RS2596 150KHz, 3A PWM Buck DC/DC Converter DESCRIPTION The RS2596 is Monolithic IC that design for a step-down DC/DC Converter, and own the ability of driving a 3A load without additional transistor component. The output version included 3.3V, 5V, 12V and an adjustable type. It operates at a switching frequency of 150KHz thus allowing smaller sized filter components than what would be needed with lower frequency switching regulators. Other features include a guaranteed 4% tolerance on output voltage under specified input voltage and output load conditions, and 15% on the oscillator frequency. Regarding protected function, thermal shutdown is to prevent over temperature operating from damage, and current limit is against over current operating of the output switch. FEATURES 3.3V, 5V, 12V and adjustable Adjustable version output voltage range: 1.23-37V 4% max over line and load conditions 150KHz 15% fixed switching frequency TTL shutdown capability Operating voltage can be up to 40V Output load current: 3A TO220-5, TO263-5 packages Low power standby mode Thermal-shunt down and current-limit protection Built-in switching a transistor on chip, requires only 4 external components APPLICATIONS Simple High-efficiency step-down regulator Positive to negative converter On-card switching regulators BLOCK DIAGRAM Tel: 886-66296288‧Fax: 886-29174598‧ http://www.princeton.com.tw‧2F, No. 233-1, Baociao Rd., Sindian Dist., New Taipei City 23145, Taiwan RS2596 APPLICATION CIRCUIT ORDER INFORMATION Device RS2596-XX Y Z Device Code XX is nominal output voltage (for example, AD=ADJ, 33=3.3V, 50=5.0V, 12=12V). Y is package designator: U: TO-263-5 E: TO-220-5 Z is Lead Free designator: P: Commercial Standard, Lead (Pb) Free and Phosphorous (P) Free Package G: Green (Halogen Free with Commercial Standard) PIN CONFIGURATION TO-263-5 TO-220-5 PIN DESCRIPTION Pin Name VIN VOUT GND FB SD V1.1 Description Regulator Input Pin Regulator Output Pin Ground Pin Output Voltage Feed Back Control Pin ON/OFF Shutdown Pin 2 Pin No. TO-263-5 TO-220-5 1 1 2 2 3, 6 3, 6 4 4 5 5 August 2014 RS2596 ABSOLUTE MAXIMUM RATINGS Parameter Supply voltage On/Off pin input voltage Feedback pin voltage Output voltage to ground Power dissipation Storage temperature Operating junction temperature range Operating voltage (NOTE1) Symbol VCC VSD VFB VOUT PD Tstg TJ VOP ELECTRICAL CHARACTERISTICS Range 40 -0.3~+25 -0.3~+25 -1 Internally Limited -40~+150 -40~+125 +4.5~+40 Units V V V V W ℃ ℃ V (CONTINUED) Specifications with boldface type apply over for full operating temperature range, the other type are for T J=25℃ Typ. Max. Part No. Parameter Symbol Conditions Min. (Note3) (Note4) 3.168 3.342 Output voltage VOUT 5VVIN40V, 0.2AILOAD3A 3.3 3.135 3.465 RS2596-3.3V Efficiency VIN=12V, ILOAD=3A 72 4.800 5.200 Output voltage VOUT 7VVIN40V, 0.2AILOAD3A 5.0 4.750 5.250 RS2596-5.0V Efficiency VIN=12V, ILOAD=3A 79 11.52 12.48 Output voltage VOUT 15VVIN40V, 0.2AILOAD3A 12.0 11.40 12.60 RS2596-12V Efficiency VIN=25V, ILOAD=3A 90 1.267 4.5VVIN40V, 0.2AILOAD3A Reference voltage VFB 1.193 1.230 1.280 VOUT programmed for 3V RS2596-ADJ Efficiency VIN=12V, ILOAD=3A 72 V1.1 3 (Note 2) Unit V % V % V % V % August 2014 RS2596 ALL OUTPUT VOLTAGE VERSIONS ELECTRICAL CHARACTERISTICS Specifications with boldface type apply over for full operating temperature range, the other type are for T J=25℃ (Unless otherwise specified, VIN=12V for the 3.3V, 5V, and adjustable version and VIN=24V for the 12V version, ILOAD=500mA) Parameter Symbol Test Condition Min. Typ. Max. Device Parameters 50 Feedback bias current Ib Adjustable version only, VFB=1.3V 40 100 127 173 Oscillator frequency fO (Note 5) 150 110 173 1.4 Saturation voltage VSAT IOUT=3A (Note 6, 7) 1.16 1.5 Max. duty cycle (ON) (Note 7) 100 DC Min. duty cycle (OFF) (Note 8) 0 5.5 Current limit ICL Peak current (Note 6, 7) 3.6 6.9 Output leakage current IL Output=0V (Note 6, 8) 50 Quiescent current IQ (Note 8) 5 30 200 Standby quiescent current ISTBY ON/OFF pin=5V (Note 9) 85 300 TO220-5 2.5 θJC Junction to case TO263-5 3.5 Thermal resistance TO220-5 28 θJA Junction to ambient (Note 10) TO263-5 30 ON/OFF Control VIH Low (Regulator ON) 0.6 ON/OFF pin logic input threshold voltage 1.4 VIL High (Regulator OFF) 2.0 IIH VLOGIC=2.5V (Regulator OFF) 6 15 ON/OFF pin input current IIL VLOGIC=0.5V (Regulator ON) 0.02 5 Unit nA KHz V % A μA mA μA ℃/W ℃/W V μA Notes: 1. Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for which the device is intended to be functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics. 2. External components such as the catch diode, inductor, input and output capacitors, and voltage programming resistors can affect switching regulator system performance. 3. Typical numbers are at 25℃ and represent the most likely norm. 4. All limits guaranteed at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100% production tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate Average Outgoing Quality Level (AOQL). 5. The switching frequency is reduced when the second stage current limit is activated. 6. No diode, inductor or capacitor connected to output pin. 7. Feedback pin removed from output and connected to 0V to force the output transistor switch ON. 8. Feedback pin removed from output and connected to 12V for the 3.3V, 5V, ADJ. version, and 15V for the 12V version, to force the output transistor switch OFF. 9. VIN=40V. 10. Junction to ambient thermal resistance. (With copper area of approximately 3in 2) V1.1 4 August 2014 RS2596 CHARACTERISTICS CURVE Shutdown Quiescent Current Normalized Output Voltage 160 1.5 ILOAD=200mA 120 Current (uA) Output Voltage Change (%).. 140 VIN=12V 1 0.5 0 100 VON/VOFF=5V 80 TJ=25oC 60 -0.5 40 -1 20 -1.5 0 0 25 50 75 100 125 150 175 0 10 20 30 Supply Voltage (V) o Junction Temperature ( C) 40 Switch Saturation Voltage Switch Current Limit 1.30 6.00 VIN=12V TJ=25oC 1.20 5.80 Saturation Voltage (V) Switch Current Limit (A) 5.90 5.70 5.60 VIN=12V 5.50 VOUT =5V 1.10 1.00 5.40 0.90 5.30 0.80 5.20 0 25 50 75 100 125 0 150 o 1 2 3 4 Switch Current (A) Junction Temperature ( C) On/Off Pin Current (Sinking) 12 Current (uA) 10 VIN=40V 8 TJ=25oC 6 4 2 0 0 5 10 15 20 25 30 On/Off Pin Voltage (V) V1.1 5 August 2014 RS2596 PACKAGE INFORMATION TO-263-5 Notes: 1. Refer to JEDEC TO-263 BA. 2. All dimensions are in millimeter. V1.1 6 August 2014 RS2596 TO-220-5 Note: All dimensions are in millimeter. V1.1 7 August 2014 RS2596 IMPORTANT NOTICE Princeton Technology Corporation (PTC) reserves the right to make corrections, modifications, enhancements, improvements, and other changes to its products and to discontinue any product without notice at any time. PTC cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a PTC product. No circuit patent licenses are implied. Princeton Technology Corp. 2F, 233-1, Baociao Road, Sindian Dist., New Taipei City 23145, Taiwan Tel: 886-2-66296288 Fax: 886-2-29174598 http://www.princeton.com.tw V1.1 8 August 2014