Crane Aerospace & Electronics Power Solutions SMFLHP Single and Dual DC-DC Converters 28 Volt input – 100 Watt Features Radiation tolerant space dc-dc converter • Single event effects (SEE) LET performance to 86 MeV cm2/mg • Total ionizing dose (TID) guaranteed to 100 krad(Si) RHA level R, per MIL-STD-883 method 1019 • Operating temperature -55°C to +125°C • Qualified to MIL-PRF-38534 Class H and K • Input voltage range 19 to 40 V • Transient protection up to 80 V for 50 ms -- Converter will shut down at an input voltage above approximately 45 volts • Fully isolated, magnetic feedback • Fixed high switching frequency MODELS • Remote sense and output trim on single output models Output Voltage (V) • Primary and secondary inhibit function • Synchronization input and output • Indefinite short circuit protection • High power density with up to 85% efficiency SINGLE DUAL 3.3 ±5 5 ±12 12 ±15 15 description The Interpoint® SMFLHP Series™ 28 volt dc-dc converters are rated up to 100 watts output power over a -55°C to +125°C temperature range with a 28 V nominal input. On dual output models, up to 70% of the rated output power can be drawn from either the positive or negative outputs. The welded, hermetically sealed package is only 3.005 x 1.505 x 0.400 inches. Screening SMFLHP converters offer screening options to Space Prototype (O), Class H, or Class K. Radiation tolerant to radiation hardness assurance (RHA) levels of “-” (O), “P” or “R”, per MIL-PRF-38534. Interpoint model numbers use an “O” in the RHA designator position to indicate the “-” (dash) RHA level of MIL-PRF-38534, which is defined as “no RHA”. See “Table 9: Element Evaluation” on page 14 and “Table 10: Environmental Screening and RHA Levels” on page 15 for more information. Design Features The SMFLHP Series converters are switching regulators that use a quasi-square wave, single ended forward converter design with a constant switching frequency of 600 kHz. Crane Aerospace & Electronics Power Solutions – Interpoint Products 10301 Willows Rd. NE, Redmond, WA 98052 +1 425.882.3100 • [email protected] www.craneae.com/interpoint Isolation between input and output circuits is provided with a transformer in the forward path and wide bandwidth magnetic coupling in the feedback control loop. The SMFLHP Series uses a unique dual loop feedback technique that controls output current with an inner feedback loop and output voltage with a cascaded voltage mode feedback loop. The additional secondary current mode feedback loop improves transient response in a manner similar to primary current mode control and allows for ease of paralleling. Tight load regulation is achieved through a wide-bandwidth magnetic feedback circuit. Inhibit The SMFLHP Series converters have two inhibit terminals (INH1 and INH2) that can be used to disable power conversion, resulting in a very low quiescent input current. See Table 5 on page 6 for specifications. Sync Converters may be synced to an external clock (525 to 675 kHz) or to one another by using the sync in or out pins. See Table 5 on page 6 for specifications. Page 1 of 15 Rev AB - 2014.08.12 The information in this document is a derivative of documents cleared by the Department of Defense (DoD) Office of Security Review (OSR) for public release. OSR case numbers 09-S-1007 dated March 13, 2009 and 12-S-2048 dated May 29, 2012. Crane Aerospace & Electronics Power Solutions SMFLHP Single and Dual DC-DC Converters 28 Volt input – 100 Watt Sense and Trim The units designated as slaves have the MSTR/INH2 pin (pin 12) connected to the SNS RTN pin (pin 9) of the master unit. Figure 2 on page 3 shows the typical setup for two or three units in parallel. Current Sharing and Parallel Operation A second slave unit may be placed in parallel with a master and slave; this requires the TRI pin (pin 3) of the master unit to be connected to the SNS RTN pins (pin 9) Figure 2. Single output models provide sense to maintain voltage at the load. The converters output voltage can also be trimmed up. See Figure 1. Multiple SMFLHP converters may be used in parallel to drive a common load. Only single output models with SENSE and SNS RTN can be used in the share mode. In this mode of operation the load current is shared by two or three SMFLHP converters. In current sharing mode, one SMFLHP converter is designated as a master. The SLAVE pin (pin 11) of the master is left unconnected and the MSTR/INH2 pin (pin 12) of the master is connected to the SLAVE pin (pin 11) of the slave units. 28V 1 + 2 – 3 4 Inhibit 5 6 Sync In Positive Input Input Common TRI INH1 Sync Out Sync In In current sharing mode, the converters function as a current source. For this reason it is important that their outputs be connected to the common ground at all times to prevent an excessively high voltage at their outputs. MSTR/INH2 12 Slave 11 Pos. Sense 10 9 Sense Return 8 Output Common 7 Positive Output – + RL REMOTE SENSE CONNECTION 28V 1 + 2 – 3 4 Inhibit 5 6 Sync In Positive Input Input Common TRI INH1 Sync Out Sync In MSTR/INH2 12 11 Slave 10 Pos. Sense 9 Sense Return 8 Output Common 7 Positive Output OUTPUT VOLTAGE ADJUST CONNECTION VOUT Increase RA – + RL RA (Ω) Volts 3.3 V 5V 12 V 15 V 0.1 66 77 27 21 0.2 131 153 55 43 0.3 196 230 82 64 0.4 262 307 109 86 0.5 349 396 139 109 Notes: 1. When using remote sense for voltage compensation or when using remote sense for trim, the output will drift over temperature. Contact Applications Engineering for more information [email protected]. 2. Do not exceed the maximum rated power. Figure 1: Sense Connections and Trim Table – Single Output Models www.craneae.com/interpoint Page 2 of 15 Rev AB - 2014.08.12 Crane Aerospace & Electronics Power Solutions SMFLHP Single and Dual DC-DC Converters 28 Volt input – 100 Watt 28V Inhibit Sync In + – 1 2 3 4 5 6 MSTR/INH2 12 Slave 11 Positive Input Input Common TRI INH1 Pos. Sense MASTER Sync Out Sense Return Output Common Sync In Positive Output 10 9 8 7 CONNECT TRI ONLY WHEN 2 SLAVES ARE USED 1 2 3 4 5 6 1 2 3 4 5 6 MSTR/INH2 12 Slave 11 Positive Input Input Common TRI INH1 SLAVE 1 Sync Out Pos. Sense 10 Sense Return 9 Output Common 8 Sync In Positive Output Positive Input Input Common TRI INH1 Sync Out Sync In – + RL 7 MSTR/INH2 12 Slave 11 Pos. Sense 10 Sense Return 9 Output Common 8 SLAVE 2 Positive Output 7 Notes 1. No one converter may carry more than its maximum rated current. 2. Individual converter operation, load and layout may affect the actual current shared. Contact Applications Engineering for more information at [email protected]. 3. When paralleling SMFLs a diode is required at the input of each inhibit pin as SMFLs do not have an internal diode on the inhibit pin. Figure 2: Parallel Connections – Single Output Models www.craneae.com/interpoint Page 3 of 15 Rev AB - 2014.08.12 Crane Aerospace & Electronics Power Solutions SMFLHP Single and Dual DC-DC Converters 28 Volt input – 100 Watt Pin Out Pins not in Use Pin Single Output Dual Output TRI Leave unconnected 1 Positive Input Positive Input Inhibit 1 (INH1) Leave unconnected 2 Input Common Input Common Sync Out Leave unconnected 3 Triple (TRI) Triple (TRI) Sync In Connect to Input Common 4 Inhibit 1 (INH1) Inhibit 1 (INH1) Sense Return Connect to appropriate outputs 5 Sync Out Sync Out Positive Sense Connect to appropriate outputs 6 Sync In Sync In Slave Leave unconnected 7 Positive Output Positive Output Leave unconnected 8 Output Common Output Common Master/Inhibit 2 (MSTR/INH2) 9 Sense Return Negative Output 10 Positive Sense No connection 11 Slave Slave 12 Master/Inhibit 2 (MSTR/INH2) Master/Inhibit 2 (MSTR/INH2) Table 2: Pins Not in Use Table 1: Pin Out Angled corner indicates pin one. 1 2 3 4 12 TOP VIEW SMFLHP (Pin side, marked side) 10 9 5 8 6 7 See cases “Figure 18: Case U” on page 12 and “Figure 19: Case V” on page 13 for dimensions. Case V has the same pin out. Figure 3: Pin Out www.craneae.com/interpoint 11 Page 4 of 15 Rev AB - 2014.08.12 Crane Aerospace & Electronics Power Solutions SMFLHP Single and Dual DC-DC Converters 28 Volt input – 100 Watt Model numbering key Base Model Input Voltage SMFLHP 28 15 D V / K smd numbers R Standard Microcircuit Drawing (SMD) Output Voltage Number of Outputs (S = single, D = dual) SMFL Series Similar Part 5962R0620901KXC SMFLHP283R3S/KR 5962R0822301Kxc SMFLHP2815D/KR The SMD number shown is for Class K screening, radiation hardness assurance (RHA) level R. For exact specifications for an SMD product, refer to the SMD drawing. SMDs can be downloaded from www.landandmaritime.dla.mil/programs/smcr Case Option (Leave blank for standard case U) Environmental Screening Table 3: SMD Number Cross Reference Radiation Hardness Assurance (RHA) Figure 4: Model Numbering Key To Category Base Model and Input Voltage Options SMFLHP28 Fill in for Model # SMFLHP28 model Number Options determine the model number enter one option from each category in the form below. Output Voltage 1 Number of Outputs 2 Case Options 3 Screening 4 RHA 5 3R3, 05, 12, 15 S (U, leave blank) O O 05, 12, 15 D V H P K R / Notes 1. Output Voltage: An R indicates a decimal point. 3R3 is 3.3 volts out. The value of 3R3 is only available in single output models. 2. Number of Outputs: S is a single output and D is a dual output. 3. Case Options: For the standard case (“Figure 18: Case U” on page 12) leave the case option blank. For the down-leaded case option (“Figure 19: Case V” on page 13,) insert the letter V in the case option position. 4. Screening: A screening level of O is a Space Prototype and is only used with RHA O. See “Table 9: Element Evaluation” on page 14 and “Table 10: Environmental Screening and RHA Levels” on page 15 for more information. 5. RHA: Interpoint model numbers use an “O” in the RHA designator position to indicate the “-” (dash) Radiation Hardness Assurance level of MIL-PRF-38534, which is defined as “no RHA.” RHA O is only available with Screening level O. See “Table 10: Environmental Screening and RHA Levels” on page 15 for more information. Table 4: Model Number Options www.craneae.com/interpoint Page 5 of 15 Rev AB - 2014.08.12 _______ Crane Aerospace & Electronics Power Solutions SMFLHP Single and Dual DC-DC Converters 28 Volt input – 100 Watt Table 5: Operating Conditions, All Models, 25°C case, 28 Vin, 100% load, unless otherwise specified. All Models PARAMETER CONDITIONS LEAD SOLDERING TEMPERATURE 1 10 seconds max. STORAGE TEMPERATURE 1 MIN TYP — — 300 °C -65 — +150 °C CASE OPERATING FULL POWER -55 — +125 TEMPERATURE ABSOLUTE 1 -55 — +135 DERATING OUTPUT POWER/CURRENT 1 LINEARLY ESD Rating 1 MIL STD 883 Method 3015 MIL-PRF-38534, 3.9.5.8.2 ANY pin to case °C From 100% at 125°C to 0% at 135°C >8000 Class 3B ISOLATION: input to output or UNITS MAX @ 500 VDC at 25°C INPUT TO OUTPUT CAPACITANCE 1 V 100 — — Megohms — 150 — pF % current limit 2 % of Full Load — 125 — UNDERVOLTAGE LOCKOUT 1 Rising VIN (Turn On) 16.0 — 18.5 -55°C TO +125°C Falling VIN (Turn off) 13.4 — 16.7 — 50 — CONVERSION FREQUENCY, Free Run 15 Dual 525 — 675 -55°C TO +125°C All other Models 550 — 650 SYNCHRONIZATION IN INPUT FREQUENCY 525 — 675 kHz -55°C TO +125°C DUTY CYCLE 1 40 — 60 % ACTIVE LOW ACTIVE HIGH 1 — — 0.8 4.5 — 5.0 AUDIO REJECTION 1 REFERENCED TO Leave unconnected inhibit pin pulled low — — 0.8 V INHIBIT PIN SOURCE CURRENT 1 — — 10 mA REFERENCED TO INHIBIT 1 ACTIVE HIGH (OUTPUT ENABLED) Do not apply a voltage to the inhibit pin. 3 INHIBIT 2 ACTIVE LOW (OUTPUT DISABLED) Do not apply a voltage to the inhibit pin. 3 INHIBIT PIN CONDITION INPUT COMMON OPEN COLLECTOR OR UNCONNECTED OPEN INHIBIT PIN VOLTAGE 1 9 — 12 V inhibit pin pulled low — — 0.5 V INHIBIT PIN SOURCE CURRENT 1 — — 5 mA REFERENCED TO INHIBIT 2 ACTIVE HIGH (OUTPUT ENABLED) Do not apply a voltage to the inhibit pin. 3 V INPUT COMMON IF NOT USED Do not apply a voltage to the inhibit pin. 3 kHz CONNECT TO INPUT COMMON REFERENCED TO INHIBIT 1 ACTIVE LOW (OUTPUT DISABLED) dB INPUT COMMON IF NOT USED SYNCHRONIZATION OUT V INHIBIT PIN CONDITION OPEN INHIBIT PIN VOLTAGE 1 OUTPUT COMMON OPEN COLLECTOR OR UNCONNECTED — — 9 V For mean time between failures (MTBF) contact Applications Engineering [email protected] +1.425.882.3100 option 7 Notes: 1. Guaranteed by qualification test and/or analysis. Not an in-line test. 2. Dual outputs: The over-current limit will trigger when the sum of the currents from both outputs reaches 125% (typical value) of the maximum rated “total” current of both outputs. www.craneae.com/interpoint 3. An external inhibit interface should be used to pull the inhibits low or leave them floating. The inhibit pins can be left unconnected if not used. Page 6 of 15 Rev AB - 2014.08.12 Crane Aerospace & Electronics Power Solutions SMFLHP Single and Dual DC-DC Converters 28 Volt input – 100 Watt Table 6: Electrical Characteristics -55°C to +125°C case, 28 Vin, 100% load, free run, unless otherwise specified. single output models PARAMETER SMFLHP283R3S CONDITIONS OUTPUT VOLTAGE OUTPUT CURRENT OUTPUT POWER OUTPUT RIPPLE 10 kHz - 2 MHz LINE REGULATION LOAD REGULATION VIN = 19 to 40 V VIN = 19 to 40 V TC = 25°C TC = -55°C TO +125°C VIN = 19 TO 40 V SMFLHP2805S UNITS MIN TYP MAX MIN TYP MAX 3.23 3.30 3.37 4.875 5.00 5.125 0 — 16 0 — 16 A 0 — 53 0 — 80 W V — 10 25 — 15 50 — 20 40 — 30 90 — 0 50 — 0 50 mV mV p-p NO LOAD TO FULL — 0 20 — 0 20 mV INPUT VOLTAGE CONTINUOUS 19 28 40 19 28 40 V NO LOAD TO FULL TRANSIENT 50 ms 1, 2 — — 80 — — 80 V INPUT CURRENT NO LOAD — 70 120 — 70 120 INHIBITED - INH1 — 9 15 — 9 15 INHIBITED - INH2 — 35 80 — 35 80 10 kHz - 10 MHz — 30 80 — 30 80 INPUT RIPPLE CURRENT EFFICIENCY TC = 25°C mA mA p-p 70 72 — 76 80 — 65 — — 74 — — LOAD FAULT TC = -55°C to +125°C POWER DISSIPATION — 15 24 — 15 22 SHORT CIRCUIT RECOVERY 1 — 1.5 10 — 1.5 10 ms STEP LOAD RESPONSE 3 TRANSIENT — ±350 ±400 — ±350 ±450 mV pk 50% - 100% - 50% RECOVERY 1 — 1.5 3.0 — 1.5 3.0 ms STEP LINE RESPONSE 1, 3 TRANSIENT — ±250 ±400 — ±250 ±400 mV pk 19 - 40 - 19 V RECOVERY 1 — 200 300 — 200 600 µs START-UP 4 DELAY — 3.5 10 — 3.5 10 ms OVERSHOOT 1 — 0 50 — 0 25 mV pk TC = 25°C — — 1000 — — 1000 µF Capacitive Load 1, 5 Notes 1. Guaranteed by qualification test and/or analysis. Not an in-line test. 2.Converter will shut down above approximately 45 V but will be undamaged and will restart when voltage drops into normal range. www.craneae.com/interpoint % W 3.Recovery time is measured from application of the transient to point at which Vout is within 1% of final value. 4. Tested on release from inhibit. 5. Shall not compromise dc performance. Page 7 of 15 Rev AB - 2014.08.12 Crane Aerospace & Electronics Power Solutions SMFLHP Single and Dual DC-DC Converters 28 Volt input – 100 Watt Table 7: Electrical Characteristics -55°C to +125°C case, 28 Vin, 100% load, free run, unless otherwise specified. single output models PARAMETER SMFLHP2812S CONDITIONS OUTPUT VOLTAGE OUTPUT CURRENT OUTPUT POWER OUTPUT RIPPLE VIN = 19 to 40 V VIN = 19 to 40 V UNITS TYP MAX MIN TYP MAX 11.76 12.00 12.24 14.55 15.00 15.45 V 0 — 7.5 0 — 6.67 A 0 — 90 0 — 100 W — 30 85 — 30 95 TC = -55°C TO +125°C — 45 150 — 45 175 VIN = 19 TO 40 V — 0 50 — 0 50 mV NO LOAD TO FULL — 0 20 — 0 20 mV INPUT VOLTAGE CONTINUOUS 19 28 40 19 28 40 V NO LOAD TO FULL TRANSIENT 50 ms 1, 2 — — 80 — — 80 V INPUT CURRENT NO LOAD — 80 80 — 80 120 INHIBITED - INH1 — 9 15 — 9 15 INHIBITED - INH2 — 35 80 — 35 80 10 kHz - 10 MHz — 30 80 — 30 80 10 kHz - 2 MHz LINE REGULATION LOAD REGULATION INPUT RIPPLE CURRENT EFFICIENCY TC = 25°C SMFLHP2815S MIN mA mA p-p 81 86 — 82 87 — 79 — — 80 — — LOAD FAULT TC = -55°C to +125°C POWER DISSIPATION — 15 22 — 15 30 W SHORT CIRCUIT RECOVERY 1 — 1.5 10 — 1.5 10 ms STEP LOAD RESPONSE 3 TRANSIENT — ±450 ±700 — ±450 ±700 mV pk 50% - 100% - 50% RECOVERY 1 — 1.5 3.0 — 1.5 3.0 ms STEP LINE RESPONSE 1, 3 TRANSIENT — ±250 ±800 — ±250 ±800 mV pk 19 - 40 - 19 V RECOVERY — 200 600 — 200 600 µs START-UP 4 DELAY — 3.5 10 — 3.5 10 ms OVERSHOOT 1 — 0 50 — 0 50 mV pk TC = 25°C — — 1000 — — 1000 µF Capacitive Load 1, 5 TC = 25°C mV p-p Notes 1. Guaranteed by qualification test and/or analysis. Not an in-line test. 2.Converter will shut down above approximately 45V but will be undamaged and will restart when voltage drops into normal range. www.craneae.com/interpoint % 3.Recovery time is measured from application of the transient to point at which Vout is within 1% of final value. 4. Tested on release from inhibit. 5. Shall not compromise dc performance. Page 8 of 15 Rev AB - 2014.08.12 Crane Aerospace & Electronics Power Solutions SMFLHP Single and Dual DC-DC Converters 28 Volt input – 100 Watt Table 8: Electrical Characteristics -55°C to +125°C case, 28 Vin, 100% load, free run, unless otherwise specified. DUAL output models SMFLHP2805D SMFLHP2812D SMFLHP2815D UNITS PARAMETER CONDITIONS MIN TYP MAX MIN TYP MAX MIN TYP MAX OUTPUT VOLTAGE + VOUT 4.85 5.00 5.15 11.64 12.00 12.36 14.55 15.00 15.45 - VOUT 4.82 5.00 5.18 11.58 12.00 12.42 14.47 15.00 15.53 Either OUTPUT 0 ±8 11.2 0 ±3.75 5.3 0 ±3.33 4.67 VIN = 19 to 40 V TOTAL — — 16.0 0 — 7.5 0 — 6.67 OUTPUT POWER 2 Either OUTPUT 0 ±40 56 0 ±45 63 0 ±50 70 VIN = 19 to 40 V TOTAL 0 — 80 0 — 90 0 — 100 — 25 100 — 50 125 — 50 120 10 kHz - 2 MHz, ±VOUT TC = 25°C TC = -55°C TO +125°C — — 150 — — 175 — — 225 + VOUT — 0 50 — 0 50 — 0 50 - VOUT — 25 100 — 25 100 — 25 100 + VOUT — 0 50 — 10 100 — 10 100 - VOUT — 25 100 — 50 200 — 50 200 SEE NOTE 3 — — 400 — — 480 — — 600 TC = 25°C SEE NOTE 4 — — 400 — — 480 — — 600 INPUT VOLTAGE CONTINUOUS 19 28 40 19 28 40 19 28 40 V NO LOAD TO FULL TRANSIENT 50 ms 1, 5 0 — 80 0 — 80 0 — 80 V INPUT CURRENT NO LOAD — 50 80 — 50 120 — 50 120 INHIBITED - INH1 — 9 14 — 9 14 — 9 14 INHIBITED - INH2 — 35 80 — 35 80 — 35 80 OUTPUT CURRENT 2 OUTPUT RIPPLE LINE REGULATION VIN = 19 TO 40 V LOAD REGULATION NO LOAD TO FULL CROSS REGULATION V A W mV p-p mV mV mV mA INPUT RIPPLE CURRENT 10 kHz - 10 MHz — 30 80 — 30 80 — 30 80 EFFICIENCY TC = 25°C 75 80 — 83 86 — 82 87 — 73 — — 81 — — 80 — — LOAD FAULT TC = -55°C TO +125°C POWER DISSIPATION — 15 25 — 15 22 — 15 21 W SHORT CIRCUIT RECOVERY 1 — 1.5 10 — 1.5 4.0 — 1.5 4.0 ms STEP LOAD RESPONSE 6 TRANSIENT — ±350 ±450 — ±450 ±700 — ±450 ±700 mV pk ± VOUT, 50% - 100% - 50% STEP LINE RESPONSE 1, 6 RECOVERY 1 — 1.5 3.0 — 1.5 3.0 — 1.5 3.0 ms TRANSIENT — ±250 ±600 — ±250 ±800 — ±250 ±800 mV pk ± VOUT, 19 - 40 - 19 V RECOVERY — 200 300 — 200 600 — 200 600 µs DELAY — 3.5 20 — 3.5 20 — 3.5 20 ms BALANCED LOAD START-UP 7 Capacitive Load 1, 8, 9 % OVERSHOOT 1 — 0 25 — 0 50 — 0 50 mV pk TC = 25°C — — 500 — — 500 — — 500 µF Notes 1. Guaranteed by qualification test and/or analysis. Not an in-line test. 2.Up to 70% of the total output power/current is available from either output provided the opposite output is carrying 30% of the power/current in use. 3. Effect on negative Vout from 50%/50% loads to 30%/70% or 70%/30% loads. 4. Effect on negative Vout from 50%/50% loads to 10% then 50% load on negative Vout www.craneae.com/interpoint mA p-p 5.Converter will shut down above approximately 45V but will be undamaged and will restart when voltage drops into normal range. 6.Recovery time is measured from application of the transient to point at which Vout is within 1% of final value. 7. Tested on release from inhibit. 8. Shall not compromise dc performance. 9. Applies to each output. Page 9 of 15 Rev AB - 2014.08.12 Crane Aerospace & Electronics Power Solutions SMFLHP Single and Dual DC-DC Converters 28 Volt input – 100 Watt Typical Performance Plots: 25°C case, 28 Vin, 100% load, free run, unless otherwise These are examples for reference only and are not guaranteed specifications. 19 0. 90 SMFLHP2805S & 5D 40. 60. 80. 100. 0.1 1 10 100 Frequency (kHz) SMFLHP Series Audio Rejection 18 85 Efficiency (%) Attenuation (dB) Input Voltage (Volts) 20. SMFLHP2815S & 15D 17 40 50 60 70 80 90 40 V 70 19 V 28 V 75 40 V 60 10 30 50 70 Output Power (Watts) 60 10 90 SMFLHP2812S & SMFLHP2812D Efficiency 30 90 100 Figure 9 20 V/div. 50 µs/div 19 to 40 V 70 VIN VOUT 1 ms/div No Load SMFLHP2805S Step Line Response SMFLHP2805S Turn On Response Figure 11 Figure 12 www.craneae.com/interpoint 70 90 1 ms/div SMFLHP2805S Step Load Response SMFLHP2815S & SMFLHP2815D Efficiency 1 V/div. 100 mV/div. 20 V/div. VIN 50 Output Power (Watts) Figure 8 VOUT 50 50% to 100% 65 65 30 Output (Watts) 100% to 50% 80 70 40 V 70 100 mV/div. 75 Efficiency (%) Efficiency (%) 28 V 80 75 Figure 7 85 85 28 V SMFLHP2805S & SMFLHP2805D Efficiency Figure 6 19 V 80 60 10 90 100 Output Power (Watts) Performance not guaranteed below 19 VIN Figure 5 19 V 65 SMFLHP2812S & 12D 16 30 Low Line Dropout 90 specified. Page 10 of 15 Rev AB - 2014.08.12 Figure 10 Crane Aerospace & Electronics Power Solutions SMFLHP Single and Dual DC-DC Converters 28 Volt input – 100 Watt 6 SMFLHP2805D 4 2 0 SMFLHP2812D –2 SMFLHP2815D –4 –6 –8 30 40 50 60 70 Output Load (%) +Pout 70 to 30 %, –Pout 30 to 70% Cross Regulation 700 600 500 100°C 200 100 0 25°C 10 100 –VOUT 50 µs/div 19 to 40 V SMFLHP2815D Step Line Response Figure 16 www.craneae.com/interpoint 1000 VIN Rise-time (µs) 10000 SMFLHP2815D Line Transient Response vs. VIN Rise-time 20 V/div. Figure 14 5 V/div. 20 V/div. 100 mV/div. +VOUT 100% to 50% -55°C Figure 13 VIN 50% to 100% 125°C 400 300 VIN specified. 200 mV/div. –VOUT Voltage Change (%) 8 Line Transient Response mV pk Typical Performance Plots: 25°C case, 28 Vin, 100% load, free run, unless otherwise These are examples for reference only and are not guaranteed specifications. +VOUT –VOUT 1 ms/div No Load SMFLHP2815D Turn On Response Figure 17 Page 11 of 15 Rev AB - 2014.08.12 1 ms/div SMFLHP2815D Step Load Response Figure 15 Crane Aerospace & Electronics Power Solutions SMFLHP Single and Dual DC-DC Converters 28 Volt input – 100 Watt TOP VIEW CASE U Flanged case, short leads Case “U” does not require a designator in the Case Option position of the model number. 1.505 (38.23) max. 1.050 (26.67) 2 11 0.850 (21.59) 3 10 0.650 (16.51) 4 9 0.450 (11.43) 5 8 0.250 (6.35) 6 7 2.750 (69.85) 0.000 0.120 (3.05) 0.000 Weight: 86 grams maximum Case dimensions in inches (mm) Tolerance ±0.005 (0.13) for three decimal places ±0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300°C for 10 seconds per pin. Materials Header Cold Rolled Steel/Nickel/Gold Cover Kovar/Nickel Pins #52 alloy/Gold ceramic seal Gold plating of 50 - 150 microinches is included in pin diameter Seal Hole: 0.120 ±0.002 (3.05 ±0.05) Case U, Rev K, 2014.03.03 Please refer to the numerical dimensions for accuracy. Figure 18: Case U www.craneae.com/interpoint Page 12 of 15 Rev AB - 2014.08.12 0.220 (5.59 12 0.050 (1.27) 0.000 1 0.120 (3.05) 0.250 ±0.010 (6.35 ±0.3) 1.250 (31.75) 0.040 dia (1.02) 2.880 (73.15) 3.005 (76.33) max. 1.380 (35.05) Seam Seal 0.128 dia (3.25). 0.23 (5.8) Pin Length 0.400 (10.16) max. Angled corner indicates pin one. Crane Aerospace & Electronics Power Solutions SMFLHP Single and Dual DC-DC Converters 28 Volt input – 100 Watt TOP VIEW CASE V Flanged case, down leaded Case “V” requires a “V” in the Case Option position of the model number. Maximum dimensions: 3.005 x 1.505 (76.33 x 38.23 mm) Angled corner indicates pin one. (3.45 (87.6)) lead center to lead center 1.380 (35.05) 11 2 1.050 (26.67) 0.850 (21.59) 3 0.650 (16.51) 4 0.450 (11.43) 10 9 8 5 0.250 (6.35) 7 6 0.120 (3.05) Seam Seal 0.040 dia (1.02) 12 1 1.250 (31.75) 0.128 dia (3.25) Weight: 86 grams maximum Case dimensions in inches (mm) Tolerance ±0.005 (0.13) for three decimal places ±0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300°C for 10 seconds per pin. Materials Header Cold Rolled Steel/Nickel/Gold Cover Kovar/Nickel Pins OFHC copper/gold, compresssion glas seal Gold plating of 50 - 150 microinches is included in pin diameter Seal Hole: 0.120 ±0.002 (3.05 ±0.05) Case V, Rev H, 2014.03.06 Please refer to the numerical dimensions for accuracy. Figure 19: Case V www.craneae.com/interpoint Page 13 of 15 Rev AB - 2014.08.12 0.150 (3.81) 0.050 (1.27) 0.000 0.220 (5.59) 0.400 (10.16) max 2.880 (73.15) 3.005 (76.33) max 2.750 (69.85) 0.250 ±0.010 (6.35 ±0.3) 0.000 0.120 (3.05) ref: 0.225 (5.72 0.000 Lead Detail 0.400 (10.16) max. 0.220 (5.59) 0.000 (0.250 ±0.05 (6.35 ±1.27)) 0.050 typical inner radius (2.80 (71.1)) (lead center to lead center) Crane Aerospace & Electronics Power Solutions SMFLHP Single and Dual DC-DC Converters 28 Volt input – 100 Watt Table is for reference only. See individual Series' datasheets for specific screening. dc-dc conVerTerS proToType, claSS h and claSS K, mil-prf-38534 elemenT eValuaTion non-Qml 1 proToType /o componenT-leVel TeST performed Element Electrical m/S 2 n Qml claSS h m/S 2 /h p claSS K 3 m/S 2 /K p3 n n n n Visual n n n n Internal Visual n n Temperature Cycling n n Constant Acceleration n n Interim Electrical n Burn-in n Post Burn-in Electrical n Steady State Life n Voltage Conditioning Aging n Visual Inspection n Final Electrical n n n n Wire Bond Evaluation n n n n SEM n Notes 1. Non-QML products may not meet all of the requirements of MIL-PRF-38534. 2. M/S = Active components (microcircuit and semiconductor die) 3. P = Passive components, Class H and K element evaluation. Not applicable to space prototype (“O”) element evaluation. Definitions: Element Evaluation: Component testing/screening per MIL-STD-883 as determined by MIL-PRF-38534 SEM: Scanning Electron Microscopy Table 9: Element Evaluation table 1: element eValuatiOn –Dc-Dc cOnVerterS prOtOtype, claSS h anD claSS K www.craneae.com/interpoint Page 14 of 15 Rev AB - 2014.08.12 Crane Aerospace & Electronics Power Solutions SMFLHP Single and Dual DC-DC Converters 28 Volt input – 100 Watt Table is for reference only. See individual Series' datasheets for specific screening. dc-dc conVerTerS proToType, claSS h and claSS K mil-prf-38534 enVironmenTal Screening and rha1 p or r non-Qml 2 proToType TeST performed /oo claSS h claSS K /hp /hr /Kp /Kr n4 n4 n n n n n n n n n n n n n n non-destruct wire bond pull, Method 2023 pre-cap inspection, Method 2017, 2032 Qml 3 temperature cycle (10 times) (Qual 100 times) Method 1010, Cond. C, -65°C to +150°C, ambient constant acceleration Method 2001, 3000 g (Qual 5000 g) pind, test Method 2020, cond. a pre burn-in test, group a, subgroups 1 and 4 n n n 4 n 4 n n n 4 n n n 4 n n n n burn-in Method 1015, +125°c case, typical 5 96 hours n 160 hours n n 2 x 160 hours (includes mid-BI test) Final electrical test, MiL-prF-38534, group a, Subgroups 1 and 4: +25°C case n Subgroups 1 through 6, -55°C, +25°C, +125°C case n n n n Hermeticity test Gross Leak, Method 1014, Cond. C n n n n n Fine Leak, Method 1014, Cond. A n n n n n radiography, Method 2012 n post radiography electrical test, +25°c case n Final visual inspection, Method 2009 n rHa p: 30 krad(si) total dose n n n rHa r: 100 krad(si) total dose n 4 n n n n n single event effect (see) 1 n4 n n n n Linear Energy Transfer (LET) 86 MeV cm2/mg Test methods are referenced to MIL-STD-883 as determined by MIL-PRF-38534. Notes 1. Our Redmond facility has a DLA approved RHA plan for Interpoint power products. Our SMD products with RHA “P” or “R” code meet DLA requirements. 2. “OO” prototypes are non-QML products and may not meet all of the requirements of MIL-PRF-38534. “O” in the RHA designator position in Interpoint model numbers indicates DLA RHA “-” defined as no RHA. 3. All processes are QML qualified and performed by certified operators. 4. Not required by DLA but performed to assure product quality. 5. Burn-in temperature designed to bring the case temperature to +125°C minimum. Burn-in is a powered test. table 2: enVirOnmental ST creening rha–Dc-Dc cS OnVerterS rOtOtype laSS h anD claSS K, rha p Or r able 10:anD Environmental creeningpand RHA, Lcevels SMFLHP Single and Dual, SMFLHP Rev AB - 2014.08.12. This revision supersedes all previous releases. All technical information is believed to be accurate, but no responsibility is assumed for errors or omissions. Crane Electronics, Inc. reserves the right to make changes in products or specifications without notice. Interpoint is a registered trademark of Crane Co. and SMFLHP Series is a trademark of Crane Electronics, Inc. Copyright © 1999 - 2014 Crane Electronics, Inc. All rights reserved. www.craneae.com/interpoint Page 15 of 15