TPS54394 www.ti.com SLVSBE6 – JUNE 2012 3A Dual Channel Synchronous Step-Down Switcher with Integrated FET Check for Samples: TPS54394 FEATURES APPLICATIONS • • 1 2 • • • • • • • • • • • • • • • • • D-CAP2™ Control Mode – Fast Transient Response – No External Parts Required For Loop Compensation – Compatible with Ceramic Output Capacitors Wide Input Voltage Range : 4.5 V to 18 V Output Voltage Range : 0.76 V to 7 V Highly Efficient Integrated FETs Optimized for Low Duty Cycle Applications – 90 mΩ (High Side) and 60 mΩ (Low Side) High Initial Reference Accuracy Supports Constant 3 A at Both Channels Low-Side rDS(on) Loss-Less Current Sensing Fixed Soft Start : 1.0ms Non-Sinking Pre-Biased Soft Start Powergood 700 kHz Switching Frequency Cycle-by-Cycle Over-Current Limit Control Hiccup Timer for Overload Protection OCL/UVLO/TSD Protections Adaptive Gate Drivers with Integrated Boost PMOS Switch OCP Constant Due To Thermally Compensated rDS(on) with 4000ppm/℃ ℃ 16-Pin HTSSOP Auto-Skip Eco-mode™ for High Efficiency at Light Load Point-of-Load Regulation in Low Power Systems for Wide Range of Applications – Digital TV Power Supply – Networking Home Terminal – Digital Set Top Box (STB) – DVD Player/Recorder – Gaming Consoles and Other DESCRIPTION The TPS54394 is a dual, adaptive on-time D-CAP2™ mode synchronous buck converter. The TPS54394 enables system designers to complete the suite of various end equipment’s power bus regulators with a cost effective, low component count, and low standby current solution. The main control loops of the TPS54394 use the D-CAP2™ mode control which provides a very fast transient response with no external compensation components. The adaptive ontime control supports seamless transition between PWM mode at higher load conditions and Ecomode™ operation at light loads. Eco-mode™ allows the TPS54394 to maintain high efficiency during lighter load conditions. The TPS54394 is able to adapt to both low equivalent series resistance (ESR) output capacitors such as POSCAP or SP-CAP, and ultra-low ESR, ceramic capacitors. The device provides convenient and efficient operation with input voltages from 4.5V to 18V. The TPS54394 is available in a 4.4mm×5.0mm 16 pin TSSOP (PWP) package, and is specified for an ambient temperature range from –40°C to 85°C. Input Voltage 1 C11 VO1 2 L11 VIN2 VIN1 16 C12 VBST2 15 VBST1 C32 C31 3 SW1 L12 C22 C21 4 PGND PGND1 5 EN1 6 PG1 TPS54394 HTSSOP16 PGND2 13 PGND EN2 12 PG2 11 VFB2 10 (PowerPAD) R11 R21 VO2 SW2 14 7 VFB1 R12 C4 8 GND VREG5 R22 9 PGND SGND SGND 1 2 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. D-CAP2, Eco-mode, Eco-Mode are trademarks of Texas Instruments. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2012, Texas Instruments Incorporated TPS54394 SLVSBE6 – JUNE 2012 www.ti.com These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. ORDERING INFORMATION (1) TA PACKAGE (2) –40℃ to 85℃ (1) (2) (3) (3) ORDERING PART NUMBER TPS54394PWPR PWP TPS54394PWP PINS OUTPUT SUPPLY Tape-and-Reel 16 Tube For the most current package and ordering information, see the Package Option Addendum at the end of this document, or see the TI web site at www.ti.com Package drawings, thermal data, and symbolization are available at www.ti.com/packaging. All packaging options have Cu NIPDAU lead/ball finish. ABSOLUTE MAXIMUM RATINGS over operating free-air temperature range (unless otherwise noted) (1) (2) VALUE Input voltage range VIN1, VIN2, EN1, EN2 –0.3 to 20 VBST1, VBST2 –0.3 to 26 VBST1, VBST2 (10ns transient) –0.3 to 28 VBST1–SW1 , VBST2–SW2 –0.3 to 6.5 VFB1, VFB2 –0.3 to 6.5 SW1, SW2 Electrostatic discharge V –2 to 20 SW1, SW2 (10ns transient) Output voltage range UNIT –3 to 22 VREG5, PG1, PG2 –0.3 to 6.5 PGND1, PGND2 –0.3 to 0.3 Human Body Model (HBM) 2 Charged Device Model (CDM) V kV 500 V TA Operating ambient temperature range –40 to 85 °C TSTG Storage temperature range –55 to 150 °C TJ Junction temperature range –40 to 150 °C (1) (2) Stresses beyond those listed under "absolute maximum ratings" may cause permanent damage to the device. These are stress ratings only and functional operation of the device at these or any other conditions beyond those indicated under "recommended operating conditions" are not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. All voltages are with respect to IC GND terminal. THERMAL INFORMATION THERMAL METRIC (1) TPS54394 PWP (16) PINS θJA Junction-to-ambient thermal resistance 47.5 θJCtop Junction-to-case (top) thermal resistance 27.1 θJB Junction-to-board thermal resistance 20.8 ψJT Junction-to-top characterization parameter 1.0 ψJB Junction-to-board characterization parameter 20.6 θJCbot Junction-to-case (bottom) thermal resistance 2.7 (1) 2 UNITS °C/W For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54394 TPS54394 www.ti.com SLVSBE6 – JUNE 2012 RECOMMENDED OPERATING CONDITIONS over operating free-air temperature range (unless otherwise noted) VALUES Supply input voltage range Input voltage range VIN1, VIN2 MAX 4.5 18 VBST1, VBST2 –0.1 24 VBST1, VBST2 (10ns transient) –0.1 27 VBST1–SW1, VBST2–SW2 –0.1 5.7 VFB1, VFB2 –0.1 5.7 EN1, EN2 –0.1 18 SW1, SW2 –1.0 18 SW1, SW2 (10ns transient) Output voltage range MIN –3 21 VREG5, PG1 , PG2 –0.1 5.7 PGND1, PGND2 –0.1 0.1 VO1, VO2 0.76 7.0 UNIT V V V TA Operating free-air temperature –40 85 °C TJ Operating Junction Temperature –40 150 °C ELECTRICAL CHARACTERISTICS (1) over recommended free-air temperature range, VIN = 12 V (unless otherwise noted) PARAMETER CONDITIONS MIN TYP MAX UNIT SUPPLY CURRENT IIN VIN supply current TA = 25°C, EN1 = EN2 = 5 V, VFB1 = VFB2 = 0.8 V 1200 2000 µA IVINSDN VIN shutdown current TA = 25°C, EN1 = EN2 = 0 V, 15 20 µA 765 773 mV 115 ppm/℃ 0.4 µA FEEDBACK VOLTAGE VVFBTHLx VFBx threshold voltage TA = 25°C, CH1 = 3.3 V, CH2 = 1.5 V TCVFBx Temperature coefficient On the basis of 25°C (2) –115 758 IVFBx VFB Input Current VFBx = 0.8 V, TA = 25°C –0.4 0.2 VREG5 OUTPUT VVREG5 VREG5 output voltage TA = 25°C, 6 V < VIN1 < 18 V, IVREG = 5 mA 5.5 V IVREG5 Output current VIN1 = 6 V, VREG5 = 4.0 V, TA = 25°C (2) 75 mA High side switch resistance TA = 25℃, VBSTx-SWx = 5.5 V 90 mΩ 60 mΩ MOSFETs rDS(on)H rDS(on)L Low side switch resistance TA = 25℃ (2) (2) ON-TIME TIMER CONTROL TON1 SW1 On Time SW1 = 12 V, VO1 = 1.2 V 165 ns TON2 SW2 On Time SW2 = 12 V, VO2 = 1.2 V 165 ns (2) TOFF1 SW1 Min off time TA = 25℃, VFB1 = 0.7 V 220 ns TOFF2 SW2 Min off time TA = 25℃, VFB2 = 0.7 V (2) 220 ns Soft-start time Internal soft-start time 1.0 ms SOFT START TSS (1) (2) x means either 1 or 2, e.g. VFBx means VFB1 or VFB2. Ensured by design. Not production tested. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54394 3 TPS54394 SLVSBE6 – JUNE 2012 www.ti.com ELECTRICAL CHARACTERISTICS(1) (continued) over recommended free-air temperature range, VIN = 12 V (unless otherwise noted) PARAMETER CONDITIONS MIN TYP MAX UNIT 110 Ω POWER GOOD VPGTH PGx threshold RPG PGx pull-down resistance TPGDLY PGx delay time TPGCOMPSS PGx comparator start-up delay PG from lower VOx (going high) 84% PG from higher VOx (going low) 116% VPGx = 0.5 V 50 Delay for PGx going high 75 1.5 Delay for PGx going low PGx comparator wake-up delay ms 2 µs 1.5 ms UVLO VUVREG5 VREG5 UVLO threshold VREG5 rising 3.83 Hysteresis V 0.6 LOGIC THRESHOLDs VENH ENx H-level threshold voltage VENL ENx L-level threshold voltage RENx_IN ENx input resistance 2.0 V 0.4 V ENx = 12 V 225 450 900 kΩ LOUT = 2.2 µH (3) 3.5 4.7 6.5 A 63% 68% 73% CURRENT LIMITs IOCL Current limit OUTPUT UNDERVOLTAGE PROTECTION (UVP) VUVP Output UVP trip threshold TUVPDEL Output UVP delay time measured on VFBx 1.5 ms TUVPEN Output UVP enable delay 1.5 ms THERMAL SHUTDOWN TSD (3) 4 Thermal shutdown threshold Shutdown temperature (3) Hysteresis (3) 155 25 °C Ensured by design. Not production tested. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54394 TPS54394 www.ti.com SLVSBE6 – JUNE 2012 DEVICE INFORMATION HTSSOP PACKAGE (TOP VIEW) 1 VIN1 2 VBST1 3 SW1 4 PGND1 TPS54394 5 EN1 HTSSOP16 6 PG1 7 VFB1 8 GND VIN2 16 VBST2 15 SW 2 14 PGND 2 13 EN2 12 PG2 11 VFB2 10 VREG5 9 (PowerPAD) PIN FUNCTIONS (1) PIN NAME I/O DESCRIPTION NUMBER VIN1, VIN2 1, 16 I Power inputs and connects to both high side NFET drains. Supply Input for 5.5V linear regulator. VBST1, VBST2 2, 15 I Supply input for high-side NFET gate drive circuit. Connect 0.1µF ceramic capacitor between VBSTx and SWx pins. An internal diode is connected between VREG5 and VBSTx SW1, SW2 3, 14 I/O Switch node connections for both the high-side NFETs and low–side NFETs. Input of current comparator. PGND1, PGND2 4, 13 I/O Ground returns for low-side MOSFETs. Input of current comparator. EN1, EN2 5, 12 I Enable. Pull High to enable according converter. PG1, PG2 6, 11 O Open drain power good output. Low means the output voltage of the corresponding output is out of regulation. VFB1, VFB2 D-CAP2 feedback inputs. Connect to output voltage with resistor divider. 7, 10 I GND 8 I/O Signal GND. Connect sensitive SSx and VFBx returns to GND at a single point. VREG5 9 O Output of 5.5V linear regulator. Bypass to GND with a high-quality ceramic capacitor of at least 1.0 µF. VREG5 is active when ENx is high. Back side I/O Thermal pad of the package. Must be soldered to achieve appropriate dissipation. Must be connected to GND. Exposed Thermal Pad (1) x means either 1 or 2, e.g. VFBx means VFB1 or VFB2. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54394 5 TPS54394 SLVSBE6 – JUNE 2012 www.ti.com FUNCTIONAL BLOCK DIAGRAM - 16% VIN1 PG Comp VIN1 +16% PG1 VBST1 -32 UV1 Control logic 0.1 µF VO1 SW1 Ref1 VFB1 PGND1 Err SS1 Ref_OCL PGND1 SW1 OCP1 EN1 EN2 EN Logic PGND1 Comp SW1 ZC1 EN Logic VIN1 VREG5 GND CH1 Min-off timer 5VREG 1.0 µF CH2 Min-off timer Fixed SoftStart SS1 UV1 UV2 SS2 UVLO TSD - 32 Ref1 Ref2 REF UVLO Protection Logic VIN2 VIN2 VBST2 UV2 Control logic 0.1 µF VO2 SW2 Ref 2 SS2 VFB2 Ref_OCL - 16% 6 PGND2 SW2 +16% SW2 ZC2 PG Comp PG2 PGND2 PGND2 Err Comp OCP2 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54394 TPS54394 www.ti.com SLVSBE6 – JUNE 2012 OVERVIEW The TPS54394 is a 3A/3A dual synchronous step-down (buck) converter with two integrated N-channel MOSFETs for each channel. It operates using D-CAP2™ control mode. The fast transient response of D-CAP2™ control reduces the required output capacitance to meet a specific level of performance. Proprietary internal circuitry allows the use of low ESR output capacitors including ceramic and special polymer types. DETAILED DESCRIPTION PWM Operation The main control loop of the TPS54394 is an adaptive on-time pulse width modulation (PWM) controller that supports a proprietary D-CAP2™ control mode. D-CAP2™ control combines constant on-time control with an internal compensation circuit for pseudo-fixed frequency and low external component count configuration with both low ESR and ceramic output capacitors. It is stable even with virtually no ripple at the output. At the beginning of each cycle, the high-side MOSFET is turned on. This MOSFET is turned off when the internal timer expires. This timer is set by the converter’s input voltage, VINx, and the output voltage, VOx, to maintain a pseudo-fixed frequency over the input voltage range hence it is called adaptive on-time control. The timer is reset and the high-side MOSFET is turned on again when the feedback voltage falls below the nominal output voltage. An internal ramp is added to the reference voltage to simulate output voltage ripple, eliminating the need for ESR induced output ripple from D-CAP™ control. PWM Frequency and Adaptive On-Time Control TPS54394 uses an adaptive on-time control scheme and does not have a dedicated on board oscillator. The TPS54394 runs with a pseudo-fixed frequency of 700 kHz by using the input voltage and output voltage to set the on-time timer. The on-time is inversely proportional to the input voltage and proportional to the output voltage, therefore, when the duty ratio is VOx/VINx, the frequency is constant. Auto-Skip Eco-Mode™ Control The TPS54394 is designed with Auto-Skip Eco-mode™ to increase light load efficiency. As the output current decreases from heavy load condition, the inductor current also reduces and eventually comes to the point where its ripple valley touches the zero level, which is the boundary between continuous conduction and discontinuous conduction modes. The rectifying MOSFET is turned off when zero inductor current is detected. As the load current further decreases the converter runs into discontinuous conduction mode. The on-time is kept almost half as it was in the continuous conduction mode because it takes longer to discharge the output capacitor with smaller load current to the nominal output voltage. The transition point to the light load operation IOx(LL) current can be estimated with Equation 1with 700-kHz used as fSW. (VINx - VOx ) ´ VOx 1 ´ IOx(LL) = 2 ´ L1x ´ fSW VINx (1) Soft Start and Pre-Biased Soft Start The TPS54394 has an internal, 1.0ms, soft-start for each channel. When the ENx pin becomes high, an internal DAC begins ramping up the reference voltage to the PWM comparator. Smooth control of the output voltage is maintained during start up. The TPS54394 contains a unique circuit to prevent current from being pulled from the output during startup if the output is pre-biased. When the soft-start commands a voltage higher than the pre-bias level (internal soft start becomes greater than internal feedback voltage, VFBx), the controller slowly activates synchronous rectification by starting the first low side FET gate driver pulses with a narrow on-time. It then increments that on-time on a cycle-by-cycle basis until it coincides with the time dictated by (1-D), where D is the duty cycle of the converter. This scheme prevents the initial sinking of the pre-biased output, and ensures that the output voltage (VOx) starts and ramps up smoothly into regulation from pre-biased startup to normal mode operation. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54394 7 TPS54394 SLVSBE6 – JUNE 2012 www.ti.com POWERGOOD The TPS54394 has power-good outputs that are measured on VFBx. The power-good function is activated after the soft-start has finished. If the output voltage is within 16% of the target voltage, the internal comparator detects the power good state and the power good signal becomes high after 1.5ms delay. During start-up, this internal delay starts after 1.5ms of the UVP Enable delay time to avoid a glitch of the power-good signal. If the feedback voltage goes outside of ±16% of the target value, the power-good signal becomes low after 2µs. Current Sensing and Over-Current Protection The output over-current protection (OCP) is implemented using a cycle-by-cycle valley detection control circuit. The switch current is monitored by measuring the low-side FET switch voltage between the SWx and PGNDx pins. This voltage is proportional to the switch current and the on-resistance of the FET. To improve the measurement accuracy, the voltage sensing is temperature compensated. During the on-time of the high-side FET switch, the switch current increases at a linear rate determined by VINx, VOx, the on-time and the output inductor value. During the on-time of the low-side FET switch, this current decreases linearly. The average value of the switch current is the load current IOUTx. If the sensed voltage on the low-side FET is above the voltage proportional to the current limit, the converter keeps the low-side switch on until the measured voltage falls below the voltage corresponding to the current limit and a new switching cycle begins. In subsequent switching cycles, the on-time is set to the value determined for CCM and the current is monitored in the same manner. Important considerations for this type of over-current protection: The load current is one half of the peak-to-peak inductor current higher than the over-current threshold. Also when the current is being limited, the output voltage tends to fall as the demanded load current may be higher than the current available from the converter. When the over current condition is removed, the output voltage returns to the regulated value. This protection is nonlatching. Undervoltage Protection and Hiccup Mode Hiccup mode of operation protects the power supply from being damaged during an over-current fault condition. If the OCL comparator circuit detects an over-current event the output voltage falls. When the feedback voltage falls below 68% of the reference voltage, the UVP comparator output goes high and an internal UVP delay counter begins counting. After counting UVP delay time, the TPS54394 shuts off the power supply for a given time (7x UVP Enable Delay Time) and then tries to re-start the power supply. If the over-load condition has been removed, the power supply starts and operates normally; otherwise, the TPS54394 detects another over-current event and shuts off the power supply again, repeating the previous cycle. Excess heat due to overload lasts for only a short duration in the hiccup cycle, therefore the junction temperature of the power device is much lower. UVLO Protection Under-voltage lock out protection (UVLO) monitors the voltage of the VREG5 pin. When the VREG5 voltage is lower than the UVLO threshold, the TPS54394 shuts down. As soon as the voltage increases above the UVLO threshold, the converter starts again. Thermal Shutdown TPS54394 monitors its temperature. If the temperature exceeds the threshold value (typically 155°C), the device shuts down. When the temperature falls below the threshold, the IC starts again. When VIN1 starts up and VREG5 output voltage is below its nominal value, the thermal shutdown threshold is lower than 155°C. As long as VIN1 rises, TJ must be kept below 110°C. 8 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54394 TPS54394 www.ti.com SLVSBE6 – JUNE 2012 TYPICAL CHARACTERISTICS One output is enabled unless otherwise noted. VI = VIN1 or VIN2. VIN = 12 V, TA = 25°C (unless otherwise noted). 20 2000 VIN1 = VIN2 = 12 V, EN1 = EN2 = ON 18 Ivccsdn - Shutdown Current - mA 1800 ICC - Supply Current - mA 1600 1400 IIN 1200 1000 800 600 400 16 14 IVINSDN 12 10 8 6 4 2 200 0 -50 0 50 100 TJ - Junction Temperature - °C 0 -50 150 Figure 1. Input Current vs Junction Temperature 0 50 100 TJ - Junction Temperature - °C 150 Figure 2. Input Shutdown Current vs Junction Temperature 3.4 60 3.38 EN2 3.36 VO - Output Voltage - V EN Input Current - mA 50 40 30 EN1 20 3.34 VIN = 12 V VIN = 18 V 3.32 3.3 3.28 3.26 VIN = 6 V 3.24 10 3.22 0 3.2 0 5 10 EN Input Voltage - V 15 20 0 Figure 3. EN Current vs EN Voltage (VEN=12V) 1 1.5 2 IO - Output Current - A 2.5 3 Figure 4. VO1=3.3V Output Voltage vs Output Current 1.55 3.4 1.54 3.38 1.53 3.36 VIN = 12 V 1.52 VIN = 18 V VO - Output Voltage - V VO - Output Voltage - V 0.5 1.51 1.5 1.49 VIN = 5 V 1.48 3.34 3.32 3.3 3.28 3.24 1.46 3.22 0 0.5 1 1.5 2 IO - Output Current - A 2.5 3 Figure 5. VO2=1.5V Output Voltage vs Output Current IO = 1 A 3.26 1.47 1.45 IO = 10 mA 3.2 0 2 4 6 8 10 12 VI - Input Voltage - V 14 16 18 20 Figure 6. VO1=3.3V Output Voltage vs Input Voltage Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54394 9 TPS54394 SLVSBE6 – JUNE 2012 www.ti.com TYPICAL CHARACTERISTICS (continued) One output is enabled unless otherwise noted. VI = VIN1 or VIN2. VIN = 12 V, TA = 25°C (unless otherwise noted). 1.55 1.54 VO - Output Voltage - V 1.53 Vout(50mV/div) IO = 10 mA 1.52 1.51 1.5 1.49 Iout(2A/div) IO = 1 A 1.48 1.47 1.46 100 ms/div 1.45 0 2 4 6 8 10 12 VI - Input Voltage - V 14 16 18 20 Figure 7. VO2=1.5V Output Voltage vs Input Voltage Figure 8. VO1=3.3V, 0A to 3A Load Transient Response Vout(50mV/div) Iout(2A/div) 100 ms/div Figure 9. VO2=1.5V, 0A to 3A Load Transient Response Figure 10. VO1=3.3V, PG 100 90 VIN = 6 V Efficiency - % 80 VIN = 12 V VIN = 18 V 70 60 50 40 0 Figure 11. VO2=1.5V, PG 10 0.5 1 1.5 2 IO - Output Current - A 2.5 3 Figure 12. VO1=3.3V, Efficiency vs Output Current Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54394 TPS54394 www.ti.com SLVSBE6 – JUNE 2012 TYPICAL CHARACTERISTICS (continued) One output is enabled unless otherwise noted. VI = VIN1 or VIN2. VIN = 12 V, TA = 25°C (unless otherwise noted). 100 100 90 VIN = 5 V VIN = 6 V 90 80 VIN = 18 V 60 80 Efficiency - % Efficiency - % 70 VIN = 12 V 50 40 VIN = 12 V 70 VIN = 18 V 60 30 20 50 10 0 0.001 40 0.1 IO - Output Current - A 0.01 10 1 0 Figure 13. VO1=3.3V, Efficiency vs Output Current 1.5 2 IO - Output Current - A 2.5 3 800 90 VIN = 6 V fsw - Switching Frequency - kHz 750 80 70 Efficiency - % 1 Figure 14. VO2=1.5V, Efficiency vs Output Current 100 VIN = 18 V 60 VIN = 12 V 50 40 30 20 IO = 1 A 700 650 600 550 500 450 10 0 0.001 0.1 IO - Output Current - A 0.01 400 10 1 0 Figure 15. VO2=1.5V, Efficiency vs Output Current 800 800 750 700 700 650 IO = 1 A 600 550 500 2 4 6 8 10 12 VI - Input Voltage - V 14 16 18 20 Figure 16. VO1=3.3V, SW-frequency vs Input Voltage fsw - Switching Frequency - kHz fsw - Switching Frequency - kHz 0.5 VIN = 12 V 600 500 400 300 200 100 450 400 0 2 4 6 8 10 12 VI - Input Voltage - V 14 16 18 20 Figure 17. VO2=1.5V, SW-frequency vs Input Voltage 0 0.01 0.1 1 IO - Output Current - A 10 Figure 18. VO1=3.3V, SW-frequency vs Output Current Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54394 11 TPS54394 SLVSBE6 – JUNE 2012 www.ti.com TYPICAL CHARACTERISTICS (continued) One output is enabled unless otherwise noted. VI = VIN1 or VIN2. VIN = 12 V, TA = 25°C (unless otherwise noted). 800 VO = 3.3 V fsw - Switching Frequency - kHz 700 VO1(10mV/div) 600 VIN = 12 V 500 400 SW1(5V/div) 300 200 100 0 0.01 0.1 1 IO - Output Current - A 10 Figure 19. VO2=1.5V, SW-frequency vs Output Current Figure 20. VO1=3.3V, VO1 Ripple Voltage (IO1= 3A) VO = 3.3 V VO = 1.5 V VIN1(50mV/div) VO2(10mV/div) SW2(5V/div) SW1(5V/div) Figure 21. VO2=1.5V, Ripple Voltage (IO2= 3A) VO = 1.5 V Figure 22. VIN1 Input Voltage Ripple (IO1= 3A) VIN2(50mV/div) SW2(5V/div) Figure 23. VIN2 Input Voltage Ripple (IO2= 3A) 12 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54394 TPS54394 www.ti.com SLVSBE6 – JUNE 2012 DESIGN GUIDE Step By Step Design Procedure To • • • begin the design process, you must know a few application parameters: Input voltage range Output voltage Output current In all formulas x is used to indicate that they are valid for both converters. For the calculations the estimated switching frequency of 700 kHz is used. VINx 12V ± 10% C11 10 mF VO1 3.3 V L11 2.2 mH C31 0.1 mF C21 22 mF x2 1 VIN1 2 VBST1 3 4 VIN2 VBST2 15 PGND1 C12 10 mF SW2 14 TPS54394 HTSSOP16 VO2 1.5 V C22 22 mF x2 PGND2 13 PGND 5 EN1 EN2 12 6 PG1 PG2 11 7 VFB1 VFB2 10 8 GND VREG5 9 R11 72.3 kW L12 1.5 mH C32 0.1 mF SW1 PGND 16 R21 22.1 kW R12 21.5 kW C4 1uF R22 22.1 kW PGND SGND SGND Figure 24. Schematic Diagram for the Design Example Output Voltage Resistors Selection The output voltage is set with a resistor divider from the output node to the VFBx pin. It is recommended to use 1% tolerance or better divider resistors. Start by using Equation 2 to calculate VOx. To improve the efficiency at very light loads consider using larger value resistors, but too high resistance values will be more susceptible to noise and voltage errors due to the VFBx input current will be more noticeable. æ R1x ö VOx = 0.765 V ´ ç 1+ ÷ è R2x ø (2) Output Filter Selection The output filter used with the TPS54394 is an LC circuit. This LC filter has double pole at: 1 FP = 2p LOUT ´ COUT Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54394 (3) 13 TPS54394 SLVSBE6 – JUNE 2012 www.ti.com At low frequencies, the overall loop gain is set by the output set-point resistor divider network and the internal gain of the TPS545394. The low frequency phase is 180 degrees. At the output filter pole frequency, the gain rolls off at a –40 dB per decade rate and the phase drops rapidly. D-CAP2™ introduces a high frequency zero that reduces the gain roll off to –20 dB per decade and increases the phase to 90 degrees one decade above the zero frequency. The inductor and capacitor selected for the output filter must be selected so that the double pole of Equation 3 is located below the high frequency zero but close enough that the phase boost provided by the high frequency zero provides adequate phase margin for a stable circuit. To meet this requirement use the values recommended in Table 1. Table 1. Recommended Component Values (1) Cffx (pF) (1) OUTPUT VOLTAGE (V) R1x (kΩ) R2x (kΩ) L1x (µH) C2x (µF) 1 6.81 22.1 1.5 - 2.2 20 - 68 1.05 8.25 22.1 1.5 - 2.2 20 - 68 1.2 12.7 22.1 1.5 - 2.2 20 - 68 1.5 21.5 22.1 1.5 - 2.2 20 - 68 1.8 30.1 22.1 5 - 22 2.2 - 3.3 20 - 68 2.5 49.9 22.1 5 - 22 2.2 - 3.3 20 - 68 3.3 73.2 22.1 5 - 22 2.2 - 3.3 20 - 68 5 124 22.1 5 - 22 4.7 20 - 68 6.5 165 22.1 5 - 22 4.7 20 - 68 Optional For higher output voltages at or above 1.8 V, additional phase boost can be achieved by adding a feed forward capacitor (Cff) in parallel with R1. The inductor peak-to-peak ripple current, peak current and RMS current are calculated using Equation 4, Equation 5 and Equation 6. The inductor saturation current rating must be greater than the calculated peak current and the RMS or heating current rating must be greater than the calculated RMS current. For the calculations, use 700 kHz as the switching frequency, fSW. Make sure the chosen inductor is rated for the peak current of Equation 5 and the RMS current of Equation 6. VINx(MAX) - VOx VOx ´ ΔIL1x = VINx(MAX) L1x ´ fSW (4) ILpe akx = IOx + ΔIL 2 IL Ox(RMS) = IOx 2 + (5) 1 ΔIL2 12 (6) For the above design example, the calculated peak current is 3.46 A and the calculated RMS current is 3.01 A for VO1. The inductor used is a TDK CLF7045-2R2N with a rated current of 5.5A based on the inductance change and of 4.3A based on the temperature rise. The capacitor value and ESR determines the amount of output voltage ripple. The TPS54394 is intended for use with ceramic or other low ESR capacitors. The recommended value range is from 20µF to 68µF. Use Equation 7 to determine the required RMS current rating for the output capacitor(s). VOx ´ (VINx - VOx ) ICOx(RMS ) = 12 ´ VINx ´ L Ox ´ f SW (7) For this design two TDK C3216X5R0J226M 22µF output capacitors are used. The typical ESR is 2 mΩ each. The calculated RMS current is 0.19A and each output capacitor is rated for 4A. 14 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54394 TPS54394 www.ti.com SLVSBE6 – JUNE 2012 Input Capacitor Selection The TPS54394 requires an input decoupling capacitor and a bulk capacitor is needed depending on the application. A ceramic capacitor of or above 10µF is recommended for the decoupling capacitor. Additionally, 0.1 µF ceramic capacitors from pin 1 and Pin 16 to ground are recommended to improve the stability and reduce the SWx node overshoots. The capacitors voltage rating needs to be greater than the maximum input voltage. Bootstrap Capacitor Selection A 0.1 µF ceramic capacitors must be connected between the VBSTx and SWx pins for proper operation. It is recommended to use ceramic capacitors with a dielectric of X5R or better. VREG5 Capacitor Selection A 1 µF ceramic capacitor must be connected between the VREG5 and GND pins for proper operation. It is recommended to use a ceramic capacitor with a dielectric of X5R or better. Thermal Information This 16-pin PWP package incorporates an exposed thermal pad. The thermal pad must be soldered directly to the printed circuit board (PCB). After soldering, the PCB is used as a heatsink. In addition, through the use of thermal vias, the thermal pad can be attached directly to the appropriate copper plane shown in the electrical schematic for the device, or alternatively, can be attached to a special heatsink structure designed into the PCB. This design optimizes the heat transfer from the integrated circuit (IC). For additional information on the exposed thermal pad and how to use the advantage of its heat dissipating abilities, refer to the Technical Brief, PowerPAD™ Thermally Enhanced Package, Texas Instruments Literature No. SLMA002 and Application Brief, PowerPAD™ Made Easy, Texas Instruments Literature No. SLMA004. The exposed thermal pad dimensions for this package are shown in the following illustration. Figure 25. Thermal Pad Dimensions Layout Considerations 1. Keep the input current loop as small as possible. And avoid the input switching current through the thermal pad. 2. Keep the SW node as physically small and short as possible to minimize parasitic capacitance and inductance and to minimize radiated emissions. 3. Keep analog and non-switching components away from switching components. 4. Make a single point connection from the signal ground to power ground. 5. Do not allow switching currents to flow under the device. 6. Keep the pattern lines for VINx and PGNDx broad. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54394 15 TPS54394 SLVSBE6 – JUNE 2012 www.ti.com 7. Exposed pad of device must be soldered to PGND. 8. VREG5 capacitor should be placed near the device, and connected to GND. 9. Output capacitors should be connected with a broad pattern to the PGND. 10. Voltage feedback loops should be as short as possible, and preferably with ground shields. 11. Kelvin connections should be brought from the output to the feedback pin of the device. 12. Providing sufficient vias is preferable for VIN, SW and PGND connections. 13. PCB pattern for VIN, SW, and PGND should be as broad as possible. 14. VIN Capacitor should be placed as near as possible to the device. VIN2 VIN HIGH FREQUENCY BYPASS CAPACITOR ～0.1µF VIN1 1 16 VIN2 VBST 1 2 15 VBST2 SW 1 3 14 SW2 4 13 PGND 2 EN1 5 12 EN2 PG1 6 11 PG2 VFB1 7 10 VFB2 GND 8 9 PGND 1 Symmetrical Layout for CH1 and CH2 VIN INPUT BYPASS CAPACITOR 10µF x2 Switching noise flows through IC and CIN . It avoids the thermal Pad. OUTPUT FILTER CAPACITOR VO2 OUTPUT INDUCTOR Recommend to keep distance more than 3-4mm. (to avoid noise scattering, especially GND plane.) TO ENABLE CONTROL Keep distance more than 1 inch VREG 5 POWER GND To feedback resisters Feedback resisters BIAS CAP GND PLANE 2,3 or bottom layer Via to GND Plane - Blue parts can be placed on the bottom side - Connect the SWx pins through another layer with the inductor (yellow line) Figure 26. TPS54394 Layout 16 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54394 PACKAGE OPTION ADDENDUM www.ti.com 2-Jul-2012 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Qty Eco Plan (2) Lead/ Ball Finish MSL Peak Temp (3) TPS54394PWP ACTIVE HTSSOP PWP 16 90 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR TPS54394PWPR ACTIVE HTSSOP PWP 16 2000 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR Samples (Requires Login) (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. 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Addendum-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 14-Jul-2012 TAPE AND REEL INFORMATION *All dimensions are nominal Device TPS54394PWPR Package Package Pins Type Drawing SPQ HTSSOP 2000 PWP 16 Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) 330.0 12.4 Pack Materials-Page 1 6.9 B0 (mm) K0 (mm) P1 (mm) 5.6 1.6 8.0 W Pin1 (mm) Quadrant 12.0 Q1 PACKAGE MATERIALS INFORMATION www.ti.com 14-Jul-2012 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) TPS54394PWPR HTSSOP PWP 16 2000 367.0 367.0 35.0 Pack Materials-Page 2 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46C and to discontinue any product or service per JESD48B. Buyers should obtain the latest relevant information before placing orders and should verify that such information is current and complete. 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