DATA SHEET CITILED COB Series High-CRI Type On B.B.L.Model CLU036-1205C1 Introduction P 2 Performance Characteristics P 3 Mechanical Dimensions P 5 Characteristic Curves P 6 Reliability P 9 Packing Specification P 10 Precaution P 11 1 Ref.CE-P3093 04/15 Product Nomenclature CLU036 - 12 05 C1 - 27 3 H5 G3 [1] [2] [3] [4] [1] Product shape CLU036 [2] Die count in series 12 [3] Die count in parallel 05 [4] Nominal CCT 2700K [5] CRI (Ra) Min.90 [5] 1. Introduction 1-1. Product Description CITIZEN ELECTRONICS is the first COB manufacture. Our advanced knowledge and packaging technology for many years has excellent reliability and high quality of our products. CITILED COB Series covers a wide range of luminous flux from a 10W incandescent bulb to a 300W mercury lamp in general lighting sources. The element arrangement of LED package is capable of utilizing light more effectively and higher performance. The new version of CITILED COB series increase the performance significantly from previous version. New version creates more options to match luminaire's products design (ex. High performance , Cost effective , Small Light Emitting Surface(LES), Increased allowable max. If). Emitted light density of the LED package is improved higher for suitable use of light-condensing products. The outline and LES size is the same as for previous version. Thus existing parts of 3rd parties are compatible in mechanical characteristics. All of specs are at hot binning (Tj=85℃). 1-2. Features ・Mechanical Dimensions ・Package Structure ・Reference Assembly ・CRI (Ra) ・Nominal CCT : : : : : 19.0×19.0×1.4 (mm) Aluminum Base Chip on Board M3 screw, Connector 90Min. 2,700K, 3,000K, 3,500K, 4000K ・Chromaticity Range : 3-step MacAdam Ellipse, the center refers to ANSI C78.377:2011. : 1.1C/W ・Thermal Resistance : 1150mA ・Maximum drive current ・RoHS compliant ・Better die arrangement for optics ・ Wide range of luminous flux and high efficacy ・Improved lumen density compared with previous version 2 Ref.CE-P3093 04/15 2. Performance Characteristics 2-1. Electro Optical Characteristics Electro Optical Characteristics ( Tj=85C ) Product code Nominal CCT CLU036-1205C1-273H5G3 2700K CLU036-1205C1-303H5G3 Luminous flux ( lm ) CRI Tｊ=85C Efficacy Forward ( lm/W ) Current Tc=25C* ( mA ) Typ. Typ. Voltage ( V) Thermal Resistance Rj-c ( C/W ) Ra R9 Min. Min. Min. Typ. Min. Typ. Max. 90 50 1,522 1,730 1,879 111 450 31.8 34.6 37.5 1.1 3000K 90 50 1,593 1,811 1,967 116 450 31.8 34.6 37.5 1.1 CLU036-1205C1-353H5G3 3500K 90 50 1,627 1,849 2,008 119 450 31.8 34.6 37.5 1.1 CLU036-1205C1-403H5G3 4000K 90 50 1,646 1,871 2,032 120 450 31.8 34.6 37.5 1.1 Notes : 1. Citizen Electronics maintains forward voltage +/-3%, luminous flux +/-10%,Ra and R9 +/-1. *Values of Luminous flux at Tc=25C are provided as reference only. 2-2. Absolute Maximum Ratings Absolute Maximum Ratings Parameter Symbol Rating Input Power (W) Forward Current (mA) Minimum Current (mA) Reverse Current (mA) Operating Temperature (C) Storage Temperature (C) Case Temperature (C) Junction Temperature (C) Pi If If min Ir Top Tst Tc Tj 49.0 *1 1150 *1 25 1 -40 ~ +100 -40 ~ +100 105 *2 140 *3 *1. Input power and forward current are the values when the LED is used within the range of the derating curve in this data sheet. *2. Refer to 3. Outline drawing for Tc measurement point. *3. D.C. Current : Tj = Tc + Rj-c × Pi 3 Ref.CE-P3093 04/15 2-3. Chromaticity Characteristics ( Rated current, Tj=85C ) Oval parameter Color Region 3-step MacAdam ellipse Nominal CCT Center Point ( x, y ) 2700K Major Axis a Minor Axis b ( 0.4577 , 0.4098 ) 0.00774 0.00411 Ellipse Rotation Angle θ 57.28 3000K ( 0.4339 , 0.4032 ) 0.00834 0.00408 53.17 3500K ( 0.4078 , 0.3929 ) 0.00951 0.00417 52.97 4000K ( 0.3818 , 0.3796 ) 0.00939 0.00402 54.00 * Color region stay within MacAdam 3-step ellipse from the chromaticity center. * The chromaticity center refers to ANSI C78.377:2011. Please refer to ANSI C78. 377 for the chromaticity center. * θ is the angle between the major axis of the ellipse and the x-axis, and a and b are the major and minor semi-axes of an ellipse. (Ref. IEC 60081:1997 AnnexD) x-y chart CIE1931 0.45 3,000K 2,700K 3,500K Black Body Locus 4,000K y 0.40 0.35 3-step 0.30 0.30 0.35 0.40 x 0.45 0.50 Note : Citizen Electronics maintains chromaticity ( x, y ) +/-0.005 4 Ref.CE-P3093 04/15 3. Mechanical Dimensions Marking 1 : Serial No. Marking 2 : C 12 05 ** ** CRI CCT Dies count in parallel Dies count in series 5 Ref.CE-P3093 04/15 4. Characteristic Curves 4-1. Forward Current Characteristics / Temperature Characteristics Forward Current vs. Forward Voltage Forward Current vs. Relative Luminous Flux Tc=25C 40.0 Relative Luminous Flux [a.u.] 39.0 Vf [V] 38.0 37.0 36.0 35.0 34.0 33.0 32.0 31.0 30.0 200% 150% 100% 50% 0% 0 300 600 900 If [mA] 1200 1500 0 Case Temperature vs. Forward Voltage 300 600 900 If [mA] 1200 1500 Case Temperature vs. Relative Luminous Flux If=450mA If=450mA 120% Relative Luminous Flux [a.u.] 37.0 36.0 Vf [V] Tc=25C 250% 35.0 34.0 33.0 100% 80% 60% 40% 20% 0% 0 25 50 Tc [C] 75 100 0 25 50 Tc [C] 75 100 6 Ref.CE-P3093 04/15 4-2. Optical Characteristics Spectrum : CRI(Ra) 90Min. 4000K 100% 3500K Tj=85℃ 3000K If=450mA 2700K 90% Radiative Intensity 80% 70% 60% 50% 40% 30% 20% 10% 0% 380 430 480 530 580 630 Wave length [nm] 680 730 780 7 Ref.CE-P3093 04/15 4-2. Optical Characteristics (continued) Radiation Characteristic -40° -30° -20° 10° -10° 100% -50° 20° 30° 40° 50° 80% -60° -70° 60% 60° 40% 70° X 20% -80° Y -90° 80° 90° 0% 4-3. Derating Characteristics Case Temperature vs. Allowable Forward Current 1400 1200 If [mA] 1000 800 600 400 200 0 0 25 50 75 Tc [C] 100 125 8 Ref.CE-P3093 04/15 5. Reliability 5-1. Reliability Test Test Item Test Condition IF=450mA Ta=25C (with Al-fin) ×1000hrs Continuous Operation Test IF=450mA Tj=140C (with Al-fin) ×1000hrs Low Temperature Storage Test -40 C × 1000 hours High Temperature Storage Test 100 C × 1000 hours Moisture-proof Test 85 C, 85 %RH for 500 hours Thermal Shock Test -40 C × 30 minutes – 100 C × 30 minutes, 100 cycle 5-2. Failure Criteria ( Tc=25C ) Measuring Item Symbol Measuring Condition Failure Criteria Forward Voltage Vf If=450mA >U × 1.1 Total Luminous Flux Φv If=450mA <S × 0.85 U defines the upper limit of the specified characteristics. S defines the initial value. Note : Measurement shall be taken between 2 hours and 24 hours, and the test pieces should be return to the normal ambient conditions after the completion of each test. 9 Ref.CE-P3093 04/15 6. Packing Specification 6-1. Packing An empty tray is placed on top of a 6-tier tray which contain 48 pieces each. (Smallest packing unit: 288 pieces) A label with product name, quantity and lot number is placed on the upper empty tray. Tray (Dimensions: 310×210×12 mm / Materials: Electrically conductive PS) Example of indication label 1. TYPE e.g. CLU036-1205C1 2. P.No. ( Cutomer's P/N ) 3. Lot No. e.g. CUSTOMER TYPE P.NO Lot No Q'ty : CLU***-******-******* : ****** : ******* : *** --- ( 1 ) --- ( 2 ) --- ( 3 ) --- ( 4 ) 1 5 5 5 0 0 1 (1) (2) (3) (1) Last two digit of the year 15 : year 2015 (2) Production month 5 : May Note: October, November and December are designated X,Y and Z. (3) CE's control number 4. Quantity 10 Ref.CE-P3093 04/15 7. Precaution 7-1. Handling with care for this product -Both the light emitting area and white rim around the light emitting area is composed of resin materials. Please avoid the resin area from being pressed, stressed, rubbed, come into contact with sharp metal nail (e.g. edge of reflector part) because the function, performance and reliability of this product are negatively impacted. -Please be aware that this product should not come into contact with any other parts while incorporating in your lighting apparatus or your other products. -Please be aware that careful handling is required after the attachment of lead wires to prevent the application of any load to the connections. -For more information, please refer to application note "Instruction Manual(COB LED Package)". 7-2. Countermeasure against static electricity -Handling of this product needs countermeasures against static electricity because this is a semiconductor product. -Please take adequate measures to prevent any static electricity being produced such as the wearing of a wristband or anti-static gloves when handling this product. -Every manufacturing facility in regard to the product (plant, equipment, machine, carrier machine and conveyance unit) should be connected to ground and please avoid the product to be electric-charged. -ESD sensitivity of this product is over 1000V (HBM, based on JEITA ED-4701/304). -After assembling the LEDs into your final product(s), it is recommended to check whether the assembled LEDs are damaged by static electricity (electrical leak phenomenon) or not. -It is easy to find static damaged LED dies by a light-on test with the minimum current value. 7-3. Caution of product assembly -Regarding this product assembling on the heat sink, it is recommended to use M3 screw. It might be good for screw tightening on the heat sink to do temporary tightening and final tightening. In addition, please don’t press with excess stress on the product. -The condition of the product assembling on the heat sink and the control of screw tightening torque needs to be optimized according to the specification of the heat sink. -Roughness, unevenness and burr of surface negatively impact thermal bonding between the product and heat sink and increase heat thermal resistance between them. Confidence of thermally and mechanical coupling between the product and heat sink are confirmed by checking the mounting surface and measuring the case temperature of the product. -In order to reduce the thermal resistance at assembly, it might be good to use TIM (Thermal Interface Material) on whole contact surface of the product. In case of using thermal grease for the TIM, it might be good to apply uniformly on the contact surface of the product. In case of using thermal sheet for the TIM, it might be good to make sure that the product is NOT strained by stress when the screws are tightened for assembly. -For more information, please refer to application note "Instruction Manual(COB LED Package)". 11 Ref.CE-P3093 04/15 7-4. Thermal Design -The thermal design to draw heat away from the LED junction is most critical parameter for an LED illumination system. High operating temperatures at the LED junction adversely affect the performance of LED’s light output and lifetime. Therefore the LED junction temperature should not exceed the absolute maximum rating in LED illumination system. -The LED junction temperature while operation of LED illumination system depends upon thermal resistance of internal LED package (Rj-c), outer thermal resistances of LED package, power loss and ambient temperature. Please take both of the thermal design specifications and ambient temperature conditions into consideration for the setting of driving conditions. -For more information, please refer to application note "Thermal Management", "Instruction Manual(COB LED Package)". 7-5. Driving Current -A constant current is recommended as an applying driving current to this product. In the case of constant voltage driving, please connect current-limiting resistor to each products in series and control the driving current to keep under the absolute maximum rating forward current value. -Electrical transient might apply excess voltage, excess current and reverse voltage to the product(s). They also affect negative impact on the product(s) therefore please make sure that no excess voltage, no excess current and no reverse voltage is applied to the product(s) when the LED driver is turn-on and/or turn-off. -For more information, please refer to application note "Driving", "Instruction Manual(COB LED Package)". 7-6. Lighting at a minimum current value -In a case where the minimum current(IF min) is applied to the product, some of LED dice in the product might look different in their brightness due to the individual difference of the LED dice, and they are not failed. 7-7. Electrical Safety -This product is designed and produced according to IEC 62031:2008 (IEC 62031:2008 LED modules for general lighting. Safety specification) -Dielectric voltage withstand test has been conducted on this product to see any failure after applying voltage between active pads and aluminum section of the product, and to pass at least 500V. -Considering conformity assessment for IEC62031:2008, almost all items of the specification depend upon your final product of LED illumination system. Therefore, please confirm with your final product for electrical safety of your product. As well, the products comply with the criteria of IEC62031:2008 as single LED package. 12 Ref.CE-P3093 04/15 7-8. Recommended soldering Condition (This product is not adaptable to reflow process.) -For manual soldering Please use lead-free soldering. Soldering shall be implemented using a soldering bit at a temperature lower than 350C, and shall be finished within 3.5 seconds for one land. No external force shall be applied to resin part while soldering is implemented. Next process of soldering should be carried out after the product has return to ambient temperature. Contacts number of soldering bit should be within twice for each terminal. * Citizen Electronics cannot guarantee if usage exceeds these recommended conditions. Please use it after sufficient verification is carried out on your own risk if absolutely necessary. -For more information, please refer to application note "Instruction Manual(COB LED Package)". 7-9. Eye Safety -The International Electrical Commission (IEC) published in 2006 IEC 62471 ”2006 Photobiological safety of lamps and lamp systems ” which includes LEDs within its scope. When sorting single LEDs according to IEC 62471, almost all white LEDs can be classified as belonging to either Exempt Group (no hazard) or Risk Group 1 (low risk). -However, Optical characteristics of LEDs such as radiant flux, spectrum and light distribution are factors that affect the risk group determination of the LED, and especially a high-power LED, that emits light containing blue wavelengths, might have properties equivalent to those of Risk Group 2 (moderate risk). -Great care should be taken when directly viewing an LED that is driven at high current, has multiple uses as a module or when focusing the light with optical instruments, as these actions might greatly increase the hazard to your eyes. -It is recommended to regard the evaluation of stand-alone LED packages as a reference and to evaluate your final product. 7-10. This product is not designed for usage under the following conditions. If the product might be used under the following conditions, you shall evaluate its effect and appropriate them. In places where the product might: -directly and indirectly get wet due to rain and/or at place with the fear. -be damage by seawater and/or at place with the fear -be exposed to corrosive gas (such as Cl2, H2S, NH3, SOx, NOx and so on) and/or at place with the fear. -be exposed to dust, fluid or oil and/or at place with the fear. 13 Ref.CE-P3093 04/15 Precautions with regard to product use (1) This document is provided for reference purposes only so that CITIZEN ELECTRONICS' products are used as intended. CITIZEN ELECTRONICS neither makes warranties or representations with respect to the accuracy or completeness of the information contained in this document nor grants any license to any intellectual property rights or any other rights of CITIZEN ELECTRONICS or any third party with respect to the information in this document. (2) All information included in this document such as product data, diagrams, charts, is current as of the date this document is issued. Such information, however, is subject to change without any prior notice. Before purchasing or using any CITIZEN ELECTRONICS' products listed in this document, please confirm the latest product information with a CITIZEN ELECTRONICS' sales office, and formal specifications must be exchanged and signed by both parties prior to mass production. (3) CITIZEN ELECTRONICS has used reasonable care in compiling the information included in this document, but CITIZEN ELECTRONICS assumes no liability whatsoever for any damages incurred as a result of errors or omissions in the information included in this document. (4) Absent a written signed agreement, except as provided in the relevant terms and conditions of sale for product, and to the maximum extent allowable by law, CITIZEN ELECTRONICS assumes no liability whatsoever, including without limitation, indirect, consequential, special, or incidental damages or loss, including without limitation, loss of profits, loss of opportunities, business interruption and loss of data, and disclaims any and all express or implied warranties and conditions related to sale, use of product, or information, including warranties or conditions of merchantability, fitness for a particular purpose, accuracy of information, or no infringement. (5) Though CITIZEN ELECTRONICS works continually to improve products' quality and reliability, products can malfunction or fail. Customers are responsible for complying with safety standards and for providing adequate designs and safeguards to minimize risk and avoid situations in which a malfunction or failure of a product could cause loss of human life, bodily injury or damage to property, including data loss or corruption. In addition, customers are also responsible for determining the appropriateness of use of any information contained in this document such as application cases not only with evaluating by their own but also by the entire system. CITIZEN ELECTRONICS assumes no liability for customers' product design or applications. (6) Please contact CITIZEN ELECTRONICS' sales office if you have any questions regarding the information contained in this document, or if you have any other inquiries. CITIZEN Micro HumanTech is a registered trademark of Citizen Holding Co., Japan. CITILED is a registered trademark of CITIZEN ELECTRONICS CO., LTD. Japan 14 Ref.CE-P3093 04/15 and are trademarks or registered trademarks of CITIZEN HOLDINGS CO., LTD. JAPAN. is a trademark or a registered trademark of CITIZEN ELECTRONICS CO., LTD. JAPAN. 15 Ref.CE-P3093 04/15