Aluminum electrolytic capacitors Snap-in capacitors Series/Type: B43541 Date: November 2012 © EPCOS AG 2012. Reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without EPCOS' prior express consent is prohibited. Snap-in capacitors B43541 High ripple current, high voltage 85 °C Long-life grade capacitors Applications Frequency converters Solar inverters Uninterruptible power supplies Professional power supplies Medical appliances Telecommunications Features Voltage derating (0.91 VR) enables 105 °C operation, more details available upon request Base cooling available upon request for case sizes 30 × 35 mm to 35 × 55 mm Rated voltages 550 ... 600 V Long useful life High reliability High ripple current capability Improved performance at high frequencies High CV product, compact Optimized internal thermal resistance Different case sizes available for each capacitance value Capacitors with all insulation versions pass the needle flame test according to IEC 60695-11-5 for all flame exposure times up to 120 s RoHS-compatible Construction Charge/discharge-proof, polar Aluminum case, fully insulated with PVC Version with PET insulation available Version with additional PET insulation cap on terminal side available for insulating the capacitor from the PCB Snap-in solder pins to hold component in place on PC-board Minus pole marking on case surface Minus pole not insulated from case Overload protection by safety vent on the case wall Terminals Standard version with 2 terminals, 2 lengths available: 6.3 and 4.5 mm 3 terminals to ensure correct insertion: length 4.5 mm Please read Cautions and warnings and Important notes at the end of this document. Page 2 of 17 B43541 High ripple current, high voltage 85 °C Specifications and characteristics in brief Rated voltage VR Surge voltage VS Rated capacitance CR Capacitance tolerance 550 ... 600 V DC 1.10 VR 47 ... 390 µF ±20% M Dissipation factor tan δ (20 °C, 120 Hz) Leakage current Ileak (5 min, 20 °C) tan δ ≤ 0.20 Self-inductance ESL Approx. 20 nH Useful life1) 85 °C; VR; IAC,R 40 °C; VR; 1.15 IAC,R > 5000 h > 100000 h Voltage endurance test 85 °C; VR 2000 h Vibration resistance test Characteristics at low temperature Requirements: ∆C/C ≤ ±20% of initial value tan δ ≤ 2 times initial specified limit Ileak ≤ initial specified limit Post test requirements: ∆C/C ≤ ±10% of initial value tan δ ≤ 1.3 times initial specified limit Ileak ≤ initial specified limit To IEC 60068-2-6, test Fc: Frequency range 10 Hz ... 55 Hz, displacement amplitude 0.35 mm, acceleration max. 5 g, duration 3 × 2 h. Capacitor mounted by its body which is rigidly clamped to the work surface. Max. impedance ratio VR at 100 Hz Z -25 °C / Z 20 °C Z -40 °C / Z 20 °C 550 V ... 600 V 7 14 IEC climatic category To IEC 60068-1: 25/085/56 (25 °C/+85 °C/56 days damp heat test) The capacitors can be operated in the temperature range of 40 °C to +85 °C but the impedance at 40 °C should be taken into consideration. Detail specification Sectional specification Similar to CECC 30301-811 IEC 60384-4 1) Refer to chapter "General technical information, 5 Useful life" on how to interpret useful life. Please read Cautions and warnings and Important notes at the end of this document. Page 3 of 17 B43541 High ripple current, high voltage 85 °C Dimensional drawings Snap-in capacitors with standard insulation (PVC or PET) Snap-in terminals, length (6.3 ±1) mm. Also available in a shorter version with a length of (4.5 1) mm. PET insulation is marked with label "PET" on the sleeve. Snap-in capacitors are also available with 3 terminals (length (4.5 1) mm). PET insulation is marked with label "PET" on the sleeve. Dimensions (mm) d +1 l ±2 25 25 25 30 25 35 25 40 25 50 25 55 Dimensions (mm) d +1 l ±2 30 25 30 30 30 35 30 40 30 45 30 50 30 55 35 25 35 30 35 35 35 40 35 45 35 50 35 55 Approx. weight (g) Packing units (pcs.) 13 17 19 22 29 32 130 130 130 130 130 130 Please read Cautions and warnings and Important notes at the end of this document. Page 4 of 17 Approx. weight (g) Packing units (pcs.) 17 23 29 36 41 46 53 22 29 36 41 56 70 81 80 80 80 80 80 80 80 60 60 60 60 60 60 60 B43541 High ripple current, high voltage 85 °C Snap-in capacitors with PVC insulation and PET insulation cap on terminal side Snap-in terminals, length (6.3 +1/1.4) mm. Also available in a shorter version with a length of (4.5 1.4) mm. PET insulation cap is positioned under the insulation sleeve. Snap-in capacitors are also available with 3 terminals (length (4.5 1.4) mm). PET insulation cap is positioned under the insulation sleeve. Dimensions (mm) d +1.4 l +2.2/2 25 25 25 30 25 35 25 40 25 50 25 55 Dimensions (mm) d +1.4 l +2.2/2 30 25 30 30 30 35 30 40 30 45 30 50 30 55 35 25 35 30 35 35 35 40 35 45 35 50 35 55 Approx. Packing weight (g) units (pcs.) 13 17 19 22 29 32 Please read Cautions and warnings and Important notes at the end of this document. 130 130 130 130 130 130 Page 5 of 17 Approx. Packing weight (g) units (pcs.) 17 23 29 36 41 46 53 22 29 36 41 56 70 81 80 80 80 80 80 80 80 60 60 60 60 60 60 60 B43541 High ripple current, high voltage 85 °C Packing of snap-in capacitors For ecological reasons the packing is pure cardboard. Components can be withdrawn (in full or in part) in the correct position for insertion. Ordering codes for terminal styles and insulation features Identification in 3rd block of ordering code Snap-in capacitors Terminal version Insulation version PVC PET PVC plus PET cap Standard terminals 6.3 mm M000 M060 M080 Short terminals 4.5 mm M007 M067 M087 3 terminals 4.5 mm M002 M062 M082 Ordering examples: B43541A7107M007 B43541A7107M062 B43541A7107M080 } } } snap-in capacitor with short terminals and standard PVC insulation snap-in capacitor with 3 terminals and PET insulation snap-in capacitor with standard terminals and PVC insulation with additional PET insulation cap on terminal side Please read Cautions and warnings and Important notes at the end of this document. Page 6 of 17 B43541 High ripple current, high voltage 85 °C Overview of available types VR (V DC) 550 600 Case dimensions d × l (mm) CR (µF) 25 × 25 47 56 25 × 25 25 × 30 68 25 × 30 25 × 35 30 × 25 82 25 × 35 30 × 25 25 × 35 30 × 30 100 25 × 35 30 × 30 25 × 40 30 × 35 35 × 25 120 25 × 40 30 × 35 35 × 25 25 × 50 30 × 35 35 × 30 150 25 × 50 30 × 35 35 × 30 25 × 55 30 × 45 35 × 35 180 25 × 55 30 × 40 35 × 35 30 × 50 35 × 40 220 30 × 50 35 × 40 30 × 55 35 × 45 270 30 × 55 35 × 45 35 × 50 330 35 × 50 390 35 × 55 The capacitance and voltage ratings listed above are available in different cases upon request. Other voltage and capacitance ratings are also available upon request. Please read Cautions and warnings and Important notes at the end of this document. Page 7 of 17 B43541 High ripple current, high voltage 85 °C Technical data and ordering codes CR 100 Hz 20 °C µF Case dimensions d×l mm VR = 550 V DC 56 25 × 25 68 25 × 30 82 25 × 35 82 30 × 25 100 25 × 35 100 30 × 30 120 25 × 40 120 30 × 35 120 35 × 25 150 25 × 50 150 30 × 35 150 35 × 30 180 25 × 55 180 30 × 40 180 35 × 35 220 30 × 50 220 35 × 40 270 30 × 55 270 35 × 45 330 35 × 50 390 35 × 55 VR = 600 V DC 47 25 × 25 56 25 × 30 68 25 × 35 68 30 × 25 82 25 × 35 82 30 × 30 100 25 × 40 100 30 × 35 100 35 × 25 120 25 × 50 ESRtyp 100 Hz 20 °C mΩ ESRtyp 300 Hz 60 °C mΩ Zmax 10 kHz 20 °C mΩ IAC,max 100 Hz 60 °C A IAC,R1) 100 Hz 85 °C A Ordering code (composition see below) 2370 1950 1620 1620 1330 1320 1110 1100 1150 890 880 890 740 740 740 600 600 490 490 400 340 560 460 380 380 320 310 260 260 280 210 210 210 180 170 180 140 140 120 120 100 80 3760 3100 2560 2560 2100 2100 1760 1750 1800 1410 1410 1410 1180 1170 1170 960 960 780 790 640 550 1.14 1.30 1.48 1.56 1.68 1.78 1.92 2.01 1.95 2.27 2.32 2.43 2.60 2.64 2.73 3.06 3.12 3.54 3.59 4.11 4.63 0.64 0.73 0.83 0.87 0.94 1.00 1.07 1.13 1.09 1.28 1.30 1.44 1.46 1.57 1.62 1.82 1.85 2.10 2.13 2.44 2.74 B43541A7566M0*# B43541A7686M0*# B43541A7826M0*# B43541B7826M0*# B43541A7107M0*# B43541B7107M0*# B43541A7127M0*# B43541B7127M0*# B43541C7127M0*# B43541A7157M0*# B43541B7157M0*# B43541C7157M0*# B43541A7187M0*# B43541B7187M0*# B43541C7187M0*# B43541A7227M0*# B43541B7227M0*# B43541A7277M0*# B43541B7277M0*# B43541A7337M0*# B43541A7397M0*# 2470 2070 1700 1700 1420 1410 1160 1160 1160 970 600 500 410 410 340 340 280 280 280 230 3840 3220 2660 2660 2200 2200 1810 1810 1810 1510 1.07 1.20 1.37 1.45 1.55 1.64 1.79 1.87 1.95 2.06 0.60 0.67 0.77 0.81 0.87 0.92 1.00 1.05 1.09 1.15 B43541A8476M0*# B43541A8566M0*# B43541A8686M0*# B43541B8686M0*# B43541A8826M0*# B43541B8826M0*# B43541A8107M0*# B43541B8107M0*# B43541C8107M0*# B43541A8127M0*# Composition of ordering code * = Insulation feature #= 0 = PVC insulation 6 = PET insulation 8 = PVC insulation with additional PET insulation cap on terminal side Terminal style 0 = snap-in standard terminals (6.3 mm) 2 = snap-in 3 terminals (4.5 mm) 7 = snap-in short terminals (4.5 mm) 1) 120-Hz conversion factor of ripple current: IAC (120 Hz) = 1.03 IAC (100 Hz) Please read Cautions and warnings and Important notes at the end of this document. Page 8 of 17 B43541 High ripple current, high voltage 85 °C Technical data and ordering codes CR 100 Hz 20 °C µF Case dimensions d×l mm VR = 600 V DC 120 30 × 35 120 35 × 30 150 25 × 55 150 30 × 45 150 35 × 35 180 30 × 50 180 35 × 40 220 30 × 55 220 35 × 45 270 35 × 50 ESRtyp 100 Hz 20 °C mΩ 970 970 770 770 770 640 650 530 530 430 ESRtyp 300 Hz 60 °C mΩ Zmax 10 kHz 20 °C mΩ IAC,max 100 Hz 60 °C A IAC,R2) 100 Hz 85 °C A Ordering code (composition see below) 230 230 190 190 190 150 160 130 130 110 1510 1510 1210 1210 1210 1010 1010 830 830 680 2.10 2.20 2.42 2.47 2.55 2.81 2.87 3.24 3.29 3.78 1.18 1.30 1.36 1.46 1.51 1.67 1.70 1.92 1.95 2.24 B43541B8127M0*# B43541C8127M0*# B43541A8157M0*# B43541B8157M0*# B43541C8157M0*# B43541A8187M0*# B43541B8187M0*# B43541A8227M0*# B43541B8227M0*# B43541A8277M0*# Composition of ordering code * = Insulation feature #= 0 = PVC insulation 6 = PET insulation 8 = PVC insulation with additional PET insulation cap on terminal side Terminal style 0 = snap-in standard terminals (6.3 mm) 2 = snap-in 3 terminals (4.5 mm) 7 = snap-in short terminals (4.5 mm) 2) 120-Hz conversion factor of ripple current: IAC (120 Hz) = 1.03 IAC (100 Hz) Please read Cautions and warnings and Important notes at the end of this document. Page 9 of 17 B43541 High ripple current, high voltage 85 °C Useful life1) The useful life graph is calculated for each individual capacitor and is available upon request. Frequency factor of permissible ripple current IAC versus frequency f Typical behavior Frequency characteristics of ESR Typical behavior 1) Refer to chapter "General technical information, 5 Useful life" on how to interpret useful life. Please read Cautions and warnings and Important notes at the end of this document. Page 10 of 17 B43541 High ripple current, high voltage 85 °C Impedance Z versus frequency f Typical behavior at 20 °C Please read Cautions and warnings and Important notes at the end of this document. Page 11 of 17 B43541 High ripple current, high voltage 85 °C Cautions and warnings Personal safety The electrolytes used by EPCOS have been optimized both with a view to the intended application and with regard to health and environmental compatibility. They do not contain any solvents that are detrimental to health, e.g. dimethyl formamide (DMF) or dimethyl acetamide (DMAC). Furthermore, some of the high-voltage electrolytes used by EPCOS are self-extinguishing. As far as possible, EPCOS does not use any dangerous chemicals or compounds to produce operating electrolytes. However, in exceptional cases, such materials must be used in order to achieve specific physical and electrical properties because no alternative materials are currently known. However, the amount of dangerous materials used in our products is limited to an absolute minimum. Materials and chemicals used in EPCOS aluminum electrolytic capacitors are continuously adapted in compliance with the EPCOS Corporate Environmental Policy and the latest EU regulations and guidelines such as RoHS, REACH/SVHC, GADSL, and ELV. MDS (Material Data Sheets) are available on the EPCOS website for all types listed in the data book. MDS for customer specific capacitors are available upon request. MSDS (Material Safety Data Sheets) are available for all of our electrolytes upon request. Nevertheless, the following rules should be observed when handling aluminum electrolytic capacitors: No electrolyte should come into contact with eyes or skin. If electrolyte does come into contact with the skin, wash the affected areas immediately with running water. If the eyes are affected, rinse them for 10 minutes with plenty of water. If symptoms persist, seek medical treatment. Avoid inhaling electrolyte vapor or mists. Workplaces and other affected areas should be well ventilated. Clothing that has been contaminated by electrolyte must be changed and rinsed in water. Please read Cautions and warnings and Important notes at the end of this document. Page 12 of 17 B43541 High ripple current, high voltage 85 °C Product safety The table below summarizes the safety instructions that must be observed without fail. A detailed description can be found in the relevant sections of chapter "General technical information". Topic Safety information Polarity Make sure that polar capacitors are connected with the right polarity. Reverse voltage Voltages polarity classes should be prevented by connecting a diode. Do not mount the capacitor with the terminals (safety vent) upside down. Mounting position of screwterminal capacitors Robustness of terminals Mounting of single-ended capacitors Soldering Soldering, cleaning agents Upper category temperature Passive flammability The following maximum tightening torques must not be exceeded when connecting screw terminals: M5: 2.5 Nm M6: 4.0 Nm The internal structure of single-ended capacitors might be damaged if excessive force is applied to the lead wires. Avoid any compressive, tensile or flexural stress. Do not move the capacitor after soldering to PC board. Do not pick up the PC board by the soldered capacitor. Do not insert the capacitor on the PC board with a hole space different to the lead space specified. Do not exceed the specified time or temperature limits during soldering. Do not allow halogenated hydrocarbons to come into contact with aluminum electrolytic capacitors. Do not exceed the upper category temperature. Avoid external energy, such as fire or electricity. Please read Cautions and warnings and Important notes at the end of this document. Page 13 of 17 Reference chapter "General technical information" 1 "Basic construction of aluminum electrolytic capacitors" 3.1.6 "Reverse voltage" 11.1. "Mounting positions of capacitors with screw terminals" 11.3 "Mounting torques" 11.4 "Mounting considerations for single-ended capacitors" 11.5 "Soldering" 11.6 "Cleaning agents" 7.2 "Maximum permissible operating temperature" 8.1 "Passive flammability" B43541 High ripple current, high voltage 85 °C Topic Safety information Active flammability Maintenance Avoid overload of the capacitors. Storage Make periodic inspections of the capacitors. Before the inspection, make sure that the power supply is turned off and carefully discharge the electricity of the capacitors. Do not apply any mechanical stress to the capacitor terminals. Do not store capacitors at high temperatures or high humidity. Capacitors should be stored at +5 to +35 °C and a relative humidity of ≤ 75%. Breakdown strength Do not damage the insulating sleeve, especially of insulating when ring clips are used for mounting. sleeves Please read Cautions and warnings and Important notes at the end of this document. Page 14 of 17 Reference chapter "General technical information" 8.2 "Active flammability" 10 "Maintenance" 7.3 Storage conditions Reference chapter "Capacitors with screw terminals" "Screw terminals accessories" B43541 High ripple current, high voltage 85 °C Symbols and terms Symbol English German C CR CS CS,T Cf d dmax ESL ESR ESRf Capacitance Rated capacitance Series capacitance Series capacitance at temperature T Capacitance at frequency f Case diameter, nominal dimension Maximum case diameter Self-inductance Equivalent series resistance Equivalent series resistance at frequency f Equivalent series resistance at temperature T Frequency Current Alternating current (ripple current) Root-mean-square value of alternating current Ripple current at frequency f Maximum permissible ripple current Rated ripple current Rated ripple current for base cooling Leakage current Operating leakage current Case length, nominal dimension Maximum case length (without terminals and mounting stud) Resistance Insulation resistance Balancing resistance Temperature Temperature difference Ambient temperature Case temperature Capacitor base temperature Time Period Service life (operating hours) Kapazität Nennkapazität Serienkapazität Serienkapazität bei Temperatur T Kapazität bei Frequenz f Gehäusedurchmesser, Nennmaß Maximaler Gehäusedurchmesser Eigeninduktivität Ersatzserienwiderstand Ersatzserienwiderstand bei Frequenz f ESRT f I IAC IAC,rms IAC,f IAC,max IAC,R IAC,R (B) Ileak Ileak,op l lmax R Rins Rsymm T ∆T TA TC TB t ∆t tb Please read Cautions and warnings and Important notes at the end of this document. Ersatzserienwiderstand bei Temperatur T Frequenz Strom Wechselstrom Wechselstrom, Effektivwert Wechselstrom bei Frequenz f Maximal zulässiger Wechselstrom Nennwechselstrom Nennwechselstromstrom für Bodenkühlung Reststrom Betriebsreststrom Gehäuselänge, Nennmaß Maximale Gehäuselänge (ohne Anschlüsse und Gewindebolzen) Widerstand Isolationswiderstand Symmetrierwiderstand Temperatur Temperaturdifferenz Umgebungstemperatur Gehäusetemperatur Temperatur des Becherbodens Zeit Zeitraum Brauchbarkeitsdauer (Betriebszeit) Page 15 of 17 B43541 High ripple current, high voltage 85 °C Symbol V VF Vop VR VS XC XL Z ZT tan δ λ ε0 εr ω English Voltage Forming voltage Operating voltage Rated voltage, DC voltage Surge voltage Capacitive reactance Inductive reactance Impedance Impedance at temperature T Dissipation factor Failure rate Absolute permittivity Relative permittivity Angular velocity; 2 π f German Spannung Formierspannung Betriebsspannung Nennspannung, Gleichspannung Spitzenspannung Kapazitiver Blindwiderstand Induktiver Blindwiderstand Scheinwiderstand Scheinwiderstand bei Temperatur T Verlustfaktor Ausfallrate Elektrische Feldkonstante Dielektrizitätszahl Kreisfrequenz; 2 π f Note All dimensions are given in mm. Please read Cautions and warnings and Important notes at the end of this document. Page 16 of 17 Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the "General Terms of Delivery for Products and Services in the Electrical Industry" published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CeraLink, CSMP, CSSP, CTVS, DeltaCap, DigiSiMic, DSSP, FilterCap, FormFit, MiniBlue, MiniCell, MKD, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SiMic, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. Page 17 of 17