MP900 and MP9000 Series Kool-Pak® Power Film Resistors TO-126, TO-220 and TO-247 Style Page 1 of 2 MP916 Standard Resistance Values: Tolerance MP916 ±5% Standard (20% is available). 0.010 Ω 5% 0.015 Ω 5% MP915, MP925, and MP930 Standard Resistance Values: Tolerance MP915, MP925, and MP930 ±1% Standard - except as noted. (5% and 20% are available for most resistance values). Low Cost Heat Sink Mountable Design featuring an Exposed Ceramic Heat Dissipating Mounting Surface Use your thermal design experience with power semiconductors in TO-126, TO-220, and TO-247 style power packages to help you get the most out of this unique family of power resistors. The thermal design issues are the same where power handling capability is based on the case temperature which is maintained in your design. MP915 TO-126 Style Power Package • • • • 15 Watts at +25°C Case Temperature, derated to zero at +150°C. Exposed Ceramic Heat Dissipating Mounting Surface. Resistance Range of 0.020 ohm to 1 K. Non-Inductive Design. MP916, MP925, and MP930 TO-220 Style Power Package • • • • Up to 30 Watts at +25°C Case Temperature, derated to zero at +150°C. Exposed Ceramic Heat Dissipating Mounting Surface. Resistance Range of 0.010 ohm to 100 K. Non-Inductive Design. MP9100 TO-247 Style Power Package • • • • 100 Watts at +25°C Case Temperature, derated to zero at +175°C. Exposed Ceramic Heat Dissipating Mounting Surface. Resistance Range of 0.050 ohm to 100 ohm. Non-Inductive Design. New Power Resistor with Exposed Ceramic Heat Dissipating Mounting Surface. 0.020 Ω 0.025 Ω 0.030 Ω 0.033 Ω 0.040 Ω 0.050 Ω 0.075 Ω 0.10 Ω 0.15 Ω 0.20 Ω 0.25 Ω 0.30 Ω 5% 5% 5% 5% 5% 0.33 0.40 0.50 0.75 1.00 1.50 2.00 2.50 3.00 3.30 4.00 5.00 Ω Ω Ω Ω Ω Ω Ω Ω Ω Ω Ω Ω 7.50 8.00 10.0 12.0 15.0 20.0 25.0 27.0 30.0 33.0 40.0 47.0 500 Ω 560 Ω 750 Ω 1.00 K 1.50 K 2.00 K 2.50 K 3.00 K 3.30 K 4.00 K 5.00 K 7.50 K 50.0 Ω 56.0 Ω 75.0 Ω 100 Ω 120 Ω 150 Ω 200 Ω 250 Ω 300 Ω 330 Ω 400 Ω 470 Ω Ω Ω Ω Ω Ω Ω Ω Ω Ω Ω Ω Ω 10.0 K 15.0 K 20.0 K 25.0 K 30.0 K 33.0 K 40.0 K 47.0 K 50.0 K 56.0 K 68.0 K 75.0 K 82.0 K 100 K MP9100 Standard Resistance Values: Tolerance MP9100 ±1% Standard. 0.050 0.075 0.10 0.15 0.20 0.25 0.30 0.33 Ω Ω Ω Ω Ω Ω Ω Ω 0.40 0.50 0.75 1.00 1.50 2.00 2.50 3.00 Ω Ω Ω Ω Ω Ω Ω Ω 3.30 4.00 5.00 7.50 8.00 10.0 12.0 15.0 Ω Ω Ω Ω Ω Ω Ω Ω 20.0 25.0 27.0 30.0 33.0 40.0 47.0 50.0 Ω Ω Ω Ω Ω Ω Ω Ω 56.0 Ω 75.0 Ω 100 Ω For custom resistance values and tolerances contact applications engineering. Ordering Information: Model Number: MP915 - 50.0 - 1% Resistor Value: Tolerance Packaging: MP915, MP916, MP925, and MP930 resistors are packaged in plastic shipping tubes, 50 pieces per tube. These resistors are available in a 50 piece minimum quantity and in full tube quantity increments (i.e. 50, 100, 150, etc.). The MP9100 resistors are packaged in plastic shipping tubes, 25 pieces per tube. Construction of MP900 and MP9000 Series: The MP900 and MP9000 Series Kool-Pak ® Power Film Resistors are constructed with Caddock's Micronox® resistance film fired onto a flat ceramic substrate. The terminal attachment and resistance element geometry are configured to provide outstanding non-inductive performance. The ceramic substrate is positioned in the molded package such that the resistor element and terminal attachment areas on the substrate are encapsulated in the molded body with the other side of the ceramic being exposed flush with the back mounting surface of the device. This construction is covered by one or more issued patents, also patents pending. Recommended limitation of use: Caddock does not recommend the MP900 and MP9000 Series Resistors for use in military or space applications. These products are recommended by Caddock for use only in commercial/industrial applications. Caddock has qualified these devices, for their intended use, to perform according to catalog specifications. Caddock does not maintain a military and/or space level reliability program for these devices. Caddock does not provide support for use of these devices in military and space applications. These products have matte tin plated leads (with 100% tin plating), there is no other lead finish offered for the MP900 and MP9000 Series Resistors. Any use of this product in a military program, against this recommended limitation of use, will be completely supported by the customer program design activity and component engineering activity based on their complete evaluation and testing, there will be no support provided by Caddock for this use. Space equipment programs (both the engineering phase and the flight phase) must only use selected Caddock products that have been purchased in accordance with NASA GSFC specifications. Applications Engineering 17271 North Umpqua Hwy. Roseburg, Oregon 97470-9422 Phone: (541) 496-0700 Fax: (541) 496-0408 © 2003-2007 Caddock Electronics, Inc. ELECTRONICS, INC. e-mail: [email protected] • web: www.caddock.com For Caddock Distributors listed by country see caddock.com/contact/dist.html Sales and Corporate Office 1717 Chicago Avenue Riverside, California 92507-2364 Phone: (951) 788-1700 Fax: (951) 369-1151 LOU- 28_IL102.0507 Model No. Package MP915 TO-126 Style Resistance Min. Max. 1.00 K 0.020 Ω MP916 TO-220 Style 0.010 Ω MP925 TO-220 Style 5.00K 100 K MP930 TO-220 Style 0.020 Ω 4.99 K MP9100 TO-247 Style 0.019 Ω 0.050 Ω 100 Ω 40 A 25 B 100 150 CASE TEMPERATURE, °C 175 Ceramic mounting surface 7.81°C/Watt 150°C Figure 2 Ceramic mounting surface 500 5.00°C/Watt 150°C Figure 2 Ceramic mounting surface 250 4.17°C/Watt 150°C Figure 2 Ceramic mounting surface 1.50°C/Watt 175°C Figure 3 Ceramic mounting surface Power Limited Mounting Note: Mount on a smooth, clean, and flat heat sink surface with a thermal interface material, such as thermal grease. The entire exposed ceramic portion must be in thermal contact with the heat sink. When screw mounting, use a compression washer which provides a mounting force of 150 to 300 pounds (665 to 1330 N). This will provide sufficient pressure on the package over time and through large temperature variations to maintain the maximum power dissipation capability. Mounting torque to avoid package damage is 8 in-lbs. (0.90 N-m). If a spring clip is used, a clip force of 8 to 30 pounds (35 to 130 N) is recommended to be applied to the center of the package. The clip should be round or smooth in the contact area to avoid concentrating the load on a small point of the plastic body of the package. Another mounting option is to use a pressure bar method which can achieve a greater mounting force with a greater contact area. For additional applications information regarding mounting and pulse handling see the Caddock Applications Notes at caddock.com or contact Applications Engineering. .320 ±.010 (8.12 ±.26) CL .110 ±.010 (2.79 ±.26) + MP915 0.10Ω 1% .115 ±.010 (2.92 ±.26) .030 ±.004 (.76 ± .10) .200 ±.010 (5.08 ±.26) .125 ±.004 (3.18 ±.10) DIA. Figure 2 TO-220 Style MP916, MP925 and MP930 .130 ±.030 (3.30 ±.76) MP930 10.0 1% .025 ± .004 (.64 ±.10) .058 ±.007 (1.47 ±.18) .125 ±.010 (3.18 ±.26) .410 ±.010 (10.41 ±.26) CL .125 ±.010 (3.18 ±.26) .640 ±.010 (16.26 ±.26) .025 ± .004 (.64 ±.10) .070 ±.010 (1.78 ±.26) 0.195 ± 0.010 (4.95 ± 0.26) 0.620 ± 0.010 (15.75 ± 0.26) C L 0.210 ± 0.010 (5.33 ± 0.26) Figure 3 TO-247 Style MP9100 0.110 ± 0.030 (2.79 ± 0.76) 0.570 ± 0.050 (14.48 ± 1.27) DIMENSIONS IN INCHES AND (MILLIMETERS) Applications Engineering 17271 North Umpqua Hwy. Roseburg, Oregon 97470-9422 Phone: (541) 496-0700 Fax: (541) 496-0408 © 2003-2007 Caddock Electronics, Inc. 0.815 ± 0.010 (20.70 ± 0.26) MP 9100 50.0 1% 0.143 ± 0.007 (3.63 ± 0.18) 0.50 ohms and above, -20 to +80 ppm/°C 0.050 ohm to 0.49 ohms, 0 to +200 ppm/°C 0.020 ohm to 0.049 ohm, 0 to +300 ppm/°C 0.010 ohm to 0.019 ohm, 0 to +500 ppm/°C Temperature Coefficient for MP9100: TC referenced to +25°C, ∆R taken at +175°C 0.50 ohms and above, -20 to +80 ppm/°C 0.050 ohm to 0.49 ohms, 0 to +150 ppm/°C Operating Temperature: -55°C to TMAX Inductance: MP915, MP916, MP925, and MP930 10nH typical; MP9100, 20nH typical, in series when measured at a point 0.2 inches from the resistor body. DWV: The dielectric strength rating of 1500 VrmsAC is based upon connections made between terminals shorted, and the metal surface the part is mounted to or a metal clip in contact with the top surface of the part. Insulation Resistance: 10,000 Megohms min. The resistor element is electrically isolated from the mounting surface. Load Stability: 2,000 hours at rated power. ∆R ±(1.0 percent + 0.0005 ohm) max. Power rating dependent upon case temperature. See derating curve. Momentary Overload: 1.5 times rated power with applied voltage not to exceed 1.5 times maximum continuous operating voltage for 5 seconds. ∆R ±(0.5 percent + 0.0005 ohm) max. Shock: 100G, Mil-Std-202, Method 213, Cond. I. ∆R ±(0.4 percent + 0.0005 ohm) max. Vibration, High Frequency: Mil-Std-202, Method 204, Cond. D. ∆R ±(0.4 percent + 0.0005 ohm) max. Terminal Strength: Mil-Std-202, Method 211, Cond. A (Pull Test) 5 lbs. ∆R ±(0.2 percent + 0.0005 ohm) max. Terminal Material: Solderable 0.060 ± 0.004 (1.52 ± 0.10) 0.400 ± 0.010 (10.16 ± 0.26) Temperature Coefficient for MP915, MP916, MP925, and MP930: TC referenced to +25°C, ∆R taken at +150°C Thermal Shock: Mil-Std-202, Method 107, Cond. F. ∆R ±(0.5 percent + 0.0005 ohm) max. .030 ±.004 (.76 ± .10) .200 ±.010 (5.08 ±.26) Specifications: Moisture Resistance: Mil-Std-202, Method 106. ∆R ±(0.5 percent + 0.0005 ohm) max. .053 ± .007 (1.35 ± .18) .500 ±.050 (12.70 ±1.27) 0.143 ± 0.004 (3.63 ± 0.10) Dia. .440 ±.010 (11.18 ±.26) .053 ± .007 (1.35 ± .18) .450 ±.050 (11.43 ±1.27) Comments Figure 1 B - MP9100 Max. Temperature, TMax = 175°C .080 ±.020 (2.03 ±.51) Dimensions 150°C The thermal design should satisfy the following equation: Case Temperature (Tc ) + [Thermal Resistance (RθJC) x power applied (Watts)] ≤ TMAX considering the full operating temperature range of the application. Figure 1 TO-126 Style MP915 Max. Temp. T MAX 8.33°C/Watt 200 A - MP915, MP916, MP925, MP930 Max. Temperature, TMax = 150°C .094 ±.004 (2.39 ±.10) DIA. Page 2 of 2 Power Limited All power and associated overload ratings are derated based upon case temperature using the derating curve. The case temperature is measured at the center of the ceramic mounting surface, with the part properly mounted and under electrical load. Without a heat sink, when in free air at +25°C, the MP915 is rated for 1.25 watts, the MP916, MP925, MP930 are rated for 2.25 watts, and the MP9100 is rated for 3.5 watts. 60 0 Thermal Resistance RθJC Film (J) to Case (C) * Derating Using Case Temperature (TC): 80 20 * 16 Watts* 25 Watts* 30 Watts* 100 Watts* Max. Voltage 15 Watts Derating Curve 100 POWER RATING, % Power Rating 0.032 +0.004 / -0.010 (0.81 +0.10 / -0.26) 0.095 ± 0.010 (2.41 ± 0.26) Measurement Note: For these specifications, resistance measurement shall be made at a point 0.2 inch (5.08 mm) from the resistor body. ELECTRONICS, INC. e-mail: [email protected] • web: www.caddock.com For Caddock Distributors listed by country see caddock.com/contact/dist.html Sales and Corporate Office 1717 Chicago Avenue Riverside, California 92507-2364 Phone: (951) 788-1700 Fax: (951) 369-1151 LOU- 28_IL102.0507