensive set of peripherals, including I2C, SPI, UART, ADC, DAC, PWM, timers, GPIO }} On-chip temperature sensor }} QFN40/56 package Additional information is available upon request. 25 NXP SEMICONDUCTORS LED System Solution Quick Start Guide NXP Smart Lighting Solutions Platforms 15W Smart Lighting Reference Design Board Schematic J1 R1 4.7k BD1 J3 L1 120VAC 680uH J2 C1 RH06 C2 0.22uF 250v 0.1uF 250v L2 C3 D3 S1G-13-F 22uF 100v 680uH S1G-13-F D1 S1G-13-F C7 36v 300mA C5 0.1uF 250v D2 R2 4.7k C6 100nF 50v 100uF 50v D4 ES1F C4 22uF 100v J4 L3 560uH HV Q1 VBUS NC GND C8 GND NC VCC C9 L4 1.5mH GND SOURCE GND VCC DVDT NTC TONMAX GND GND 0.22uF 25v NC NC LBUCKH J5 VDD NC LBUCKL J6 ADC VCCRF DIO13 J4 DIO11 DIO3 DIO10 DIO4 RESETN J2 GNDRF BC847BVN DR1166_0V8 DRAIN GND R5 150k R6 1.5 C10 R4 33uF 220uF 22k R7 1.8 Q1_1 BC847BVN R3 2.49k nxp 26 NXP SEMICONDUCTORS LED System Solution Quick Start Guide Top: LED Driver SSL21081; Bottom: Radio Module DR1166 27 NXP SEMICONDUCTORS LED System Solution Quick Start Guide 5. Design Tools 5.1 LED Driver Design Tool Our latest SSL design tool focuses on creating LED drivers from 2 W up to 25 W. The applications include: }} SSL retro-fit lamps (e.g. GU10, E27) }} LED modules, separate power supplies, e.g. LED spots, down-lights }} LED strings, e.g. retail display }} LED ballasts }} Contour lighting }} Channel letter lighting }} Other lighting applications The tool generates schematic, bill of material and transformer parameters, calculates the design’s efficiency, and presents an overview of losses. Also, for a better understanding of the application it can be simulated either online or even locally after downloading the schematics and simulator. Get started today: http://www.nxp.com/design-portal/ssl 28 NXP SEMICONDUCTORS LED System Solution Quick Start Guide 6. Relevant Links 6.1 Relevant Application Notes AN10829 : SSL2101 dimmable high efficiency flyback design AN10754 : SSL2101 and SSL2102 dimmable mains LED driver AN10831 : SSL2102 30 W flyback triac dimmable LED driver AN10952 : SSL2103 flexible, mains dimmable LED driver AN11041 : SSL2108X driver for SSL applications AN11054 : GreenChip III+ SSL4101 integrated PFC and flyback controller AN10894 : Application aspects of the UBA3070 Switch-mode LED driver AN10912 : SMPS EMC and layout guidelines AN10937 : Dimmable LED based lamps AN10876 : Buck converter for SSL applications 6.2 User Manuals UM10474 : SSL2103 230 V 12 W E27 retrofit LED driver demo board UM10485 : 120 V (AC) 7 W GU10 buck LED driver reference board using the SSL2101 UM10479 : SSL2101 120 V 7.5 W GU10 flyback reference board UM10481 : SSL21082 reference board UM10482 : SSL21081 LED driver reference board UM10469 : 48 V/150 W demo board using the SSL4101 UM10478 : High-efficiency UBA3070 4-channel DC-to-DC LED driver demo board UM10501 : SSL21083 reference board user manual UM10502 : SSL21084 reference board 6.3Literature Smart lighting backgrounder 6.4 Online Tools LED Design Tool http://www.nxp.com/design-portal/ssl SSL2108x Buck Design Tool: on request 29 NXP SEMICONDUCTORS LED System Solution Quick Start Guide 7. Legal information 7.1Disclaimers Limited warranty and liability — Information in this document is believed to be accurate and reliable. However, NXP Semiconductors does not give any representations or warranties, expressed or implied, as to the accuracy or completeness of such information and shall have no liability for the consequences of use of such information. In no event shall NXP Semiconductors be liable for any indirect, incidental, punitive, special or consequential damages (including - without limitation - lost profits, lost savings, business interruption, costs related to the removal or replacement of any products or rework charges) whether or not such damages are based on tort (including negligence), warranty, breach of contract or any other legal theory. Notwithstanding any damages that customer might incur for any reason whatsoever, NXP Semiconductors’ aggregate and cumulative liability towards customer for the products described herein shall be limited in accordance with the Terms and Conditions of commercial sale of NXP Semiconductors. Right to make changes — NXP Semiconductors reserves the right to make changes to information published in this document, including without limitation specifications and product descriptions, at any time and without notice. This document supersedes and replaces all information supplied prior to the publication hereof. Suitability for use — NXP Semiconductors products are not designed, authorized or warranted to be suitable for use in life support, life-critical or safety-critical systems or equipment, nor in applications where failure or malfunction of an NXP Semiconductors product can reasonably be expected to result in personal injury, death or severe property or environmental damage. NXP Semiconductors accepts no liability for inclusion and/or use of NXP Semiconductors products in such equipment or applications and therefore such inclusion and/or use is at the customer’s own risk. Applications — Applications that are described herein for any of these products are for illustrative purposes only. NXP Semiconductors makes no representation or warranty that such applications will be suitable for the specified use without further testing or modification. 30 NXP SEMICONDUCTORS LED System Solution Quick Start Guide Customers are responsible for the design and operation of their applications and products using NXP Semiconductors products, and NXP Semiconductors accepts no liability for any assistance with applications or customer product design. It is customer’s sole responsibility to determine whether the NXP Semiconductors product is suitable and fit for the customer’s applications and products planned, as well as for the planned application and use of customer’s third party customer(s). Customers should provide appropriate design and operating safeguards to minimize the risks associated with their applications and products. NXP Semiconductors does not accept any liability related to any default, damage, costs or problem which is based on any weakness or default in the customer’s applications or products, or the application or use by customer’s third party customer(s). Customer is responsible for doing all necessary testing for the customer’s applications and products using NXP Semiconductors products in order to avoid a default of the applications and the products or of the application or use by customer’s third party customer(s). NXP does not accept any liability in this respect. Export control — This document as well as the item(s) described herein may be subject to export control regulations. Export might require a prior authorization from national authorities. 7.2Trademarks Notice: All referenced brands, product names, service names and trademarks are property of their respective owners. GreenChip is a trademark of NXP B.V.s a trademark of NXP B.V. 31 NXP SEMICONDUCTORS LED System Solution Quick Start Guide NXP Driver Quick Start Guide Index 1. SSL2108x & UBA3070 Buck LED drivers 1.1 100V, 50-60Hz, 7W, Non-Isolated, Non-Dimmable, E17/GU10 2 SSL21081 Demo Board Efficiency as a Function of Input Voltage for Different LED Configuration 3 SSL21081 Demo Board EMC Measurement L-Phase According to FCC15 Norm 3 SSL21081 Board Schematic 4 Actual SSL21081 PCB Photo and Layout 4 100V 50-60Hz, 10W-12W, Non-Isolated, Non-Dimmable, E26 5 SSL21082 Board Schematic 6 SSL21802 Demo Board Effic. as a Function of Output Voltage; for 100, 110, 120 VAC, 50-60 Hz 6 Actual SSL21082 PCB Photos and Layout 7 230V, 50Hz, 7.5-12W, Non-Isolated, Non-Dimmable, GU10 8 PCB Photo (top: SSL21083; bottom: SSL21084) 9 SSL21084 EMC Measurement L-Phase According to EN55015 Norm 9 Board Schematics (top: SSL21083; bottom: SSL21084) 10 SSL21083 Demo Board Efficiency (left) and Output Line Regulation (right) 10 1.2 1.3 PAGE 2. SSL2101/SSL2102/SSL2103 Mains dimmable LED drivers 2.1 120V, 60Hz, 7.5 W, Isolated, Dimmable, GU10 11 SSL2101 Board Dimensions and Photo 12 SSL2101 Demo Board Power Factor Over Input Voltage Range 12 SSL2101 Board Schematic 13 120V, 60Hz, 7W, Non-Isolated, Dimmable, GU10 14 SSL2101 Demo Board Efficiency as a Function of AC Mains Input Voltage 15 SSL2101 Demo Board Power Factor as a Function of AC Mains Input Voltage 15 SSL2101 Board Schematic 16 SSL2101 Demo Board PCB Dimensions and Photo 16 230V, 50Hz, 12W, Non-Isolated, Dimmable, E27 17 SSL2103 Demo Board Photo 17 SSL2103 Demo Board Efficiency as a Function of Input Voltage 18 SSL2103 Demo Board Dimming Curve : Output Current as a Function of Input Voltage 18 SSL2103 Board Schematic 19 SSL2103 Demo Board Conducted Emissions for Line: AC Input = 230 V at 50 Hz EN55015 19 2.2 2.3 PAGE 32 NXP SEMICONDUCTORS LED System Solution Quick Start Guide 3. SSL4101 High power LED driver 3.1 Universal mains, 150W, high efficiency 4 channel LED driver 21 SSL4101DB01 Efficiency (η) AC-DC converter as a function of DC output power (Po) 22 SSL4101DB01 Efficiency (η) DC-DC converter as a function of number of LEDs 22 Schematic of the PFC+FB Controller SSL4101 Together with the Synchronous Rectifier TEA1761 23 Schematic of one of the 4 DC-DC Buck Converters with the UBA3070 23 SSL4101DB01 Input Current (I I) THD as a Function of DC Output Power (Po) 24 150W 4-Channel High Efficient LED Driver with SSL4101 and UBA3070 24 PAGE 4. Smart Lighting 4.1 110V Smart Lighting Reference Design 25 NXP Smart Lighting Solutions Platforms 26 15W Smart Lighting Reference Design Board Schematic 26 Top: LED Driver SSL21081 ; Bottom: Radio Module DR1166 27 PAGE 5. Design Tools 5.1 LED Driver Design Tool 6. Relevant Links 6.1 Relevant Application Notes 29 6.2 User Manuals 29 6.3 Literature 29 6.4 Online Tools 29 7. Legal Information 7.1 Disclaimers 30 7.2 Trademarks 31 PAGE 28 PAGE PAGE 33 NXP SEMICONDUCTORS LED System Solution Quick Start Guide www.nxp.com © 2011 NXP Semiconductors N.V. All rights reserved. Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner. The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license under patent- or other industrial or intellectual property rights. Date of release: January 2012 Document order number: 9397 750 17223 Printed in the Netherlands