INSTALLATION GUIDE CA-1000 CONFIGURABLE CONNECTOR ACCESSORY ENCLOSURE This guide describes how to install the internal accessory, internal cable, cable adapter, I/O panelettes, filler panels, external cables, and the optional rack-mount and stack-mount kits with your Configurable Connector Accessory (CA-1000) enclosure. Introduction The CA-1000 is a multipurpose data acquisition (DAQ) accessory enclosure designed to optimize user-defined input/output (I/O) connectivity and flexibility. The CA-1000 is a portable enclosure for laptop, desktop, and rack-mount applications. You can install many National Instruments DAQ products in the CA-1000 including: • SC-204x and SC-207x signal conditioning products • CB-50LP, CB-68LPR, and SCB-68 connector blocks The CA-1000 combined with any of these products produces compact, portable, flexible, and comprehensive signal conditioning interconnection systems. The CA-1000 allows you to quickly connect and disconnect standard I/O connectors for quick system integration and reconfiguration. The external dimensions of the CA-1000 allow you to place a laptop computer directly on its top. In desktop applications, you can use a single CA-1000 enclosure or stack multiple enclosures using the optional CA-1000 stack-mount kit. An optional CA-1000 rack-mount kit is available for standard 19 in. rack-mount applications. National Instruments™ and ni.com™ are trademarks of National Instruments Corporation. Product and company names mentioned herein are trademarks or trade names of their respective companies. 321738B-01 © Copyright 1997, 2000 National Instruments Corp. All rights reserved. December 2000 What You Need to Get Started You need the following items to set up and use your CA-1000 enclosure: ❑ CA-1000 Configurable Connector Accessory Enclosure Installation Guide ❑ CA-1000 enclosure ❑ CA-1000 hardware – Panelette label sheet – Rubber feet kit • Four rubber feet • Four 4-40 panhead shoulder screws with 0.08 in. shoulder length and 0.125 in. thread length – Filler panel and standoff kit • Four black blank filler panels • Two silver 68-pin filler panels • Ten 4-40 × 3/16 in. black flathead screws • Four 4-40 × 1/2 in. female to female nylon standoffs ❑ National Instruments supplied screwdriver ❑ Rack-mount kit (optional) ❑ Stack-mount kit (optional) ❑ One of the following internal accessories: – SC-2040 – SC-2042-RTD – SC-2043-SG – SC-2070 – SC-2071 – SC-2072 – CB-50LP The above internal accessories require an R50M-50F ribbon cable to make a 50-pin external connection. They require a 68M-50F MIO Bulkhead Ribbon Cable to make a 68-pin external connection. Note CA-1000 – CB-68LPR – SCB-68 2 ni.com The CB-68LPR and SCB-68 attach directly to the wall of the enclosure. The SCB-68 accommodates only a 68-pin external connection through the rear of the enclosure. Note You must remove the SCB-68 circuit board from its original enclosure before installing it in the CA-1000 enclosure. ❑ One or more I/O panelettes You do not need to configure your CA-1000 enclosure or its components other than to decide where to put your signal connections (both input and output in some cases). To configure your internal accessory, see the manual for that accessory. Installing the CA-1000 Components The CA-1000 system consists of four components: • CA-1000 enclosure • Internal accessory • Internal cable assembly (not required for all internal accessories) • I/O panelettes By choosing a specific combination of components, you can customize the CA-1000 for many applications. © National Instruments Corporation 3 CA-1000 2 3 1 4 1 2 Signals to Applications Laptop Computer 3 4 External Cable CA-1000 Enclosure Figure 1. Typical CA-1000 Laptop Configuration CA-1000 4 ni.com Refer to Figure 2 and use the following steps to open the CA-1000 enclosure: 1. Remove the eight 4-40 × 1/4 in. flathead Phillips-head screws from the top cover. 2. Remove the top cover. You are ready to install your components. 3 2 1 1 CA-1000 Enclosure 2 Top Cover 3 4-40 × 1/4 in. Screws Figure 2. Opening the CA-1000 Enclosure © National Instruments Corporation 5 CA-1000 Internal Accessory You can easily install many National Instruments DAQ accessories in the CA-1000 enclosure. Refer to Figure 3 and use the following steps to install the SC-2040, SC-2042-RTD, SC-2043-SG, SC-2070, SC-2071, or SC-2072 into the CA-1000 enclosure: Note 1. Remove the standoffs originally supplied on the SC-204x or SC-207x internal accessory. 2. Position the SC-204x or SC-207x internal accessory on the pre-installed standoffs of the CA-1000. 3. Install and tighten the four 4-40 panhead screws included with your SC-204x or SC-207x internal accessory. You can also mount the accessory rotated 180° from the position shown in Figure 3. 3 2 1 1 Pre-installed Standoffs 2 SC-204x or SC-207x 3 4-40 Screws Figure 3. Installing the SC-204x or SC-207x CA-1000 6 ni.com Refer to Figure 4 and use the following steps to install the CB-50LP into the CA-1000 enclosure: 1. Remove the standoffs originally supplied on the CB-50LP internal accessory. 2. Position the CB-50LP internal accessory on the pre-installed standoffs of the CA-1000. 3. Insert and tighten the four 4-40 panhead mounting screws included with your CB-50LP internal accessory. Note You can mount the accessory rotated 180° from the position shown in Figure 4 to correspond with your application needs. 3 2 1 1 Pre-installed Standoffs 2 3 CB-50LP 4-40 Screws Figure 4. Installing the CB-50LP © National Instruments Corporation 7 CA-1000 You can install one or two CB-68LPR accessories in one or two of four positions (A, B, C, and D in Figure 5) in the CA-1000 enclosure. You can mount a single CB-68LPR internal accessory in position A, B, C, or D. You cannot install a pair of CB-68LPR internal accessories in both positions A and D or in both positions B and C. Note Refer to Figure 5 and use the following steps to install the CB-68LPR into the CA-1000 enclosure: 1. Remove the four standoffs originally supplied on the CB-68LPR internal accessory. 2. Tighten the 1/2 in. long nylon 4-40 female-to-female standoffs on the pre-installed threaded studs as indicated. See Internal Cable Assembly in this guide and Figure 7 for details on installing the 68-pin filler panel. Note 3. Note Note CA-1000 Install the 68-pin filler panel on the 68-pin connector with two M2.5 jacksocket screws provided with the CB-68LPR. Do not use the washers for this installation. 4. Install the 68-pin filler panel in the enclosure with two 4-40 × 3/16 in. flathead Phillips-head screws provided with the CA-1000. This positions the CB-68LPR over two of the female-to-female standoffs. 5. Insert and tighten the two 4-40 panhead mounting screws provided with the CB-68LPR. If you install two CB-68LPRs, you need to use two 68-pin filler panels. 8 ni.com 2 B A 1 C D 3 4 1 CB-68LPR 2 4-40 Screws 3 Standoffs 4 Pre-installed Threaded Studs Figure 5. Installing the CB-68LPR © National Instruments Corporation 9 CA-1000 Refer to Figure 6 and use the following steps to install the SCB-68 into the CA-1000 enclosure: 1. Tighten the 1/2 in. long nylon 4-40 female-to-female standoffs on the pre-installed threaded studs as indicated. 2. Install the 68-pin filler panel on the 68-pin connector with two M2.5 jacksocket screws provided with the SCB-68. 3. Install the 68-pin filler panel in the enclosure with two 4-40 × 3/16 in. flathead Phillips-head screws provided with the CA-1000. This positions the SCB-68 over two of the female-to-female standoffs. See Internal Cable Assembly later in this guide and Figure 7 for details on installing the 68-pin filler panel. Note 4. Insert and tighten the two 4-40 panhead mounting screws provided with the SCB-68. 4 3 2 1 1 Pre-installed Threaded Studs 2 Standoffs 3 4-40 Screws 4 SCB-68 Figure 6. Installing the SCB-68 CA-1000 10 ni.com Internal Cable Assembly When connecting a 68-pin external cable to a 50-pin CA-1000 accessory card, you must use an R68M-50F MIO Bulkhead Ribbon Cable within the enclosure. Refer to Figure 7 and use the following steps to install the R68M-50F MIO Bulkhead Ribbon Cable into the enclosure: 1. Choose one of the available openings for the 68-pin filler panel according to your application. 2. Place the 68-pin filler panel inside the enclosure. 3. Secure the 68-pin filler panel to the enclosure using two 4-40 × 3/16 in. Phillips-head screws. 4. Secure the 68M-50F MIO Bulkhead Cable Adapter to the 68-pin filler panel using two M2.5 jacksocket screws that are provided with the adapter. 5. Attach the 50-pin female connector of the ribbon cable to the 50-pin accessory. 6. Attach the male connector of the ribbon cable to the 68M-50F MIO Bulkhead Cable Adapter. 7. Secure blank filler panels in any remaining open slots using two 4-40 × 3/16 in. flathead screws per filler panel. When you connect a 50-pin external cable to a 50-pin CA-1000 accessory, you must remove the 68-pin filler panel and the 68M-50F MIO Bulkhead Cable Adapter. This allows you to attach the male end of the R50M-50F ribbon cable to the wall of the CA-1000 enclosure with two 4-40 × 3/16 in. screws. Note © National Instruments Corporation 11 CA-1000 1 2 3 4 6 5 1 a. Filler Panel and Adapter Assembly 1 2 4-40 × 3/16 in. Screws M2.5 Jacksocket Screws 3 4 b. Adapter and Ribbon Cable Assembly 68-Pin Filler Panel 5 68M-50F MIO Bulkhead Cable Adapter 6 Blank Filler Panel R50M-50F Ribbon Cable Figure 7. Installing the 68M-50F MIO Bulkhead Cable I/O Panelettes Use the user-configurable I/O panelettes to specify the type and combinations of I/O connectivity for your application. The interchangeable I/O panelettes have standard prewired I/O connectors. You can install I/O panelettes on the front and/or rear of the CA-1000 enclosure. You can install up to 18 single-width I/O panelettes, nine in the front and nine in the rear, in the CA-1000 enclosure. You can mix all types of I/O panelettes to produce custom I/O combinations. The strain-relief and 9-pin D-sub I/O panelettes require two panelette spaces. The dual 9-pin D-sub I/O panelette requires three panelette spaces. Note Each thermocouple and BNC I/O panelette accommodates two connectors. Use the strain-relief I/O panelettes to connect large numbers of wires directly to your internal accessory. You can machine the blank I/O panelettes to make custom I/O panelettes to suit your application. Use the preconfigured I/O panelettes to quickly connect and disconnect standard connectors. CA-1000 12 ni.com Refer to Figure 8 and use the following steps to install any of the I/O panelettes: 1. Choose one of the I/O panelettes to install. 2. Place the lower edge of the I/O panelette in the groove at the bottom of the enclosure opening. 3. Tilt the I/O panelette top back into the enclosure. 4. Secure the I/O panelette with either one, two, or three of the M2.5 × 6 panhead screws (depending on the type of I/O panelette) that are included with the panelette. 5. Repeat steps 1 through 4 until you have installed all your functional I/O panelettes. 6. Install a blank I/O panelette in any unused panelette opening. You must remove the pre-installed rear panel prior to installing any I/O panelettes on the rear of the CA-1000. Note 1 2 3 4 5 6 7 1 2 3 Thermocouple I/O Panelette M2.5 × 6 Screw BNC I/O Panelette 4 5 Strain-Relief I/O Panelette D-Sub I/O Panelette 6 7 Dual D-Sub I/O Panelette Blank I/O Panelette Figure 8. Installing an I/O Panelette © National Instruments Corporation 13 CA-1000 I/O Panelette Labels Each CA-1000 enclosure comes with a sheet of labels for you to label your I/O panelettes. The label sheet has both preprinted and blank labels. You can customize the blank labels to suit your application. Figure 9 shows the placement of the I/O panelette label. You can use two labels on single-width I/O panelettes and three or more labels on wider panelettes. 2 1 1 I/O Panelette 2 Label Figure 9. Installing an I/O Panelette Label CA-1000 14 ni.com Rubber Feet Each CA-1000 enclosure comes with a set of four rubber feet and four screws as shown in Figure 10. Use the following steps to install the rubber feet: 1. Place a 4-40 panhead shoulder screw with a 0.08 in. shoulder length and a 0.125 in. thread length through the center of each rubber foot. 2. Screw all four rubber feet to the bottom of the CA-1000 enclosure. 1 2 1 2 1 4-40 Panhead Shoulder Screws 2 Rubber Feet Figure 10. Installing Rubber Feet © National Instruments Corporation 15 CA-1000 Internal Accessory Signal Insert the wires from your I/O panelettes into the appropriate screw terminals on your internal accessory according to the needs of your application. Figure 11 shows a typical installation. 3 2 1 1 Application Signal 2 CA-1000 Enclosure 3 Screw Terminals Figure 11. Installing I/O Wiring CA-1000 16 ni.com External Cables You can connect a variety of standard National Instruments cable assemblies to the CA-1000 enclosure. The type of cable you attach depends on your application, your internal accessory, and your cable adapters. You can choose from five locations for external cable connection on the CA-1000. One of these locations will align with the PCMCIA slots on most laptop computers. Refer to Figure 12 and use the following steps to install your external cable assembly: 1. Attach one end of the external cable to the enclosure. 2. Attach the other end of the external cable to your DAQ device. 1 1 1 2 1 To DAQ Device 1 Cable Connection Locations 2 External Cable Figure 12. Installing External Cable Assemblies © National Instruments Corporation 17 CA-1000 Options You can use your CA-1000 enclosure in a standard 19 in. rack-mount configuration by installing the optional CA-1000 rack-mount kit or in a desktop stacking configuration by installing the optional CA-1000 stack-mount kit. Refer to Figure 13 and use the following steps to install the CA-1000 rack-mount kit on your CA-1000 enclosure: Note 1. Attach the rack-mount bracket to one end of the enclosure with two 4-40 × 1/4 in. screws provided with the rack-mount kit. 2. Attach the rack-mount bracket to the other end of the enclosure with two 4-40 × 1/4 in. screws provided with the rack-mount kit. You must remove the rubber feet from the enclosure in rack-mount applications. 1 2 1 2 1 4-40 x 1/4 in. screws 2 Rack-Mount Brackets Figure 13. CA-1000 Rack-Mount Kit CA-1000 18 ni.com Refer to Figure 14 and use the following steps to install the CA-1000 stack-mount kit on your CA-1000 enclosure: Note 1. Attach the stack-mount brackets to both ends of the lower enclosure with the 4-40 × 1/4 in. flathead screws provided with the stack-mount kit. 2. Place the upper enclosure on top of the lower enclosure. 3. Attach the stack-mount brackets to both ends of the upper enclosure with the 4-40 × 1/4 in. flathead screws provided with the stack-mount kit. You must remove the rubber feet from all but the bottom enclosure before stacking them. You can stack additional enclosures by using additional stack-mount kits. The stack-mount kit handles can be removed, if necessary, by removing two screws. 1 2 1 1 2 1 1 4-40 × 1/4 in. Screws 2 Stack-Mount Brackets Figure 14. CA-1000 Stack-Mount Kit © National Instruments Corporation 19 CA-1000 Specifications I/O connectors.........................................User defined Power requirements ................................User defined, depends on internal accessory Current excitation ...................................User defined, depends on internal accessory Operating environment ...........................User defined, depends on internal accessory Physical dimensions ...............................30.63 by 25.40 by 4.39 cm (12.06 by 10.00 by 1.73 in.)