Vishay Intertechnology, Inc. Automotive Full Electric Vehicles (FEVs) One of the World’s Largest Manufacturers of www.vishay.com Discrete Semiconductors and Passive Components Automotive Full Electric Vehicles (FEVs) Main Inverters4 High-Voltage Bus Systems 5 Energy Recuperation6 The Engineer’s Toolbox highlights, by market application, some innovative components Vishay manufactures that help design engineers develop superior end products. We recognize that offering unique component solutions helps improve the performance of next-generation devices, overcome technical barriers, and create new markets. More information on the Engineer’s Toolbox, including product datasheet links, can be found at www.vishay.com/ref/et2. For inquiries, please contact your local sales representative. Automotive Key components for Full Electric VehicleS (FEVs) ConverterS, BoosterS Battery Management THE VISHAY ADVANTAGE AEC Qualifications High-Voltage Performance Long Life High Power Density Customization ChargerS and more... 3 Automotive Full Electric VehicleS (FEVs) RESISTORS CAPACITORS RECTIFIERS TNPW e3 Series HVArc Guard® AU1PK High-Stability Thin Film Chip Resistors Surface Arc-Over Protection MLCCs Features • Low temperature coefficient and tight tolerances: ± 0.1 %, ± 10 ppm/K • Excellent overall stability in harsh environmental conditions • AEC-Q200 qualified, automotive grade • Case sizes: 0402 to 1210 Features • Voltage: up to 1000 V (NP0/C0G) and 2500 V (X7R) • Case sizes: 0805 to 2225 • Capacitance: up to 8.2 nF (NP0/C0G) and 270 nF (X7R) • Smaller body sizes and extended capacitance ranges compared to traditional solutions Low-Profile, Surface-Mount Ultrafast Avalanche Rectifiers RESISTORS RESISTORS CAPACITORS MODULES WSLS2512 LPS1100 MKT1820 X Map SMD, Power Metal Strip® Resistor High-Power Thick Film Resistor Features • Improved resistance stability during operation (< 0.25 % change in 2000 h workload) • Current sensing in high-temperature applications (1 W power rating to + 125 °C) • Very low resistance value range: 10 mΩ to 100 mΩ • Standard tolerance of 1.0 % with 0.5 % available Features • High power for small size: up to 1100 W at 25 °C • Low weight: 83 g • Non-inductive down to 1 µH • High pulse capability up to 1000 J short pulse Automotive Grade DC MKT Film Capacitor Up to 450 A, 600 V and 1200 V Trench IGBT Module Features • AEC-Q200 qualified, automotive grade • Maximum application temperature: 125 °C • Maximum operating temperature for limited time: 150 °C • Capacitance range: 1000 pF up to 15 µF Features • TJ max = 175 °C • Customization of circuit topology, IGBT/ MOSFET speed available • Short circuit capability • Symmetrical construction for even and low stray inductance RESISTORS CAPACITORS TRANSFORMERS THE VISHAY ADVANTAGE PAT - Automotive Qualified Tantalum Nitride Chip Resistor 159 PUL-SI Power Planar Transformer 1800 W AEC Qualifications Precision Thin Film Chip Resistor 105 ºC Power Long-Life Snap-In Full-Bridge Topology High-Voltage Performance Features • Long useful life: up to 5000 h at 105 °C with high ripple current • Keyed polarity snap-in version available • Special configurations for high vibration and automatic insertion available • Sizes: 22 mm x 25 mm up to 35 mm x 60 mm; 200 V to 450 V Features • High efficiency ≥ 99 % • Excellent thermal conductivity Δ < 45 °C • Leakage inductance 1 < μH < 9 • High insulation > 3000 VDC Long Life Features • Very low profile: typical height of 1.0 mm • Glass-passivated chip junction • Ultrafast recovery times for high frequency • Meets MSL level 1 per J-STD-020; LF maximum peak of 260 °C ConverterS, BoosterS Features • Moisture-resistant tantalum nitride thin film chip resistor • Wide resistance range: from 10 Ω to 3 MΩ; tolerance down to 0.1 % • 0.05 % stability at 2000 h, 70 ºC • AEC-Q200 qualified 4 High Power Density Customization and more... Automotive Full Electric VehicleS (FEVs) RESISTORS CAPACITORS RESISTORS, NON-LINEAR PAT Automotive Qualified Tantalum Nitride Chip Resistor MMKP383 NTCALUG02 AC and Pulse Double Metalized MKP Capacitor Low Thermal Gradient Lug NTC Thermistor Features • Moisture-resistant tantalum nitride thin film chip resistor • Wide resistance range: from 10 Ω to 3 MΩ; tolerance down to 0.1 % • 0.05 % stability at 2000 h, 70 ºC • AEC-Q200 qualified Features • Low contact resistance • Low loss dielectric • Small dimensions for high density packaging • 7.5 mm to 37.5 mm lead pitch Features • Thermal gradient: < 0.05 K/K • AEC-Q200 qualified • Low conducting nickel PEEK insulated leads AWG #30 RESISTORS RESISTORS CAPACITORS RECTIFIERS WSBS8518 MCW 0406 AT Professional and Precision BFC23386 AU1PJ Wide Terminal Thin Film Chip Resistors Line Bypass Y2 Film Capacitor Features • Safe end of life: open circuit • Rated capacitance from 1 nF to 0.47 μF • Rated AC voltage of 300 V • Operating temperature up to 110 ºC Surface-Mount Ultrafast Avalanche Rectifier Precision Thin Film Chip Resistor Battery Management Power Metal Strip® Battery Shunt Resistor Features • 36 W power capability in 8518 size package • Extremely low resistance values of 50 µΩ to 1000 µΩ • Tolerance of 5.0 % • Features a very low thermal EMF design and all-welded construction Features • Rated dissipation up to 300 mW • Superior temperature cycling robustness • Operating temperature range: up to 175 °C for 1000 h • AEC-Q200 qualified RESISTORS RESISTORS INDUCTORS DIODES WSH2818 D2TO IHLP-6767GZ-5A SMxS24A SMD, Power Metal Strip® Resistor Power Thick Film Resistor Surface-Mount PAR® TVS Features • 5 W current sensing resistor in 2818 package size • Features a very low 1 mΩ to 100 mΩ resistance range • Standard tolerance of 1.0 % with 0.5% available • High-temperature performance up to + 170 °C Features • TO-263 standard package • AEC-Q200 qualified • RoHS-compliant/high temperature capability • High pulse capability up to 10 J short pulse Low-Profile, High-Current IHLP® Inductor Features • AEC-Q200 qualified • High-temperature series, up to 155 °C • Shielded construction • Handles high transient current spikes without saturation Features • Very low profile: typical height of 1.0 mm • Glass-passivated chip junction • Ultrafast recovery times for high frequency • Meets MSL level 1 per J-STD-020; LF maximum peak of 260 °C Features • Junction passivation optimized design passivated anisotropic rectifier technology • TJ = 175 °C capability; suitable for highreliability and automotive requirements • Available in unidirectional polarity only • Low leakage current, low forward voltage drop, and high surge capability 5 Automotive Full Electric VehicleS (FEVs) RESISTORS INDUCTORS MODULES D2TO35 IHLP-5050FD-5A X Map IGBT Module Power Thick Film Resistor Low-Profile, High-Current IHLP® Inductor Up to 450 A, 600 V and 1200 V Trench IGBT Module Features • AEC-Q200 qualified • Shielded construction • Handles high transient current spikes without saturation • Ultra-low buzz noise due to composite construction Features • TJ max = 175 °C • Customization of circuit topology, IGBT/ MOSFET speed available • Short circuit capability • Symmetrical construction for even and low stray inductance Features • TO-263 standard package • AEC-Q200 qualified • RoHS-compliant/high temperature capability • High pulse capability up to 10 J short pulse ChargerS RESISTORS CAPACITORS RESISTORS, NON-LINEAR MODULES WSRx VJ…31/VJ…34 NTCALUG02 MTP AEC-Q200 Qualified Multilayer Ceramic Chip Capacitors Low Thermal Gradient Lug NTC Thermistor Up to 100 A, 600 V and 1200 V IGBT/MOSFET Module Features • C0G (NP0), X7R, and X8R dielectric • Case sizes: 0402 to 1812; voltages up to 3000 VDC • Reliable wet build process with robust NME design can withstand high ESD impulse • Operating temperature up to + 175 °C (above + 125 °C derating) Features • Thermal gradient: < 0.05 K/K • AEC-Q200 qualified • Low conducting nickel PEEK insulated leads AWG #30 Features • 3500 VRMS insulation voltage, circuit to external pin • Customization of circuit topology, IGBT/ MOSFET speed available • Very low stray inductance design for high-speed operation • Press-fit connection pins available soon RESISTORS CAPACITORS RECTIFIERS DIODES ACAS 0606 AT, ACAS 0612 AT Precision F1772-2 310 V-X2 HFA50PA60CPBF 5KASMC Precision Thin Film Chip Resistor Arrays Automotive Grade RFI X2 MKT Capacitor 5000 W Surface-Mount PAR® TVS Features • High stability grade for continuous across-the-line X2 applications • High reliability for continuous in series with the mains operation • AC voltage: 310 V • Operating temperature up to 110 ºC HEXFRED® Ultrafast Soft Recovery Diode SMD, Power Metal Strip Resistor ® Features • 2 W, 3 W, and 5 W versions of current sensing resistor in 4527 package size • Features a very low 1 mΩ to 1 Ω resistance range • Standard tolerance of 1.0 % with 0.5 % available • High-temperature performance up to + 275 °C Features • TCR tracking down to 10 ppm/K (± 5 ppm/K) • Tolerance matching down to 0.1 % (± 0.05 %) • AEC-Q200 qualified • Resistance ratio up to 1:20 6 Features • Ultrafast and ultrasoft recovery • Very low IRRM and Qrr • RoHS-compliant • Designed and qualified according to JEDEC-JESD47 Features • Junction passivation optimized design passivated anisotropic rectifier technology • TJ = 185 °C capability; suitable for highreliability and automotive requirements • Available in unidirectional polarity only • 5000 W peak pulse power capability with 10/1000 μs waveform Vishay Intertechnology, Inc. 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