WFH Series Aluminum Housed Wirewound Power Ohmite’s new flat core winding technology allows for wirewound heatsinkable resistors affording a very low profile, and superior thermal transfer characteristics when compared to conventional aluminum housed wirewound resistors. Close mounting of heat sensitive components is possible due to only a slight rise of the temperature on the aluminum profile. No heat sink compound is required because of large mounting surface. F e at u r e s •Solder lug, wire, and “Fast-on” amp terminations •Multiple resistors in one profile possible •Custom wire lengths available S ERIE S S P ECI F ICATI O N S Type WFH90 WFH160 WFH230 WFH330 Power Rating* (watts) 90 160 230 330 Resistance Range (Ω) 0.22Ω – 6.8K 0.47Ω-18K 0.82Ω-27K 1Ω - 39K *at 40°C base plate temperature characteristics Power Dissipation Power rating 90W-330W Resistance ±5%, ±10% tolerance Dielectric 2500 VAC peak strength W/Resistor 300 Temperature Normal: 50ppm - 150ppm Coefficients Low ohmic values: 400ppm 250 200 150 100 50 Working voltage 1200 VAC 0 Test voltage 6000 VAC Lead wire (wire terminal version only): XLPE, 600V, 125C, 18 AWG stranded Insulation Silicone Rubber & Mica. The Silicone is UL-recognised (UL 94 HB) to a working temperature of 220°C. Temperatures of up to 300°C can be endured for shorter periods. This may however cause an expansion of the silicone rubber with a possibility of reducing the dielectric strength. Min. Storage & -40˚C Operating Temp. This graph shows the maximum wattage rating for each possible resistor of standard size corresponding to the heat sink temperature. It is assumed that all resistors are equally loaded. 350 WFH330 WFH230 WFH160 WFH90 40° 60° 80° 100° 120° Heat Sink Temperature, °C 140° Thermal Resistances Thermal Resistance (°C/W) between different measuring points resistor surface to heat sink WFH90 WFH160 WFH230 WFH330 RTH1 2 1 0.75 0.5 RTH2 6.8 3.9 2.75 2 RTH3 0.1 0.05 0.03 0.02 RTH4 0.3 0.17 0.1 0.085 RTH4 RTH3 aluminum housing to heat sink aluminum housing to air RTH2 RTH1 wire to aluminum housing THIS PRODUCT IS DESIGNED FOR USE WITH PROPER HEATSINKING. Maximum base plate temperature of the resistor must be monitored and kept within specified limits to establish the power rating. Best technique is to attach a thermocouple to the side of the base plate of the resistor. Temperature of plastic housing or heat sink cannot be used to establish rating of the resistor. (continued) 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • [email protected] 133 WFH Series Aluminum Housed Wirewound Power d e s i g n i nfo r m a t i on The following equations are applied in the dimensioning of the resistors at stationary load. If more information is required please consult Ohmite. It is assumed that the air around the resistors is stationary (worst case). See ohmite.com for more examples. 1. WFH is mounted on a heat sink: A. The thermal resistance RTH of the heat sink is known, T = WMAX x (RTH4 + RTH) Check that: TMAX = WMAX x (RTH + RTH3 + RTH1) + TAMB <220°C B. The Temperature of the Heat Sink is known, T = WMAX x RTH4 + TH Check that: TMAX = WMAX x (RTH1 + RTH3) + TH <220°C 2. WFH is mounted without a heat sink: Check that: TMAX = WMAX x (RTH1 + RTH2 ) + TAMB <220°C Where: WMAX = Maximum reguired load in resistor TMAX = Maximum hot spot temperature reguested in resistor (TMAX <220°C) The lower TMAX the higher reliability and lifetime. TAMB = Ambient temperature RTH = Thermal resistance. Refer to table Thermal resistances = Heat sink temperature (chassis). TH T = Temperature on top of the Aluminum profile. d i m e ns i ons (mm) Type WFH90 WFH160 WFH230 WFH330 Watts A B L 90 70 39.7 53 160 140 330 280 230 ø4.5 L 210 80 123 2x 100 263 2x 80 10 193 300 12.6 6.3 0.8 ø2.2 4.8 0.6 8 13.6 6 Amp terminal 41 51 Lug terminal 15 Wire terminal B A o r d e r i n g i nfo r m a t i on RoHS Compliant Series 134 Wattage at 40°C base plate temp. Tolerance Ohms Terminal Type J = 5% L = lug terminals R47= 0.47Ω K = 10% A = amp terminals W= 30cm insulated wire cable 18AWG Standard part numbers WFH90L4R7KE WFH90L10RKE WFH90L25RJE WFH90L50RJE WFH90L100JE WFH90L470JE WFH90L750JE WFH90L1K0JE WFH90L2K7JE WFH90L5K0JE WFH160LR47KE WFH160L1R0KE WFH160L2R0KE WFH160L10RKE WFH160L27RJE WFH160L50RJE WFH160L75RJE WFH160L100JE WFH160L150JE WFH160L250JE WFH160L1K0JE WFH160L5K0JE WFH160L10KJE WFH230L1R0KE WFH230L2R0KE WFH230L5R0KE WFH230L10RKE WFH230L27RJE WFH230L50RJE WFH230L75RJE 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • [email protected] WFH230L100JE WFH230L150JE WFH230L250JE WFH230L1K0JE WFH230L1K5JE WFH230L2K5JE WFH330L1R0KE WFH330L2R0KE WFH330L10RKE WFH330L27RJE WFH330L50RJE WFH330L75RJE WFH330L100JE WFH330L150JE WFH330L250JE WFH330L1K0JE WFH330L5K0JE WFH330L10KJE