ElectroGuard™

Safety Isolation System
ElectroGuard
Overview
Status Communication Capability to a Remote PLC
• Optional Remote I/O via Flex modules. Communication can be
via the DeviceNet communication platform or the Remote I/O
communication platform.
Available from 23-1200 Amperes.
Specifications
Approvals
Standards
The ElectroGuard Safety Isolation System is used in place of a
disconnect switch for Lockout and Tagout (LOTO). It uses power
contactors and Remote Lockout Stations to accomplish LOTO.
Isolating the electrical energy usually involves calling an electrician to
turn “Off ” the main disconnecting means. The electrician would
then perform LOTO of the disconnecting means operating handle.
This same procedure is required to perform cleaning, maintenance,
setup, lubrication or adjustment. Machines or processes with
multiple access points may require operator/maintenance
intervention several times a shift (perhaps as often as 60 times per
shift).
To perform these activities, the operator/maintenance person may
be required to place part of his or her body into an area not accessed
during normal operation. This may cause serious or fatal injury if
LOTO procedures are not followed.
Estimated Component Life
Remote Lockout Station
Power Contactors
(Isolation & Grounding)
Environmental
Storage Temperature
Operating Temperature
Relative Humidity,
Non condensing
Power Panel Construction
The ElectroGuard Safety Isolation System allows the machine
operator to safely and quickly accomplish LOTO with dramatically
reduced downtime.
Provides Energy Isolation
• Power isolation accomplished by means of contactors rather than
disconnect switches.
• Uses redundant, independent and self-monitoring circuits to
detect a system fault.
• Prevents accumulation of faults in order to maintain the integrity
of the safety system.
• Tamper-resistant design.
Convenient Remote Lockout Station
• Allows remote isolation of the electrical power to the machine or
process—machine operator simply turns “Off ” a Remote
Lockout Station.
• A light on the Remote Lockout Station indicates that the threephase power source to the machine or process has been isolated.
No Light Means No Entry.
• If a fault occurs in the Safety Isolation System, the “System
Isolated” light on the Remote Lockout Stations will not
illuminate.
• Easy Lockout/Tagout.
Certified by TUV to meet requirements of Category 4
• Certified by TUV to meet Category 4, the most stringent safety
category defined within International Standard EN 954-1/ISO
13849-1.
• Subjected by TUV to rigorous third party testing and verification
of the Failure Mode & Effect Analysis (FMEA).
Remote Lockout Station
Construction
Expansion Module
Construction
Safety Isolation Sys. Inputs
Standard Inputs from
Optional Inputs from
Rockwell Automation
Safety Products
System Operational Limits
CULUS
Listed Industrial Control Panel;
TUV Rheinland certified; CE marked
for all applicable directives
IEC/EN 60204-1; IEC/EN 60439-1;
Category 4 to International Standard
EN 954-1/ISO 13849-1; 98/37/EC
Machinery Directive; 89/336/EC EMC
Directive; 73/23/EC Low Voltage
Directive; Fulfils the function of an
energy isolating device in accordance
with the conditions set forth in the
FedOSHA letter of interpretation
pertaining to Section 1910.147(b);
Cal/OSHA 3314.
250,000 operations
23A - 85A: 2,000,000 operations
110A-1200A: 1,000,000 operations
-10°C...+60°C (14°F...140°F)
0°C...+40°C (32°F...104°F) (Ambient)
90% Relative Humidity
Tamper-resistant Control Module
23A-85A systems support up to 4
Remote Lockout Stations without an
Expansion Module
110A-1200A systems support up to 6
Remote Lockout Stations without an
Expansion Module
Control Module with viewing window
for visual check of status indicator lights
Top and bottom 25.4mm (1.0in)
conduit entry (removable plug in
bottom conduit hole)
Sealing provision for tamper-resistance
Operating handle accepts up to 3
padlocks
4 port—supports up to 4 lockout
stations
• allows the systems to
accommodate up to 24 Remote
Lockout Stations
10 port—supports up to 10 lockout
stations
• allows the systems to
accommodate up to 60 Remote
Lockout Stations
Window for viewing status indicator
lights; Sealed for tamper-resistance
Remote Lockout Stations
Safety Mats, ➊
Light Curtains, ➊
E-Stop Stations, ➊
Proximity Switches, ➊
Photo Switches ➊
+10%, -15% of the line voltage
➊ Use of any of these input devices will not meet Lockout/Tagout (LOTO)
requirements.
12-2
Safety Isolation System
ElectroGuard
Overview
Principle of Operation
After using the normal stopping
method of the machine or process,
the machine operator turns a
Remote Lockout Station handle
from the “On” to “Off ” position.
The station signals the isolation
contactors (1IC and 2IC) to drop
out and isolate the supply voltage
from the loads (see Control
Circuit).
Power Circuit
1IC
2IC
Incoming
3 Phase
Power
To Motor
Controllers
H1
X1
H2
Control Power
Disconnecting
Means/Branch
Circuit Protection ➊
Trans.
X2
To Loads
GC
Voltage
Decay
Relays
(VDR)
Grd
When system residual voltage
decays to pre-determined levels,
the grounding contactor (GC) is
energized, connecting the load to
ground (see Power Circuit). The
grounding contactor (GC) is
electrically and mechanically
interlocked with the isolation
contactors (1IC and 2IC).
Control Circuit
Remote Lockout Station
Off
On
GC
1IC
GC
2IC
VDR
1IC
2IC
GC
GC
1IC
2IC
Mechanically
Interlocked
The “System Isolated” Light will
now illuminate on the Remote
Lockout Station to indicate the
system is isolated. The machine
operator then Locks-Out and
Tags-Out the station in the “Off ”
position.
1IC, 2IC, &
GC are
mechanically
and electrically
interlocked
System Isolated (*)
(*) = “On” when the Remote
Lockout Station switch is “Off”
➊ Available factory installed within the ElectroGuard as an option.
Optional Features
• Four (4) or ten (10) port Expansion Modules to permit additional Remote
Lockout Stations to be used (see page 12-16 for details).
• Pneumatic Isolation Module to isolate pneumatic energy (see page 12-15 for
details).
• Status communication to a remote PLC (see page 12-17 for details).
• Fusible disconnect switch (Bulletin 2032) or thermal-magnetic circuit breaker
(Bulletin 2033) to provide branch circuit protection.
Optional Pneumatic Isolation Module
12-3
Safety Isolation System
ElectroGuard
Non Combination Systems
+
One or More Remote Lockout Stations
(conduit hub not included)
Power Panel
Product Selection: For North America (see page 12-19 for Ordering Instructions)
Catalogue Number ➊
3-Phase Max. Hp Rating (60Hz)
575V
Type 1 General
Purpose
Enclosure
Type 12
Dust tight
Enclosure
Type 12 Motor
Control Centre
Type Enclosure
(with bussing)
Type 4
Watertight
Painted Steel
Enclosure
Type 4X
Watertight
Stainless Steel
Enclosure
15
2031-A0023A⊗
2031-A0023J⊗
2031-!0023J⊗
2031-A0023F⊗
2031-A0023C⊗
30
2031-A0043A⊗
2031-A0043J⊗
2031-!0043J⊗
2031-A0043F⊗
2031-A0043C⊗
60
2031-A0085A⊗
2031-A0085J⊗
2031-!0085J⊗
2031-A0085F⊗
2031-A0085C⊗
75
100
2031-A0110A⊗
2031-A0110J⊗
2031-!0110J⊗
2031-A0110F⊗
2031-A0110C⊗
60
150
150
2031-A0180A⊗
2031-A0180J⊗
2031-!0180J⊗
2031-A0180F⊗
2031-A0180C⊗
60
75
-
200
2031-A0210A⊗
2031-A0210J⊗
2031-!0210J⊗
2031-A0210F⊗
2031-A0210C⊗
300
100
125
250
300
2031-A0300A⊗
2031-A0300J⊗
2031-!0300J⊗
2031-A0300F⊗
2031-A0300C⊗
420
150
175
350
400
2031-A0420A⊗
2031-A0420J⊗
2031-!0420J⊗
2031-A0420F⊗
2031-A0420C⊗
630
200
250
500
600
2031*-A0630A⊗
2031*-A0630J⊗
2031-!0630J⊗
2031*-A0630F⊗
2031*-A0630C⊗
860
250
300
600
700
2031*-A0860A⊗
2031*-A0860J⊗
2031-!0860J⊗
2031*-A0860F⊗
2031*-A0860C⊗
1200
450
450
900
900
2031*-A1200A⊗
2031*-A1200J⊗
2031-!1200J⊗
2031*-A1200F⊗
2031*-A1200C⊗
Ampere
Rating
(AC-3)
200V
230V
460V
23
5
7.5
15
43
10
15
30
85
25
30
60
110
40
40
180
50
210
To order the Time Delay feature, add the following Catalogue String to the end of the Catalogue Number shown in the
table:
Factory set 30 second time delay feature:
-1TD
Example: Catalogue Number 2031-A0180A⊗ becomes Catalogue Number 2031-A0180A⊗-1TD to include the time delay feature.
* Input Power Feed Catalogue Number Code
The Catalogue Number as listed is incomplete. Select an Input Power Feed Code from the table below.
Example: Catalogue Number 2031*-A0630J⊗ becomes Catalogue Number 2031T-A0630J⊗ for a “Top Feed” input power requirement.
Input Power Feed
Catalogue Number Code
Top Feed
T
Bottom Feed
B
! Bussing Designation
The Catalogue Number as listed is incomplete. Select a Bussing Designation Code from the table below.
Example: Catalogue Number 2031-!0085J⊗ becomes Catalogue Number 2031-M0085J⊗ for “600A Line Side Incoming Bus and Outgoing Power Cables”
bussing designation.
Type of Bussing ➋
Catalogue Number Code
600A Line Side Incoming Bus and Outgoing Power Cables
M
1200A Line Side Incoming Bus and Outgoing Power Cables
S
Line Side Incoming Power Cables and 600A Load Side Outgoing Bus
F
Line Side Incoming Power Cables and 1200A Load Side Outgoing Bus
B
⊗ Input Line Voltage Code
The Catalogue Number as listed is incomplete. Select an Input Line Voltage Code from the table below.
Example: Catalogue Number 2031-A0085J⊗ becomes Catalogue Number 2031-A0085JB for a 480V 60Hz Input Line Voltage application.
Input Line Voltage
Voltage Code for Catalogue Number
208V 60Hz
240V 60Hz
480V 60Hz
600V 60Hz
H
A
B
C
➊ Optional Time Delay Feature. The Safety Isolation System may be ordered with a factory set time delay feature (30 seconds) in order to allow time for the machine
operator to shut-down drives or other equipment that requires a controlled stop, after the operating handle on a Remote Lockout Station has been moved to the “Off”
position. Consult your local Rockwell Automation sales office for other time settings.
➋ Bus Type: Copper with tin plating. Consult factory for other types of bussing.
12-4
Safety Isolation System
ElectroGuard
Non Combination Systems
Product Selection: Remote Lockout Station ➊
“System Isolated”
Light Colour
White
Type 1 General
Purpose Enclosure
2030-RLSAW
Catalogue Number
Type 12 Dust tight
Type 4 Watertight Painted
Enclosure
Steel Enclosure
2030-RLSJW
2030-RLSFW
Type 4X Watertight Stainless
Steel Enclosure
2030-RLSCW
Product Selection: For Outside of North America (see page 12-19 for Ordering Instructions)
3-Phase Max. kW Rating (50Hz)
Ampere
Rating
(AC-3)
23
43
85
110
180
210
300
420
630
860
1200
230V
7.5
13
25
32
55
63
90
132
200
250
391
400V
11
22
45
55
90
110
160
220
355
500
710
500V
11
22
45
63
110
150
200
300
450
560
888
600V
11
22
45
100
160
200
300
425
500
600
1043
IP 30 Enclosure
Catalogue Number ➋
IP 54 Motor Control
Centre Type Enclosure
IP 54 Enclosure
(w/bussing)
IP 65 Enclosure
2031-C0023P⊗
2031-C0023H⊗
2031-!0023H⊗
2031-C0023W⊗
2031-C0043P⊗
2031-C0043H⊗
2031-!0043H⊗
2031-C0043W⊗
2031-C0085P⊗
2031-C0085H⊗
2031-!0085H⊗
2031-C0085W⊗
2031-C0110P⊗
2031-C0110H⊗
2031-!0110H⊗
2031-C0110W⊗
2031-C0180P⊗
2031-C0180H⊗
2031-!0180H⊗
2031-C0180W⊗
2031-C0210P⊗
2031-C0210H⊗
2031-!0210H⊗
2031-C0210W⊗
2031-C0300P⊗
2031-C0300H⊗
2031-!0300H⊗
2031-C0300W⊗
2031-C0420P⊗
2031-C0420H⊗
2031-!0420H⊗
2031-C0420W⊗
2031*-C0630P⊗
2031*-C0630H⊗
2031-!0630H⊗
2031*-C0630W⊗
2031*-C0860P⊗
2031*-C0860H⊗
2031-!0860H⊗
2031*-C0860W⊗
2031*-C1200P⊗
2031*-C1200H⊗
2031-!1200H⊗
2031*-C1200W⊗
To order the Time Delay feature, add the following Cat. String to the end of the Cat. No. shown in the table:
Factory set 30 second time delay feature:
-1TD
Example: Catalogue Number 2031-C0180H⊗becomes Catalogue Number 2031-C0180H⊗-1TD to include the time delay feature.
* Input Power Feed Catalogue Number Code
The Catalogue Number as listed is incomplete. Select an Input Power Feed Code from the table below.
Example: Catalogue Number 2031*-C0630H⊗ becomes Catalogue Number 2031T-C0630H⊗ for a “Top Feed” input power requirement.
Input Power Feed
Catalogue Number Code
Top Feed
T
Bottom Feed
B
! Bussing Designation
The Catalogue Number as listed is incomplete. Select a Bussing Designation Code from the table.
Example: Catalogue Number 2031-!0085H⊗ becomes Catalogue Number 2031-E0085H⊗ for “600A Line Side Incoming Bus and Outgoing Power Cables”
bussing designation.
Type of Bussing ➌
Catalogue Number Code
600A Line Side Incoming Bus and Outgoing Power Cables
E
1200A Line Side Incoming Bus and Outgoing Power Cables
D
Line Side Incoming Power Cables and 600A Load Side Outgoing Bus
H
Line Side Incoming Power Cables and 1200A Load Side Outgoing Bus
R
⊗ Input Line Voltage Code
The Catalogue Number as listed is incomplete. Select an Input Line Voltage Code from the table below.
Example: Catalogue Number 2031-C0085P⊗ becomes Catalogue Number 2031-C0085PN for a 380V 50Hz Input Line Voltage application.
Input Line Voltage
220V 50HZ
380-400V 50Hz
400-415V 50Hz
440V 50Hz 500V 50Hz
Voltage Code for Catalogue Number
A
N
G
B
M
550V 50Hz
C
Product Selection: Remote Lockout Station ➊
“System Isolated” Light Colour
Green
IP 30 Enclosure
2030-RLSPG
Catalogue Number
IP 54 Enclosure
2030-RLSHG
IP 65 Enclosure
2030-RLSWG
➊ Safety Isolation Systems rated up through 85A can support a maximum of four (4) Remote Lockout Stations (RLS).
Systems rated from 110A - 1200A can support a maximum of six (6) RLS. If additional RLS are required, order the optional Expansion Module(s) (see page 12-16).
➋ Optional Time Delay Feature. The Safety Isolation System may be ordered with a factory set time delay feature (30 seconds) in order to allow time for the machine
operator to shut-down drives or other equipment that requires a controlled stop, after the operating handle on a Remote Lockout Station has been moved to the “Off”
position. Consult your local Rockwell Automation sales office for other time settings.
➌ Bus Type: Copper with tin plating. Consult factory for other types of bussing.
12-5
Safety Isolation System
ElectroGuard
Combination Systems with Fusible Disconnect Switch
Product Selection: For North America (see page 12-19 for Ordering Instructions)
3-Phase Max. Hp
Rating (60Hz)
Amp.
Rating 200
(AC-3) V
23
43
85
110
180
5
10
25
40
50
230
V
460
V
7.5
15
15
30
40
60
30
60
75
125
15
30
60
100
150
210
60
75
150
200
300
75
125
250
300
420
150
175
350
Catalogue Number ➋
Fuse
Clip
575 Rating/
V Type ➊
400
Type 12 Dust
tight Enclosure
Type 12 Motor
Control Centre
Type Enclosure
(with bussing)
Type 4
Watertight
Painted Steel
Enclosure
Type 4X
Watertight
Stainless Steel
Enclosure
2032-A0023A⊗-24J
2032-A0023J⊗-24J
2032-!0023J⊗-24J
2032-A0023F⊗-24J
2032-A0023C⊗-24J
60A
Class J
2032-A0023A⊗-25J
2032-A0023J⊗-25J
2032-!0023J⊗-25J
2032-A0023F⊗-25J
2032-A0023C⊗-25J
60A
Class J
2032-A0043A⊗-25J
2032-A0043J⊗-25J
2032-!0043J⊗-25J
2032-A0043F⊗-25J
2032-A0043C⊗-25J
100A
Class J
2032-A0043A⊗-26J
2032-A0043J⊗-26J
2032-!0043J⊗-26J
2032-A0043F⊗-26J
2032-A0043C⊗-26J
100A
Class J
2032-A0085A⊗-26J
2032-A0085J⊗-26J
2032-!0085J⊗-26J
2032-A0085F⊗-26J
2032-A0085C⊗-26J
200A
Class J
2032-A0085A⊗-27J
2032-A0085J⊗-27J
2032-!0085J⊗-27J
2032-A0085F⊗-27J
2032-A0085C⊗-27J
200A
Class J
2032-A0110A⊗-27J
2032-A0110J⊗-27J
2032-!0110J⊗-27J
2032-A0110F⊗-27J
2032-A0110C⊗-27J
400A
Class J
2032-A0110A⊗-28J
2032-A0110J⊗-28J
2032-!0110J⊗-28J
2032-A0110F⊗-28J
2032-A0110C⊗-28J
200A
Class J
2032-A0180A⊗-27J
2032-A0180J⊗-27J
2032-!0180J⊗-27J
2032-A0180F⊗-27J
2032-A0180C⊗-27J
400A
Class J
2032-A0180A⊗-28J
2032-A0180J⊗-28J
2032-!0180J⊗-28J
2032-A0180F⊗-28J
2032-A0180C⊗-28J
400A
Class J
2032-A0210A⊗-28J
2032-A0210J⊗-28J
2032-!0210J⊗-28J
2032-A0210F⊗-28J
2032-A0210C⊗-28J
400A
Class J
2032-A0300A⊗-28J
2032-A0300J⊗-28J
2032-!0300J⊗-28J
2032-A0300F⊗-28J
2032-A0300C⊗-28J
600A
Class J
2032-A0300A⊗-29J
2032-A0300J⊗-29J
2032-!0300J⊗-29J
2032-A0300F⊗-29J
2032-A0300C⊗-29J
600A
Class J
2032-A0420A⊗-29J
2032-A0420J⊗-29J
2032-!0420J⊗-29J
2032-A0420F⊗-29J
2032-A0420C⊗-29J
800A 2032-A0420A⊗-30L 2032-A0420J⊗-30L
Class L
2032-!0420J⊗-30L
2032-A0420F⊗-30L
2032-A0420C⊗-30L
Type 1 General
Purpose
Enclosure
30A
Class J
800A 2032*-A0630A⊗-30L 2032*-A0630J⊗-30L 2032-!0630J⊗-30L 2032*-A0630F⊗-30L 2032*-A0630C⊗-30L
Class L
630
200
250
500
600
860
250
300
600
700
2000A 2032*-A0860A⊗-34L 2032*-A0860J⊗-34L 2032-!0860J⊗-34L 2032*-A0860F⊗-34L 2032*-A0860C⊗-34L
Class L
1200
450
450
900
900
2000A 2032*-A1200A⊗-34L 2032*-A1200J⊗-34L 2032-!1200J⊗-34L 2032*-A1200F⊗-34L 2032*-A1200C⊗-34L
Class L
2000A 2032*-A0630A⊗-34L 2032*-A0630J⊗-34L 2032-!0630J⊗-34L 2032*-A0630F⊗-34L 2032*-A0630C⊗-34L
Class L
To order the Time Delay feature, add the following Catalogue String to the end of the Cat. No. shown in the table:
Factory set 30 second time delay feature:
-1TD
Example: Catalogue Number 2032-A0180A⊗-27J becomes Catalogue Number 2032-A0180A⊗-27J-1TD to include the time delay feature.
* Input Power Feed Catalogue Number Code
The Catalogue Number as listed is incomplete. Select an Input Power Feed Code from the table below.
Example: Catalogue Number 2032*-A0630J⊗-30L becomes Catalogue Number 2032T-A0630J⊗-30L for a “Top Feed” input power requirement.
Input Power Feed
Catalogue Number Code
Top Feed
T
Bottom Feed
B
➊ Power fuses are not included with the disconnect switch. Select power fuses in accordance with applicable local codes.
➋ Optional Time Delay Feature. The Safety Isolation System may be ordered with a factory set time delay feature (30 seconds) in order to allow time for the machine operator
to shut-down drives or other equipment that requires a controlled stop, after the operating handle on a Remote Lockout Station has been moved to the “Off” position.
Consult your local Rockwell Automation sales office for other time settings.
12-6
Safety Isolation System
ElectroGuard
Combination Systems with Fusible Disconnect Switch
! Bussing Designation
The Catalogue Number as listed is incomplete. Select a Bussing Designation Code from the table below.
Example: Cat. No. 2032-!0085J⊗-26J becomes Cat. No. 2032-M0085J⊗-26J for “600A Line Side Incoming Bus and Outgoing Power Cables” bussing
designation.
Type of Bussing ➊
Catalogue Number Code
600A Line Side Incoming Bus and Outgoing Power Cables
M
1200A Line Side Incoming Bus and Outgoing Power Cables
S
Line Side Incoming Power Cables and 600A Load Side Outgoing Bus
F
Line Side Incoming Power Cables and 1200A Load Side Outgoing Bus
B
⊗ Input Line Voltage Code
The Catalogue Number as listed is incomplete. Select an Input Line Voltage Code from the table below.
Example: Catalogue Number 2032-A0085J⊗-26J becomes Catalogue Number 2032-A0085JB-26J for a 480V 60Hz Input Line Voltage application.
Input Line Voltage
208V 60Hz
240V 60Hz
480V 60Hz
600V 60Hz
Voltage Code for Catalogue Number
H
A
B
C
Product Selection: Remote Lockout Station ➋
Catalogue Number
“System Isolated”
Light Colour
White
Type 1 General
Purpose Enclosure
Type 12 Dust tight
Enclosure
2030-RLSAW
2030-RLSJW
Type 4 Watertight Painted Type 4X Watertight Stainless
Steel Enclosure
Steel Enclosure
2030-RLSFW
2030-RLSCW
➊ Bus Type: Copper with tin plating. Consult factory for other types of bussing.
➋ Safety Isolation Systems rated up through 85A can support a maximum of four (4) Remote Lockout Stations (RLS).
Systems rated from 110A - 1200A can support a maximum of six (6) RLS. If additional RLS are required, order the optional Expansion Module(s) (see page 12-16).
12-7
Safety Isolation System
ElectroGuard
Combination Systems with Fusible Disconnect Switch
Product Selection for Outside of North America (see page 12-19 for Ordering Instructions)
3-Phase Max. kW Rating
(50Hz)
Amp.
Rating
(AC-3)
23
43
85
110
180
210
300
420
630
230V 400V 500V 600V
5.5
11
22
32
45
63
90
132
200
11
22
45
55
90
110
160
220
355
11
22
45
63
110
150
200
300
450
11
22
45
100
110
200
257
425
500
Fuse Clip
Rating/
Type ➊
20A BS 88
32A BS 88
63A BS 88
63A DIN
63A BS 88
63A DIN
100A BS 88
100A DIN
100A BS 88
100A DIN
200A BS 88
160A DIN
100A BS88
100A DIN
200A BS 88
160A DIN
250A DIN
200A BS 88
250A DIN
400A BS 88
400A DIN
200A BS 88
250A DIN
400A BS 88
400A DIN
400A BS 88
400A DIN
630A BS 88
630A DIN
400A BS88
400A DIN
630A BS 88
630A DIN
630A BS 88
IP 30 Enclosure
Catalogue Number ➋
IP 54 Motor Control
Centre Type Enclosure
IP 54 Enclosure
(with bussing)
IP 65 Enclosure
2032-C0023P⊗-23B
2032-C0023H⊗-23B
2032-!0023H⊗-23B
2032-C0023W⊗-23B
2032-C0023P⊗-24B
2032-C0023H⊗-24B
2032-!0023H⊗-24B
2032-C0023W⊗-24B
2032-C0023P⊗-25B
2032-C0023H⊗-25B
2032-!0023H⊗-25B
2032-C0023W⊗-25B
2032-C0023P⊗-25D
2032-C0023H⊗-25D
2032-!0023H⊗-25D
2032-C0023W⊗-25D
2032-C0043P⊗-25B
2032-C0043H⊗-25B
2032-!0043H⊗-25B
2032-C0043W⊗-25B
2032-C0043P⊗-25D
2032-C0043H⊗-25D
2032-!0043H⊗-25D
2032-C0043W⊗-25D
2032-C0043P⊗-26B
2032-C0043H⊗-26B
2032-!0043H⊗-26B
2032-C0043W⊗-26B
2032-C0043P⊗-26D
2032-C0043H⊗-26D
2032-!0043H⊗-26D
2032-C0043W⊗-26D
2032-C0085P⊗-26B
2032-C0085H⊗-26B
2032-!0085H⊗-26B
2032-C0085W⊗-26B
2032-C0085P⊗-26D
2032-C0085H⊗-26D
2032-!0085H⊗-26D
2032-C0085W⊗-26D
2032-C0085P⊗-27B
2032-C0085H⊗-27B
2032-!0085H⊗-27B
2032-C0085W⊗-27B
2032-C0085P⊗-27D
2032-C0085H⊗-27D
2032-!0085H⊗-27D
2032-C0085W⊗-27D
2032-C0110P⊗-26B
2032-C0110H⊗-26B
2032-!0110H⊗-26B
2032-C0110W⊗-26B
2032-C0110P⊗-26D
2032-C0110H⊗-26D
2032-!0110H⊗-26D
2032-C0110W⊗-26D
2032-C0110P⊗-27B
2032-C0110H⊗-27B
2032-!0110H⊗-27B
2032-C0110W⊗-27B
2032-C0110P⊗-27D
2032-C0110H⊗-27D
2032-!0110H⊗-27D
2032-C0110W⊗-27D
2032-C0110P⊗-28D
2032-C0110H⊗-28D
2032-!0110H⊗-28D
2032-C0110W⊗-28D
2032-C0180P⊗-27B
2032-C0180H⊗-27B
2032-!0180H⊗-27B
2032-C0180W⊗-27B
2032-C0180P⊗-28D
2032-C0180H⊗-28D
2032-!0180H⊗-28D
2032-C0180W⊗-28D
2032-C0180P⊗-29B
2032-C0180H⊗-29B
2032-!0180H⊗-29B
2032-C0180W⊗-29B
2032-C0180P⊗-29D
2032-C0180H⊗-29D
2032-!0180H⊗-29D
2032-C0180W⊗-29D
2032-C0210P⊗-27B
2032-C0210H⊗-27B
2032-!0210H⊗-27B
2032-C0210W⊗-27B
2032-C0210P⊗-28D
2032-C0210H⊗-28D
2032-!0210H⊗-28D
2032-C0210W⊗-28D
2032-C0210P⊗-29B
2032-C0210H⊗-29B
2032-!0210H⊗-29B
2032-C0210W⊗-29B
2032-C0210P⊗-29D
2032-C0210H⊗-29D
2032-!0210H⊗-29D
2032-C0210W⊗-29D
2032-C0300P⊗-29B
2032-C0300H⊗-29B
2032-!0300H⊗-29B
2032-C0300W⊗-29B
2032-C0300P⊗-29D
2032-C0300H⊗-29D
2032-!0300H⊗-29D
2032-C0300W⊗-29D
2032-C0300P⊗-30B
2032-C0300P⊗-30D
2032-C0300H⊗-30B
2032-C0300H⊗-30D
2032-!0300H⊗-30B
2032-!0300H⊗-30D
2032-C0300W⊗-30B
2032-C0300W⊗-30D
2032-C0420P⊗-29B
2032-C0420H⊗-29B
2032-!0420H⊗-29B
2032-C0420W⊗-29B
2032-C0420P⊗-29D
2032-C0420H⊗-29D
2032-!0420H⊗-29D
2032-C0420W⊗-29D
2032-C0420P⊗-30B
2032-C0420H⊗-30B
2032-!0420H⊗-30B
2032-C0420W⊗-30B
2032-C0420P⊗-30D
2032-C0420H⊗-30D
2032-!0420H⊗-30D
2032-C0420W⊗-30D
2032*-C0630P⊗-30B 2032*-C0630H⊗-30B
2032-!0630H⊗-30B
2032*-C0630W⊗-30B
➊ Power fuses are not included with the disconnect switch. Select power fuses in accordance with applicable local codes.
➋ Optional Time Delay Feature. The Safety Isolation System may be ordered with a factory set time delay feature (30 seconds) in order to allow time for the machine operator
to shut-down drives or other equipment that requires a controlled stop, after the operating handle on a Remote Lockout Station has been moved to the “Off” position. See
next page for instructions on how to order the optional time delay feature. Consult your local Rockwell Automation sales office for other time settings.
12-8
Safety Isolation System
ElectroGuard
Combination Systems with Fusible Disconnect Switch
Product Selection for Outside North America (see page 12-19 for Ordering Instructions)
3-Phase Max. kW Rating
(50Hz)
Catalogue Number ➋
Ampere
Fuse Clip
Rating
Rating/
(AC-3) 230V 400V 500V 600V Type ➊
IP 30 Enclosure
630A DIN 2032*-C0630P⊗-30D
630
860
1200
200
250
391
355
500
710
450
560
888
500
IP 54 Enclosure
IP 54 Motor Control
Centre Type
Enclosure (with
bussing)
IP 65 Enclosure
2032*-C0630H⊗-30D
2032-!0630H⊗30D
2032*-C0630W⊗-30D
800A BS 88 2032*-C0630P⊗-31B
2032*-C0630H⊗-31B
2032-!0630H⊗-31B
2032*-C0630W⊗-31B
1600A DIN 2032*-C0630P⊗-31D
2032*-C0630H⊗-31D
2032-!0630H⊗-31D
2032*-C0630W⊗-31D
800A BS 88 2032*-C0860P⊗-31B
2032*-C0860H⊗-31B
2032-!0860H⊗-31B
2032*-C0860W⊗-31B
2032*-C0860P⊗-32B
2032*-C0860H⊗-32B
2032-!0860H⊗-32B
2032*-C0860W⊗-32B
1600A DIN 2032*-C0860P⊗-31D
2032*-C0860H⊗-31D
2032-!0860H⊗-31D
2032*-C0860W⊗-31D
2032*-C1200P⊗-32B
2032*-C1200H⊗-32B
2032-!1200H⊗-32B
2032*-C1200W⊗-32B
1600A DIN 2032*-C1200P⊗-31D
2032*-C1200H⊗-31D
2032-!1200H⊗-31D
2032*-C1200W⊗-31D
1250A
BS 88
600
1250A
BS 88
1043
To order the Time Delay feature, add the following Cat. String to the end of the Catalogue Number shown in the table:
Factory set 30 second time delay feature:
-1TD
Example: Catalogue Number 2032-C0180P⊗-29B becomes Catalogue Number 2032-C0180P⊗-29B-1TD to include the time delay feature.
* Input Power Feed Catalogue Number Code
The Catalogue Number as listed is incomplete. Select an Input Power Feed Code from the table below.
Example: Catalogue Number 2032*-C0630P⊗-31B becomes Catalogue Number 2032T-C0630P⊗-31B for a “Top Feed” input power requirement.
Input Power Feed
Catalogue Number Code
Top Feed
T
Bottom Feed
B
! Bussing Designation
The Catalogue Number as listed is incomplete. Select a Bussing Designation Code from the table below.
Example: Catalogue Number 2032-!0085H⊗-27D becomes Catalogue Number 2032-E0085H⊗-27D for “600A Line Side Incoming Bus and Outgoing Power
Cables” bussing designation.
Type of Bussing ➌
Catalogue Number Code
600A Line Side Incoming Bus and Outgoing Power Cables
E
1200A Line Side Incoming Bus and Outgoing Power Cables
D
Line Side Incoming Power Cables and 600A Load Side Outgoing Bus
H
Line Side Incoming Power Cables and 1200A Load Side Outgoing Bus
R
⊗ Input Line Voltage Code
The Catalogue Number as listed is incomplete. Select an Input Line Voltage Code from the table below.
Example: Catalogue Number 2032-C0085W⊗-26B becomes Catalogue Number 2032-C0085WN-26B for a 380V 50Hz Input Line Voltage application.
Input Line Voltage
Voltage Code for Catalogue Number
220V 50Hz
380-400V 50Hz
400-415V 50Hz
440V 50Hz
500V 50Hz
550V 50Hz
A
N
G
B
M
C
Product Selection: Remote Lockout Station ➍
Catalogue Number
“System Isolated” Light Colour
Green
IP 30 Enclosure
IP 54 Enclosure
IP 65 Enclosure
2030-RLSPG
2030-RLSHG
2030-RLSWG
➊ Power fuses are not included with the disconnect switch. Select power fuses in accordance with applicable local codes.
➋ Optional Time Delay Feature. The Safety Isolation System may be ordered with a factory set time delay feature (30 seconds) in order to allow time for the machine operator
to shut-down drives or other equipment that requires a controlled stop, after the operating handle on a Remote Lockout Station has been moved to the “Off” position.
Consult your local Rockwell Automation sales office for other time settings.
➌ Bus Type: Copper with tin plating. Consult factory for other types of bussing.
➍ Safety Isolation Systems rated up through 85A can support a maximum of four (4) Remote Lockout Stations (RLS).
Systems rated from 110A - 1200A can support a maximum of six (6) RLS. If additional RLS are required, order the optional Expansion Module(s) (see page 12-16).
12-9
Safety Isolation System
ElectroGuard
Combination Systems with Thermal-magnetic Circuit Breaker
Product Selection for North America (see page 12-19 for Ordering Instructions)
3-Phase Max. Hp Rating
(60Hz)
Ampere
Rating
(AC-3) 200V 230V 460V 575V
23
43
85
110
180
210
300
Catalogue Number ➊
Type 1 General
Purpose
Enclosure
Type 12
Dust tight
Enclosure
Type 12 Motor
Control Centre
Type Enclosure
(with bussing)
Type 4 Watertight
Painted Steel
Enclosure
Type 4X
Watertight
Stainless Steel
Enclosure
5
5
5
5
2033-A0023A⊗-39
2033-A0023J⊗-39
2033-!0023J⊗-39
2033-A0023F⊗-39
2033-A0023C⊗-39
-
7.5
7.5
7.5
2033-A0023A⊗-40
2033-A0023J⊗-40
2033-!0023J⊗-40
2033-A0023F⊗-40
2033-A0023C⊗-40
-
-
10
10
2033-A0023A⊗-41
2033-A0023J⊗-41
2033-!0023J⊗-41
2033-A0023F⊗-41
2033-A0023C⊗-41
-
-
15
15
2033-A0023A⊗-42
2033-A0023J⊗-42
2033-!0023J⊗-42
2033-A0023F⊗-42
2033-A0023C⊗-42
7.5
-
-
-
2033-A0043A⊗-40
2033-A0043J⊗-40
2033-!0043J⊗-40
2033-A0043F⊗-40
2033-A0043C⊗-40
10
10
-
-
2033-A0043A⊗-41
2033-A0043J⊗-41
2033-!0043J⊗-41
2033-A0043F⊗-41
2033-A0043C⊗-41
-
15
-
-
2033-A0043A⊗-42
2033-A0043J⊗-42
2033-!0043J⊗-42
2033-A0043F⊗-42
2033-A0043C⊗-42
-
-
20
20
2033-A0043A⊗-43
2033-A0043J⊗-43
2033-!0043J⊗-43
2033-A0043F⊗-43
2033-A0043C⊗-43
-
-
25
25
2033-A0043A⊗-44
2033-A0043J⊗-44
2033-!0043J⊗-44
2033-A0043F⊗-44
2033-A0043C⊗-44
-
-
30
30
2033-A0043A⊗-45
2033-A0043J⊗-45
2033-!0043J⊗-45
2033-A0043F⊗-45
2033-A0043C⊗-45
15
-
-
-
2033-A0085A⊗-42
2033-A0085J⊗-42
2033-!0085J⊗-42
2033-A0085F⊗-42
2033-A0085C⊗-42
20
20
-
-
2033-A0085A⊗-43
2033-A0085J⊗-43
2033-!0085J⊗-43
2033-A0085F⊗-43
2033-A0085C⊗-43
25
25
-
-
2033-A0085A⊗-44
2033-A0085J⊗-44
2033-!0085J⊗-44
2033-A0085F⊗-44
2033-A0085C⊗-44
-
30
-
-
2033-A0085A⊗-45
2033-A0085J⊗-45
2033-!0085J⊗-45
2033-A0085F⊗-45
2033-A0085C⊗-45
-
-
40
40
2033-A0085A⊗-46
2033-A0085J⊗-46
2033-!0085J⊗-46
2033-A0085F⊗-46
2033-A0085C⊗-46
-
-
50
50
2033-A0085A⊗-47
2033-A0085J⊗-47
2033-!0085J⊗-47
2033-A0085F⊗-47
2033-A0085C⊗-47
-
-
60
60
2033-A0085A⊗-48
2033-A0085J⊗-48
2033-!0085J⊗-48
2033-A0085F⊗-48
2033-A0085C⊗-48
30
-
-
-
2033-A0110A⊗-45
2033-A0110J⊗-45
2033-!0110J⊗-45
2033-A0110F⊗-45
2033-A0110C⊗-45
40
40
-
-
2033-A0110A⊗-46
2033-A0110J⊗-46
2033-!0110J⊗-46
2033-A0110F⊗-46
2033-A0110C⊗-46
-
-
75
75
2033-A0110A⊗-49
2033-A0110J⊗-49
2033-!0110J⊗-49
2033-A0110F⊗-49
2033-A0110C⊗-49
-
-
-
100
2033-A0110A⊗-50
2033-A0110J⊗-50
2033-!0110J⊗-50
2033-A0110F⊗-50
2033-A0110C⊗-50
50
50
-
-
2033-A0180A⊗-47
2033-A0180J⊗-47
2033-!0180J⊗-47
2033-A0180F⊗-47
2033-A0180C⊗-47
-
60
-
-
2033-A0180A⊗-48
2033-A0180J⊗-48
2033-!0180J⊗-48
2033-A0180F⊗-48
2033-A0180C⊗-48
-
-
100
-
2033-A0180A⊗-50
2033-A0180J⊗-50
2033-!0180J⊗-50
2033-A0180F⊗-50
2033-A0180C⊗-50
-
-
125
125
2033-A0180A⊗-51
2033-A0180J⊗-51
2033-!0180J⊗-51
2033-A0180F⊗-51
2033-A0180C⊗-51
-
-
150
150
2033-A0180A⊗-52
2033-A0180J⊗-52
2033-!0180J⊗-52
2033-A0180F⊗-52
2033-A0180C⊗-52
60
-
-
-
2033-A0210A⊗-48
2033-A0210J⊗-48
2033-!0210J⊗-48
2033-A0210F⊗-48
2033-A0210C⊗-48
-
75
-
-
2033-A0210A⊗-49
2033-A0210J⊗-49
2033-!0210J⊗-49
2033-A0210F⊗-49
2033-A0210C⊗-49
-
-
-
175
2033-A0210A⊗-53
2033-A0210J⊗-53
2033-!0210J⊗-53
2033-A0210F⊗-53
2033-A0210C⊗-53
-
-
-
200
2033-A0210A⊗-54
2033-A0210J⊗-54
2033-!0210J⊗-54
2033-A0210F⊗-54
2033-A0210C⊗-54
75
-
-
-
2033-A0300A⊗-49
2033-A0300J⊗-49
2033-!0300J⊗-49
2033-A0300F⊗-49
2033-A0300C⊗-49
100
100
-
-
2033-A0300A⊗-50
2033-A0300J⊗-50
2033-!0300J⊗-50
2033-A0300F⊗-50
2033-A0300C⊗-50
-
125
-
-
2033-A0300A⊗-51
2033-A0300J⊗-51
2033-!0300J⊗-51
2033-A0300F⊗-51
2033-A0300C⊗-51
➊ Optional Time Delay Feature. The Safety Isolation System may be ordered with a factory set time delay feature (30 seconds) in order to allow time for the machine
operator to shut-down drives or other equipment that requires a controlled stop, after the operating handle on a Remote Lockout Station has been moved to the “Off”
position. See next page for instructions on how to order the optional time delay feature. Consult your local Rockwell Automation sales office for other time settings.
12-10
Safety Isolation System
ElectroGuard
Combination Systems with Thermal-magnetic Circuit Breaker
Product Selection for North America (see page 12-19 for Ordering Instructions)
3-Phase Max. Hp Rating
(60Hz)
Ampere
Rating
(AC-3) 200V 230V 460V 575V
Type 1 General
Purpose
Enclosure
Type 12
Dust tight
Enclosure
Type 12 Motor
Control Centre Type 4 Watertight
Type Enclosure
Painted Steel
(with bussing)
Enclosure
Type 4X
Watertight
Stainless Steel
Enclosure
-
-
175
-
2033-A0300A⊗-53
2033-A0300J⊗-53
2033-!0300J⊗-53
2033-A0300F⊗-53
2033-A0300C⊗-53
-
-
200
-
2033-A0300A⊗-54
2033-A0300J⊗-54
2033-!0300J⊗-54
2033-A0300F⊗-54
2033-A0300C⊗-54
-
-
250
250
2033-A0300A⊗-56
2033-A0300J⊗-56
2033-!0300J⊗-56
2033-A0300F⊗-56
2033-A0300C⊗-56
-
-
-
300
2033-A0300A⊗-57
2033-A0300J⊗-57
2033-!0300J⊗-57
2033-A0300F⊗-57
2033-A0300C⊗-57
125
-
-
-
2033-A0420A⊗-51
2033-A0420J⊗-51
2033-!0420J⊗-51
2033-A0420F⊗-51
2033-A0420C⊗-51
150
150
-
-
2033-A0420A⊗-52
2033-A0420J⊗-52
2033-!0420J⊗-52
2033-A0420F⊗-52
2033-A0420C⊗-52
-
175
-
-
2033-A0420A⊗-53
2033-A0420J⊗-53
2033-!0420J⊗-53
2033-A0420F⊗-53
2033-A0420C⊗-53
-
-
300
-
2033-A0420A⊗-57
2033-A0420J⊗-57
2033-!0420J⊗-57
2033-A0420F⊗-57
2033-A0420C⊗-57
-
-
350
350
2033-A0420A⊗-58
2033-A0420J⊗-58
2033-!0420J⊗-58
2033-A0420F⊗-58
2033-A0420C⊗-58
-
-
-
400
2033-A0420A⊗-59
2033-A0420J⊗-59
2033-!0420J⊗-59
2033-A0420F⊗-59
2033-A0420C⊗-59
175
-
-
-
2033*-A0630A⊗-53
2033*-A0630J⊗-53
2033-!0630J⊗-53
2033*-A0630F⊗-53
2033*-A0630C⊗-53
300
420
200
200
-
-
2033*-A0630A⊗-54
2033*-A0630J⊗-54
2033-!0630J⊗-54
2033*-A0630F⊗-54
2033*-A0630C⊗-54
-
250
-
-
2033*-A0630A⊗-56
2033*-A0630J⊗-56
2033-!0630J⊗-56
2033*-A0630F⊗-56
2033*-A0630C⊗-56
-
-
400
-
2033*-A0630A⊗-59
2033*-A0630J⊗-59
2033-!0630J⊗-59
2033*-A0630F⊗-59
2033*-A0630C⊗-59
-
-
450
450
2033*-A0630A⊗-60
2033*-A0630J⊗-60
2033-!0630J⊗-60
2033*-A0630F⊗-60
2033*-A0630C⊗-60
-
-
500
500
2033*-A0630A⊗-61
2033*-A0630J⊗-61
2033-!0630J⊗-61
2033*-A0630F⊗-61
2033*-A0630C⊗-61
-
-
-
600
2033*-A0630A⊗-62
2033*-A0630J⊗-62
2033-!0630J⊗-62
2033*-A0630F⊗-62
2033*-A0630C⊗-62
250
-
-
-
2033*-A0860A⊗-56
2033*-A0860J⊗-56
2033-!0860J⊗-56
2033*-A0860F⊗-56
2033*-A0860C⊗-56
-
300
-
-
2033*-A0860A⊗-57
2033*-A0860J⊗-57
2033-!0860J⊗-57
2033*-A0860F⊗-57
2033*-A0860C⊗-57
-
-
600
-
2033*-A0860A⊗-62
2033*-A0860J⊗-62
2033-!0860J⊗-62
2033*-A0860F⊗-62
2033*-A0860C⊗-62
-
-
-
700
2033*-A0860A⊗-63
2033*-A0860J⊗-63
2033-!0860J⊗-63
2033*-A0860F⊗-63
2033*-A0860C⊗-63
300
-
-
-
2033*-A1200A⊗-57
2033*-A1200J⊗-57
2033-!1200J⊗-57
2033*-A1200F⊗-57
2033*-A1200C⊗-57
350
350
-
-
2033*-A1200A⊗-58
2033*-A1200J⊗-58
2033-!1200J⊗-58
2033*-A1200F⊗-58
2033*-A1200C⊗-58
400
400
-
-
2033*-A1200A⊗-59
2033*-A1200J⊗-59
2033-!1200J⊗-59
2033*-A1200F⊗-59
2033*-A1200C⊗-59
450
450
-
-
2033*-A1200A⊗-60
2033*-A1200J⊗-60
2033-!1200J⊗-60
2033*-A1200F⊗-60
2033*-A1200C⊗-60
-
-
900
900
2033*-A1200A⊗-66
2033*-A1200J⊗-66
2033-!1200J⊗-66
2033*-A1200F⊗-66
2033*-A1200C⊗-66
630
860
1200
Catalogue Number ➊
To order the Time Delay feature, add the following Catalogue String to the end of the Catalogue Number shown in the
table:
Factory set 30 second time delay feature:
-1TD
Example: Catalogue Number 2033-A0180A⊗-50 becomes Catalogue Number 2033-A0180A⊗-50-1TD to include the time delay feature.
* Input Power Feed Catalogue Number Code
The Catalogue Number as listed is incomplete. Select an Input Power Feed Code from the table below.
Example: Catalogue Number 2033*-A0630A⊗-60 becomes Catalogue Number 2033T-A0630A⊗-60 for a “Top Feed” input power requirement.
Input Power Feed
Catalogue Number Code
Top Feed
T
Bottom Feed
B
➊ Optional Time Delay Feature. The Safety Isolation System may be ordered with a factory set time delay feature (30 seconds) in order to allow time for the machine
operator to shut-down drives or other equipment that requires a controlled stop, after the operating handle on a Remote Lockout Station has been moved to the “Off”
position. Consult your local Rockwell Automation sales office for other time settings.
12-11
Safety Isolation System
ElectroGuard
Combination Systems with Thermal-magnetic Circuit Breaker
! Bussing Designation
The Catalogue Number as listed is incomplete. Select a Bussing Designation Code from the table below.
Example: Cat. No. 2033-!0085J⊗-44 becomes Cat. No. 2033-M0085J⊗-44 for “600A Line Side Incoming Bus and Outgoing Power Cables” bussing designation.
Type of Bussing ➊
Catalogue Number Code
600A Line Side Incoming Bus and Outgoing Power Cables
M
1200A Line Side Incoming Bus and Outgoing Power Cables
S
Line Side Incoming Power Cables and 600A Load Side Outgoing Bus
F
Line Side Incoming Power Cables and 1200A Load Side Outgoing Bus
B
⊗ Input Line Voltage Code
The Catalogue Number as listed is incomplete. Select an Input Line Voltage Code from the table below.
Example: Catalogue Number 2033-A0085J⊗-44 becomes Catalogue Number 2033-A0085JB-44 for a 480V 60Hz Input Line Voltage application.
Input Line Voltage
208V 60Hz
240V 60Hz
480V 60Hz
600V 60Hz
H
A
B
C
Voltage Code for Catalogue Number
Product Selection: Remote Lockout Station ➋
Catalogue Number
“System Isolated” Light
Colour
Type 1 General Purpose
Enclosure
Type 12 Dust tight
Enclosure
Type 4 Watertight
Painted Steel Enclosure
Type 4X Watertight
Stainless Steel Enclosure
2030-RLSAW
2030-RLSJW
2030-RLSFW
2030-RLSCW
White
Combination Systems with Thermal-magnetic Circuit Breaker
Product Selection for Outside of North America (see page 12-19 for Ordering Instructions)
3-Phase Max. kW Rating
(50Hz)
Ampere
Rating
(AC-3)
23
43
85
110
Catalogue Number ➌
230V
400V
500V
600V
IP 30 Enclosure
IP 54 Enclosure
IP 54 Motor Control
Centre Type Enclosure
(w/bussing)
4
4
4
4
2033-C0023P⊗-39K
2033-C0023H ⊗-39K
2033-!0023H⊗-39K
2033-C0023W⊗-39K
5.5
5.5
5.5
5.5
2033-C0023P⊗-40K
2033-C0023H ⊗-40K
2033-!0023H⊗-40K
2033-C0023W⊗-40K
7.5
7.5
7.5
7.5
2033-C0023P⊗-41K
2033-C0023H ⊗-41K
2033-!0023H⊗-41K
2033-C0023W⊗-41K
-
11
11
11
2033-C0023P⊗-42K
2033-C0023H ⊗-42K
2033-!0023H⊗-42K
2033-C0023W⊗-42K
11
-
-
-
2033-C0043P⊗-42K
2033-C0043H ⊗-42K
2033-!0043H⊗-42K
2033-C0043W⊗-42K
13
13
13
13
2033-C0043P⊗-43K
2033-C0043H ⊗-43K
2033-!0043H⊗-43K
2033-C0043W⊗-43K
-
15
15
15
2033-C0043P⊗-44K
2033-C0043H ⊗-44K
2033-!0043H⊗-44K
2033-C0043W⊗-44K
-
18.5
18.5
18.5
2033-C0043P⊗-45K
2033-C0043H ⊗-45K
2033-!0043H⊗-45K
2033-C0043W⊗-45K
-
22
22
22
2033-C0043P⊗-46K
2033-C0043H ⊗-46K
2033-!0043H⊗-46K
2033-C0043W⊗-46K
15
-
-
-
2033-C0085P⊗-44K
2033-C0085H ⊗-44K
2033-!0085H⊗-44K
2033-C0085W⊗-44K
18.5
-
-
-
2033-C0085P⊗-45K
2033-C0085H ⊗-45K
2033-!0085H⊗-45K
2033-C0085W⊗-45K
22
-
-
-
2033-C0085P⊗-46K
2033-C0085H ⊗-46K
2033-!0085H⊗-46K
2033-C0085W⊗-46K
25
25
25
25
2033-C0085P⊗-47K
2033-C0085H ⊗-47K
2033-!0085H⊗-47K
2033-C0085W⊗-47K
-
32
32
32
2033-C0085P⊗-48K
2033-C0085H ⊗-48K
2033-!0085H⊗-48K
2033-C0085W⊗-48K
-
37
37
37
2033-C0085P⊗-49K
2033-C0085H ⊗-49K
2033-!0085H⊗-49K
2033-C0085W⊗-49K
-
45
45
45
2033-C0085P⊗-50K
2033-C0085H ⊗-50K
2033-!0085H⊗-50K
2033-C0085W⊗-50K
32
-
-
-
2033-C0110P⊗-48K
2033-C0110H ⊗-48K
2033-!0110H⊗-48K
2033-C0110W⊗-48K
-
55
55
55
2033-C0110P⊗-51K
2033-C0110H ⊗-51K
2033-!0110H⊗-51K
2033-C0110W⊗-51K
-
-
63
63
2033-C0110P⊗-52K
2033-C0110H ⊗-52K
2033-!0110H⊗-52K
2033-C0110W⊗-52K
IP 65 Enclosure
➊ Bus Type: Copper with tin plating. Consult factory for other types of bussing.
➋ Safety Isolation Systems rated up through 85A can support a maximum of four (4) Remote Lockout Stations (RLS).
Systems rated from 110A - 1200A can support a maximum of six (6) RLS. If additional RLS are required, order the optional Expansion Module(s) (see page 12-16).
➌ Optional Time Delay Feature. The Safety Isolation System may be ordered with a factory set time delay feature (30 seconds) in order to allow time for the machine
operator to shut-down drives or other equipment that requires a controlled stop, after the operating handle on a Remote Lockout Station has been moved to the “Off”
position. See page 12-14 for instructions on how to order the optional time delay feature. Consult your local Rockwell Automation sales office for other time settings.
12-12
Safety Isolation System
ElectroGuard
Combination Systems with Thermal-magnetic Circuit Breaker
Product Selection for Outside of North America (see page 12-19 for Ordering Instructions)
3-Phase Max. kW Rating
(50Hz)
Ampere
Rating
(AC-3)
110
180
210
300
420
Catalogue Number ➊
230V
400V
500V
600V
IP 30 Enclosure
IP 54 Enclosure
IP 54 Motor Control
Centre Type Enclosure
(w/bussing)
-
-
-
75
2033-C0110P⊗-53K
2033-C0110H⊗-53K
2033-!0110H⊗-53K
2033-C0110W⊗-53K
IP 65 Enclosure
-
-
-
100
2033-C0110P⊗-55K
2033-C0110H⊗-55K
2033-!0110H⊗-55K
2033-C0110W⊗-55K
37
-
-
-
2033-C0180P⊗-49K
2033-C0180H⊗-49K
2033-!0180H⊗-49K
2033-C0180W⊗-49K
45
-
-
-
2033-C0180P⊗-50K
2033-C0180H⊗-50K
2033-!0180H⊗-50K
2033-C0180W⊗-50K
55
-
-
-
2033-C0180P⊗-51K
2033-C0180H⊗-51K
2033-!0180H⊗-51K
2033-C0180W⊗-51K
-
63
-
-
2033-C0180P⊗-52K
2033-C0180H⊗-52K
2033-!0180H⊗-52K
2033-C0180W⊗-52K
-
75
75
-
2033-C0180P⊗-53K
2033-C0180H⊗-53K
2033-!0180H⊗-53K
2033-C0180W⊗-53K
-
90
90
-
2033-C0180P⊗-54K
2033-C0180H⊗-54K
2033-!0180H⊗-54K
2033-C0180W⊗-54K
-
-
110
110
2033-C0180P⊗-56K
2033-C0180H⊗-56K
2033-!0180H⊗-56K
2033-C0180W⊗-56K
-
-
-
132
2033-C0180P⊗-57K
2033-C0180H⊗-57K
2033-!0180H⊗-57K
2033-C0180W⊗-57K
-
-
-
150
2033-C0180P⊗-58K
2033-C0180H⊗-58K
2033-!0180H⊗-58K
2033-C0180W⊗-58K
-
-
-
160
2033-C0180P⊗-59K
2033-C0180H⊗-59K
2033-!0180H⊗-59K
2033-C0180W⊗-59K
63
-
-
-
2033-C0210P⊗-52K
2033-C0210H⊗-52K
2033-!0210H⊗-52K
2033-C0210W⊗-52K
-
110
-
-
2033-C0210P⊗-56K
2033-C0210H⊗-56K
2033-!0210H⊗-56K
2033-C0210W⊗-56K
-
-
132
-
2033-C0210P⊗-57K
2033-C0210H⊗-57K
2033-!0210H⊗-57K
2033-C0210W⊗-57K
-
-
150
-
2033-C0210P⊗-58K
2033-C0210H⊗-58K
2033-!0210H⊗-58K
2033-C0210W⊗-58K
-
-
-
185
2033-C0210P⊗-60K
2033-C0210H⊗-60K
2033-!0210H⊗-60K
2033-C0210W⊗-60K
-
-
-
200
2033-C0210P⊗-61K
2033-C0210H⊗-61K
2033-!0210H⊗-61K
2033-C0210W⊗-61K
75
-
-
-
2033-C0300P⊗-53K
2033-C0300H⊗-53K
2033-!0300H⊗-53K
2033-C0300W⊗-53K
90
-
-
-
2033-C0300P⊗-54K
2033-C0300H⊗-54K
2033-!0300H⊗-54K
2033-C0300W⊗-54K
-
132
-
-
2033-C0300P⊗-57K
2033-C0300H⊗-57K
2033-!0300H⊗-57K
2033-C0300W⊗-57K
-
150
-
-
2033-C0300P⊗-58K
2033-C0300H⊗-58K
2033-!0300H⊗-58K
2033-C0300W⊗-58K
-
160
160
-
2033-C0300P⊗-59K
2033-C0300H⊗-59K
2033-!0300H⊗-59K
2033-C0300W⊗-59K
-
-
185
-
2033-C0300P⊗-60K
2033-C0300H⊗-60K
2033-!0300H⊗-60K
2033-C0300W⊗-60K
-
-
200
-
2033-C0300P⊗-61K
2033-C0300H⊗-61K
2033-!0300H⊗-61K
2033-C0300W⊗-61K
-
-
-
220
2033-C0300P⊗-62K
2033-C0300H⊗-62K
2033-!0300H⊗-62K
2033-C0300W⊗-62K
-
-
-
250
2033-C0300P⊗-63K
2033-C0300H⊗-63K
2033-!0300H⊗-63K
2033-C0300W⊗-63K
-
-
-
300
2033-C0300P⊗-64K
2033-C0300H⊗-64K
2033-!0300H⊗-64K
2033-C0300W⊗-64K
110
-
-
-
2033-C0420P⊗-56K
2033-C0420H⊗-56K
2033-!0420H⊗-56K
2033-C0420W⊗-56K
132
-
-
-
2033-C0420P⊗-57K
2033-C0420H⊗-57K
2033-!0420H⊗-57K
2033-C0420W⊗-57K
-
185
-
-
2033-C0420P⊗-60K
2033-C0420H⊗-60K
2033-!0420H⊗-60K
2033-C0420W⊗-60K
➊ Optional Time Delay Feature. The Safety Isolation System may be ordered with a factory set time delay feature (30 seconds) in order to allow time for the machine
operator to shut-down drives or other equipment that requires a controlled stop, after the operating handle on a Remote Lockout Station has been moved to the “Off”
position. See next page for instructions on how to order the optional time delay feature. Consult your local Rockwell Automation sales office for other time settings.
12-13
Safety Isolation System
ElectroGuard
Combination Systems with Thermal-magnetic Circuit Breaker
Product Selection for Outside of North America (see page 12-19 for Ordering Instructions)
3-Phase Max. kW Rating
(50Hz)
Ampere
Rating
(AC-3) 230V 400V 500V 600V
420
630
860
1200
Catalogue Number ➊
IP 30 Enclosure
IP 54 Enclosure
IP 54 Motor Control
Centre Type Enclosure
(w/bussing)
-
2033-C0420P⊗-61K
2033-C0420H⊗-61K
2033-!0420H⊗-61K
2033-C0420W⊗-61K
220
-
2033-C0420P⊗-62K
2033-C0420H⊗-62K
2033-!0420H⊗-62K
2033-C0420W⊗-62K
250
-
2033-C0420P⊗-63K
2033-C0420H⊗-63K
2033-!0420H⊗-63K
2033-C0420W⊗-63K
300
-
2033-C0420P⊗-64K
2033-C0420H⊗-64K
2033-!0420H⊗-64K
2033-C0420W⊗-64K
-
-
355
2033-C0420P⊗-65K
2033-C0420H⊗-65K
2033-!0420H⊗-65K
2033-C0420W⊗-65K
-
-
-
390
2033-C0420P⊗-66K
2033-C0420H⊗-66K
2033-!0420H⊗-66K
2033-C0420W⊗-66K
-
-
-
425
2033-C0420P⊗-67K
2033-C0420H⊗-67K
2033-!0420H⊗-67K
2033-C0420W⊗-67K
150
-
-
-
2033*-C0630P⊗-58K
2033*-C0630H⊗-58K
2033-!0630H⊗-58K
2033*-C0630W⊗-58K
160
-
-
-
2033*-C0630P⊗-59K
2033*-C0630H⊗-59K
2033-!0630H⊗-59K
2033*-C0630W⊗-59K
185
-
-
-
2033*-C0630P⊗-60K
2033*-C0630H⊗-60K
2033-!0630H⊗-60K
2033*-C0630W⊗-60K
200
-
-
-
2033*-C0630P⊗-61K
2033*-C0630H⊗-61K
2033-!0630H⊗-61K
2033*-C0630W⊗-61K
-
250
-
-
2033*-C0630P⊗-63K
2033*-C0630H⊗-63K
2033-!0630H⊗-63K
2033*-C0630W⊗-63K
-
300
-
-
2033*-C0630P⊗-64K
2033*-C0630H⊗-64K
2033-!0630H⊗-64K
2033*-C0630W⊗-64K
-
355
355
-
2033*-C0630P⊗-65K
2033*-C0630H⊗-65K
2033-!0630H⊗-65K
2033*-C0630W⊗-65K
-
-
390
-
2033*-C0630P⊗-66K
2033*-C0630H⊗-66K
2033-!0630H⊗-66K
2033*-C0630W⊗-66K
-
-
450
450
2033*-C0630P⊗-68K
2033*-C0630H⊗-68K
2033-!0630H⊗-68K
2033*-C0630W⊗-68K
-
-
-
500
2033*-C0630P⊗-69K
2033*-C0630H⊗-69K
2033-!0630H⊗-69K
2033*-C0630W⊗-69K
250
-
-
-
2033*-C0860P⊗-63K
2033*-C0860H⊗-63K
2033-!0860H⊗-63K
2033*-C0860W⊗-63K
-
450
-
-
2033*-C0860P⊗-68K
2033*-C0860H⊗-68K
2033-!0860H⊗-68K
2033*-C0860W⊗-68K
-
500
500
-
2033*-C0860P⊗-69K
2033*-C0860H⊗-69K
2033-!0860H⊗-69K
2033*-C0860W⊗-69K
-
-
560
560
2033*-C0860P⊗-70K
2033*-C0860H⊗-70K
2033-!0860H⊗-70K
2033*-C0860W⊗-70K
-
-
-
600
2033*-C0860P⊗-71K
2033*-C0860H⊗-71K
2033-!0860H⊗-71K
2033*-C0860W⊗-71K
300
-
-
-
2033*-C1200P⊗-64K
2033*-C1200H⊗-64K
2033-!1200H⊗-64K
2033*-C1200W⊗-64K
390
-
-
-
2033*-C1200P⊗-66K
2033*-C1200H⊗-66K
2033-!1200H⊗-66K
2033*-C1200W⊗-66K
-
600
600
-
2033*-C1200P⊗-71K
2033*-C1200H⊗-71K
2033-!1200H⊗-71K
2033*-C1200W⊗-71K
-
710
710
710
2033*-C1200P⊗-72K
2033*-C1200H⊗-72K
2033-!1200H⊗-72K
2033*-C1200W⊗-72K
-
-
750
750
2033*-C1200P⊗-73K
2033*-C1200H⊗-73K
2033-!1200H⊗-73K
2033*-C1200W⊗-73K
-
-
850
850
2033*-C1200P⊗-74K
2033*-C1200H⊗-74K
2033-!1200H⊗-74K
2033*-C1200W⊗-74K
-
-
888
888
2033*-C1200P⊗-75K
2033*-C1200H⊗-75K
2033-!1200H⊗-75K
2033*-C1200W⊗-75K
-
-
-
1043
2033*-C1200P⊗-76K
2033*-C1200H⊗-76K
2033-!1200H⊗-76K
2033*-C1200W⊗-76K
-
200
-
220
-
-
-
-
-
-
IP 65 Enclosure
To order the Time Delay feature, add the following Catalogue String to the end of the Cat. No. shown in the table:
Factory set 30 second time delay feature:
-1TD
Example: Catalogue Number 2033-C0180P⊗-54K becomes Catalogue Number 2033-C0180P⊗-54K-1TD to include the time delay feature.
* Input Power Feed Catalogue Number Code
The Catalogue Number as listed is incomplete. Select an Input Power Feed Code from the table below.
Example: Catalogue Number 2033*-C0630P⊗-58K becomes Catalogue Number 2033T-C0630P⊗-58K for a “Top Feed” input power requirement.
Input Power Feed
Catalogue Number Code
Top Feed
T
Bottom Feed
B
➊ Optional Time Delay Feature. The Safety Isolation System may be ordered with a factory set time delay feature (30 seconds) in order to allow time for the machine
operator to shut-down drives or other equipment that requires a controlled stop, after the operating handle on a Remote Lockout Station has been moved to the “Off”
position. Consult your local Rockwell Automation sales office for other time settings.
12-14
Safety Isolation System
ElectroGuard
Combination Systems with Thermal-magnetic Circuit Breaker/Optional Features
Product Selection for Outside of North America (see page 12-19 for Ordering Instructions)
! Bussing Designation
The Catalogue Number as listed is incomplete. Select a Bussing Designation Code from the table below.
Example: Catalogue Number 2033-!0085H⊗-44K becomes Catalogue Number 2033-E0085H⊗-44K for “600A Line Side Incoming Bus and Outgoing Power
Cables” bussing designation.
Type of Bussing ➊
Catalogue Number Code
600A Line Side Incoming Bus and Outgoing Power Cables
E
1200A Line Side Incoming Bus and Outgoing Power Cables
D
Line Side Incoming Power Cables and 600A Load Side Outgoing Bus
H
Line Side Incoming Power Cables and 1200A Load Side Outgoing Bus
R
⊗ Input Line Voltage Code
The Catalogue Number as listed is incomplete. Select an Input Line Voltage Code from the table below.
Example: Catalogue Number 2033-C0085W⊗-48K becomes Catalogue Number 2033-C0085WN-48K for a 380V 50Hz Input Line Voltage application.
Input Line Voltage
220V 50Hz
380-400V 50Hz
400-415V 50Hz
440V 50Hz
500V 50Hz
550V 50Hz
Voltage Code for Catalogue Number
A
N
G
B
M
C
Product Selection: Remote Lockout Station ➋
Catalogue Number
“System Isolated” Light Colour
IP 30 Enclosure
IP 54 Enclosure
IP 65 Enclosure
2030-RLSPG
2030-RLSHG
2030-RLSWG
Green
Optional Features
Pneumatic Isolation Module (Must be ordered with Safety Isolation System):
The Safety Isolation System is available with an optional means of isolating the pneumatic energy source
for the machine or process. If the machine operator/maintenance personnel initiates isolation of the
electrical energy by operating one of the Remote Lockout Stations, a safety valve is simultaneously
actuated to bleed pressure from the air line between the valve and the machine. When the air pressure has
fallen to a predetermined level, the unit will allow the light on the Remote Lockout Station to illuminate,
if electrical isolation has also been achieved.
To order the Pneumatic Isolation option:
Step 1: Add the following Catalogue String to the Safety Isolation System Catalogue Number:
To indicate that the Safety Isolation
System should be supplied as “Pneumatic
Ready.”
-1PN
e.g. 2031-A0085JB-1PN to indicate an 85A Safety Isolation System that is to be “Pneumatic Ready.”
Step 2: Order suitably enclosed Pneumatic Isolation Module as separate item:
For North America:
Catalogue Number
Pressure
Range
Valve Port
Size
Type 1 General
Purpose Enclosure
Type 12 Dust tight
Enclosure
1in
2030-PA1201
2030-PJ1201
2030-PF1201
2030-PC1201
3/4in
2030-PA1203
2030-PJ1203
2030-PF1203
2030-PC1203
30-120 psi
Type 4 Watertight
Type 4X Watertight
Painted Steel Enclosure Stainless Steel Enclosure
For Outside of North America:
Catalogue Number
Pressure Range
2-7 bar
Valve Port Size
IP 30 Enclosure
IP 54 Enclosure
IP 65 Enclosure
1in
2030-PP0071
2030-PH0071
2030-PW0071
3/4in
2030-PP0073
2030-PH0073
2030-PW0073
➊ Bus Type: Copper with tin plating. Consult factory for other types of bussing.
➋ Safety Isolation Systems rated up through 85A can support a maximum of four (4) Remote Lockout Stations (RLS).
Systems rated from 110A - 1200A can support a maximum of six (6) RLS. If additional RLS are required, order the optional Expansion Module(s) (see page 12-16).
12-15
Safety Isolation System
ElectroGuard
Optional Features (continued)
Expansion Module (Can be ordered separately):
For applications requiring more
than the maximum allowable
Remote Lockout Stations, or
total wire lengths longer than
those permitted with the
Remote Lockout Stations.
Expansion Modules are
available in 4 or 10 port
configurations. Each Expansion
Module is wired to a port on the Control Module, and takes the
connection port that would normally accommodate a Remote
Lockout Station (see page 12-18 to determine if an Expansion
Module is required due to wire length considerations).
The 23A through 85A systems will accommodate connection of a
maximum of 4 Expansion Modules, and the 110A through 1200A
systems will accommodate connection of a maximum of 6
Expansion Modules.
Certain ampere size Safety Isolation System Power Panels can
accommodate either 1 or 2 Expansion Modules installed internally.
In all other instances the Expansion Module(s) must be located
external to the Safety Isolation System in a suitably rated enclosure.
Ampere Size of Safety
Isolation System
Internal Provisions to Accommodate
Expansion Modules
23A - 85A
None
110A - 420A
Provisions to accept one (1) Expansion
Module (Bulletins 2031, 2032 or 2033)
630A - 1200A
Note: The time delay feature affects all input devices wired to the
Expansion Module.
For Expansion Module(s) Factory Installed:
Add One of the Following Catalogue Number Strings to
the Safety Isolation System Catalogue Number:
Number of
Expansion Modules
Number of Ports
per Expansion
Module
One (available on
Bulletin 2031, 2032,
or 2033, 110A–
1200A Systems only)
Two (available on
630A – 1200A
Bulletin 2032 or 2033
Systems only)
4
-1EUF
4 w/time delay
-1EUFTDA
10
-1EUT
10 w/time delay
-1EUTTDA
4
-2EUF
4 w/time delay
-2EUFTDA
10
-2EUT
10 w/time delay
-2EUTTDA
➊ e.g. Catalogue Number 2032T-A0630JB-30L becomes Catalogue Number
2032T-A0630JB-30L-2EUT to indicate a 630A Safety Isolation System that
includes 2 internally installed 10 port Expansion Modules without the time delay
feature.
Open Type Expansion Module for Field Addition
Open Type ➋
Description
Provisions to accept up to two (2)
Expansion Modules in Bulletin 2032 or 2033
combination systems, or one (1) Expansion
Module in Bulletin 2031 non combination
systems.
Expansion Modules may be ordered with an adjustable time delay
feature (1-30 seconds) in order to allow time for the machine
operator to shut-down drives or other equipment that requires a
controlled stop after a Remote Lockout Station has been switched to
the “Off ” position. Consult your Rockwell Automation sales office
for other time settings.
Enclosed Expansion Modules are available with optional “Flex”
modules to provide status communication to a remote PLC.
Communication can be via DeviceNet or Remote I/O.
Note: The status communication option allows a remote PLC to receive
status signals from the Expansion Module. The Expansion Module does
not accept input signals from DeviceNet or Remote I/O.
Catalogue Number
String ➊
Catalogue Number
4 port
2030-EUNF
4 port w/ time delay
2030-EUNF-1TDA
10 port
2030-EUNT
10 port w/time delay
2030-EUNT-1TDA
➋ Requires user supplied enclosure if not installed in the Safety Isolation System
Power Panel.
➌ To order the Status Communication to a remote PLC option installed in an
enclosed Expansion Module, add one of the following Catalogue Strings to the
Expansion Module Catalogue Number:
Communication
Platform
Number of I/O
Points
Catalogue
Number String ➍
Remote I/O
16 points
-1COM
DeviceNet
16 points
-1DNET
➍ e.g. Catalogue Number 2030-EUJF becomes Catalogue Number 2030-EUJF1COM to indicate a Type 12 enclosed, 4-port expansion module, with 16 points
of remote I/O.
To order the optional enclosed Expansion Module for field addition for North America:
Catalogue Number ➌
Description
4 port
4 port w/ time delay
10 port
10 port w/time delay
Type 1 Enclosure
Type12
Enclosure
Type 4 Painted Enclosure
Type 4X Stainless Steel Enclosure
2030-EUAF
2030-EUJF
2030-EUFF
2030-EUCF
2030-EUAF-1TDA
2030-EUJF-1TDA
2030-EUFF-1TDA
2030-EUCF-1TDA
2030-EUAT
2030-EUJT
2030-EUFT
2030-EUCT
2030-EUAT-1TDA
2030-EUJT-1TDA
2030-EUFT-1TDA
2030-EUCT-1TDA
To order the optional enclosed Expansion Module for field addition for outside of North America:
Catalogue Number ➌
Description
4 port
4 port w/ time delay
10 port
10 port w/time delay
12-16
IP30 Enclosure
IP54 Enclosure
2030-EUPF
2030-EUHF
IP65 Enclosure
2030-EUWF
2030-EUPF-1TDA
2030-EUHF-1TDA
2030-EUWF-1TDA
2030-EUPT
2030-EUHT
2030-EUWT
2030-EUPT-1TDA
2030-EUHT-1TDA
2030-EUWT-1TDA
Safety Isolation System
ElectroGuard
Optional Features (continued)
Status Communication to a remote PLC (Should be ordered with Safety Isolation System)
This option provides Remote I/O via “Flex” modules. Communication can be via:
• The DeviceNet communication platform, or
• The Remote I/O communication platform.
Note: The status communication option allows a remote PLC to receive status signals
from the ElectroGuard Safety Isolation System. The ElectroGuard does not accept input
signals through these communication platforms.
Status communication capabilities:
•
•
•
•
Overall system status,
Status of each Remote Lockout Station,
Status of the Pneumatic Isolation Module (if used),
Status of other optional Safety Input devices.
Note: Each communication module provides sixteen (16) data points. In determining which Catalogue Number String to specify from the table below,
please keep the following in mind:
•
•
•
•
Overall system status information requires one (1) data point.
The Pneumatic Isolation Module (if used) requires one (1) data point.
Each Remote Lockout Station used in the application requires one (1) data point.
Each optional Rockwell Automation Safety Input device (i.e. Safety Mat, Light Curtain, E-Stop Station, Proximity Switch, Photo Switch)
requires one (1) data point.
To order the Status Communication to a remote PLC option, add one of the following Catalogue Strings to the Safety
Isolation System Catalogue Number:
Communication Platform
Number of I/O points
Catalogue Number String ➊
16 points
-1COM
Remote I/O
DeviceNet
32 points
-2COM
48 points
-3COM"
64 points
-4COM!
16 points
-1DNET
32 points
-2DNET
48 points
-3DNET"
64 points
-4DNET!
" Maximum available for units from 23A through 85A.
! Only available on units from 110A through 1200A.
➊ e.g. Catalogue Number 2031-A0085JB becomes Catalogue Number 2031-A0085JB-1COM to indicate an 85A Safety Isolation System that includes 16 points of
Remote I/O for status communication to a remote PLC.
Cover Mounted Metering (Must be ordered with Safety Isolation System):
Cover mounted ammeters and/or voltmeters are available as factory installed options in order to provide visual indication of line side system
current and/or voltage.
To order metering, add one or more of the following Catalogue Strings to the Safety Isolation System Catalogue
Number:
Type of Metering Required
Catalogue Number String ➋
Single-phase Ammeter
-1AM
Three-phase Ammeter
-3AM
Single-phase Voltmeter
-1VM
Three-phase Voltmeter
-3VM
➋ e.g. Catalogue Number 2031-A0085JB becomes Catalogue Number 2031-A0085JB-1AM to indicate an 85A Safety Isolation System that includes a cover mounted
single-phase Ammeter.
12-17
Safety Isolation System
ElectroGuard
Typical Wiring Diagram/Wire Length Considerations
Typical Wiring Diagram
Safety Isolation System
with Optional Fusible
Disconnecting Means
Total Wire Length for Expansion Modules
For North America
Max. Total
Wire Gauge
Wire Length
14AWG
40,000 feet
16AWG
23,000 feet
18AWG
11,700 feet
GC
1IC 2IC
L1
Sample Calculation: An application for a 630A Safety Isolation
System will require 8 Remote Lockout Stations (RLS):
T1
T2 To Motor
Starters
T3
L2
L3
Designates
field
connection
points
To
Loads
Remote
Lockout
Station(s)
The wire length from RLS # 1 to the Control Module (in the
ElectroGuard Power Panel) will be 50ft.
The wire length from RLS # 2 to the Control Module will be 200ft.
The wire length from RLS # 3 to the Control Module will be 100ft.
The wire length from RLS # 4 to the Control Module will be 300ft.
The wire length from RLS # 5 to the Control Module will be 500ft.
The wire length from RLS # 6 to the Control Module will be 1000ft.
The wire length from RLS # 7 to the Control Module will be 850ft.
The wire length from RLS # 8 to the Control Module will be 750ft.
14AWG wire will be used to connect the RLS to the Control Module
(see illustration below).
Wire Length Considerations
ATTENTION: It is important not to
exceed the maximum wire length values
shown in this section. If the maximum values
are exceeded, this may result in an unreliable
signal to the Safety Isolation System.
Consider using an Expansion Module if wire
lengths greater than those shown for the
Remote Lockout Stations are needed.
152m
(500ft)
RLS
#5
1. Determine the distance in feet or meters from each Remote
Lockout Station to the Control Module (located inside the Safety
Isolation System Power Panel).
2. Sum the distances for all of the Remote Lockout Stations.
3. Double this value.
4. Compare this doubled value with the maximum values for total
wire length shown in the table below:
Total Wire Length for Remote Lockout Stations
For Outside of North America
Wire Gauge
Max. Total
Wire Length
Wire Gauge
Max. Total
Wire Length
14AWG
4,600 feet
18 Gauge Metric
1,400 meters
16AWG
2,600 feet
14 Gauge Metric
800 meters
18AWG
1,300 feet
If the application requires a total wire length greater than those
shown in the table, one or more Expansion Modules should be used.
The maximum wire length for the Expansion Modules is shown in
the following table:
259m
(850ft)
228m
(750ft)
RLS
#8
Expansion
Module
91m (300ft)
RLS
#7
30m (100ft)
RLS
#3
Calculate the total wire length as follows:
12-18
304m
(1000ft)
RLS
#4
Each Remote Lockout Station is connected to the Control Module
in the Power Panel of the Safety Isolation System. The total length
of the wire used to connect the Remote Lockout Stations to the
Control Module should not exceed the maximum values shown in
the following tables.
For North America
For Outside North America
Max. Total
Wire Gauge
Wire Length
18 Gauge Metric 12,200 meters
14 Gauge Metric 7,000 meters
61m (200ft)
RLS
#2
Control
Module
RLS
#1
RLS
#6
Power Panel
15m (50ft)
Analysis: The Control Module furnished with the 630A Safety
Isolation System is capable of supporting a maximum of six (6) RLS.
Since this installation will require eight (8) RLS, an optional 4 port
Expansion Module will also be used. The Expansion Module will be
wired to the Control Module and will take the place of one of the
original six RLS. We will, therefore, plan to wire five (5) of the RLS
directly to the Control Module and three (3) of the RLS to the
Expansion Module. Since the Expansion Module allows greater wire
lengths than the Control Module, we will plan to wire the RLS to be
installed furthest away from the Power Panel to the Expansion
Module.
For RLS # 1: wire length = 50ft x 2 = 100ft
For RLS # 2: wire length = 200ft x 2 = 400ft
For RLS # 3: wire length = 100ft x 2 = 200ft
For RLS # 4: wire length = 300ft x 2 = 600ft
For RLS # 5: wire length = 500ft x 2 = 1000ft
Safety Isolation System
ElectroGuard
Wire Length Considerations/Ordering Instructions
The total wire length for the 5 RLS to be wired to the Control
Module will be: 100ft + 400ft + 200ft + 600ft + 1,000ft = 2,300ft
Per the table entitled Total Wire Length for Remote Lockout Stations on
page 12-18, the maximum allowable wire length for 14AWG wire is
4,600ft for the RLS to be wired to the Control Module. This portion
of the installation will be within the maximum wire length permitted.
Next, we need to check the wire length calculation for the RLS to be
wired to the Expansion Module.
For RLS # 6: wire length = 1000ft x 2 = 200ft
For RLS # 7: wire length = 850ft x 2 = 1700ft
For RLS # 8: wire length = 750ft x 2 = 1500ft
The total wire length for the 3 RLS to be wired to the Expansion
Module will be: 2000ft + 1700ft + 1500ft = 5,200ft
Per the table entitled Total Wire Length for Expansion Modules on page
12-18, the maximum allowable wire length for 14AWG wire is
40,000ft for the RLS to be wired to the Expansion Module. This
portion of the installation will also be within the maximum wire
length permitted.
Ordering Instructions
1. Determine the Catalogue Number of the Safety Isolation System
based on the rating of the load(s) to which it will be connected as
follows:
If the Safety Isolation System is connected to a single motor load,
the horsepower or kilowatt rating of the system should be
determined as follows:
a. Select the Safety Isolation System that meets or exceeds the
horsepower or kilowatt rating of the load at the required
voltage and frequency.
If the Safety Isolation System is connected to two or more
motors or one or more motors in combination with other loads,
the horsepower or kilowatt rating of the system should be
determined as follows:
a. Identify the types of loads (i.e. motor, resistive) and the values
of the currents of each of the loads (i.e. steady-state current
for resistive loads, full-load and locked-rotor currents for
motor loads) to be connected to the Safety Isolation System.
2.
3.
4.
5.
b. Sum the full-load currents of all the motor loads to be
connected to the Safety Isolation System. To this value add
the current values of all resistive loads to be connected to
the Safety Isolation System. This value is the “combined
load full-load current.”
c. Find the horsepower or kilowatt rating of a single motor with
a full-load current value greater than or equal to the
“combined load full-load current” value determined in Step
“b”.
d. Select the Safety Isolation System that meets or exceeds this
horsepower or kilowatt rating at the required voltage and
frequency.
e. Sum the locked-rotor currents of all the motor loads to be
connected to the Safety Isolation System. To this value add
the current values of all resistive loads to be connected to
the Safety Isolation System. This value is the “combined
load locked-rotor current”.
f. Find the horsepower or kilowatt rating of a single motor with
a locked-rotor current value greater than or equal to the
“combined load locked-rotor current” value determined in
Step “e”.
g. Select the Safety Isolation System that meets or exceeds this
horsepower or kilowatt rating at the required voltage and
frequency.
h. Compare the ratings of the Safety Isolation Systems selected
in Steps “d” and “g”. Select the larger of the two systems for
your application.
Determine how many Remote Lockout Stations are required for
the application.
Determine how many Expansion Modules (if any) are required
for the application.
Pick suitable enclosure type(s) for the Safety Isolation System
Power Panel, Remote Lockout Stations and enclosed modules
(e.g., Expansion Modules, Pneumatic Isolation Module).
Determine what, if any, factory installed options are required for
the application (e.g. Pneumatic Isolation, Status Communication
to remote PLC, metering).
12-19