C04504 COMPONENT SPECIFICATION C90 Series Circular Connectors December 2014 Section 1 Title Description of Connectors and Intended Application Page 2 2 Marking of Connector and/or Package 2-3 3 Ratings 4 Contact Details Prepared By: S.Bennett Approved By: M.Plested 3 4-5 C04504 Issue: 4 Change Note: 12725 Date: 15/12/2014 C04504 COMPONENT SPECIFICATION 1. DESCRIPTION OF CONNECTOR AND INTENDED APPLICATION. A range of high reliability, rugged, RoHS compliant circular connectors, designed to meet the high standards of MIL-DTL-5015 (MIL-C-5015). The C90 range comes in a variety of free-plug, panel mount and cable connector orientations, available in a number of popular shell and layout options. These connectors satisfy all the performance requirements of MIL-DTL-5015 (MIL-C-5015) and are recommended for harsh conditions where vibration, moisture and pressure/temperature are extreme. Intermateable with MIL-DTL-5015 (MIL-C-5015) Low cost, highly durable & rugged connector system Solder termination Full environmental sealing with the use of back shells and sealing gaskets, exceeds IP-67. Threaded and polarised coupling COTS applications where MIL spec is not mandatory It is recommended that the wire is stripped to a length of 7.5mm. 2. MARKING OF THE CRIMP CONNECTOR AND/OR PACKAGE (ORDER CODE). The marking (order code) shall appear on the package and shall be of the following style: C90 - 310XX XXXX-X X Product Range C90 Commercial MIL-DTL-5015 Style Type 3101F = Cable Connector with back shell 3102R = Panel Mount Connector with gasket 3106F = Straight plug with back shell Shell Size 10SL-3 = Thread 5/8-24UNEF, 3 contacts 10SL-4 = Thread 5/8-24UNEF, 2 contacts 12S-3 = Thread 3/4-20UNEF, 2 contacts 14S-2 = Thread 7/8-20UNEF, 4 contacts 14S-6 = Thread 7/8-20UNEF, 6 contacts Contact Gender P = Male S = Female C04504 Issue: 4 Change Note: 12725 Date: 15/12/2014 C04504 COMPONENT SPECIFICATION 2.1. CONNECTOR ACCESSORIES. The marking (order code) shall appear on the package and shall be of the following style: C90 - 2504X - 1XXX Product Range C90 Commercial MIL-DTL-5015 Style Type 25042 = End Cap and Chain with External Thread 25043 = End Cap and Chain with Internal Thread Shell Size 10SL = Thread 5/8-24UNEF 12S = Thread 3/4-20UNEF 14S = Thread 7/8-20UNEF The marking (order code) shall appear on the package and shall be of the following style: C90 - 3420 - X Product Range C90 Commercial MIL-DTL-5015 Style Type 3420 = Rubber Bushing Size 4 = Diameter: Ø5.59mm. Length: 69.85mm 6 = Diameter: Ø7.92mm. Length: 66.68mm C04504 Issue: 4 Change Note: 12725 Date: 15/12/2014 C04504 COMPONENT SPECIFICATION 3. RATINGS. 3.1 MATERIALS. Outer shell Inner contacts Insulator, grommet Aluminium Alloy, Zinc with Black Chromate Coating Copper Alloy, Silver Finish Synthetic Rubber 3.2 ENVIRONMENTAL CHARACTERISTICS. Operating Temperature: Vibration sensitivity: Shock Severity: Water resistance (sealing) Durability -55°C to +125°C 10Hz to 500Hz, 98mm/s² (10G) 490m/s² (50G) for 11ms 1.8m for 48 hours, exceeds IP67 500 Cycles MIN 3.3 ELECTRICAL CHARACTERISTICS. . Current rating: Voltage rating: 13A 10SL shell: 500V AC, 700V DC 12S shell: 500V AC, 700V DC 14S shell: 200V AC, 250V DC Voltage Proof: 10SL shell: 2,000V AC 12S shell: 2,000V AC 14S shell: 1,000V AC Insulation Resistance: 5,000 MΩ min C04504 Issue: 4 Change Note: 12725 Date: 15/12/2014 C04504 COMPONENT SPECIFICATION 4. CONTACT DETAILS. 4.1 MALE—FRONT VIEW. C04504 Issue: 4 Change Note: 12725 Date: 15/12/2014 C04504 COMPONENT SPECIFICATION 4. CONTACT DETAILS. 4.2 FEMALE—FRONT VIEW. C04504 Issue: 4 Change Note: 12725 Date: 15/12/2014