Application Guide Theory of Operation + R1 A1 Q1 - R3 R2 Q2 Unregulated Converters RS Many low power or low cost DC/DC converters are unregulated circuits. They provide a voltage conversion and in some cases an isolation barrier, but the output level will vary with changes in the input level (line regulation is specified as a % change in VOUT/% change in VIN). A typical unregulated DC/DC converter will use two transistor switches connected in a push-pull configuration (see page 4) with a center-tapped transformer. The free running oscillator (also called a classical or Royer) type converter, as shown in Figure 1 below, illustrates this. The circuit operates as follows: 1. One of the transistor switches (Q1, Q2) will start to turn on when an input voltage is applied. Positive feedback, applied to the base of the transistor by the transformer (T1), will then turn the switch on hard. 2. The switch will remain turned on until the transformer saturates. This causes the transformer voltages to reverse, turning off the first transistor switch and turning on the second. The circuit will self oscillate in this way, producing a high speed square wave. 3. The square wave is full-wave rectified and filtered to provide an unregulated DC output. This circuit is widely used for low power applications (<5W). It provides a low cost method of achieving an isolated voltage conversion, good performance envelope and reliable field operation in a small package. The main drawback to free-running converters is the lack of output regulation. For applications requiring tight regulation, this can be provided by adding a linear regulator to the output circuit., as shown in Figure 1. Linear Voltage Regulation A linear voltage regulator provides a constant output voltage for varying input line and output load levels. It achieves this by controlling a series regulating element (Q1). As illustrated +V OUT R4 VREF R5 -VIN -VOUT Figure 2: Simplified Series Linear Regulator in Figure 2 above, our simple example circuit operates as follows: 1. The zener diode (Z1) provides a voltage reference input (VREF) to the input of the error amplifier (A1). This reference input is compared to the output voltage, which is fed back from the voltage divider network, R5 and R6. Any variation in the output voltage level produces an amplified error signal that is used to drive Q1. The output is equal to: VOUT = VREF 2. ﴿ Plus Tight Regulation Low Noise & Ripple T1 Fast Transient Response Output D2 C1 R5 Low cost linear regulator IC's are very common. Most have added circuitry to improve stability, limit high currents and prevent thermal damage. Linear regulators provide: Optional Linear Regulator Input R 4 + R5 Output short circuit protection is provided by Q2. The increased current drawn by an output short will increase the voltage drop across the sense resistor (RS). If the voltage drop across RS rises sufficiently, Q2 will turn on, pulling the error amplifier into saturation, allowing the output voltage to drop. The input voltage must be higher than the output to maintain regulation. D1 Q1 ﴾ P/O T1 C2 Minus Low Efficiency Limited Input Range Q2 Figure 1: Free Running Oscillator Circuit Low Power Density When added to the free-running circuit as shown in Figure 1, a linear regulator will provide good output regulation. Because MicroPower Di rect +V IN Go Direct - For Product, Performance and Price Electronic circuits require a wide variety of voltage levels to operate correctly. A DC/DC converter (DC/DC) is an electronic circuit used either to transform one voltage level to a different level; or to provide an isolation barrier for a voltage bus. DC/DCs are typically used in power distribution systems to provide a local voltage conversion, point of load voltage regulation or power bus isolation. Theory Of DC/DC Converter Operation MicroPower Direct 25W Output ! F2500RW This series offers up to 25% more power than competing units. Features include: ● 25W - 30W ● 2 x 1.6" Case ● 18 Models ● Meets EN55022 ● 1MH MTBF ● Remote On/Off ● Standard Pin-Out 1" x 2" Case! B2000RW This series combines very compact size, high output power and low cost. Features include: ● 20W ● 2:1 Input Range ● 1 x 2" Case ● Meets EN55022 ● >800 kH MTBF ● Remote On/Off ● Standard Pin-Out MPD offers well over 850 standard, high performance power supplies. All products are offered at the lowest cost possible. Got a problem? Call now for a quote on the "plugin" equivalent product from MPD. See Us On The WEB www.micropowerdirect.com VST VPWM 3. VREF -VOUT Figure 3: Switching Regulator Within the PWM, the amplified error voltage (VE) provides one input to a voltage comparator. The other input is a sawtooth waveform (VST). The waveform has a period (T) that is equal to the reciprocal of the converter switching frequency. The comparator will provide a rectangular waveform (VPWM) that is proportional to the output voltage level of the error amplifier. The rectangular waveform is amplified and applied to the base of the semiconductor switch (Q1). This signal controls the "On Time" of the switch. The "On Time" of the switch will adjust the input to the error amplifier (VS) to a level equal to the reference voltage (VREF). The level of VS is determined by: Where: Error Amp. -VIN The converter output is monitored via the voltage divider R1 and R2. This sense voltage (VS) is compared to a reference voltage (VREF). Any difference in these two voltages produces an output from the error amplifier. This error level is fed through an isolation barrier (typically an opto-isolator) to a PWM IC. This isolation barrier insures the integrity of the converters input/output galvanic isolation. Vs = R2 PWM IC In switching circuits, Pulse Width Modulation (PWM) is used to control the chopper or switch. A PWM circuit typically includes a reference voltage source, error amplifier, and pulse width modulator IC. By varying the duty cycle of the switch, the pwm circuit controls the average DC voltage that is delivered to the output. Illustrated in Figure 3 above, it operates as follows: 2. VS Opto Isolation Most DC/DCs available as standard products use switch-mode regulation to improve performance features (efficiency, input range, etc) while maintaining small circuit size and economic production cost levels. A switching regulator uses high speed semiconductor switches to chop the DC input voltage into a high frequency square wave. Switching frequencies range from 20 kHz to over 20 MHz. 1. Comparator Current Amp Switching Regulation 2:1 Input! D2000RW This 2W series provides miniature SIP packaging and many high performance features including: ● 2W ● SIP Package ● 2:1 Input Range ● Tight Regulation ● -40C to +85C ● Remote On/Off ● Standard Pin-Out R1 T - : +V OUT Q1 - Don't put up with long delivery times, high prices, and poor service. Call MPD, the reliable source for low cost, high performance, AC/DC and DC/DC power products. Some new product families include: Output +V IN + Industry Leading Performance! Input + Industry Standard Pin-Outs! the regulating element is dissipative, efficiency in this type of converter is low, limited to a typical range of 50% to 65%. Also, in order to maintain the operating parameters of the linear regulator, the input range of the converter must be limited. The input range is usually specified as ±10%. VOUT x VR2 number of advantages over older linear controllers. The much higher efficiencies achieved and switching frequencies used allow the use of much smaller components, substantially reducing circuit size and improving circuit performance and reliability. The economy and flexibility of switching regulator circuits make them suitable for a wide variety of common topologies used in the design of DC/DC converters. Non-Isolated Topologies Boost Regulator: A Boost regulator (sometimes called a "Ringing Choke Circuit") will take an unregulated voltage input and produce a regulated output voltage at a higher level. Illustrated in Figure 4, it operates as follows: 1. When the shunt switch (Q1) is "ON", the output rectifier (D1) is reverse biased. During the "ON" period, energy is stored in the input inductor (L1) and current to the output load is supplied by the capacitor (C1). 2. When Q1 is "OFF", the energy field in L1 begins to collapse, reversing the voltage polarity on the input inductor. This forward biases the output rectifier, allowing current to flow through D1 to the load. This current flow will also "Boost" the charge on C1 to a value higher than the input level. 3. The output voltage is equal to: VOUT = VIN TON √ Where: Switching Period of Q1 T= RL / 2TL1 TON = On Time of Q1 L1 = Value of L1 Expressed in Henries RL = Output Load Expressed in Ω VIN = Input Voltage Level in VDC Simple Boost regulators are not typically used in the design of DC/DC converters. However, derivative circuits such as the "Flyback converter" are very popular. R1 + R2 VOUT = Output Voltage Level in VDC VR2 = Voltage Drop Across R2 in VDC R1 = Value of R1 Expressed in Ω R2 = Value of R1 Expressed in Ω L1 D1 Q1 Input PWM C1 Filtering in the output section will minimize the voltage ripple caused by the switching action of the circuit. The use of switching regulation circuits offer a Figure 4: Simple Boost Regulator Output Buck Regulator: A Buck regulator will take an unregulated voltage input and produce a regulated output voltage at a lower level. A simple Buck regulator circuit is Illustrated in Figure 5 below. It operates as follows: 1. 2. 3. When the series switch (Q1) is "ON", the "flywheel" (or "Free-Wheeling") diode (D1) is reverse biased. During this period current is supplied to the load through the output inductor (L1). The output voltage is equal to: VIN Where: ( T= TON T ) Switching Period of Q1 TON = On Time of Q1 VIN = Input Voltage Level in VDC From this it can be seen that the output voltage level will always be lower than the input voltage level. Q1 L1 D1 PWM C1 Figure 5: Simple Buck Regulator Simple Buck regulators are often used in low cost, high efficiency point-of-load regulators. Like the Boost O regulator however, more complex derivatives of the circuit (see Forward Converter) are more often chosen for standard DC/DC converter designs. Isolated Topologies For many applications the performance levels achieved with simple Buck or Boost regulators is not sufficient. For circuits requiring multiple outputs, extended input ranges, input/output isolation, etc., more complex topologies are required. Flyback Converter: The Flyback topology is very popular for low power DC/DC converters. Illustrated in Figure 6, it operates as follows: 1. 2. When Q1 is "OFF", the energy field in L1 begins to collapse. This forward biases D1, allowing current flow through the output capacitor (C1). Thus, L1 supplies energy to the load during both halves of the switching cycle resulting in lower output ripple than boost regulators. VOUT = Input ing the energy stored in the transformer from the output. Current to the output load is supplied by the capacitor (C2). When the switch (Q1) is "ON", current flows through the input (primary side) circuit. During this period, energy is stored in the primary windings of the transformer (T1) which acts as an inductor. The longer the "ON" time of Q1, the higher the peak current value stored in T1 (see waveform diagram). The peak current value is given by: IPEAK = (VIN - 1) Where: VIN = ( TON LP ) Input Voltage Level in VDC TON = On Time of Q1 LP = Inductance of the Transformer Primary Expressed in Henries During this period, the output rectifier (D1) is reverse biased, blockT1 D1 D2 C2 Input C1 Q1 PWM Isolation Reference Amplifier Figure 7: Flyback Waveforms TON When Q1 is "OFF", the energy field in T1 begins to collapse, reversing the polarity of the transformer windings. This forward biases D1, allowing current to flow through the transformer secondary to the output circuit. This current recharges the capacitor (C2) as well as supplying the output load. This period is called the "Flyback Period". TOFF IPK Primary Current Secondary Current TS TD VNOM VOUT The waveforms shown in Figure 7 illustrate a Flyback converter operating in discontinuous mode. Simply put, in discontinuous mode the secondary current will ramp down to zero (period TS) before Q1 returns to an "ON" state. To prevent the circuit instability that could be caused by saturation of the transformer core, a minimum period of dead time (TD) must be maintained. Discontinuous mode is the most popular Flyback technique in use today. Additional outputs can be added to the circuit quite simply. In low power, low cost converters, a center-tapped transformer secondary is used to produce a second output, as shown in Figure 8. For applications requiring higher performance or more than two outputs, auxiliary (or Slave) outputs can be added. As shown in Figure 8, in a slave configuration the feedback loop is connected to the primary output only. This results in looser regulation for the auxiliary outputs, but the performance level is acceptable for most applications. Figure 8: Multiple Outputs D1 +V OUT D2 C2 Common A. Center Tapped Secondary (Dual Output) D4 C3 D3 -VOUT Reference Amplifier D1 Output 1 D2 C2 Common B. Slave Output Output 2 D3 D4 C3 Reference Amplifier The Flyback topology is popular because of its economy and versatility. It has fewer components which decreases material and manufacturing costs. Its performance level is acceptable for a wide variety of applications. On the negative side, Flyback circuits typically have higher levels of output ripple & noise than other topologies. Also, output components are subjected to higher stress levels (especially output capacitors) and must be chosen very conservatively. Forward Converter: The forward converter is popular for moderate and high power converters. As illustrated in figure 9, it operates as follows: 1. When the switch (Q1) is "ON", the output rectifier (D2) is forward biased and current flows "forward" from the transformer (T1) secondary to the output inductor (L1) and the load. During this period, the fly-wheel diode (D3) is reverse biased. 2. When Q1 turns "Off", the voltage across T1 reverses polarity, reverse biasing D2. The energy field in L1 then begins to collapse, forward biasing D3. Current will now flow in the output circuit through D3 and C2. Output Figure 6: Simple Flyback Converter (With Waveforms) Web: www.micropowerdirect.com ■ Email: [email protected] ■ Tel: (781) 344 - 8226 ■ Fax: (781) 344 - 8481 Page 3 Theory Of DC/DC Converter Operation MicroPower Direct T1 D2 A L1 D3 Output Circuit Enhancements C1 D1 Q1 PWM Isolation Reference Amplifier Figure 9: Simple Forward Converter 3. For the single output unit shown, the output voltage is equal to approximately: VOUT = (((VIN - 1)N)-VDX ) Where: TON T VIN = Input Voltage Level in VDC N= Primary/Secondary Turns Ratio of T1 Voltage Drop Across the VDX = Rectifying Diode D2 TON = On Time Of Q1 T= Switching Period of Q1 Similar to the Buck regulator, the output inductor in the Forward converter provides current to the load during both halves of the switching cycle, as illustrated in the waveforms of figure 10. The current in the output inductor is approximately equal to the sum of the current flowing through the fly-wheel diode (IDF) and the transformer secondary current (ITS). TON TOFF Primary Current Secondary Current Free-Wheel Diode Current The diode D1 is a "Catch" diode. The voltage across the T1 primary reverses polarity when Q1 turns "OFF". The end of T1 identified with an "A" try to swing negative. If this is allowed to go too far, it could cause Q1 to fail. D1 will hold this point to one diode drop above ground, effectively limiting the voltage at the collector of Q1 to about two times the value of VIN. The basic converter topology, once chosen, does not provide the performance envelope or feature set required by most applications. A number of circuit enhancements must be added to meet the demands of most applications. These would include: Input Filter: The switching action of a DC/DC converter produces ripple and noise that is fed back onto the input DC power bus. The AC current component of this noise is called "Input Reflected Ripple Current" (or Back Ripple Current). It is typically specified as a mA Pk to Pk value. Input filters are used to suppress this EMI. The type of filtering used depends upon the size, power level and cost of the converter as well as the application Input Power Bus C C L requirements it is designed to meet. Common filter configurations used include a simple capacitor, LC filters, Pi (P) filters and common mode filters (such Figure 12: Input Filtering as the Balun filter shown in figure 12). Some converters with more robust input filtering may be tested to insure compliance to specified limits such as EN522. 1 Power Limiting: Also called Constant Current Limiting, these circuits will hold the output current at a Current constant value Knee under a fault condition. This set point is typically 110% to 120% of the full rated output current for the design. This 20% 50% 80% 100% 120% is illustrated in Output Current Figure 13. Figure 13: Current Limiting Waveforms While it is typically the least expensive method to limit input current, power limiting, is not the most popular method. This is because of the stress that extended operation at 120% of rated output can place on the circuit components. 100% Like the Flyback converter, additional outputs can be added to the Forward topology very easily. Again, the typical I Inductor Current way to achieve this is with a centerFigure 10: Forward Waveforms tapped secondary for low cost designs or quasi-regulated slave outputs. IN 2. The operation of the output circuit is very similar to that described for the Forward converter. The current waveform across the output inductor (L1) is very close to that shown for the Forward topology (figure 10). The Push-Pull topology is still very popular for the design of DC/DC converters. It offers the designer good performance (efficiency, regulation, etc.) and is easily adaptable for varying application needs. It is more expensive than other topologies because of the increased complexity. 60% 40% 20% Foldback Current Limiting: As illustrated in figure 13, In a foldback protected circuit, the setpoint is again set at about 120% of rated output load. However, with this method, the output current is reduced back to a much lower level (typically 20% to 40%) of output current until the fault Push Pull Converter: The basic push-Pull circuit is very similar in operation to the Forward converter. Illustrated in figure 11 (at right), it operates as follows: Two semiconductor switches (Q1 & Q2) are connected to either end of the center tapped primary of a transformer (T1). The switches are operated 180◦ out of phase, so current flows first in one half of the primary winding and then in the other half. 80% 0% More components are required for a Forward converter circuit, so material and manufacturing costs tend to be higher than the Flyback type circuit. However, the Forward converter generally exhibits lower output noise and ripple, improved transient response and lower stress levels (on the output components) than comparable Flyback circuits. 1. 2 1 Input Current Limiting: Many DC/DC converters include circuitry that protects the internal components from damage in the event there is an output short circuit caused by a system fault. These circuits generally fall into three categories: Output Voltage (Nominal) Input C2 Other Topologies - With this note, we have briefly discussed the most popular circuits used for standard DC/DC converters. Many other circuits (or variations of those already discussed) are used to meet specific application requirements. These would include resonant converters, bridge topologies, Cuk converters, etc. T1 Input D1 L1 C1 Q1 D2 C2 Q2 PWM Isolation Reference Amplifier Figure 11: Simple Push-Pull Converter Output condition is removed. A typical circuit is shown in figure 14. This circuit operates as follows: 1. 2. 3. T1 The voltage drop across the sense resistor (RS) provides one input into the "Current Sense Comparator" (within the PWM chip). The sense resistor is normally a very low value (<1Ω) In the event of a fault condition such as an output short circuit, the current flowing through the input circuit of the converter will increase significantly. In turn, this will increase the voltage drop across RS (VRS). When VRS exceeds the activating threshold of the current sense comparator, an error output occurs. The error output of the comparator will normally extend the "OFF" time of the switch Q1 or shutdown the PWM, reducing current flow in the input of the converter. This circuit is self recovering; once the fault condition is removed, the converter will return to normal operation. Foldback circuits are very popular. Although they are more expensive to implement than power limiting circuits, they provide improved protection by lowering the stress levels on the converter components. However, for applications with high start up current levels, such as those with high capacitive loads, foldback circuits may be a potential problem. If the current demand at start-up exceeds the current-limit set point, the unit may not start (or will start and immediately shut down. Hiccup Mode: Hiccup mode (also called "Cycle by Cycle" current limiting) is the most complex of the three methods. During a fault condition that causes the input current to exceed a predetermined threshold, the hiccup circuit will shut the converter down (via the PWM chip). After a set amount of time, the converter will try to start again. If the fault condition still exists, it will again be shut down. This cycle of attempting to start and shutting down, will be repeated until the fault condition is removed. Hiccup protection is normally not found in low power converters because of the added expense (they are inherently more complex because they require a timing circuit). A typical design would turn off the hiccup protection during start up to prevent high inrush currents from triggering the protection circuit. Remote ON/OFF Control: Many converters (especially those with >15W output power) include a logic input that can be used to turn the unit on or off. Sometimes called an "Enable" or "Inhibit" input, this feature typically utilizes the "Shutdown" input to the PWM controller IC. If this PWM function is pulled low, all PWM control outputs will shut down, effectively turning off the converter. The Remote ON/OFF signal is typically TTL (open collector) and CMOS (open drain) compatible. Depending upon the design, it may be enabled by a logic high or low. This feature is particularly useful in mobile or remote/battery operated applications where power conservation is critical. Synchronization: For some applications that use multiple converters, synchronization of the converter operating frequency may reduce overall system noise. Again, this feature takes advantage of the ability of some PWM chips to accept an external clock frequency. This feature is not generally available on low power, standard DC/DC converters. Input Transient Protection: The addition of a suppression device such as an avalanche zener diode Terms Boost Regulator: A basic switching converter topology wherein energy is stored in an input inductor. When the shunt switch is turned off, this energy is trans ferred to the out put. Boost regulators take an unregulated input voltage, and produce a higher, regulated output voltage. Q1 PWM R1 Breakdown Voltage: The maximum ac or dc voltage that can be applied from the input to output (or chassis) of a power supply without causing damage. RS C1 Figure 14: Simplified Input Current Limiting may prevent damage to the semiconductor switch caused by input transients. Connected across the input of the converter, the zener would present a high impedance to the input under normal operating conditions. In the event of an input transient, the impedance of the zener would drop rapidly. The energy contained within the transient would then be dissipated across the zener. Input clamps are typically only provided on very specialized DC/DC converters or custom designs. For most standard converters, it is left to the user to add a transient suppression device externally. Soft Start: A soft start circuit limits the inrush current to the converter at turn on. Typically, it consists of a timing network that ramps up the PWM control signal to the switching transistors at start-up. This limits high start-up currents and their potential problems (output overshoot, transformer saturation, etc). The start-up delay is typically less than 100 mSec. Isolation: For a variety of reasons, most applications require the DC/DC converter include electrical isolation. Normally specified as Isolation Voltage, (or "Breakdown Voltage"), this is the maximum voltage (ac or dc) that can be continuously applied between isolated circuits without a breakdown occurring. For converters, it is normally specified as input-output or input-case isolation. Standard DC/DC converters typically offer isolation levels ranging from 500 VDC to 6,000 VDC. Minimum isolation voltage levels must be maintained to meet most safety regulations. RISO Buck Regulator: A basic switching converter topology that uses a series switch to chop the input voltage. The resulting pulses are applied to an averaging LC filter. Buck regulators will only produce an output voltage lower than the input voltage level. Converter (DC/DC): A device that accepts a regulated or unregulated dc input voltage and produces a dc output that is typically at another voltage level. At times, to provide noise isolation, power bus regulation, etc., converters will have the same input & output level. Crowbar: A protection circuit that rapidly shuts down a power supply’s output when a preset voltage level is exceeded. A crowbar circuit places a low resistance shunt across the output when an overvoltage condition exists. Cuk Converter: A “buck-boost” converter variation that produces very low output ripple. Typically used in applications that do not require isolation. Current Foldback: An overload protection circuit that reduces the output current as the load approaches short circuit. This minimizes internal power dissipation under short circuit conditions. Also called foldback current limiting. CISO T1 Input Bridge Converter: A switching converter topology that utilizes a full bridge circuit (four switching elements) or half bridge circuit (two switching elements). This topology is more common in off-line (AC input) supplies than DC/DC converters. Bridge converters provide high output power and low output ripple, but tend to be more complex than other power converter topologies. Output Current Limiting: An overload protection circuit that limits the maximum power supply output current to a predetermined, safe value. Current Limit Knee: The point at which current begins to foldback or limit on a plot of output voltage vs current. Figure 15: Isolation Input to output isolation is typically achieved with a transformer. Figure 15 illustrates some of the specifications normally included on a converter datasheet. Isolation Resistance is usually given in MΩ, and Isolation Capacitance is normally given in pF. These Current Mode Control: A control method used with switching converter topologies. A dual loop control circuit adjusts the PWM operation in response to a measured output current. Web: www.micropowerdirect.com ■ Email: [email protected] ■ Tel: (781) 344 - 8226 ■ Fax: (781) 344 - 8481 Page 5 Theory Of DC/DC Converter Operation MicroPower Direct characteristics are determined by the transformer design. To maintain the integrity of the isolation barrier, regulated converters will need to insure the feedback loop is isolated also. In standard converters, this is often accomplished with an opto-isolator Output Filtering: Filtering circuits on the converters output section will smooth the rectified pulses produced by the switching circuit. Like input filters, different filter configurations are used depending upon the converter design, component selection, circuit layout and application requirements. MPD has a full presence on the WEB. Our easy to use site provides: ● ● ● ● ● New Product Information Full Product Datasheets Quick Price Quotations Overvoltage Protection (OVP): A dramatic rise in the converter output voltage could cause damage to system components. Many converters include protection circuits to prevent this. One common method is to connect a silicon controlled rectifier (SCR) between the converter output and ground. Called an overvoltage "Crowbar", this circuit clamps the output to ground when the SCR is triggered.. Once triggered, the converter typically must be turned ON/OFF to reset the SCR. Contact Information T1 D1 Application Notes You can get complete technical datasheets on all products, information on new products and application notes. +V OUT +V IN D2 C2 C1 You can request product price quotations, evaluation units or custom prod uct mod i fi ca tions. Full sales con tact inforation, includ ing direct links to international distributors) is available■ -VOUT Q1 -VIN PWM Ref Amp & Isolation Figure 15: Overvoltage Protection (OVP) Another approach is shown in figure 15. Here, a zener diode (D2) is used to sense the output. If the output level rises to the point that D2 conducts, the PWM IC is shut down, The threshold at which an OVP circuit will trigger varies according to the output being protected. Typical OVP setpoints are: Output Available Now! Now Shortform Catalog Available now, our new 16 page Shortform catalog provides a quick & easy reference to MPDs full line of DC/DC converters and AC/DC power supplies. Over 850 standard "off-theshelf" models. Call today for your copy! OVP Set-Point 3.3 VDC 3.8 to 4.0 VDC 5.0 VDC 6.2 to 6.8 VDC 12.0 VDC 15.0 VDC 15.0 VDC 18.0 VDC Thermal Shutdown: A thermal protection circuit will shut the converter off if a preset temperature level is exceeded. This temperature is normally measured at some point on the converter case (or baseplate) or near a sensitive component. Thermal protection is normally only provided on high power density converters where damaging internal temperature rises could occur if the unit is not properly cooled. In Summary: This note is intended to be a brief overview of converter circuits. If you have specific technical questions on a DC/DC converter you are using or considering, please contact your vendor for detailed information. Terms Flyback Converter: Sometimes called a “buck-boost” converter, this topology minimizes the required components by using a single transistor switch and eliminating the need for an output inductor. During the first half of the switching period, when the transistor switch is “ON”, energy is stored in the transformer primary. During the second half or “flyback” period when the switch is “OFF”, this energy is transferred to the transformer secondary and load. Forward Converter: Like the flyback circuit, a for ward converter uses a single transistor switch. However, in the forward converter, energy is transferred to the transformer secondary while the transistor switch is “ON”, and stored in an output inductor. Full Bridge Converter: A power supply topology, typically configured as a forward converter, that uses a bridge circuit, consisting of four switching transistors, to drive the transformer primary. Half Bridge Converter: A power supply topology that uses a bridge circuit, consisting of two switching transistors, to drive the transformer primary. Half bridge converters are typically configured as a forward converter. Regulated Power Supply: A power supply whose output is held to within a tight error band regardless of changes in line and load. Switching Power Supply: A power supply that uses switching regulation. Switchers are typically smaller, more efficient & lighter than linear supplies. Switching Regulator: A circuit (typically a pulse width modulator) that uses a closed loop design to regulate the output voltage. Three Terminal Regulator: A linear regulator packaged in a standard 3terminal transistor package. These devices can be configured as either a shunt or series regulator. Push Pull Converter: A power supply circuit that uses two transistor switches and a center tapped transformer. Nor mal ly con fig ured as a forward converter, the transistor switches turn on and off alternately. Quasi-Regulation: Auxiliary outputs on a multiple output power sup ply that are regulated via the primary output (controlled by a direct feedback loop). Auxiliary output voltages are set by the turns ratio of the isolation transformer. Quasi-regulated outputs are significantly affected by variations in the primary out put. Sometimes referred to as semi-regulation.