TP-ballastapec05 - International Rectifier

A New Building Block
to Light the Way to Rapid Ballast Design
Cecilia Contenti and Zan Huang
International Rectifier
101N Sepulveda Blvd.
El Segundo, CA 90245
[email protected] and [email protected]
As presented at APEC 04
Abstract: Electronic ballasts using a Controller Integrated
Circuit (IC) and two FETs are more reliable than self-oscillating
bipolar transistor solutions, however, they usually have higher
cost and bigger size. This paper will introduce a new High
Voltage IC (HVIC) and low cost power factor technologies that
allow developing electronic ballasts with low cost and small size.
I. INTRODUCTION
In recent years electronic ballasts based on a
controller IC and MOSFETs have become commonplace,
thanks to their enhanced starting control, protection and
superior reliability when compared with conventional selfoscillating bipolar transistor ballasts. Until now, however,
self-oscillating transistor ballasts have had the edge in terms of
size and component count. Recently this changed with the
launch of International Rectifier’s IR2520D high-voltage IC.
Here we look at this product and introduce new circuits and
low cost power factor correction technologies that will
dramatically simplify the development of lighting ballasts.
In this paper we will discuss 3 different circuits built
around the IR2520D Ballast Control IC:
C. Passive Power Factor Ballast
This solution is suggested for low-end applications.
In some application can be desirable to have a regulated and
boosted DC bus voltage and a high power factor, but the
classical solution using an additional inductor, an additional
FET and an additional IC can be too expensive for the cost
range of the product. The goal is a tradeoff between
performance and cost. By using a Passive Valley Fill
configuration together with some frequency modulation it is
possible to obtain THD < 30%, PF> 0.85 and lamp crest factor
around 1.7.
II. SOLUTION IN THE MARKET BEFORE THE IR2520D
Fig. 1 shows a typical self-oscillating bipolar solution
electrical schematic.
R2
T1
R4
C3
TR1
L1
D1
C1
C6
D3
R6
R3
BR1
TR1
L2
D2
R1
C4
C5
T2
R5
D4
A. Low Power Factor Ballast
This solution is suggested for low cost and small size
applications such as integrated Compact Fluorescent Lamp
(CFL) and small sizes ballasts. Limiting the maximum power
to 25W the design does not need to conform to Total
Harmonic Distortion (THD) and Power Factor (PF)
requirements and this allows saving the Power Factor
Correction (PFC) stage reducing the components count and
maintaining a very small size. With this configuration the PF
is around 0.5 and the THD 100%.
B. Active Power Factor Ballast
This solution is suggested for medium-/ high-end
applications. Most applications need a regulated DC bus
voltage, a high PF and low THD to conform to EN61000-3-2.
The classical solution uses an additional PFC inductor, an
additional FET and an additional PFC IC. This solution is the
most complete and allows a very regulated bus voltage in a
wide input range. With this configuration one can easily
achieve PF higher than 0.9 and THD lower than 10%.
R8
C2
TR1
R7
PTC
Figure 1. Self-oscillating bipolar solution electrical schematic
This approach is very simple in nature but has many
disadvantages including: DIAC or additional circuit required
for starting, additional free-wheeling diodes required,
operating frequencies determined by bipolar transistor storage
time and toroid saturation (not easy to design, very dependent
on tolerances in production and difficult to set the frequencies
precisely), unreliable “always hot” Positive Temperature
Coefficient thermistor used for preheat that often fails in the
field, no protection against lamp non-strike or open filaments
conditions, no smooth frequency ramping during ignition,
capacitive mode operations, high crest factor in the lamp
current. These drawbacks can result in high susceptibility to
components and load tolerances, short lamp life and/or
catastrophic failure of ballast output stage components.
Fig. 2 shows a typical ballast solution using a ballast
control IC and 2 FETs. The circuit is built around the ballast
control IC IR2156 from IR.
X1A
L1
F1
L
RV1
X1B
N
C1
BR1
X1C
RSUPPLY
GND
CY
RHO
MHS
RDC
DBOOT
CBUS
LRES
CDC
NC
1
14
2
13
RT
4
RPH
RT
5
RPH
IR2156
VDC
3
CVCC1
CSNUB
DCP2
VCC
RVDC
CVCC2
VB
12
HO
CRES
CBOOT
VS
RPU
RLO
LO
11
10
CT
MLS
RLIM1
CS
SD
6
DCP1
RSD
9
CPH
COM
7
8
CCS
RCS
CSD
ICBALLAST
CT
CCPH
Figure 3. IR2520D Block Diagram
Figure 2. IC plus FETs- based Electronic Ballast electrical schematic
The solution provides enhanced starting control and
superior reliability than self-oscillating solutions. Functions
include lamp filaments preheat for a long lamp life, protection
for lamp faults (lamp open filaments and failure to strike) and
automatic restart after lamp replacement. However, the
solution requires a 14-pin HVIC and a lot of external
components (31 external components including 13
programmable components) resulting in higher costs and
bigger size than the self-oscillating solution.
In the low cost CFL and linear fluorescent ballast
market, the self-oscillating bipolar transistor solution is still
more popular than a Ballast Control IC plus FETs solution due
to lower cost, lower component count and smaller size than
the equivalent IC plus FET– based solution. This approach has
a lot of disadvantages. Using HVIC plus FETS allows
overcoming these disadvantages but increases cost, size and
component number, resulting in a product difficult to sell in
the low cost lighting market. The IR2520D has been designed
to overcome the disadvantage of discrete self-oscillating
solutions while maintaining low cost (lower than alternative
IC plus FETs based solutions).
III. IR2520D INNOVATIONS
The IR2520D is intended for driving fluorescent
lamps. The IC integrates all of the necessary functions for
preheat, ignition and on-state operation of the lamp, plus lamp
fault protection and low AC-line protection, together with a
complete high- and low-side 600V half-bridge driver. Despite
this high level of integrated functionality, the IR2520D has
only eight pins and fits into a standard SO8 or DIP8 package.
Fig. 3 shows a block diagram of the IR2520D.
The goal in the IR2520D design has been to
implement all of the functions needed in electronic ballasts
with only 8 pins in order to minimize packaging costs.
Considering that 2 pins are VCC and COM and 4 pins are
needed for the oscillator, only 2 control pins are available.
The functions required in electronic ballasts can be
distinguished in control needs and protection needs.
The control needs are:
1) High starting frequency and preheat for a long lamp
life
2) High ignition voltage and programmable run power,
voltage and current
The protection needs are:
3) Shut-down for lamp open filaments
During a lamp removal or filament failure, the lamp resonant
tank will be interrupted causing the half-bridge output to go
open circuit. This will cause capacitive switching (hardswitching) resulting in high peak MOSFET currents that can
damage them. The ballast must shutdown before damage
occurs.
4) Shut-down for failure to strike or deactivated lamp
During normal lamp ignition, the frequency sweeps through
resonance and the output voltage increases across the resonant
capacitor and lamp until the lamp ignites. If the lamp fails to
ignite, the resonant capacitor voltage, the inductor voltage and
inductor current will continue to increase until the inductor
saturates or the output voltage exceeds the maximum voltage
rating of the resonant capacitor or inductor. The ballast must
shutdown before damage occurs.
5) Low AC line and brownout protection
The ballast should restart automatically after a line brownout
without the needs of resetting the mains to avoid leaving an
entire building dark and to save maintenance cost.
To satisfy the control needs, the IR2520D uses the
frequency sweep circuit showed in Fig. 4.
MOSFET serves as the current-sensing resistor and VS serves
as the current sensing pin on the IC. In this way, the IR2520D
eliminates the need for a high-precision current sensing
resistor that is typically used to detect over current. An
internal 600V FET connects the VS pin to the VS sensing
circuitry and allows for the VS pin to be measured during the
time when pin LO is high, while withstanding the high DC bus
voltage when VS is at the DC bus potential.
DCBUS(+)
RSUPPLY
DCP2
MHS
VB
VCC
1
CVCC
COM
2
Bootstrap
FET
Driver
15.6V
CLAMP
FMIN
3
RFMIN
VCO
8
Highand
Lowside
Driver
HO
TO LOAD
7
VS
CBS
CSNUB
6
LO
VCO
4
5
CVCO
MLS
DCP1
LOAD RETURN
DCBUS(-)
Figure 4. Frequency Sweep Mode Circuit
At startup, the internal current source charges CVCO
and the voltage on pin VCO starts ramping up linearly. The
oscillator starts at very high frequency, about 2.5 times the
minimum frequency. The frequency ramps down towards the
resonant frequency of the high-Q ballast output stage. While
the frequency decreases, the voltage across the lamp increases,
causing the ignition of the lamp when the frequency becomes
close to the resonant frequency. If the lamp ignites
successfully, the voltage on pin VCO continues to increase
until it internally limits at 6V. The frequency stops decreasing
and stays at the minimum frequency as programmed by an
external resistor, RFMIN, on pin FMIN. The external
capacitor CVCO programs the preheat time.
As for the protection needs, the challenge has been to
detect over-current and hard switching without an additional
Current Sensing (CS) pin. IR introduced the VS sensing
circuit, the non Zero Voltage Switching (non-ZVS) protection
and the current crest factor shutdown. The VS sensing circuit,
the non-ZVS protection and the current crest factor shutdown
circuits are showed in Fig. 5.
6
VS
5
LO
IVCO
VS-Sensing
FET
VCO 3
5.1V
Non
Zero
Voltage
Switching
Sensing
0.8V
Fault
Logic
Crest
Factor
> 5 Sensing
120uA
4.8V
Figure 5. VS sensing, non-ZVS and current crest factor circuits
The IC uses the VS pin for over-current protection
and to detect hard switching. The RDSon of the low-side
During run mode, if the voltage at the VS pin has not
slewed entirely to COM during the dead-time such that there
is voltage between the drain and source of the external lowside half-bridge MOSFET when LO turns-on, then the system
is operating too close to, or, on the capacitive side of,
resonance. The result is non-ZVS capacitive-mode switching
that causes high peak currents to flow in the half-bridge
MOSFETs that can damage or destroy them. This can occur
due to a lamp filament failure(s), lamp removal (open circuit),
a dropping DC bus during a brown out or mains interrupt,
lamp variations over time, or component variations. When
non-ZVS is detected, the frequency will automatically
increase to maintain ZVS. If ZVS cannot be achieved and
VCO falls below 0.85V, the IC will enter Fault Mode and
latch the LO and HO gate driver outputs ‘low’.
During a mains brownout, when the mains voltage
decreases, the resonant frequency increases, becoming close to
the run frequency. This will cause non-ZVS. The IR2520D
will detect non-ZVS and increase the run frequency to
maintain ZVS. The system will work at a higher frequency
(lower power) during low AC line conditions. The ballast will
continue to work at the nominal power after the brownout.
During a lamp removal or filament failure, the lamp
resonant tank will be interrupted causing the half-bridge
output to go open circuit. This will cause capacitive switching
(hard-switching) resulting in high peak MOSFET currents that
can damage them. The IR2520D will increase the frequency in
attempt to satisfy ZVS until the VCO pin decreases below
0.85V. The IC will enter Fault Mode and latch the LO and HO
gate driver outputs ‘low’ for turning the half-bridge off safely
before any damage can occur to the MOSFETs.
In order to detect deactivated lamp or failure to strike
conditions, the IR2520D performs an additional measurement
of the VS pin during the entire on-time of the low-side
MOSFET. This voltage at the VS pin during the on-time of
LO is given by the low-side MOSFET current, and therefore
the output stage current, flowing through the on-resistance
(RDSon) of the low-side MOSFET. However, the over current
condition has to be based on a relative measure because the
over current threshold has to be independent on the MOSFETs
used in the circuit. The IC performs an internal crest factor
measurement for detecting excessive dangerous currents or
inductor saturation, which can occur during a lamp non-strike
fault condition. Performing the crest factor measurement
provides a relative current measurement, which cancels
temperature and/or tolerance variations of the RDSon of the
low-side half-bridge MOSFET. Should the peak current
exceed the average current by a factor of 5 times during the
on-time of LO, the IC will enter Fault Mode and both gate
driver outputs will be latched ‘low’.
As a result of the IR2520D features, the circuits using
the IR2520D are complete fluorescent ballast solutions
offering better reliability and longer lamp life than self
oscillating solutions while reducing component count and
ballast size.
IV. LOW POWER FACTOR BALLAST
An electronic ballast for driving 26W compact
fluorescent lamps from 220VAC has been designed and tested
for performance. The circuit is shown if Fig. 6.
Figure 7. Voltage across the lamp (yellow) and current in the resonant
inductor (green) at Startup
RSUPPLY
DCP2
LAMP
BR1
MHS
F1
VCC
1
LF
COM
2
FMIN
3
RFMIN
CVCO
VCO
4
IR2520
CVCC
CBUS
CF
VB
8
HO
7
VS
6
CBS
LRES
CSNUB
LO
5
CDC
CRES
MLS
DCP1
Figure 6. Low PF Ballast using the IR2520D HVIC.
The circuit provides all of the necessary functions for
preheat, ignition and on-state operation of the lamp and also
includes the EMI filter and the rectification stage. The circuit
is built around the IR2520D Ballast Control IC. The IR2520D
provides adjustable preheat time, adjustable run frequency to
set the lamp power, high starting frequency for soft start and
to avoid lamp flash, fault protection for open filament
condition and failure to strike, low AC line protection and
auto-restart after line brownout conditions and auto-restart
after lamp replacement. The functionality of the IR2520D
allows the component count for the complete ballast to be
reduced down to 19 components.
Features of the ballast include programmable run
frequency, programmable preheat time, open filaments and
no-lamp protection, failure to strike and deactivated-lamp
protection, low AC line protection, auto-restart after lamp
replacement. The limits of these configuration are low PF,
about 0.6 and high THD > 100%.
Fig. 7 shows the voltage across the lamp and the
current in the resonant inductor at Startup and Fig. 8 shows the
lamp voltage and the lamp current during running conditions.
The Bill Of Materials (BOM) is shown in Table I.
Figure 8. VS (HB) Voltage (blue), Lamp Voltage (yellow) and the Lamp
Current (green) during Run Mode.
TABLE I
BOM Low PF Ballast, Lamp type: Spiral CFL 26W, Line Input Voltage: 190240 VAC.
Description
Bridge Rectifier, 1A 1000V
Resistor, 0.5Ohm, 1/2W
Capacitor, 0.1uF 275 VAC
EMI Inductor, 1mH 370mA
Capacitor, 47nF 400V
Capacitor, 10uF 350VDC 105C
Capacitor, 0.1uF 50V 1206
Capacitor, 0.47uF 25V 1206
Capacitor, 1uF 25V 1206
Capacitor, 680pF 1KV SMT 1812
Capacitor, 4.7nF 1KV Polypropylene
IC, Ballast Driver IR2520D
Inductor, 2.25mH, 5%, 1Apk
Transistor, MOSFET IRFU430
Resistor, 1M, 1206, 100V
Resistor, 68.1K, 1%, 1206
Diode, 1N4148 SMT DL35
Reference
BR1
F1
CF
LF
CDC
CBUS
CBS
CVCO
CVCC
CSNUB
CRES
IC BALLAST
LRES
MHS, MLS
RSUPPLY1, RSUPPLY2
RFMIN
DCP1, DCP2
V. HIGH POWER FACTOR BALLAST
In applications requiring high PF and low THD the
circuit can be modified by adding an external active power
factor correction front-end. This configuration allows for high
PF (> 0.9) and low THD (< 10). The resulting circuit is shown
in Fig. 9.
X1A
L1
F1
L
C1
RV1
X1B
LPFC
N
DPFC
BR1
CBUS
R6
X1C
GND
RSUPPLY
CY
R1
C2
DCP2
CRES
R3
D1
MHS
R2
VCC
1
ICPFC
R4
8
CVCC
COM
2
C5
2
3
7
L6561
4
FMIN
3
MPFC
R7
6
RFMIN
5
CVCO
VCO
4
IR2520
1
C4
R5
VB
8
HO
7
VS
6
LRES
CBS
CDC
CSNUB
LO
5
MLS
RBUS
RMULT
RCD
C3
RS
DCP1
Figure 9. High PF Ballast using an external active PFC IC.
The circuit consists of an EMI filter, an active power
factor correction front-end, a ballast control section and a
resonant lamp output stage. The active power factor correction
section is a boost converter operating in critical conduction,
free-running frequency mode. The power factor front end
provides regulated bus voltage, generally 400VDC. The
ballast control section provides frequency modulation control
of the traditional RCL lamp resonant output circuit and is
easily adaptable to a wide variety of lamp types. This solution
is better than alternative solutions from the performance point
of view and can be used up to high power because a regulated
and boosted bus voltage allow to limit the current in the HB
FETs and maintain a good crest factor also with high load (this
cannot be achieved using the following passive PFC
configuration) and comply with EN-61000-3-2 also for high
power (this is not verified with the low PF configuration.)
VI. PASSIVE POWER FACTOR BALLAST
A 14W CFL ballast has been designed and tested for
performance. The circuit is shown in Fig. 10.
C2
DCP2
LAMP
Fig. 11 shows the bus voltage shape, the lamp current
and the lamp voltage. Table 2 shows the BOM
MHS
D1
D6
C3A
C4
COM
2
R1
FMIN
3
R6
C1
R3
C3
N
C5
D2
VCO
4
IR2520
D3
L
VB
8
VCC
1
D7
L1
HO
7
VS
6
CBS
L2
C7
LO
5
C8
C9
MLS
D4
D5
R5
To limit the crest factor an additional circuit (R5, R6,
Q3 and R4) has been used to modulate the frequency of the
Half Bridge versus the DC Bus Voltage value. The circuit
increases the frequency when the DC bus increases above a
threshold, limiting the crest factor of the current. With this
configuration one can get THD < 30 %, PF > 0.85, Lamp
Current Crest Factor Ipk/Irms (CF) < 1.7 with input: 220240VAC. The idea of the crest factor control method is to
avoid constant frequency operation and to use 2 different
frequencies: minimum frequency for minimum bus voltage
and an higher frequency for maximum bus voltage. An higher
frequency will cause a lower voltage and current on the lamp,
decreasing the maximum value the current will reach at the
maximum bus voltage. The crest factor control circuit
generates 2 different frequencies adding a resistor R6 in
parallel to the resistor R3 when the transistor Q3 is on. The
new working frequency of the IR2520D will depend on the
parallel between R6 and R3 and will be bigger than the
frequency determined by R3 alone. The transistor Q3 will turn
on when the voltage between base and emitter, which is
determined by R5, will exceed the conduction threshold of the
transistor Q3. Summarizing, when the bus is low the IR2520D
will oscillate at the minimum frequency, determined by R3
and when instead the bus voltage exceeds a certain value
(determined by R5 and R4), the IR2520D will oscillate at
higher frequency, determined by the parallel of R3 and R6.
R2
R4
F1
The circuit is based on a resonant topology driven by
a MOSFET half bridge. The circuit is controlled by the
IR2520D Ballast Control IC that provides lamp preheat, lamp
ignition, running mode and fault protection (lamp fault, open
filaments, failure to strike, deactivated lamp and low AC line).
To achieve high PF a Passive Valley Fill configuration has
been used on the input stage, a diode and resistor has been
added at the standard Passive Valley Fill configuration to
reduce THD. High Crest Factor of the lamp current is intrinsic
in a Passive Valley Fill Configuration because of the bus
shape. The crest factor is very high because the bus voltage
change between 2 different values, very different between
each other: about VACpk and ½ VACpk. The current
associated at the minimum bus voltage will be more than the
double of the current associated to the maximum bus voltage
and the intrinsic crest factor will be higher than 2. This is valid
in case of constant frequency. Using a resistor to limit the
harmonics increases the crest factor even further because the
minimum bus voltage decreases.
Q3
D9
Fig. 10: Passive PF ballast using the IR2520D HVIC
Figure 11. The bus voltage (in yellow), the lamp current (in blue) and the
lamp voltage (in green).
TABLE II
BOM Passive PF Ballast, Lamp type: Spiral CFL 14W, Line Input Voltage:
200-240 VAC.
Description
Bridge Rectifier, 1A 1000V
Resistor, 0.5Ohm, 1/2W
Capacitor, 0.1uF 275 VAC
EMI Inductor, 1mH 370mA
Capacitor, 47nF 400V
Capacitor, 10uF 350VDC 105C
Capacitor, 0.1uF 50V 1206
Capacitor, 0.47uF 25V 1206
Capacitor, 1uF 25V 1206
Capacitor, 680pF 1KV SMT 1812
Capacitor, 4.7nF 1KV
Polypropylene
IC, Ballast Driver IR2520D
Inductor, 2.25mH, 5%, 1Apk
Transistor, MOSFET IRFU430
Resistor, 1M, 1206, 100V
Resistor, 68.1K, 1%, 1206
Diode, 1N4148 SMT DL35
Reference
BR1
F1
CF
LF
CDC
CBUS
CBS
CVCO
CVCC
CSNUB
CRES
IC BALLAST
LRES
MHS, MLS
RSUPPLY1, RSUPPLY2
RFMIN
DCP1, DCP2
VII. DESIGN PROCEDURE
The quickest and easiest method to select the
components values is in each case is to use version 4 (or
higher) of the International Rectifier Ballast Design Assistant
software which can be downloaded from IR’s website at
www.irf.com. The BDA supports the IR2520D. It can
calculate approximate values of all external resistors and
capacitors. These values may be used to make an initial
breadboard type ballast setup. The final refining and obtaining
of the exact component values must be carried out in the lab
by experimentation.
Designing with the IR2520D is very simple because
it only has 2 control pins: VCO (0-5VDC oscillator voltage
input) and FMIN (minimum frequency setting). To modify the
design for a higher lamp power, you will need to modify
RFMIN, CVCO, LRES and CRES. Make sure that the FETs
and inductors are rated for the current you need with the new
lamp and that VCC is stable. To modify the design to a lower
lamp power, you will need to decrease RFMIN and, in some
cases, to also modify CVCO, LRES and CRES. In most cases
you can use FETs and inductors with lower current ratings.
The FMIN pin is connected to ground through a
resistor (RFMIN). The value of this resistor programs the
minimum frequency (fmin) of the IC and the starting
frequency of the IC (about 2.5xfmin). The IR252D will work
in run mode at the minimum frequency unless non-ZVS is
detected. Generally, to work with constant frequency, the
minimum frequency needs to be chosen above the resonant
frequency of the low-Q R-C-L circuit. In this case, one can
increase the value of RFMIN to decrease the frequency and
increase the lamp power, or, decrease the value of RFMIN to
increase the run frequency and decrease the lamp power.
The VCO pin is connected to ground through a
capacitor (CVCO). The value of this capacitor programs the
time the frequency needs to ramp down from 2.5 times fmin to
fmin. One can increase the capacitor value to increase the
preheat time, or, decrease the capacitor value to decrease the
preheat time.
The suggested design procedure is as follows:
1) Use the Ballast Design Assistant (BDA) software to
calculate LRES, CRES, RFMIN and CVCO.
Select the input configuration without PFC or with PFC,
select the IR2520D and select single lamp current mode
configuration. Select the new lamp in the database or add
the lamp parameters by hand selecting the “Advanced”
option. Calculate the operating point and chose the right
values of L and C that satisfy:
1.1)
Run frequency (best working range) 40-50KHz
1.2)
C as small as possible to minimize losses
(suggested value 4.7nF)
1.3)
L values you have available
2) While measuring LO, apply 15V between the VCC
pin and the COM pin and adjust the value of RFMIN
to obtain the right minimum frequency (it is
suggested set fmin = run frequency obtained with the
BDA software). Increase RFMIN to decrease the
minimum frequency or decrease RFMIN to increase
the minimum frequency.
3) Apply the AC input and check preheat, ignition and
run states of the lamp.
3.1) If the IC works at a frequency greater than fmin,
increase CRES or LRES to decrease the resonant
frequency avoiding hard-switching
3.2) If VCC drops, increase the value of CSNUBBER
4) Adjust the value of RFMIN to have the right power
on the lamp (increase RFMIN to increase power or
decrease RFMIN to decrease power) and the value of
CVCO to set the correct preheat time (increase
VIII. CONCLUSIONS
CVCO to increase the preheat time and decrease
CVCO to decrease the preheat time).
5)
Select the value of RSUPPLY to have startup at the
correct AC line voltage. Increase the value of
RSUPPLY to start the IC at higher AC voltages and
decrease the value of RSUPPLY to start the IC at
lower AC voltages.
6) Test your lamp life (number of starts). A good design
should guarantee at least 5,000 starts. To increase the
number of starts, increase CRES or the preheat time
(CVCO).
Key point on the Passive Valley Fill Design:
The IR2520D is a very versatile and flexible building
block to design the typical functions of electronic ballast in a
cheap and easy way. In this paper three different circuits have
been discussed: low PF ballast is low end low cost, passive
PFC ballast is medium end medium cost and active PFC
ballast is high-end higher cost. The right solution can be
chosen based on a trade-off between performance needs (PF,
Crest Factor and THD requirements) and cost requirements.
Table III shows a comparison between the three circuits.
Table III
Comparison PF Circuits
LOW PF
PASSIVE VALLEY FILL
ACTIVE PF
THD > 100%
THD < 30%
THD < 10%
1) Select the minimum frequency (fmin) to have Input
Power slightly higher than the input power needed
PF around 0.55
PF around 0.95
PF > 0.98
Limited AC Input Range
Limited AC Input Range
Wide AC Input Range
2) R1 reduces the THD and the harmonics related to
Passive Valley Fill configuration:
Start with R1=0 and increase R1 until THD is inside the
spec. Higher R1 will cause lower minimum bus voltage
and so higher crest factor of the current and can cause
multiple ignition on the lamp, so R1 should be selected as
low as possible.
- Bad Harmonics
- Low PF
+ Cost
-Excessive HB current
and difficult ignition at
minimum bus voltage
(power limitation)
-Cost
+ PF and THD
performance
-no Power regulation vs
AC line
Difficult to conform to
EN61002-3 for single
harmonics
REFERENCES
3) R5 set the bus voltage threshold value. When the bus
voltage exceed this threshold, the Half Bridge
frequency will start to increase above fmin
Adjust the value of R5 so that the Vbus threshold is
selected around (Vbus max – Vbus min) / 2
4) R6 set the maximum frequency when the bus voltage
is maximum, determined by R3 parallel R6
[1] IR2520D Ballast Control IC Datasheet, International
Rectifier 2004
[2} IRPLCFL5E Reference Design, International Rectifier
2004
[3} IRPLMB1E Reference Design, International Rectifier
2004
[4] AN1066, 220V CFL design with the IR2520D,
International Rectifier 2004
[5] Ballast Design Software, PCIM Europe 2002