AutoMax™ Network Communication Option Board For Use With FlexPak™ 3000 DC Drives and WebPak™ 3000 DC Drives M/N 915FK0101 Instruction Manual D2-3318-5 The information in this manual is subject to change without notice. Throughout this manual, the following notes are used to alert you to safety considerations: ! ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Important: Identifies information that is critical for successful application and understanding of the product. The thick black bar shown in the outside margin of this page will be used throughout this instruction manual to identify new or revised text or figures. ! ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life. ATTENTION: Do not install modification kits with power applied to the drive. Disconnect and lock out incoming power before attempting such installation or removal. Failure to observe this precaution could result in severe bodily injury or loss of life. ATTENTION: The user must provide an external, hardwired emergency stop circuit outside of the drive circuitry. This circuit must disable the system in case of improper operation. Uncontrolled machine operation may result if this procedure is not followed. Failure to observe this precaution could result in bodily injury. ATTENTION: The drive contains ESD- (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing the drive. Erratic machine operation and damage to, or destruction of, equipment can result if this procedure is not followed. Failure to observe this precaution can result in bodily injury. ATTENTION: The user is responsible for conforming with all applicable local, national, and international codes. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Microsoft and Windows are trademarks of Microsoft Corporation. ReSource, FlexPak, WebPak, WebPakCS, AutoMax, and Reliance are trademarks of Rockwell Automation. Copyright © 2005 Rockwell Automation. All rights reserved. CONTENTS Contents Chapter 1 Introduction 1.1 Before You Start .............................................................................................. 1-1 1.2 Where to Find Additional Information .............................................................. 1-1 1.3 Getting Assistance from Reliance Electric....................................................... 1-1 1.4 Related Hardware and Software ..................................................................... 1-2 1.5 AutoMax Network Option Board Description ................................................... 1-2 Chapter 2 Installation 2.1 Installing the Network Option Board ................................................................ 2-1 2.2 Connecting the Drive to an AutoMax Network................................................. 2-3 Chapter 3 Drive Configuration 3.1 Setting Up the Drive for Network Communication ........................................... 3-1 3.2 Selecting a Network Reference Source........................................................... 3-2 3.3 How the Drive Responds to a Loss of Network Communication ..................... 3-2 3.3.1 Setting NETW COMM LOSS SELECT (P.901) (FlexPak 3000 Drives Only) .................................................................. 3-3 Chapter 4 Programming 4.1 Selecting a Register Map (FlexPak 3000 Drives Only) ................................... 4-1 4.2 How the Control Source Selection Affects Data Transfers .............................. 4-1 4.3 About Network Transfer Rates ........................................................................ 4-1 4.3.1 I/O Update Enable Logic Summary....................................................... 4-3 4.4 Setting Up Data Types That Can Be Transferred............................................ 4-3 4.5 Tune/Config Update Synchronization Flag ...................................................... 4-4 4.6 Monitoring Unacceptable Parameter Values ................................................... 4-5 4.7 Timing Requirements ...................................................................................... 4-5 4.8 Drive Ready Status Bit .................................................................................... 4-6 4.9 Display of Parameter Values Over the AutoMax Network ............................... 4-6 4.10 Parameters That Are Not Accessible Over the AutoMax Network .................. 4-7 4.11 Parameters That Are Only Available in the FlexPak Alternate Register Map.. 4-8 4.12 Settings for Analog and Frequency Outputs.................................................... 4-8 Chapter 5 FlexPak 3000 Drives: Original Register Map 5.1 Accessing the Original Register Map .............................................................. 5-1 5.2 Finding Data in the Original Register Map Tables ........................................... 5-1 Chapter 6 FlexPak 3000 Drives: Alternate Register Map 6.1 Accessing the Alternate Register Map ............................................................ 6-2 6.2 Diagnosing Processing Errors ......................................................................... 6-2 6.3 Finding Data in the Alternate Register Map Tables ......................................... 6-4 I Chapter 7 WebPak 3000 Drives: Register Map 7.1 Using Indirect Parameters................................................................................7-1 7.1.1 Enabling the AutoMax Indirect Parameter Numbers .............................7-2 7.1.2 Changing the AutoMax Indirect Register Values ...................................7-2 7.1.3 Disabling the AutoMax Indirect Registers..............................................7-2 7.2 Diagnosing Processing Errors..........................................................................7-3 7.3 Finding Data in the Register Map Tables.........................................................7-4 Appendix A Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) ................................................................................... A-1 Appendix B Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) ................................................................................. B-1 Appendix C Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Drives) ............................................................................................. C-1 Index II ...........................................................................................................................Index-1 AutoMax Network Communication Option Board List of Figures Figure 1.1 – AutoMax Network Communication Option Board ................................. 1-3 Figure 2.1 – Removing Drive Cover ......................................................................... 2-1 Figure 2.2 – Removing the Carrier Shield ................................................................ 2-2 Figure 2.3 – Removing Shield Ground Wire ............................................................. 2-2 Figure 2.4 – Installing the Network Communication Option Board ........................... 2-3 Figure 2.5 – Connecting a Drive to the AutoMax Network........................................ 2-4 Figure 4.1 – I/O Update Enable Logic Strings .......................................................... 4-3 List of Figures III IV AutoMax Network Communication Option Board List of Tables Table 1.1 – Hardware and Software Options Available for the Network Option Board (Purchased Separately).............................................................. 1-2 Table 4.1 – Synchronization Flag Register Locations (Alternate and Original Register Maps)...................................................................................... 4-4 Table 4.2 – Front Panel Display Compared to Network Displays............................. 4-6 Table 5.1 – Location of Information in the Original Register Map Tables................. 5-1 Table 5.2 – Original Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Runtime Signal Data (Drive Output Data) ............................................................................... 5-2 Table 5.3 – Original Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Tunable, Configurable, and Status Data (Drive Output Data) ............................................................................... 5-4 Table 5.4 – Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Control/Reference Data (Drive Input Data).................................................................................. 5-6 Table 5.5 – Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Tunable Data (Drive Input Data) ........ 5-7 Table 5.7 – Original Register Map, Drop_2: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data) ............... 5-8 Table 5.8 – Original Register Map, Drop_2: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) ............................................................................... 5-8 Table 5.6 – Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Configurable Data (Drive Input Data) . 5-8 Table 5.9 – Original Register Map, Drop_2: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) ............................. 5-9 Table 5.10 – Original Register Map, Drop_2: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) ............................. 5-10 Table 5.11 – Original Register Map, Drop_3: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data)....................... 5-11 Table 5.12 – Original Register Map, Drop_3: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) ............................................................................. 5-12 Table 5.13 – Original Register Map, Drop_3: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) ..................................... 5-12 Table 5.14 – Original Register Map, Drop_3: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) ............................. 5-13 Table 5.15 – Original Register Map, Drop_4: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data)....................... 5-14 Table 5.16 – Original Register Map, Drop_4: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) ............................................................................. 5-14 Table 5.17 – Original Register Map, Drop_4: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) ..................................... 5-15 Table 5.18 – Original Register Map, Drop_4: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) ............................. 5-16 List of Tables V Table 6.1 – Error Processing Parameters Reported by Group .................................6-3 Table 6.2 – Location of Information in the Alternate Register Map Tables ...............6-4 Table 6.3 – Alternate Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Runtime Signal Data (Drive Output Data) ...............................................................................6-5 Table 6.4 – Alternate Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Tunable, Configurable, and Status Data (Drive Output Data) ...............................................................................6-7 Table 6.5 – Alternate Register Map, Drop_1: Master Write Registers BASIC and FULL Connections. Control/Reference Data (Drive Input Data) ..................................................................................6-9 Table 6.7 – Alternate Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Configurable Data (Drive Input Data) ................................................................................6-10 Table 6.6 – Alternate Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Tunable Data (Drive Input Data) .......6-10 Table 6.8 – Alternate Register Map, Drop_2: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data) .......................6-11 Table 6.9 – Alternate Register Map, Drop_2: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) .............................................................................6-11 Table 6.10 – Alternate Register Map, Drop_2: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) .....................................6-12 Table 6.11 – Alternate Register Map, Drop_2: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) ..............................6-13 Table 6.12 – Alternate Register Map, Drop_3: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data) .......................6-14 Table 6.13 – Alternate Register Map, Drop_3: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) .............................................................................6-14 Table 6.14 – Alternate Register Map, Drop_3: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) .....................................6-15 Table 6.15 – Alternate Register Map, Drop_3: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) ..............................6-16 Table 6.16 – Alternate Register Map, Drop_4: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) .............................................................................6-17 Table 6.17 – Alternate Register Map, Drop_4: Master Write Registers FULL Connection. Tunable Data (Drive Input Data), ....................................6-17 Table 6.18 – Alternate Register Map, Drop_4: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) ..............................6-18 Table 7.1 – Error Processing Parameters Reported by Group .................................7-3 Table 7.2 – Location of Information in the Original Register Map Tables .................7-4 Table 7.3 – Original Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Runtime Signal Data (Drive Output Data) ...............................................................................7-5 Table 7.4 – Original Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Tunable, Configurable, and Status Data (Drive Output Data) ...............................................................................7-7 Table 7.5 – Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Control/Reference Data (Drive Input Data) ..................................................................................7-8 VI AutoMax Network Communication Option Board Table 7.6 – Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Tunable Data (Drive Input Data) ........ 7-9 Table 7.7 – Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Configurable Data (Drive Input Data)7-11 Table 7.8 – Original Register Map, Drop_2: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data)....................... 7-11 Table 7.9 – Original Register Map, Drop_2: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) ............................................................................. 7-12 Table 7.10 – Original Register Map, Drop_2: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) ..................................... 7-13 Table 7.11 – Original Register Map, Drop_3: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data)....................... 7-15 Table 7.12 – Original Register Map, Drop_3: Master Write Registers, FULL Connection. Tunable/Configurable Data (Drive Input Data) ............... 7-16 List of Tables VII VIII AutoMax Network Communication Option Board CHAPTER 1 Introduction This manual describes the AutoMax™ Network Communication Option Board (M/N 915FK0101). This board enables a FlexPak™ 3000 or a WebPak™ 3000 DC drive to be operated and monitored over the AutoMax network. For normal operation, the drive can be completely controlled using the AutoMax Network Option board. This allows use of only a network interface connection, hardwired emergency stop, and three-phase input and output power wiring. Drive control (such as start, stop, and reset), reference changes, parameter modification, and drive monitoring can all be performed over the AutoMax network. 1.1 Before You Start In this manual, parameters are shown by the parameter name used on the OIM, followed by the parameter number in parentheses. For example, the parameter to set acceleration time, parameter P.001, is shown as ACCELERATION TIME (P.001). 1.2 Where to Find Additional Information You must be familiar with the instruction manuals that describe your system. This can include, but is not limited to: • • • • • • FlexPak 3000 DC Drive Hardware Reference manual, D2-3404. FlexPak 3000 DC Drive Software Reference manual, D2-3405. WebPak 3000 DC Drive Hardware Reference manal, D2-3443. WebPak 3000 DC Drive Software Reference manual, D2-3444. AutoMax Network Communications Module manual, J2-3001. ReSource AutoMax Programming Executive Instruction manual (various part numbers). • Control and Configuration Software manual, D2-3348. • WebPakCS Software manual, D2-3447. 1.3 Getting Assistance from Reliance Electric If you have any questions or problems with the products described in this instruction manual, contact your local Reliance Electric sales office. For technical assistance, call 1-800-726-8112. Introduction 1-1 1.4 Related Hardware and Software When the Network Option board is installed in a FlexPak 3000 or WebPak 3000 drive, the drive can be used with the hardware and software listed in table 1.1. Table 1.1 – Hardware and Software Options Available for the Network Option Board (Purchased Separately) Option Name Model # 75 Ohm Terminating Load AutoMax Processor 45C71 Description A terminating load is required at both ends of an AutoMax network coaxial cable system. 57C430A 55C431 57C435 AutoMax Programming Executive Various Includes the tools required for programming in Enhanced BASIC, Control Block, and Ladder Logic/PC languages. Communications Passive Tap 57C380 Required at each network drop for connection to coaxial cabling. Control and Configuration Software (FlexPak Drives Only) WebPakCS Software (WebPak 3000 Drives Only) AutoMax Network Communications Module 2CS3000 ? Windows-based software that enables you to connect any personal computer running Microsoft Windows version 3.1 or later to a FlexPak 3000 drive. Enables you to create, store, upload, and download drive configurations. Windows-based software that enables you to connect any personal computer running Microsoft Windows version 9x or later (including NT) and Internet Explorer version 5.0 or later to a WebPak 3000 drive. Enables you to create, store, upload, and download drive configurations. 57C404 57C404A 57C404B The master drop (and all AutoMax rack slave drops) on the AutoMax network must contain a Network Communications module. Network Drop Cable 57C381 Cable that connects all network drops and the passive taps. ReSource™ Interface Cable 61C127 Cable that connects a personal computer to the AutoMax Processor module 1.5 AutoMax Network Option Board Description The AutoMax Network Option board makes the FlexPak 3000 or WebPak 3000 drive a slave drop on the AutoMax network. It is a printed circuit board assembly that mounts inside the drive and connects to the drive’s Regulator board through a ribbon cable. The Network Option board is powered from the standard drive power supply. The Network Option board has a 9-pin D-shell connector that connects to a network drop cable (M/N 57C381). The network drop cable is then connected to a passive tap on the AutoMax network. The board contains its own microprocessor. The microprocessor connects to one port of the board’s dual-port memory. The other port interfaces with the drive’s Regulator board. 1-2 AutoMax Network Communication Option Board The AutoMax Network Communication Option board is shown in figure 1.1. 9-Pin D-Shell Connector Ribbon Cable Connector Pin 1 Figure 1.1 – AutoMax Network Communication Option Board Introduction 1-3 1-4 AutoMax Network Communication Option Board CHAPTER 2 Installation This section describes how to install the Network Option board in the FlexPak 3000 or WebPak 3000 drive and connect the drive to an AutoMax network. 2.1 Installing the Network Option Board ! ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life. ATTENTION: The user is responsible for conforming with all applicable local, national, and international codes. Wiring practices, grounding, disconnects, and overcurrent protection are particularly important. Failure to observe this precaution could result in severe bodily injury or loss of life. ATTENTION: Do not install modification boards with power applied to the drive. Disconnect and lock out incoming power before attempting such installation. Failure to observe this precaution could result in severe bodily injury or loss of life. To install the Network Option board: Step 1. Turn off, lock out, and tag all incoming power to the drive. Step 2. Loosen the two (2) captive screws on the drive cover. Remove the cover. Step 3. Loosen the captive screw on the carrier. Swing open the carrier. See figure 2.1. Loosen Captive Screw and Swing Carrier Open Figure 2.1 – Removing Drive Cover Installation 2-1 Step 4. Remove the screws that attach the carrier shield to the carrier. See figure 2.2. Carrier Shield Figure 2.2 – Removing the Carrier Shield Step 5. Remove the connector that attaches the shield ground wire to the drive power supply. Set the shield aside. See figure 2.3. Ground Wire Power Supply Figure 2.3 – Removing Shield Ground Wire 2-2 Step 6. Position the Network Option board over the standoffs. Refer to figure 2.4. Step 7. Secure the Network Option board using three captive screws on the board. Step 8. Plug the option board ribbon cable into the Network Option board. AutoMax Network Communication Option Board Attach Network board to carrier’s molded standoffs using captive screws (qty. 3) Plug option board ribbon cable into Network board Figure 2.4 – Installing the Network Communication Option Board Step 9. Re-attach the carrier shield ground wire to the drive power supply. Step 10. Re-attach the carrier shield to the carrier. Step 11. Close the carrier and fasten it with the captive screw. Step 12. Re-install the drive cover. 2.2 Connecting the Drive to an AutoMax Network ! ATTENTION: AutoMax networks with more than 5 drops might produce communication errors if 10-foot drop cables are used. Wherever possible, 3-foot drop cables or, if necessary, 5-foot drop cables should be used. Failure to observe this precaution could result in damage to, or destruction of, equipment. See figure 2.5 for cabling and termination connections. Refer to the Network Communications Module instruction manual (J2-3001) for a detailed description of how to add a drop to the network. Installation Step 1. Stop any application tasks that are running. Step 2. Use the Network Drop Cable (M/N 57C381) to connect to the Communications Passive Tap (M/N57C380). Step 3. If the drop is at the end of the coaxial cable system, it must be terminated. Terminate by connecting a 75-Ohm Terminating Load (M/N 45C71) to the remaining BNC connector on the passive tap. Step 4. Remove the lockout and tag. Apply power to the drive. If a problem is detected during diagnostics, a fault or alarm will occur. See your drive software manual for information on faults and alarms. 2-3 FlexPak 3000 or WebPak 3000 Drive Drop Cable (M/N 57C381) To Drive Drop Cable (M/N 57C381) BNC Connector 75 Ohm Terminating Load Passive Tap (M/N 57C380) Coaxial Cable FlexPak 3000 or WebPak 3000 Drive To Drive Drop Cable (M/N 57C381) BNC Connector Passive Tap (M/N 57C380) Coaxial Cable 75 Ohm Terminating Load Passive Tap (M/N 57C380) Figure 2.5 – Connecting a Drive to the AutoMax Network 2-4 AutoMax Network Communication Option Board CHAPTER 3 Drive Configuration This section describes how to configure a FlexPak 3000 or WebPak 3000 drive for use with an AutoMax network. 3.1 Setting Up the Drive for Network Communication The drive becomes active on the AutoMax network after you complete the following steps: Step 1. Connect the Network Option board to the network using a passive tap. See section 2.2. Step 2. Apply power to the drive. Step 3. Assign a valid AutoMax network drop number to the drive using parameter NETW DROP NUMBER (P.900). You must set this parameter through the drive keypad (OIM or DCM) or using drive configuration software (CS3000 or WebPakCS). This drop number is the base drop the drive will occupy. In this manual, the base drop number is called Drop_1. When NETW DROP NUMBER (P.900) is set, you can set other parameters over the network. FlexPak 3000 drives: For FULL connections, the drive occupies four sequential network drops, including Drop_1. Subsequent drops are called Drop_2, Drop_3, and Drop_4 in this manual. Your application might use different drop numbers. WebPak 3000 drives: For FULL connections, the drive occupies three sequential network drops, including Drop_1. Subsequent drops are called Drop_2 and Drop_3 in this manual. Your application might use different drop numbers. Step 4. Set the network connection type using NETW CONNECT TYPE (P.910). This defines the scope of data that will be communicated. It also determines the level of control that the master has with the connected drive. You can select one of two connection types: • BASIC: • FULL: The entire set of drive data that has been assigned network registers is transferred over the network. Select this connection type if your application must be able to configure the drive over the network and have access to most parameters, operating variables, and diagnostic information. Only essential drive data (reference, sequencing, basic tuning, and feedback data) are transferred over the network. This allows a higher density network with moderate functionality. Select this connection type if you do not need to completely configure the drive over the network. When BASIC is selected, the drive occupies a single network drop. The large amount of data transferred in the full connection type requires that the drive occupy multiple network drops, thus decreasing the potential number of devices on the network. Drive Configuration 3-1 FlexPak 3000 drives: When FULL is selected, the drive will occupy four sequential network drops. WebPak 3000 drives: When FULL is selected, the drive will occupy three sequential network drops using indirect registers in Drop_2 and Drop_3 (see section 7.1 for information about using indirect registers). Step 5. Apply power to the AutoMax rack. Serial communication is now established and information can be exchanged with the network master. The drive transfers output data whenever this connection is made. To transfer input data, you must complete the steps in the next section. 3.2 Selecting a Network Reference Source AMX NETW REF SELECT (P.911) specifies the source of the speed/torque reference when CONTROL SOURCE SELECT (P.000) is set to NETWORK. You can select either: 3.3 • DIRECT: The reference is from register 33 in the drive’s Drop_1 register map. See table 5.4 (FlexPak 3000 original map), table 6.4 (FlexPak 3000 alternate map), or table 7.5 (WebPak 3000 map). • BROADCAST n: The reference is from one of the eight network broadcast data registers (network drop area 0, registers 32 to 39). The specific broadcast register (1 to 8) is assigned using a register in the drive’s Drop_1 register map. See register 30 in table 5.3 (FlexPak 3000 original map), register 63 in table 6.6 (FlexPak 3000 alternate map), or register 30 in table 7.4 (WebPak 3000 map). See the Network Communications Module instruction manual (J2-3001) for information on broadcast data registers. How the Drive Responds to a Loss of Network Communication The Network Option board attempts to remain active on the network at all times, regardless of the control source setting. At power up, the drive delays for approximately 10 seconds before indicating a loss of network communication. If communication is interrupted: • The Network Option board immediately notifies the drive Regulator. • The Network Option board tries to re-establish communication with the network master. • For FlexPak 3000 drives, if CONTROL SOURCE SELECT (P.000) is set to NETWORK, the drive reacts to a network communication loss as specified by NETW COMM LOSS (P.901). SELECT • For WebPak 3000 drives, a fault is generated when network communication is lost if CONTROL SOURCE SELECT (P.000) is set to NETWORK. • If the drive includes an OIM, the NETWORK indicator above the CONTROL SOURCE SELECT 3-2 key blinks to indicate that network communication is inactive. AutoMax Network Communication Option Board 3.3.1 Setting NETW COMM LOSS SELECT (P.901) (FlexPak 3000 Drives Only) ! ATTENTION: NETW COMM LOSS SELECT (P.901) allows you to configure the drive to continue to run of a loss of network communication occurs. You must provide some form of hardwired stop in case of communication loss, since stopping the drive over the network might not be possible. Failure to observe this precaution could result in bodily injury or damage to, or destruction of, equipment. (P.901) is not used in WebPak 3000 drives. For WebPak 3000 drives, a fault is generated when network communication is lost if CONTROL SOURCE SELECT (P.000) is set to NETWORK. This causes the drive to coast/DB stop. The drive cannot be restarted until the fault is cleared. NETW COMM LOSS SELECT For FlexPak 3000 drives, NETW COMM LOSS SELECT (P.901) defines how the drive responds to network communication loss when CONTROL SOURCE SELECT (P.000) is set to network. Alarms do not cause the drive to stop. Therefore, some form of hardwired stop must be available in case of communication loss since stopping the drive over the network might not be possible. You can set NETW COMM LOSS SELECT (P.901) to FAULT (0), USE LAST REF (1), USE TRMBLK REF (2), or USE TRMBLK CNTL (3). P.901 = FAULT (0) When NETW COMM LOSS SELECT (P.901) is set to FAULT and network communication is lost, the following occurs: • The drive latches a fault condition and performs a coast/DB stop. • A NETWORK COMMUNICATION LOSS fault is generated. When network communication is re-established, you must reset the fault before the drive can be re-started. See the drive software manual for information on resetting faults. ! ATTENTION: The drive is not equipped with a coast-stop pushbutton. You must install a hardwired operator-accesible pushbutton that provides a positive interrupt and shuts down the drive. Failure to observe this precaution could result in bodily injury. ATTENTION: If you are using the alternate register map (NETW REGISTER MAP SEL (P.914) set to ALTERNATE) and you change the control source from NETWORK, the parameters SPD LOOP PI INIT SEL, SPD LOOP PI INIT VAL, and SPD LOOP PI RESET are reset to their default values (0 for each). Ensure these values are appropriate for your application before changing the control source. Failure to observe this precaution could result in severe bodily injury or loss of life. Drive Configuration 3-3 P.901 = USE LAST REF (1) When NETW COMM LOSS SELECT (P.901) is set to USE LAST REF and network communication is lost, the following occurs: • The drive continues to run, using the last reference received from the network master. • A NETWORK COMMUNICATION TIMEOUT alarm (A00004) is generated. • An entry is made into the drive’s alarm log for each active-to-inactive transition of network communication status. • If network communication is re-established and the drive is still running, the drive will again follow the reference and sequencing control inputs supplied by the network master. You can stop the drive using the hardwired stop input or the OIM STOP/RESET key. However, you cannot restart the drive until network communication is re-established or CONTROL SOURCE SELECT (P.000) is changed. P.901 = USE TRMBLK REF (2) When NETW COMM LOSS SELECT (P.901) is set to USE TERMBLK REF (2) and network communication is lost, the following occurs: • The drive continues to run, using the auto reference value selected by AUTO REFERENCE SELECT (P.103) (or Regulator board terminals 19 and 20?) • A NETWORK COMMUNICATION TIMEOUT alarm (A000014) is generated. • If network communication is re-established and the drive is still running, the drive will again follow the reference and sequencing control inputs supplied by the network master. You can stop the drive using the hardwired stop input, the OIM STOP/RESET key, or the hardwired stop input (coast/DB stop, Regulator board terminal 8). However, you cannot restart the drive until network communication is re-established or CONTROL SOURCE SELECT (P.000) is changed. P.901 = USE TRMBLK CNTL (3) When NETW COMM LOSS SELECT (P.901) is set to USE TRMBLK CNTL (3), and network communication is lost, the following occurs: • The drive continues to run using the Regulator board terminal strip as the source for all control (run, jog, stop, fault reset, direction, and OCL enable) and speed (auto) reference signals. • A NETWORK COMMUNICATION TIMEOUT alarm (A000014) is generated. • The Speed Loop PI Reset and Underwind/Overwind bits cannot be changed while operating in this mode. They will remain at the last values received from the network. If network communication is re-established and the drive is still running, the drive will again frollow the reference and sequencing control inputs supplied by the network master. 3-4 AutoMax Network Communication Option Board CHAPTER 4 Programming This section describes the organization of data in the AutoMax Network Communication Option board and how the network accesses the data. 4.1 Selecting a Register Map (FlexPak 3000 Drives Only) There are two register maps available for the FlexPak 3000 drive: original and alternate. The original register map allows you to use programs developed for versions earlier than 4.0 of the FlexPak 3000 drive. Register assignments for the original register map are listed in chapter 5. The alternate register map is similar to the original register map, except that the most commonly accessed data is in the base drop area (Drop_1). The alternate register map also includes functions that were added in regulator software version 4.2. See the FlexPak 3000 DC Drive Software Reference Manual, manual number D2-3405, for details on the new version 4.2 features. Register assignments for the alternate register map are listed in chapter 6. Important: When a version 4.2 Regulator board is used as a replacement in an existing AutoMax network that uses the ALTERNATE register map, you may need to reprogram the master task so that it writes valid data in the registers that are now being used (where previously they were marked as reserved). The register map is selected using the NETW REGISTER MAP SEL (P.914) parameter. 4.2 How the Control Source Selection Affects Data Transfers You can use the keypad to change parameter values when CONTROL SOURCE SELECT (P.000) is set to NETWORK. However, changes made through the keypad might be overwritten when the next network update occurs. You cannot transfer data using the CS3000 OR WebPakCS software while CONTROL (P.000) is set to NETWORK. SOURCE SELECT 4.3 About Network Transfer Rates To transfer data, the Network Option board must be communicating with the master. To transfer input data, the Network Option board must be communicating with the master and CONTROL SOURCE SELECT (P.000) must be set to NETWORK. Data transfer rates between the Network Option board and Regulator board depend on the type of data being transferred. Programming 4-1 Data can be input or output data. Input data is one of three types: • Control/Reference: Data that require the fastest update rates, including data such as the sequencing inputs (Stop, Run, Jog, Fwd/Rev) and speed/torque reference. These inputs are transferred every speed loop scan period. An exception to this occurs if the drive is configured to get its torque reference from the network. If the torque reference is from the network, the drive reads the CML reference from the Network Option board every current minor loop scan. • Tunable: Data that can be changed while the drive is running, such as ACCELERATION (P.001). Tunable inputs are transferred approximately every 600 msec while the drive is running or stopped. TIME • Configurable: Data that cannot be changed while the drive is running, such as (P.000). Configurable inputs are transferred from the Network Option board to the Regulator board approximately every 600 msec when the drive is stopped. Values sent from the network master while the drive is running are stored in Network Option board memory but are not scanned into Regulator board memory until the drive is stopped. CONTROL SOURCE SELECT Output data is one of two types: • Runtime Signal: Data such as the selected speed reference value, drive status (such as ready or running), drive fault flags, the state of terminal strip digital inputs, and motor status values (RPM, VOLTS, AMPS). This information is transferred every speed loop scan period. • Tunable, Configurable, and Status: All other information provided by the drive. This typically includes all stored drive parameter values. Tunable, configurable, and status data are transferred approximately every 600 msec. Output data is transferred from the Regulator board to the Network Option board regardless of the status of AutoMax network communication (active or inactive) or the selected drive control source (KEYPAD, TERMBLK, or NETWORK). For FlexPak 3000 drives, the speed loop scan period is 10 msec when FEEDBACK (P.200) is set to ARMATURE VOLT. It is 5 msec when FEEDBACK SELECT (P.200) is set to any other value. SELECT For WebPak 3000 drives, the speed loop scan period is 10 msec. 4-2 AutoMax Network Communication Option Board 4.3.1 I/O Update Enable Logic Summary The logic strings shown in figure 4.1 summarize the output and input enable logic described in this chapter. Outputs Updated CONTROL SOURCE SELECT = NETWORK NETW COMM STATUS (P.908) = ACTIVE Control/Reference Inputs Read Tune/Config Input Enable Tunable Inputs Read Running Jogging Configurable Inputs Read Figure 4.1 – I/O Update Enable Logic Strings 4.4 Setting Up Data Types That Can Be Transferred You must enable the transfer of tunable and configurable inputs from the Network Option board to the Regulator board. Until you enable transfer, only control/reference data are read by the Regulator board. To enable transfer of tunable and configurable data, set the network-master-controlled Tune/Config Input Enable bit (Drop_1, register 32, bit 14) to 1. For example, the master application program would typically: 1. Initialize the tunable and configurable input data in the dual-port memory of the master’s Network module 2. Delay for an appropriate amount of time to ensure data have been transferred to the drive 3. Set the Tune/Config Input Enable bit to 1. If you only want to transfer control/reference data, leave the Tune/Config Input Enable bit at 0 (off). This forces you to configure the drive through another source, such as the OIM, CS3000 software, or WebPakCS software, but allows you to control the drive (including RUN, JOG, STOP, RESET, and the reference) from the network master. Programming 4-3 4.5 Tune/Config Update Synchronization Flag This flag allows the network master application program to track when the drive has updated tunable and configurable inputs. By toggling the tune/config update synchronization flag in the master and monitoring the copied value from the drive, the master’s program can determine when the drive has read in that data. This feature has no effect on drive operation. The drive regulator copies the tune/config update synchronization flag bit to its corresponding loopback bit after it has read in and processed all tunable input registers. Configurable inputs are only read in by the drive while it is not running. This will not affect copying the synchronization flag to the loopback bit, since tunable inputs will still be transferred. When using WebPak 3000 indirect parameters, use the tune/config update synchronization flag with the network synchronization flag as described in section 7.1. To use the synchronization flag, the tune/config input enable bit must be set to 1. To determine when changes to tunable and configurable data in the drive have been completed, the master: 1. Modifies the tunable and configurable register data in the appropriate network registers. 2. Sets the tune/config input enable flag. 3. Toggles the tune/config update synchronization flag. 4. Monitors the tune/config update synchronization flag loopback bit until it equals the value written in item 3, above. The tune/config update synchronization flag is defined in the first drop of the drive network drop connection. Therefore, it can only be used to indicate when data for the first drop has been read in and processed by the drive. Table 4.1 – Synchronization Flag Register Locations (Alternate and Original Register Maps) Flag Drop Register Bit Tune/Config Update Synchronization Flag Loopback (Master Read) Bit Drop_1 0 7 Tune/Config Update Synchronization Flag (Master Write) Drop_1 32 15 Tune/Config Input Enable Bit Drop_1 32 14 Alternative Synchronization Methods The tune/config update synchronization flag applies only to Drop_1. To determine if the drive received data written to other drops, you must use other methods. One method is to program a delay after writing to the network master’s memory. Calculate the delay as needed for the number of drops on the network, adding 600 msec for processing time. See your AutoMax documentation for information on calculating the delay. 4-4 AutoMax Network Communication Option Board Note that this method assumes that all requirements have been met for the drive to obtain its inputs from the network (see figure 4.1). 4.6 Monitoring Unacceptable Parameter Values The parameter processing error status flag (FlexPak drives: Drop_1, register 0, bit 12; WebPak drives: Drop_1, register 0, bit 13) allows the network master to monitor parameter values that are unacceptable to the drive. When this flag is set to 1, one or more parameters sent to the drive were rejected. When this flag is set to 0, all parameters sent to the drive were accepted. Note that the Tune/Config Inputs Enable bit (Drop_1, register 32, bit 14) must be set to 1 before the drive will read or process any tune/config parameters. The parameter processing error flag is updated approximately every 600 msec. More information on parameter processing errors is available when using the FlexPak 3000 alternate register map (see section 6.2) or the WebPak 3000 register map (see section 7.1). 4.7 Timing Requirements The amount of time required by the network master to transmit data to the drive depends on the number of active drops on the network. This time is referred to as the “data update time.” Refer to I/M J2-3001 for details on calculating this time. Tunable and configurable drive input register values must be maintained by the network master’s application program for the data update time plus at least 600 msec to assure that they are read by the drive. Most of the control/reference data types do not have this 600 msec requirement because they are read by the drive every 5 or 10 msec. To start the drive, the Run and Jog inputs must be set to 0 for at least 20 msec, then set to 1 for at least 20 msec (a 0-to-1 transition). The drive might delay the start for up to 100 msec after receiving the 0-to-1 transition because of variable processing delays. For the following actions, the inputs must be set to 0 for at least 600 msec, then set to 1 for at least 600 msec (a 0-to-1 transition): • Fault log clear • Alarm log clear • Alarm reset • Memory save To reset faults, the inputs must be set to 0 for at least 10 msec, then set to 1 for at least 10 msec (a 0-to-1 transition). Programming 4-5 4.8 Drive Ready Status Bit The Drive Ready status bit (Drop_1, register 0, bit 0) indicates that a 0-to-1 transition on the Run or Jog input will start the drive. FlexPak 3000 drives: The Drive Ready bit is ON (1) when all of the following conditions are met, and OFF (0) if any one of these conditions is not met: • No drive faults are active (Drop_1, register 0, bit 2 = 0) • Network stop input is de-asserted (Drop_1, register 32, bit 1 = 1) • Front-panel STOP/RESET button is not pressed • Coast/DB Stop terminal strip input is closed (Drop_1, register 0, bit 10 = 1) • Customer Interlock terminal strip input is closed (Drop_1, register 0, bit 11 = 1) • A download from the serial port (using the CS3000 software) is not in progress WebPak 3000 drives: The Drive Ready bit is on (1) when all of the following conditions are met, and off (0) if any one of these conditions is not met: • • 4.9 Display of Parameter Values Over the AutoMax Network The display of parameter values on the network will be different than the display when on the OIM, DCM, or when using CS3000 or WebPakCS software. Examples of these differences are shown in table 4.2. Refer to the register maps in chapters 5 and 6 for detail on the scaling parameter for transfer over the AutoMax network. (Does this table need to be revised for WebPak?) Table 4.2 – Front Panel Display Compared to Network Displays Front Panel Display (OIM or DCM) Description Example Network Value Values with a decimal point Set MOTOR RATED ARM AMPS (P.008) to 27.3 amps. 273 Parameters with text choices TRIM MODE SELECT (P.110) choices are or * TOP SPEED (P.011) = 1750 RPM. On the front panel, you read SPD LOOP FEEDBACK (P.296) = 1000 RPM. amps * 10 0, 1, 2 0 = NO TRIM 1 = INCREMENTAL 2 = PROPORTIONAL 4095 × 1000 2340 = ⎛ ---------------------------------⎞ ⎝ ⎠ 1750 4095 at TOP SPEED (P.011)* NO TRIM, INCREMENTAL, PROPORTIONAL. Speed/voltage loop and current minor loop parameters Register Map Table Listing Example For speed parameters, a value of 4095 corresponds to TOP SPEED (P.011). For load parameters, 4095 corresponds to MAXIMUM CURRENT (P.007). 4-6 AutoMax Network Communication Option Board 4.10 Parameters That Are Not Accessible Over the AutoMax Network These FlexPak 3000 parameters are not accessible over the AutoMax network at any time. (P.192) 1 SIG TYPE (P.419) *ARMATURE DELTA (P.399) *CML ERROR (P.398) *CML FEEDBACK (P.397) *CT TURNS RATIO (P.010) *CURRENT COMPOUND TP (P.293) DEVNET POLL MSG TYPE (P.913) DIG IN 0 (P.490) *DRAW PERCENTAGE OUT (P.196) *FIELD DELTA (P.588) *FIELD DELTA HIGH LIM (P.587) *FLD CURRENT REGULATOR (P.586) *I/O EXPANSION KIT (P.797) *INV FAULT AVOID SEL (P.312) *IR COMPENSATION TP (P.290) *J11 ANLG TACH VLT SCL (P.792) *J14 ANLG TACH VLT RNG (P.793) *J15 REGULATOR TYPE (P.799) *J18 ARM I FB RESISTOR (P.395) J20 FIELD LOSS DETECT (P.597) J21 FLD SUPPLY JUMPER (P.598) *JOG OFF DELAY TIME (P.121) *JOG RAMP OUTPUT (P.294) JOG SPEED 2 (P.017) *LEVEL DETECT 1 OUTPUT (P.648) *LEVEL DETECT 2 OUTPUT (P.649) MANUAL REF SELECT (P.106) METER OUT 1 GAIN ADJ (P.400) METER OUT 1 SELECT (P.404) METER OUT 1 ZERO ADJ (P.402) METER OUT 2 GAIN ADJ (P.401) METER OUT 2 SELECT (P.405) METER OUT 2 ZERO ADJ (P.403) ANALOG MAN REFERENCE ANLG OUT (P.115) (P.120) MOP OUTPUT (P.191) MOP RESET ENABLE (P.116) *NETW COMM STATUS (P.908) *NETW DROP NUMBER (P.900) *NETW IN REG 1 (P.905) *NETW IN REG 2 (P.906) *NETW IN REG 3 (P.907) *NETW TYPE & VERSION (P.909) NETWORK BAUD RATE (P.912) *NETWORK KIT (P.796) OCL ENABLE (P.849) OCL FEEDBACK (P.847) OCL REFERENCE (P.845) *PHASE FIRE TEST DELTA (P.309) *PHASE FIRE TST BRIDGE (P.310) *POWER UNIT TYPE (P.795) PRESET SPEED 1 (P.117) PRESET SPEED 2 (P.118) PRESET SPEED 3 (P.119) PULSE TACHOMETER KIT (P.798) *SELF TUNE BRIDGE (P.220) SELF TUNE FIELD RANGE (P.218) *SELF TUNE STABILITY (P.219) *SPD LOOP LAG OUTPUT (P.298) *SPEED RAMP INPUT TP (P.198) *SPEED RAMP OUTPUT (P.199) *TACH LEAD FLT DELAY (P.228) *TACH LEAD FLT THRESH (P.227) *TORQUE REFERENCE (P.189) *CNI PROG/RUN MODE (P.915) MOP ACCEL TIME MOP DECEL TIME * Indicates WebPak parameters. Are there other WebPak parameters? Should we make separate sections for WebPak and FlexPak? Programming 4-7 4.11 Parameters That Are Only Available in the FlexPak Alternate Register Map RAMP STOP DECEL TIME OCL TYPE3 POSN REG EN STOP DECEL SELECT (P.018) (P.122) NEG CUR LIM INV EN (P.226) CML REF LIMIT SELECT (P.311) INV FAULT AVOID SEL (P.312) DIG IN 0 SELECT (P.428) TACH LOSS SCR ANGLE (P.608) PHASE LOSS DETECT (P.609) OCL PROP TRIM SELECT (P.813) NETW REGISTER MAP SEL (P.814) (P.914) SPD LOOP PI INIT SEL SPD LOOP PI INIT VAL SPD LOOP PI RESET UNDERWIND ENABLE Process Error Parameter Number 4.12 Settings for Analog and Frequency Outputs These are the options you can set for the I/O Expansion kit analog and frequency output parameters. 0=CML FEEDBACK (P.397) 1=CML REFERENCE (P.396) 2=CML ERROR (P.398) 3=SPD LOOP FEEDBACK (P.296) 4=SPD LOOP REFERENCE (P.295) 5=SPD LOOP ERROR (P.297) 6=SPD LOOP OUTPUT (P.299) 7=SPEED RAMP OUTPUT (P.199) 8=SPEED RAMP INPUT TP (P.198) 9=SPD SOURCE SELECT OUT (P.193) 10=TRIM OUTPUT (P.197) 11=ARMATURE VOLTAGE (P.289) 12=ANALOG TACH FEEDBACK (P.291) 13=PULSE TACH FEEDBACK (P.292) 14=ZERO 15=FULL SCALE 16=POWER OUTPUT 17=OCL REFERENCE (P.845) 18=OCL RAMP OUTPUT (P.846) 19=OCL FEEDBACK (P.847) 20=OCL OUTPUT (P.848) 21=FIELD REFERENCE (P.590) 22=FIELD FEEDBACK (P.589) 23=NETW IN REG 1 (P.905) 24=NETW IN REG 2 (P.906) 25=NETW IN REG 3 (P.907) Same for WebPak? 4-8 AutoMax Network Communication Option Board CHAPTER 5 FlexPak 3000 Drives: Original Register Map This section lists the original register map, which allows you to use programs developed for versions earlier than 4.0 of the FlexPak 3000 drive. It also offers a different set of options in Drop_1 than the alternate register map. Brief descriptions of parameters are in the register map tables. For detailed parameter descriptions, refer to the FlexPak 3000 DC Drive Software Reference Manual. 5.1 Accessing the Original Register Map To access the original register map, set NETW REGISTER MAP SEL (P.914) to ORIGINAL. Some parameters are not available and others are mapped differently when NETW REGISTER MAP SEL (P.914) is set to ALTERNATE. Make sure your application uses the correct mappings if you switch from the alternate register map to the original register map. 5.2 Finding Data in the Original Register Map Tables The original register map shown in tables 5.2 through 5.18 describes the registers and bits used by the FlexPak 3000 drive on the AutoMax network when NETW REGISTER MAP SEL (P.914) is set to ORIGINAL. There are no write registers for control/reference data for Drop_2, Drop_3, and Drop_4. Table 5.1 – Location of Information in the Original Register Map Tables Drop_# Master… 1 Read Write 2 Read Write 3 Read Write 4 Read Write FlexPak 3000 Drives: Original Register Map Data Type Runtime Signal Tunable, Configurable, and Status Control/Reference Tunable Configurable Runtime Signal Tunable, Configurable, and Status Tunable Configurable Runtime Signal Tunable, Configurable, and Status Tunable Configurable Runtime Signal Tunable, Configurable, and Status Tunable Configurable Table Page 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 5.15 5.16 5.17 5.18 5-2 5-4 5-6 5-7 5-8 5-8 5-8 5-9 5-10 5-11 5-12 5-12 5-13 5-14 5-15 5-16 5-17 5-1 5-2 Table 5.2 – FlexPak 3000 Original Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Runtime Signal Data (Drive Output Data) Register Bit 0 Parameter Name (Number) Drive status word 1 Drive ready 1 Drive running 2 Fault active 3 Drive jogging 4 Forward/reverse command 5 Drive stopping 6 Tune/config input enable loopback 7 Tune/config update synch. flag loopback (master read) 8 Alarm active 9 In current limit 10 Coast/DB interlock 0=open; 1=closed 11 Customer interlock 0=open; 1=closed 12 Parameter processing error 0=no errors; 1=one or more errors 13 Terminal strip forward/reverse input state (terminal 5) 14 Terminal strip auto/manual input state (terminal 6) 15 Terminal strip fault/alarm reset input state (terminal 10) (P.193) AutoMax Network Communication Option Board SPD SOURCE SELECT OUT 2 SPD LOOP REFERENCE 3 SPD LOOP FEEDBACK 4 SPD LOOP OUTPUT 5 ARMATURE VOLTAGE 6 Average CML feedback 7 Network Output Register 1 9 (P.295) (P.296) (P.299) (P.289) Network Output Register 2 Network Output Register 3 Tunable, Configurable and Status Data 0=forward; 1=reverse 0=disabled; 1=enabled Selected speed/voltage loop reference value 4095 at TOP SPEED (P.011) Final speed/voltage loop reference value 4095 at TOP SPEED (P.011) Final speed/voltage loop feedback value after all scaling 4095 at TOP SPEED (P.011) Speed loop PI block output value 4095 at MAXIMUM CURRENT (P.007 Armature voltage feedback value 4095 at MOTOR RATED ARM VOLTS (P.009) CML feedback average over eight CML scans 4095 at MAXIMUM CURRENT (P.007) SELECT Value of the parameter selected by NETW OUT REG 1 (P.902) If no valid parameter value selected, 0=motor speed in RPM SELECT Value of the parameter selected by NETW OUT REG 2 (P.903) If no valid parameter value selected, 0=armature voltage in volts Value of the parameter selected by NETW OUT REG 3 (P.904) If no valid parameter value selected, 0=armature current in amps*10 or amps SELECT 10 to 15 Settings 0 1 8 Description Bit-packed word containing information on the present status of the drive See table 5.3 on page 5-4. Runtime signal data are updated by the regulator every 5 msec, unless FEEDBACK SELECT (P.200) is set to ARMATURE VOLT, in which case the update time is 10 msec. FlexPak 3000 Drives: Original Register Map Table 5.2 – FlexPak 3000 Original Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Runtime Signal Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) (P.188) Description Settings 16 ANALOG AUTO REFERENCE 17 ANALOG MAN TRIM REF Analog manual trim reference input value 4095 at TOP SPEED (P.011) 18 ANLG IN 1 (P.492) I/O Exp. kit analog input 1 after gain and zero applied 4095 at full scale 19 ANLG IN 2 (P.493) I/O Exp. kit analog input 2 after gain and zero applied 4095 at full scale 20 FREQ IN (P.491) I/O Expansion kit frequency input value after all scaling 4095 at full scale 21 OCL OUTPUT Outer control loop output value RPM 22 FIELD FEEDBACK 23 AC LINE VOLTAGE (P.194) (P.848) (P.589) (P.392) The analog reference value in auto mode after all scaling 4095 at TOP SPEED (P.011) Motor field current feedback value after scaling and gain 4095 at MOTOR HOT FLD AMPS (P.510) Measured AC line RMS voltage volts RMS Runtime signal data are updated by the regulator every 5 msec, unless FEEDBACK SELECT (P.200) is set to ARMATURE VOLT, in which case the update time is 10 msec. 5-3 5-4 Table 5.3 – FlexPak 3000 Original Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Tunable, Configurable, and Status Data (Drive Output Data) Register Bit 10 Parameter Name (Number) Fault latch bits word 1 Description Settings Bit-packed word indicating latched faults 0 AC LINE SYNCHRONIZATION FAULT 1 FIELD CURRENT LOSS 2 SUSTAINED OVERLOAD 3 SELF TUNING FAULT (F00010) (F00004) (F00005) (F00060 to F000099) (F00008) 4 MOTOR THERMOSTAT TRIP 5 CONTROLLER THERMOSTAT TRIP (F00009) 6 BLOWER MOTOR STARTER OPEN (F00006) 7 Reserved 8 IET (OVERCURRENT) 9 OVERSPEED (F00001) (F00003) / ARMATURE OVERVOLTAGE (F00012) or MULTIPLE SCRS NOT OPERATING (F00030–F00042) 10 SCR N 11 OPEN ARMATURE 12 TACHOMETER LOSS 13 OIM COMMUNICATIONS TIMEOUT 14 NETWORK COMMUNICATION TIMEOUT 15 (F00007) (F00002) REVERSED TACH LEADS (F00011) (F00013) (F00014) AutoMax Network Communication Option Board 11 Reserved 12 First fault Fault code of the first fault since the last fault reset 13 Alarm latch bits word Bit-packed word containing latched alarm bits (A00001) 0 MOTOR BRUSH WEAR LOW 1 AC LINE VOLTAGE LOW (A00002) 2 AC LINE VOLTAGE HIGH (A00003) 3 to 15 Reserved 14 Last alarm 15 CONTROL SOURCE SELECT Alarm code of the most recent alarm 16 ACCELERATION TIME 17 DECELERATION TIME (P.000) Selected source for drive control signals 0= TERMBLK; 1= KEYPAD; 2= SERIAL; 3= NETWORK (P.001) Min. time to accelerate from zero to TOP SPEED (P.011) seconds * 10 (P.002) Min. time to decelerate from TOP SPEED (P.011) to zero seconds * 10 Tunable, configurable, and status data are updated by the regulator approximately every 600 msec. FlexPak 3000 Drives: Original Register Map Table 5.3 – FlexPak 3000 Original Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Tunable, Configurable, and Status Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) 18 MINIMUM SPEED 19 MAXIMUM SPEED 20 POSITIVE CURRENT LIM 21 NEGATIVE CURRENT LIM 22 TRIM RANGE 23 SPD LOOP PI PROP GAIN 24 SPD LOOP PI LEAD FREQ 25 CML PI PROP GAIN 26 CML PI LEAD FREQUENCY 27 28 Description Settings (P.003) Lowest operating speed RPM (P.004) Highest operating speed RPM Highest amount of current for the forward bridge % of MOTOR RATED ARM AMPS (P.008) Highest amount of current for reverse bridge % of MOTOR RATED ARM AMPS (P.008) Amount the trim reference will affect the drive reference % (P.211) Speed loop PI proportional gain gain * 100 (P.212) Speed loop PI block lead break frequency radians/second * 100 (P.005) (P.006) (P.109) (P.301) CML REF RATE LIMIT (P.302) (P.303) (P.910) 0 NETW CONNECT TYPE 8 NETW REGISTER MAP SEL (P.914) 29 NETW COMM LOSS SELECT 30 AMX NETW REF SELECT 31 REGULATOR SW VERSION (P.901) (P.911) (P.794) CML PI proportional gain gain * 1000 CML PI lead break frequency radians/second Min. time for CML ref. to go from zero to MAXIMUM CURRENT milliseconds AutoMax network connection type 0= BASIC; 1= FULL Network register map selected 0= ORIGINAL; 1= ALTERNATE How the drive responds to network communication loss 0= FAULT; 1= USE LAST REF; 2=USE TRMBLK REF, 3=USE TRMBLK CNTL AutoMax network reference selection 0= DIRECT; 1 to 8= BROADCAST 1 to 8 Regulator board software version Tunable, configurable, and status data are updated by the regulator approximately every 600 msec. 5-5 5-6 Table 5.4 – FlexPak 3000 Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Control/Reference Data (Drive Input Data) Register Bit 32 Parameter Name (Number) Sequencing control word Run 0 to 1 transition to run 1 Stop 0=stop; 1=not stop 2 Fault reset 0 to 1 transition to reset 3 Jog 0 to 1 transition to jog; 0=stop jogging 4 Forward/reverse select 0=forward; 1=reverse Reserved 7 Outer control loop enable 0=hold OCL in reset; 1= OCL enabled 8 Fault log clear and reset 0 to 1 transition to clear 9 Alarm log clear and reset 0 to 1 transition to clear 10 Alarm reset 0 to 1 transition to reset 11 Memory save 0 to 1 transition to save 12 – 13 Reserved 14 Tune/config input enable: Determines what is read from network. “Read all” includes control/reference, tunable, and configurable inputs 15 Tune/config update synchronization flag (master write) Speed/voltage loop or CML reference value when CONTROL SOURCE SELECT (P.000) is set to NETWORK and AMX NETW REF SELECT (P.911)=0 Network Reference AutoMax Network Communication Option Board 34 Network Input Register 1 Written by network master. Read this value through the OIM or DCM using NETW IN REG 1 (P.905) 35 Network Input Register 2 Written by network master. Read this value through the OIM or DCM using NETW IN REG 2 (P.906) 36 Network Input Register 3 Written by network master. Read this value through the OIM or DCM using NETW IN REG 3 (P.907) 37 FIELD REF REGISTER 38 to 39 Settings 0 5 to 6 33 Description Word containing drive sequencing and control bits (P.513) Reference for the field current loop 0=read only control/reference inputs 1=read all 4095 at TOP SPEED (P.011)/MOTOR RATED (P.009) or MAXIMUM CURRENT (P.007) ARM VOLTS 4095 at MOTOR HOT FLD AMPS (P.510) Reserved Control/reference data are read by the regulator every 5 msec, unless FEEDBACK SELECT (P.200) is set to ARMATURE VOLT, in which case the update time is 10 msec. FlexPak 3000 Drives: Original Register Map Table 5.5 – FlexPak 3000 Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Tunable Data (Drive Input Data) Register Bit Parameter Name (Number) Description Settings 40 ACCELERATION TIME (P.001) Min. time to accelerate from zero to TOP SPEED (P.011) seconds * 10 41 DECELERATION TIME (P.002) Min. time to decelerate from TOP SPEED (P.011) to zero seconds * 10 42 MINIMUM SPEED (P.003) Lowest operating speed RPM 43 MAXIMUM SPEED (P.004) Highest operating speed RPM 44 POSITIVE CURRENT LIM Highest amount of current for the forward bridge % of MOTOR RATED ARM AMPS (P.008) 45 NEGATIVE CURRENT LIM Highest amount of current for reverse bridge % of MOTOR RATED ARM AMPS (P.008) 46 S-CURVE ROUNDING Amount of smoothing of speed/voltage loop reference % 47 TRIM RANGE Amount the trim reference will affect the drive reference % 48 SPD LOOP PI PROP GAIN (P.211) Speed loop PI proportional gain gain * 100 49 SPD LOOP PI LEAD FREQ (P.212) Speed loop PI block lead break frequency radians/second * 100 50 CML PI PROP GAIN 51 CML PI LEAD FREQUENCY 52 CML REF RATE LIMIT 53 JOG SPEED 54 STOP MODE SELECT 55 IR COMPENSATION 56 CURRENT COMPOUNDING 57 (P.005) (P.006) (P.014) (P.109) (P.301) proportional gain (P.302) CML PI lead break frequency (P.303) 1 (P.012) (P.114) (P.206) gain * 1000 radians/second Min. time for CML ref. to go from zero to MAXIMUM CURRENT milliseconds Operating speed while jogging RPM Selects how drive responds to a normal stop command 0= RAMP; 1= COAST/DB; 2= CURRENT LIMIT Armature voltage loss compensation % (P.209) Sets the level of current compounding NETW COMM LOSS SELECT (P.901) CML PI How the drive responds to network communication loss % 0= FAULT; 1=USE LAST REF; 2=USE TRMBLK REF, 3=USE TRMBLK CNTL 58 NETW OUT REG 1 SELECT (P.902) Number of the parameter readable in Drop_1, register 7 If no valid parameter value selected, this is set to 0=motor speed in RPM 59 NETW OUT REG 2 SELECT (P.903) Number of the parameter readable in Drop_1, register 8 If no valid parameter value selected, this is set to 0=armature voltage in volts 60 NETW OUT REG 3 SELECT (P.904) Number of the parameter readable in Drop_1, register 9 If no valid parameter value selected, this is set to 0=armature current in amps*10 or amps Tunable data are read by the regulator approximately every 600 msec while Tune/Config Input Enable bit=1 5-7 5-8 Table 5.6 – FlexPak 3000 Original Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Configurable Data (Drive Input Data) Register Parameter Name (Number) 61 FEEDBACK SELECT 62 NETW CONNECT TYPE 63 AMX NETW REF SELECT Description (P.200) (P.910) (P.911) Settings Type of feedback for speed/voltage loop feedback 0= ARMATURE VOLT; 1= DC TACH ; 2 = PULSE TACH; 3= AC TACH AutoMax network connection type 0= BASIC; 1= FULL AutoMax network reference selection 0= DIRECT; n= BROADCAST n (n=1 to 8) Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging Table 5.7 – FlexPak 3000 Original Register Map, Drop_2: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data) Register Parameter Name (Number) 0 ANALOG AUTO REFERENCE 1 Reserved 2 ANALOG MAN TRIM REF 3 to 10 (P.188) Description Settings The analog reference value in auto mode after all scaling 4095 at TOP SPEED (P.011) (P.194) Analog manual trim reference input value 4095 at TOP SPEED (P.011) Reserved Runtime signal data are updated by the regulator every 5 msec, unless FEEDBACK SELECT (P.200) is set to ARMATURE VOLT, in which case the update time is 10 msec. Table 5.8 – FlexPak 3000 Original Register Map, Drop_2: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) Register Bit Parameter Name (Number) AutoMax Network Communication Option Board 11 OCL RAMP OUTPUT (P.846) 12 OCL OUTPUT 13 TOP SPEED (P.011) 14 JOG SPEED 1 (P.012) 15 JOG ACCEL/DECEL TIME 16 S-CURVE ROUNDING 17 REVERSE DISABLE 18 ANLG AUTO SIGNAL TYPE 19 ANLG AUTO GAIN ADJ 20 ANLG AUTO ZERO ADJ 21 AUTO REFERENCE SELECT 22 ANLG MAN REF GAIN ADJ (P.848) (P.013) (P.014) (P.015) Description OCL reference S-curve block output Settings 4095 Outer control loop output value RPM Highest running speed of motor RPM Operating speed while jogging RPM Minimum time in which jog reference can change from zero to TOP SPEED (P.011) and from TOP SPEED to zero seconds * 10 Amount of smoothing of speed/voltage loop reference % Prevents speed/voltage loop ref. from going negative 0= OFF (bipolar ref); 1= ON (positive ref) Type of signal applied to analog auto reference input 0=0-10V; 1=±10V; 2=4-20mA; 3=10-50mA (P.101) Scales analog auto reference signal gain * 1000 (P.102) Offset removed from analog auto reference signal (P.100) (P.103) (P.104) Selects the type of auto reference 0= ANALOG; 1= FREQUENCY IN Scales the analog manual reference gain gain * 1000 Tunable, configurable, and status data are updated by the regulator approximately every 600 msec. FlexPak 3000 Drives: Original Register Map Table 5.8 – FlexPak 3000 Original Register Map, Drop_2: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) 23 ANLG MAN REF ZERO ADJ (P.105) 24 TRIM REF REGISTER 25 TRIM REFERENCE SELECT 26 TRIM MODE SELECT 27 AUTO MODE MIN BYPASS 28 AUTO MODE RAMP BYPASS 29 STOP SPEED THRESHOLD 30 STOP MODE SELECT 31 TRIM OUTPUT (P.107) (P.108) (P.110) (P.111) (P.112) (P.113) (P.114) (P.197) Description Settings Offset removed from the analog manual reference signal Trim reference value % TOP SPEED (P.011) * 10 Trim reference selection 0= REGISTER; 1= ANALOG MANUAL; 2= ANALOG IN 1; 3= NETW IN REG 1; 4= NETW IN REG 2; 5= NETW IN REG 3; 6= ANALOG IN 2 Type of trim mode selected 0= NO TRIM; 1= INCREMENTAL; 2= PROPORTIONAL Disables minimum speed limit while in auto mode 0= OFF; 1= ON (min speed bypassed) Bypasses speed loop S-curve block while drive is in auto 0= OFF; 1= ON (rate limit bypassed) Speed threshold at which the main contactor will open during a controlled stop RPM Selects how drive responds to a normal stop command 0= RAMP; 1= COAST/DB; 2= CURRENT LIMIT Signal that trims the selected speed/voltage loop reference 4095 at TOP SPEED (P.011) Tunable, configurable, and status data are updated by the regulator approximately every 600 msec. Table 5.9 – FlexPak 3000 Original Register Map, Drop_2: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) Register Bit Parameter Name (Number) 32 Reserved 33 NORMALIZED INERTIA 34 OCL REF REGISTER 35 OCL REF RAMP TIME (P.222) Description Settings Combined inertia of motor and load seconds*100 Outer control loop reference 4095 (P.802) Ramp time for OCL reference seconds * 10 (P.803) Amount of smoothing of the outer control loop reference % (P.801) 36 OCL REF ROUNDING 37 OCL LEADLAG SELECT 38 OCL LEADLAG LOW FREQ 39 OCL LEADLAG RATIO 40 JOG ACCEL/DECEL TIME 41 ANLG AUTO GAIN ADJ 42 ANLG AUTO ZERO ADJ (P.805) (P.806) (P.807) (P.013) Outer control loop lead/lag block select OCL lead/lag block low break frequency 0= LEAD/LAG; 1= BYPASS; 2 = LAG/LEAD radians/second * 100 Ratio between low and high frequencies of OCL Minimum time in which jog reference can change from zero to TOP SPEED (P.011) and from TOP SPEED to zero seconds * 10 (P.101) Scales analog auto reference signal gain * 1000 (P.102) Offset removed from analog auto reference signal 5-9 Tunable data are updated by the regulator approximately every 600 msec when Tune/Config Input Enable bit = 1. 5-10 Table 5.9 – FlexPak 3000 Original Register Map, Drop_2: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) Description Settings 43 Reserved 44 ANLG MAN REF GAIN ADJ (P.104) Scales the analog manual reference gain 45 ANLG MAN REF ZERO ADJ (P.105) Offset removed from the analog manual reference signal 46 TRIM REFERENCE SELECT (P.108) Trim reference selection 0= REGISTER; 1= ANALOG MANUAL; 2= ANALOG IN 1; 3= NETW IN REG 1; 4= NETW IN REG 2; 5= NETW IN REG 3; 6= ANALOG IN 2 47 TRIM MODE SELECT Type of trim mode selected 0= NO TRIM; 1= INCREMENTAL; 2= PROPORTIONAL 48 AUTO MODE MIN BYPASS Disables minimum speed limit while in auto mode 0= OFF; 1= ON (min speed bypassed) 49 AUTO MODE RAMP BYPASS 50 STOP SPEED THRESHOLD 51 OCL PI PROP GAIN (P.808) (P.809) (P.110) 52 OCL PI LEAD FREQ 53 OCL PI POSITIVE LIMIT 54 OCL PI NEGATIVE LIMIT 55 OCL TRIM RANGE (P.111) (P.112) (P.113) (P.810) (P.811) (P.812) gain * 1000 Bypasses speed loop S-curve block while drive is in auto 0= OFF; 1= ON (rate limit bypassed) Speed threshold at which the main contactor will open during a controlled stop OCL PI block proportional gain Outer control loop PI block lead break frequency OCL PI block positive limit RPM gain * 100 radians/second * 100 % Outer control loop PI block negative limit % Trim range for the OCL % * 10 Tunable data are updated by the regulator approximately every 600 msec when Tune/Config Input Enable bit = 1. AutoMax Network Communication Option Board Table 5.10 – FlexPak 3000 Original Register Map, Drop_2: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) Register Bit Parameter Name (Number) Description Settings 56 INERTIA COMP SELECT (P.221) Source of inertia compensation 0= NONE; 1= INTERNAL; 2= ANALOG IN 1; 3= ANALOG IN 2; 4= NETW IN REG 1 (P.905); 5= NETW IN REG 2 (P.906); 6= NETW IN REG 3 (P.907) 57 POS CURRENT LIM SEL (P.223) Selects positive current limit source 58 NEG CURRENT LIM SEL (P.224) Selects negative current limit source 0= REGISTER ; 1= ANALOG IN 1; 2 = ANALOG IN 2; 3= NETW IN REG; 4= NETW IN REG 2; 5= NETW IN REG 3 59 OCL REFERENCE SELECT (P.800) Selects OCL reference source 0= REGISTER; 1= ANALOG IN 1; 2 = ANALOG IN; 3= FREQUENCY IN; 4= NETW IN REG 1; 5= NETW IN REG 2; 6= NETW IN REG 3 Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging. FlexPak 3000 Drives: Original Register Map Table 5.10 – FlexPak 3000 Original Register Map, Drop_2: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) 60 OCL FEEDBACK SELECT (P.804) 61 TOP SPEED 62 REVERSE DISABLE 63 ANLG AUTO SIGNAL TYPE (P.011) (P.015) (P.100) Description Settings Source of OCL feedback 0= NONE; 1= CML FEEDBACK; 2= ANALOG IN 1; 3= ANALOG IN 2; 4= SPEED LOOP OUTPUT; 5= ANALOG AUTO REFERENCE; 5=ANALOG AUTO REFERENCE; 6=NETW IN REG 1; 7=NETW IN REG 2; 8=NETW IN REG 3 Highest running speed of motor RPM Prevents speed/voltage loop ref. from going negative 0= OFF (bipolar ref); 1= ON (positive ref) Type of signal applied to analog auto reference input 0=0-10V; 1=±10V; 2=4-20mA; 3=10-50mA Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging. Table 5.11 – FlexPak 3000 Original Register Map, Drop_3: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data) Register Bit Parameter Name (Number) 0 ANALOG TACH FEEDBACK 1 PULSE TACH FEEDBACK 2 SPD LOOP ERROR 3 CML REFERENCE 4 FIELD REFERENCE 5 FIELD FEEDBACK 6 to 11 (P.291) (P.292) (P.297) Description Settings Analog tachometer feedback signal after all scaling 4095 at TOP SPEED (P.011) Pulse encoder feedback signal after all scaling 4095 at TOP SPEED (P.011) Speed loop error (P.396) (P.590) (P.589) Amplitude and rate limited value of selected CML ref. 4095 at MAXIMUM CURRENT (P.007) Field current reference 4095 at MOTOR HOT FLD AMPS (P.510) Motor field current feedback value after scaling and gain 4095 at MOTOR HOT FLD AMPS (P.510) Reserved Runtime signal data are updated by the regulator every 5 msec, unless FEEDBACK SELECT (P.200) is set to ARMATURE VOLT, in which case the update time is 10 msec. Table 5.12 – FlexPak 3000 Original Register Map, Drop_3: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) Register Bit Parameter Name (Number) 12 MAXIMUM CURRENT 13 MOTOR RATED ARM AMPS (P.007) 14 MOTOR RATED ARM VOLTS 15 FEEDBACK SELECT 16 ANALOG TACH GAIN ADJ (P.008) (P.009) (P.200) (P.201) Description Settings Highest amount of current, either positive or negative % of MOTOR RATED ARM AMPS (P.008) Rated armature current from motor nameplate amps * 10 Rated armature voltage from motor nameplate volts DC Type of feedback for speed/voltage loop feedback 0= ARMATURE VOLT; 1= DC TACH; 2= PULSE TACH; 3= AC TACH Scales analog tachometer feedback signal gain * 1000 5-11 Tunable, configurable, and status data are updated by the regulator approximately every 600 msec. 5-12 Table 5.12 – FlexPak 3000 Original Register Map, Drop_3: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) (P.202) Description Settings 17 ANALOG TACH ZERO ADJ 18 ANLG TACH VOLTS/1000 (P.203) Analog tach scaling from tach nameplate in V/1000 RPM volts * 10 19 ARM VOLTAGE GAIN ADJ (P.204) Scales the armature voltage signal gain * 1000 20 ARM VOLTAGE ZERO ADJ (P.205) Offset removed from armature voltage feedback 21 IR COMPENSATION (P.206) Removes offset from analog tachometer feedback signal Armature voltage loss compensation (P.207) % Pulses per revolution from the pulse encoder nameplate 22 PULSE TACH PPR 23 PULSE TACH QUADRATURE 24 CURRENT COMPOUNDING 25 SPD LEADLAG RATIO 26 SPD LEADLAG LOW FREQ 27 SPD LOOP LAG FREQ 28 SPD LEADLAG SELECT 29 SPD LOOP LAG BYPASS 30 CML FEEDBACK GAIN ADJ 31 ARMATURE BRIDGE POL (P.208) (P.209) (P.213) (P.214) (P.215) (P.216) (P.217) (P.300) (P.394) Enables or disables pulse encoder quadrature 0= OFF; 1= ON (quad decode) Sets the level of current compounding % Low & high break frequency ratio of feedback lead/lag Low break frequency of speed feedback lead/lag block radians/second * 100 Lag break frequency of speed loop forward path lag radians/second * 100 Speed/voltage loop lead/lag block select 0= LEAD/LAG; 1= BYPASS; 2= LAG/LEAD Speed/voltage loop lag block bypass 0= OFF (not bypassed); 1= ON (bypassed) Current minor loop feedback gain adjust gain * 1000 Active armature bridge 0= OFF (forward); 1= ON (reverse) Tunable, configurable, and status data are updated by the regulator approximately every 600 msec. Table 5.13 – FlexPak 3000 Original Register Map, Drop_3: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) AutoMax Network Communication Option Board Register Bit Parameter Name (Number) Description Settings 32 Reserved 33 FIELD ECONOMY REF 34 FIELD PI PROP GAIN (P.514) Proportional gain setting for the field current loop PI block gain * 100 (P.515) Lead frequency for the field current loop PI block radians/second * 100 Field current feedback gain adjust gain * 1000 Point where the field control loop begins regulating armature voltage and the field begins to weaken 4095 at MOTOR RATED ARM VOLTS (P.009) Proportional gain of field control loop armature voltage regulator gain * 100 (P.511) 35 FIELD PI LEAD FREQ 36 FLD FEEDBACK GAIN ADJ 37 FLD WEAKEN THRESHOLD 38 FLD WEAKEN PROP GAIN (P.516) (P.518) (P.519) Reference for field economy mode % of MOTOR HOT FLD AMPS (P.510) Tunable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit = 1. FlexPak 3000 Drives: Original Register Map Table 5.13 – FlexPak 3000 Original Register Map, Drop_3: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) 39 FLD WEAKEN LEAD FREQ 40 ANALOG TACH GAIN ADJ 41 (P.520) Description Settings PI block lead break frequency of the field control loop’s armature voltage regulator radians/second * 100 (P.201) Scales analog tachometer feedback signal gain * 1000 ANALOG TACH ZERO ADJ (P.202) Offset from analog tachometer feedback signal 42 ARM VOLTAGE GAIN ADJ (P.204) Scales the armature voltage signal (P.205) Offset removed from armature voltage feedback 43 ARM VOLTAGE ZERO ADJ 44 SPD LEADLAG RATIO 45 SPD LEADLAG LOW FREQ (P.213) (P.215) 46 SPD LOOP LAG FREQ 47 SPD LEADLAG SELECT 48 SPD LOOP LAG BYPASS 49 CML FEEDBACK GAIN ADJ 50 to 53 (P.214) (P.216) (P.217) (P.300) gain * 1000 Specifies the ratio between low and high break frequencies of speed feedback lead/lag block Low break freq. of the speed feedback lead/lag block radians/second * 100 Lag break freq. for the speed loop forward path lag block radians/second * 100 Speed/voltage loop lead/lag block select 0= LEAD/LAG; 1= BYPASS; 2 = LAG/LEAD Speed/voltage loop lag block bypass 0= OFF (not bypassed); 1= ON (bypassed) Current minor loop feedback gain adjust gain * 1000 Reserved Tunable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit = 1. Table 5.14 – FlexPak 3000 Original Register Map, Drop_3: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) Register Bit Parameter Name (Number) 5-13 54 AUTO REFERENCE SELECT 55 MOTOR HOT FLD AMPS (P.103) 56 FIELD LOSS THRESHOLD 57 FIELD AUTO WEAKEN 58 MAXIMUM CURRENT 59 MOTOR RATED ARM AMPS 60 MOTOR RATED ARM VOLTS 61 ANLG TACH VOLTS/1000 62 PULSE TACH PPR 63 PULSE TACH QUADRATURE (P.510) (P.512) (P.517) (P.007) (P.008) (P.009) (P.203) (P.207) Description Settings Selects the type of auto reference 0= ANALOG; 1= FREQUENCY IN Rated hot field amps from motor nameplate amps * 100 Field current level at which a field loss fault is generated % of MOTOR HOT FLD AMPS (P.510) Enables or disables automatic field weakening 0= DISABLED; 1= ENABLED Highest amount of current, either positive or negative % of MOTOR RATED ARM AMPS (P.008) Rated armature current from motor nameplate amps * 10 Rated armature voltage from motor nameplate volts DC Analog tachometer scaling from tachometer nameplate in volts per 1000 RPM volts * 10 Pulses per revolution from pulse encoder nameplate (P.208) Enables or disables pulse encoder quadrature 0= OFF; 1= ON (quad decode) Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging. 5-14 Table 5.15 – FlexPak 3000 Original Register Map, Drop_4: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data) Register Bit 0 Parameter Name (Number) I/O Expansion kit digital inputs Description Settings Bit-packed word that indicates the state of these inputs* 0 I/O Expansion kit digital input 1 (Preset speed select 1)* 1 I/O Expansion kit digital input 2 (Preset speed select 2)* 2 I/O Expansion kit digital input 3 (mop decrement)* 3 I/O Expansion kit digital input 4 (mop increment)* 4 I/O Expansion kit digital input 5 (ocl enable)* 1 ANLG IN 1 (P.492) I/O Exp. kit analog input 1 after gain and zero applied 4095 at full scale 2 ANLG IN 2 (P.493) I/O Exp. kit analog input 2 after gain and zero applied 4095=full scale 3 FREQ IN (P.491) I/O Expansion kit frequency input value after all scaling 4095=full scale 4 to 20 Reserved Runtime signal data are updated by the regulator every 5 msec, unless FEEDBACK SELECT (P.200) is set to ARMATURE VOLT, in which case the update time is 10 msec. * The I/O Expansion kit digital inputs do not have fixed functions when CONTROL SOURCE SELECT (P.000) is set to NETWORK. Therefore, they do not select preset speeds, change the MOP setpoint, or enable or disable the OCL. Table 5.16 – FlexPak 3000 Original Register Map, Drop_4: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) Register Bit 21 Parameter Name (Number) Level Detector Outputs Description Bit-packed word indicating state of level detector outputs AutoMax Network Communication Option Board 0 Level detector 1 output 1 Level detector 2 output Tunable, configurable and status data are updated by the regulator approximately every 600 msec. Settings FlexPak 3000 Drives: Original Register Map Table 5.16 – FlexPak 3000 Original Register Map, Drop_4: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) (Continued) Register Bit 22 Parameter Name (Number) Stop cause word Description Settings Bit-packed word indicating why the drive stopped 0 Stop asserted or Run de-asserted (negated) 1 Jog de-asserted for less than 1 second 2 Internal stop request 3 Current limit stop 4 Ramp stop 5 Coast/DB stop 6 Fault stop or self-tuning complete 7 Customer interlock opened 8 Coast/DB interlock opened 9 Main contactor opened 10 – 15 Reserved (P.306) 23 NOMINAL AC LINE FREQ 24 NOMINAL AC LINE VOLTS 25 PLL MAXIMUM ERROR 26 AC LINE VOLTAGE 27 ENHANCED FLD VOLT ADJ 28 FIELD ECONOMY DELAY 29 FIELD ECONOMY ACTIVE 30 OPEN SCR SENSITIVITY 31 OPEN SCR TRIP THRESH (P.307) (P.308) (P.392) (P.500) Nominal AC line frequency Hz Nominal AC line RMS voltage volts RMS Max. allowed change in line period per AC line cycle µsec Measured AC line RMS voltage volts RMS Adjusts the field output voltage (P.501) Time between stopping and entering field economy minutes (P.599) Indicates the present state of field economy 0= OFF; 1= ON (field economy active) (P.600) (P.601) Open SCR detection sensitivity adjustment Open SCR detection trip threshold Tunable, configurable and status data are updated by the regulator approximately every 600 msec. 5-15 5-16 Table 5.17 – FlexPak 3000 Drop_4: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) Register Bit Parameter Name (Number) Description 32 ANLG IN 1 ZERO ADJ (P.414) I/O Expansion kit analog input 1 zero adjust Settings 33 ANLG IN 1 GAIN ADJ (P.415) I/O Expansion kit analog input 1 gain adjust 34 ANLG IN 2 ZERO ADJ (P.416) I/O Expansion kit analog input 2 zero adjust 35 ANLG IN 2 GAIN ADJ (P.417) I/O Expansion kit ANALOG INPUT 2 GAIN ADJUST gain * 1000 36 LEVEL DETECT 1 THRESH (P.603) Level detector 1 threshold % * 10 37 LEVEL DETECT 1 DELAY (P.604) Level detector 1 delay time seconds * 10 38 LEVEL DETECT 2 THRESH (P.606) Level detector 2 threshold % * 10 39 LEVEL DETECT 2 DELAY (P.607) Level detector 2 delay time seconds * 10 40 PLL MAXIMUM ERROR Max. allowed change in line period per AC line cycle µsec 41 ENHANCED FLD VOLT ADJ 42 FIELD ECONOMY DELAY (P.501) Time between stopping and entering field economy 43 OPEN SCR SENSITIVITY (P.600) Open SCR detection sensitivity adjustment 44 OPEN SCR TRIP THRESH (P.308) (P.500) (P.601) gain * 1000 Adjusts the field output voltage minutes Open SCR detection trip threshold 45 ANLG OUT 1 GAIN ADJ (P.420) I/O Expansion kit analog output 1 gain adjust gain * 1000 46 ANLG OUT 2 GAIN ADJ (P.422) I/O Expansion kit analog output 2 gain adjust gain * 1000 47 Reserved Tunable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit = 1. AutoMax Network Communication Option Board FlexPak 3000 Drives: Original Register Map Table 5.18 – FlexPak 3000 Original Register Map, Drop_4: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) Register Bit Parameter Name (Number) Description Settings 48 DIG OUT 1 SELECT (P.409) I/O Expansion kit digital output 1 source 0=LEVEL DETECT 1 OUTPUT (P.648); 1=LEVEL DETECT 2 OUTPUT (P.649); 2=in current limit; 3=drive ready; 4=NETW COMM STATUS (P.908); 5=bit 0 of Network Input Register 1; 6=bit 0 of Network Input Register 2; 7=bit 0 of Network Input Register 3 49 DIG OUT 2 SELECT (P.411) I/O Expansion kit digital output 2 source) 0=LEVEL DETECT 1 OUTPUT (P.648) 1=LEVEL DETECT 2 OUTPUT (P.649) 2=in current limit; 3=drive ready 4=NETW COMM STATUS (P.908) 5=bit 1 of Network Input Register 1 6=bit 1 of Network Input Register 2 7=bit 1 of Network Input Register 3 0 DIG OUT 1 CONTACT TYP (P.410) I/O Expansion kit digital output 1 contact type 1 DIG OUT 2 CONTACT TYP (P.412) I/O Expansion kit digital output 2 contact type 0= NORMAL OPEN 1= NORMAL CLOSED 51 ANLG IN 1 SIG TYPE (P.413) I/O Expansion kit analog input 1 signal type 0=0-10 V; 1=±10 V; 2=4-20 mA; 3=10-50 mA 52 ANLG OUT 1 SELECT (P.418) I/O Expansion kit analog output 1 source select See “Settings for Analog and Frequency Outputs” on page 4-8 53 ANLG OUT 1 SIG TYPE (P.419) I/O Expansion kit analog output 1 signal type 0=0-10 V; 1=+/–10 V; 2=4-20 mA 54 ANLG OUT 2 SELECT (P.421) I/O Expansion kit analog output source select See “Settings for Analog and Frequency Outputs” on page 4-8 55 FREQ IN ZERO I/O Expansion kit minimum input frequency kHz * 10 56 FREQ IN FULL SCALE I/O Expansion kit maximum input frequency kHz * 10 57 FREQ OUT SELECT I/O Expansion kit frequency output source select See “Settings for Analog and Frequency Outputs” on page 4-8 58 FREQ OUT ZERO I/O Exp. kit frequency when freq. output signal is zero kHz * 10 59 FREQ OUT FULL SCALE I/O Expansion kit frequency output at full scale kHz * 10 60 LEVEL DETECT 1 SELECT (P.602) Level detector 1 signal 61 LEVEL DETECT 2 SELECT (P.605) Level detector 2 signal 0= CML FEEDBACK; 1= SPD LOOP FEEDBACK 2= SPEED RAMP OUTPUT; 3= SPD RAMP INPUT TP; 4= SPD SOURCE SELECT OUT 62 NOMINAL AC LINE FREQ Nominal AC line frequency Hz 63 NOMINAL AC LINE VOLTS Nominal AC line RMS voltage volts RMS 50 (P.423) (P.424) (P.425) (P.426) (P.427) (P.306) (P.307) 5-17 Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging. 5-18 AutoMax Network Communication Option Board CHAPTER 6 FlexPak 3000 Drives: Alternate Register Map This section lists the alternate register map, which enables you to access most of the FlexPak 3000 original register map functions plus some additional functions. The alternate register map is organized so that commonly used functions are available in Drop_1. It also offers a different set of options in Drop_1 than the original register map. The additional functions that are available through the alternate register map are: • Winding functions: SPEED FEEDBACK GAIN (Drop_1, register 38) and UNDERWIND ENABLE (Drop_1, register 32, bit 5) enable you to set up under- or overwinding and set the gain of the speed loop feedback path for winding applications. • Access to the speed loop PI reset and initial value. These parameters are SPD LOOP PI INIT SEL (Drop_2, register 32), SPD LOOP PI INIT VAL LOOP PI RESET (Drop_1, register 32, bit 6). (Drop_1, register 39), and SPD ATTENTION: If you are using the alternate register map (NETW REGISTER MAP SEL (P.914) set to ALTERNATE) and you change the control source from NETWORK, the parameters SPD LOOP PI INIT SEL, SPD LOOP PI INIT VAL, and SPD LOOP PI RESET are reset to their default values (0 for each). Make sure these values are appropriate for your application before changing the control source. Failure to observe this precaution could result in severe bodily injury or loss of life. ! • Process Error Parameter Number (Drop_1, register 27) • NETW REGISTER MAP SEL • RAMP STOP DECEL TIME • INV FLT AVOID SEL • TACH LOSS SCR ANGLE • NEG CUR LIM INV EN • OCL PROP TRIM SELECT • OCL TYPE3 POSN REG EN • PHASE LOSS DETECT EN • STOP DECEL SELECT • CML REF LIMIT SELECT • DIG IN (P.914) (Drop_1, register 29) (P.018) (Drop_2, register 33) (P.312) (Drop_2, register 43) (P.608), (Drop_3, register 50) (P.226) (Drop_3, register 53, bit 0) (P.813) (Drop_3, register 53, bit 1) (P.814) (Drop_3, register 53, bit 2) (P.609) (Drop_3, register 53, bit 3) (P.122) (Drop_3, register 53, bit 4) (P.311) (Drop_3, register 53, bit 6 0 SELECT (P.428) (Drop_4, register 47) Brief descriptions of parameters are in the register map tables. For detailed parameter descriptions, refer to the FlexPak 3000 DC Drive Software Reference Manual. FlexPak 3000 Drives: Alternate Register Map 6-1 6.1 Accessing the Alternate Register Map To access the alternate register map, set NETW REGISTER MAP SEL (P.914) to ALTERNATE. Some parameters are not available and others are mapped differently when NETW REGISTER MAP SEL (P.914) is set to ALTERNATE. Make sure your application uses the correct mappings if you switch from the original register map to the alternate register map. Important: When a version 4.2 Regulator board is used as a replacement in an existing AutoMax network that uses the ALTERNATE register map, you may need to reprogram the master task so that it writes valid data in the registers that are now being used (where previously they were marked as reserved). 6.2 Diagnosing Processing Errors In the alternate map, Drop_1, register 27, the number of the parameter that caused a processing error (indicated by alternal map, register 0, bit 10) is now recorded. If there are no processing errors, the value will be set to -1. Because some parameters are processed in groups, it is not possible to always report the specific parameter that is out of range. Instead, the first parameter number of the group that conains the error is reported (see table 6.1). For example, if MOP ACCEL TIME (P.115) was set out of range by the Network Option board, Drop_1, register 27 would contain the value 14 (S-CURVE ROUNDING). Parameters not listed in table 6.1are handled on an individual basis by the parameter processing routines so the parameter causing the processing error is reported by number directly. This feature is available only with the alternate register map. Also listed in the table are possible non-user paramter numbers (≥ 25000) that can cause parameter processing errors. Be aware that certain parameters are used as limits for other parameters (for example, (P.011) determines the maximum limit for MAXIMUM SPEED (P.004). The FlexPak 3000 Software Reference (D2-3405) describes the relationships between all user parameters. It is also possible (but very unlikely) to get a processing error reported for a non-user parameter number not listed below. If this occurs, the Regulator board is suspect. Cycle power, and if another non-user parameter number processing error occurs, replace the Regulator board. TOP SPEED 6-2 AutoMax Network Communication Option Board Table 6.1 – Error Processing Parameters Reported by Group Number Parameter Reported Number 004 005 211 213 424 427 510 514 519 004 003 012 017 117 118 119 113 005 006 Parameter Name MAXIMUM SPEED 014 014 001 018 013 115 120 1 JOG SPEED 2 JOG SPEED 1 PRESET SPEED 2 PRESET SPEED 3 PRESET SPEED Parameter Name S-CURVE ROUNDING ACCELERATION TIME DECELERATION TIME RAMP STOP DECEL TIME JOG ACCEL/DECEL TIME MOP ACCEL TIME MOP DECEL TIME STOP SPEED THRESHOLD POSITIVE CURRENT LIMIT 803 NEGATIVE CURRENT LIMIT SPD LOOP PI LEAD FREQ 213 214 SPD LEADLAG LOW FREQ 424 423 FREQ IN ZERO SPD LOOP PI PROP GAIN SPD LEADLAG RATIO FREQ IN FULL SCALE 427 426 FREQ OUT ZERO 510 516 FLD FEEDBACK GAIN ADJ 519 520 Parameter Number MINIMUM SPEED 211 212 514 515 Number Reported FREQ OUT FULL SCALE MOTOR HOT FLD AMPS FIELD PI PROP GAIN FIELD PI LEAD FREQ 807 808 900 902 25200 26015 803 802 807 806 OCL REF ROUNDING OCL REF RAMP TIME OCL LEADLAG RATIO OCL LEADLAG LOW REQ 808 809 OCL PI LEAD FREQ 900 910 NETW CONNECT TYPE 902 903 904 25200 OCL PI PROP GAIN NETW DROP NUMBER 1 SELECT 2 SELECT NETW OUT REG 3 SELECT NETW OUT REG NETW OUT REG Trending Aquisition Rate (set by CS3000) SPD LOOP PI INIT SEL (alternate, Drop_2, reg 32) FLD WEAKEN PROP GAIN FLD WEAKEN LEAD GAIN FlexPak 3000 Drives: Alternate Register Map 6-3 6.3 Finding Data in the Alternate Register Map Tables The alternate register maps in table 6.3 through table 6.18 describe the registers and bits used by the FlexPak 3000 drive on the AutoMax network when NETW REGISTER MAP SEL (P.914) is set to ALTERNATE. Drop_2, Drop_3, and Drop_4 do not have master write registers for control/reference data. Drop_4 does not have a master read register for runtime signal data. Table 6.2 – Location of Information in the FlexPak 3000 Alternate Register Map Tables Drop_# Master… 1 Read Write 2 Read Write 3 Read Write 4 6-4 Data Type Table Page Runtime Signal 6.3 6-5 Tunable, Configurable, and Status 6.4 6-7 Control/Reference 6.5 6-9 Tunable 6.6 6-10 Configurable 6.7 6-10 Runtime Signal 6.8 6-11 Tunable, Configurable, and Status 6.9 6-11 Tunable 6.10 6-12 Configurable 6.11 6-13 Runtime Signal 6.12 6-14 Tunable, Configurable, and Status 6.13 6-14 Tunable 6.14 6-15 Configurable 6.15 6-16 Read Tunable, Configurable, and Status 6.16 6-17 Write Tunable 6.17 6-18 Configurable 6.18 6-18 AutoMax Network Communication Option Board FlexPak 3000 Drives: Alternate Register Map Table 6.3 – FlexPak 3000 Alternate Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Runtime Signal Data (Drive Output Data) Register Bit 0 Parameter Name (Number) Drive status word 1 Description Bit-packed word containing information on the present status of the drive 0 Drive ready 1 Drive running 2 Fault active 3 Drive jogging 4 Forward/Reverse command 5 Drive stopping 6 Tune/config input enable loopback 7 Tune/config update synch flag loopback (master read) 8 Alarm active 9 In current limit 10 Parameter processing error 11 Level detector 1 output 12 Level detector 2 output 13–15 1 Settings 0=forward; 1=reverse 0=disabled; 1=enabled Reserved Drive status word 2 Bit-packed word containing information on the present status of the drive 0 FN/DB status 1 Customer interlock 2 Terminal strip run 3 Terminal strip forward/reverse 4 Terminal strip jog 5 Terminal strip stop 6 Coast/DB interlock 7 Terminal strip fault reset 8 I/O Expansion kit digital input 1 (Preset speed select 1)* 9 I/O Expansion kit digital input 2 (Preset speed select 2)* 10 I/O Expansion kit digital input 3 (MOP decrement)* 11 I/O Expansion kit digital input 4 (MOP increment)* 12 I/O Expansion kit digital input 5 (OCL enable)* 0=open; 1=closed 0=open; 1=closed 6-5 Runtime signal data are updated by the regulator every 5 msec, unless FEEDBACK SELECT (P.200) is set to ARMATURE VOLT, in which case the update time is 10 msec. 6-6 Table 6.3 – FlexPak 3000 Alternate Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Runtime Signal Data (Drive Output Data) (Continued) Register 1 (con’t.) Bit Parameter Name (Number) 13 Terminal strip auto/manual 14 Digital input 0 15 Motor thermostat (P.295) 2 SPD LOOP REFERENCE 3 SPD LOOP FEEDBACK 4 SPD LOOP OUTPUT 5 ARMATURE VOLTAGE 6 Average CML feedback 7 Network Output Register 1 8 9 Description (P.296) (P.299) (P.289) Network Output Register 2 Network Output Register 3 Final speed/voltage loop reference value Tunable, Configurable and Status Data (P.188) 4095 at TOP SPEED (P.011) Final speed/voltage loop feedback value after all scaling 4095 at TOP SPEED (P.011) Speed loop PI block output value 4095 at MAXIMUM CURRENT (P.007) Armature voltage feedback value 4095 at MOTOR RATED ARM VOLTS (P.009) Current minor loop feedback average over 8 CML scans 4095 at MAXIMUM CURRENT (P.007) SELECT Value of the parameter selected by NETW OUT REG 1 (P.902) If no valid parameter value selected, 0=motor speed in RPM SELECT Value of the parameter selected by NETW OUT REG 2 (P.903) If no valid parameter value selected, 0=armature voltage in volts Value of the parameter selected by NETW OUT REG 3 (P.904) If no valid parameter value selected, 0=armature current in amps*10 or amps SELECT 10 to 15 Settings See table 6.4 on page 6-7. Analog reference value in auto mode after all scaling 4095 at TOP SPEED (P.011) AutoMax Network Communication Option Board 16 ANALOG AUTO REFERENCE 17 ANALOG MAN TRIM REF Analog manual trim reference input value 4095 at TOP SPEED (P.011) 18 ANLG IN 1 (P.492) I/O Exp. kit analog input 1 after gain and zero applied 4095 at full scale 19 ANLG IN 2 (P.493) I/O Exp. kit analog input 2 after gain and zero applied 4095 at full scale 20 FREQ IN (P.491) I/O Expansion kit frequency input value after all scaling 4095 at full scale 21 OCL OUTPUT Outer control loop output value RPM 22 FIELD FEEDBACK 23 AC LINE VOLTAGE (P.194) (P.848) (P.589) (P.392) Motor field current feedback value after scaling and gain 4095 at MOTOR HOT FLD AMPS (P.510) Measured AC line RMS voltage volts RMS Runtime signal data are updated by the regulator every 5 msec, unless FEEDBACK SELECT (P.200) is set to ARMATURE VOLT, in which case the update time is 10 msec. * The I/O Expansion kit digital inputs do not have fixed functions when CONTROL SOURCE SELECT (P.000) is set to NETWORK. Therefore, they do not select preset speeds, change the MOP setpoint, or enable or disable the OCL. FlexPak 3000 Drives: Alternate Register Map Table 6.4 – FlexPak 3000 Alternate Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Tunable, Configurable, and Status Data (Drive Output Data) Register Bit 10 Parameter Name (Number) Fault latch bits word 1 Description (F00010) 0 AC LINE SYNCHRONIZATION FAULT 1 FIELD CURRENT LOSS 2 SUSTAINED OVERLOAD 3 SELF TUNING FAULT 4 MOTOR THERMOSTAT TRIP 5 CONTROLLER THERMOSTAT TRIP (F00009) (F00006) (F00004) (F00005) (F00060 to F000099) (F00008) 6 BLOWER MOTOR STARTER OPEN 7 Reserved 8 IET (OVERCURRENT) 9 OVERSPEED (F00001) (F00003)/ARMATURE OVERVOLTAGE (F00012) # or MULTIPLE SCRS NOT OPERATING (F00030–F00042) 10 SCR 11 OPEN ARMATURE 12 TACHOMETER LOSS 13 OIM COMMUNICATIONS TIMEOUT 14 NETWORK COMMUNICATION TIMEOUT 15 REVERSED TACH LEADS 11 Reserved 12 First fault 13 Settings Bit-packed word indicating latched faults (F00007) (F00002) (F00011) (F00013) (F00014) Fault code of the first fault since the last fault reset Alarm latch bits word Bit-packed word containing latched alarm bits (A00001) 0 MOTOR BRUSH WEAR LOW 1 AC LINE VOLTAGE LOW (A00002) 2 AC LINE VOLTAGE HIGH (A00003) 3 to 15 Reserved 14 Last alarm Alarm code of the most recent alarm 15 CONTROL SOURCE SELECT (P.000) 16 to 23 See table 6.3 on page 6-5. 24 to 25 Reserved Selected source for drive control signals 0= TERMBLK; 1= KEYPAD; 2= SERIAL; 3= NETWORK Tunable, configurable, and status data are updated by the regulator approximately every 600 msec. 6-7 6-8 Table 6.4 – FlexPak 3000 Alternate Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Tunable, Configurable, and Status Data (Drive Output Data) (Continued) Register Bit 26 Parameter Name (Number) Stop cause word 0 Stop asserted or Run de-asserted (negated) 1 Jog de-asserted for more than 1 second 2 Internal stop request 3 Current limit stop 4 Ramp stop 5 Coast/DB stop 6 Fault stop or self-tuning completed 7 Customer interlock opened 8 Coast/DB interlock opened 9 Main contactor opened 27 29 to 30 31 Settings Bit-packed word indicating why the drive stopped* 10 – 15 28 Description Reserved Process Error Parameter Number Indicates the parameter number that caused a processing error. -1 = No parameter processing error. AutoMax network connection type 0= BASIC; 1= FULL (P.914) Network register map selected 0= ORIGINAL; 1= ALTERNATE (P.794) Regulator board software version (P.910) 0 NETW CONNECT TYPE 8 NETW REGISTER MAP SEL Reserved REGULATOR SW VERSION Tunable, configurable, and status data are updated by the regulator approximately every 600 msec. AutoMax Network Communication Option Board * Before examining this register, check the drive status word (Drop_1, register 0) to determine if the drive is presently running or jogging. If neither of these bits is set to ON (1), then the stop cause word can be examined to determine why the drive last stopped. If all the defined bits in the stop cause word are false, the drive is either running, jogging, or has not been started since the last power-up. FlexPak 3000 Drives: Alternate Register Map Table 6.5 – FlexPak 3000 Alternate Register Map, Drop_1: Master Write Registers BASIC and FULL Connections. Control/Reference Data (Drive Input Data) Register Bit 32 Parameter Name (Number) Sequencing control word Settings 0 Run 0 to 1 transition to run 1 Stop 0=stop; 1=not stop 2 Fault reset 0 to 1 transition to reset 3 Jog 0 to 1 transition to jog; 0=stop 4 Fwd/Rev select 0=forward; 1=reverse 5 UNDERWIND ENABLE 0= DISABLED (overwind); 1= ENABLED (underwind); (Default=0)* 6 SPD LOOP PI RESET 0= OFF (enable) (default); 1= ON (reset)* 7 Outer control loop enable 0=hold OCL in reset; 1= OCL enabled 8 Fault log clear and reset 0 to 1 transition to clear 9 Alarm log clear and reset 0 to 1 transition to clear 10 Alarm reset 0 to 1 transition to reset 11 Memory save 0 to 1 transition to save 12&13 33 Description Word containing drive sequencing and control bits Reserved 14 Tune/config input enable. What to read from the network. “Read all” 0=read only control/reference inputs; includes control/reference, tunable, and configurable inputs 1=read all 15 Tune/config update synchronization flag (master write) Network Reference SELECT Speed/voltage loop or CML reference value when CONTROL SOURCE (P.000)= NETWORK and AMX NETW REF SELECT (P.911)=0 4095 at TOP SPEED (P.011)/MOTOR RATED ARM VOLTS (P.009) or MAX CURRENT (P.007) 34 Network Input Register 1 Written by network master Read at OIM or DCM (NETW IN REG 1, P.905) 35 Network Input Register 2 Written by network master Read at OIM or DCM (NETW IN REG 2, P.906) 36 Network Input Register 3 Written by network master Read at OIM or DCM (NETW IN REG 3, P.907) 37 FIELD REF REGISTER Reference for the field current loop 4095 at MOTOR HOT FLD AMPS (P.510) 38 SPEED FEEDBACK GAIN Controls gain of the speed loop feedback path Gain * 1000 (1000 to 32000) (Default=1000 (1.000))* 39 SPD LOOP PI INIT VAL Initial value of speed loop PI block. This value is at the PI block 4095 at MAXIMUM CURRENT (P.007) output when block is in reset. Block is in reset when drive is stopped (default=0)* or bit 6 of sequencing control word (Drop_1, register 32) is set to 1. (P.513) Control/reference data are read by the regulator every 5 msec, unless FEEDBACK SELECT (P.200) is set to ARMATURE VOLT, in which case the update time is 10 msec. 6-9 * This parameter is network-only. If the control source is changed from NETWORK to something else, this parameter is automatically reset to its default value. 6-10 Table 6.6 – FlexPak 3000 Alternate Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Tunable Data (Drive Input Data) Register Bit Parameter Name (Number) Description Settings AutoMax Network Communication Option Board 40 ACCELERATION TIME (P.001) Min. time to accelerate from zero to TOP SPEED (P.011) seconds * 10 41 DECELERATION TIME (P.002) 42 MINIMUM SPEED 43 MAXIMUM SPEED 44 POSITIVE CURRENT LIM 45 NEGATIVE CURRENT LIM 46 S-CURVE ROUNDING 47 TRIM RANGE 48 SPD LOOP PI PROP GAIN (P.211) 49 SPD LOOP PI LEAD FREQ (P.212) 50 CML PI PROP GAIN 51 CML PI LEAD FREQUENCY 52 OCL PI PROP GAIN (P.808) 53 OCL PI LEAD FREQ (P.809) 54 OCL PI POSITIVE LIMIT 55 OCL PI NEGATIVE LIMIT 56 CURRENT COMPOUNDING 57 NORMALIZED INERTIA 58 NETW OUT REG 1 SELECT (P.902) Number of the parameter readable in Drop_1, register 7 If no valid parameter selected, set to 0=motor speed in RPM 59 NETW OUT REG 2 SELECT (P.903) Number of the parameter readable in Drop_1, register 8 If no valid parameter selected, set to 0=armature voltage (volts) 60 NETW OUT REG 3 SELECT (P.904) Number of the parameter readable in Drop_1, register 9 If no valid parameter selected, set to 0=armature current in amps*10 or amps Min. time to decelerate from TOP SPEED (P.011) to zero seconds * 10 (P.003) Lowest operating speed RPM (P.004) Highest operating speed RPM Highest amount of current for the forward bridge % of MOTOR RATED ARM AMPS (P.008) (P.005) (P.006) (P.014) (P.109) Highest amount of current for reverse bridge % of MOTOR RATED ARM AMPS (P.008) Smoothing of the speed/voltage loop reference % Amount the trim reference will affect the drive reference % (P.301) Speed loop PI proportional gain gain * 100 Speed loop PI block lead break frequency radians/second * 100 CML PI proportional gain (P.302) CML PI lead break frequency (P.810) (P.811) OCL PI block proportional gain Outer control loop PI block lead break frequency OCL PI block positive limit Outer control loop PI block negative limit (P.209) Sets the level of current compounding (P.222) Combined inertia of motor and load gain * 1000 radians/second gain * 100 radians/second * 100 % % % seconds * 100 Tunable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit = 1. Table 6.7 – FlexPak 3000 Alternate Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Configurable Data (Drive Input Data) Register Parameter Name (Number) 61 FEEDBACK SELECT 62 NETW CONNECT TYPE (P.200) 63 AMX NETW REF SELECT (P.910) (P.911) Description Settings Type of speed/voltage loop feedback 0= ARMATURE VOLT; 1= DC TACH; 2= PULSE TACH; 3= AC TACH AutoMax network connection type 0= BASIC; 1= FULL AutoMax network reference selection 0= DIRECT; n= BROADCAST n (n=1 to 8) Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging. FlexPak 3000 Drives: Alternate Register Map Table 6.8 – FlexPak 3000 Alternate Register Map, Drop_2: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data) Register 0 Parameter Name (Number) SPD SOURCE SELECT OUT Description (P.193) Settings Selected speed/voltage loop reference value 4095 at TOP SPEED (P.011) Runtime signal data are updated by the regulator every 5 msec, unless FEEDBACK SELECT (P.200) is set to ARMATURE VOLT, in which case the update time is 10 msec. Table 6.9 – FlexPak 3000 Alternate Register Map, Drop_2: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) Register Bit Parameter Name (Number) Description Settings 1 ACCELERATION TIME (P.001) Min. time to accelerate from zero to TOP SPEED (P.011) seconds * 10 2 DECELERATION TIME (P.002) Min. time to decelerate from TOP SPEED (P.011) to zero seconds * 10 3 MINIMUM SPEED (P.003) Lowest operating speed RPM 4 MAXIMUM SPEED (P.004) Highest operating speed RPM 5 POSITIVE CURRENT LIM Highest amount of current for the forward bridge % of MOTOR RATED ARM AMPS (P.008) 6 NEGATIVE CURRENT LIM Highest amount of current for reverse bridge % of MOTOR RATED ARM AMPS (P.008) 7 TRIM RANGE Amount the trim reference will affect the drive reference % 8 SPD LOOP PI PROP GAIN (P.211) Speed loop PI proportional gain gain * 100 9 SPD LOOP PI LEAD FREQ (P.212) Speed loop PI block lead break frequency radians/second * 100 (P.005) (P.006) (P.109) 10 Reserved 11 OCL RAMP OUTPUT (P.846) OCL reference S-curve block output 4095 12 Reserved 13 TOP SPEED (P.011) Highest running speed of motor RPM 14 JOG SPEED 1 (P.012) Operating speed while jogging RPM 15 JOG ACCEL/DECEL TIME (P.013) Minimum time in which jog reference can go from zero to seconds * 10 (P.011) and from TOP SPEED to zero TOP SPEED 16 S-CURVE ROUNDING (P.014) Smoothing of the speed/voltage loop reference % 17 REVERSE DISABLE Prevents speed/voltage loop ref. from going negative 0= OFF (bipolar ref); 1= ON (positive ref) 18 ANLG AUTO SIGNAL TYPE Type of signal applied to analog auto reference input 0=0–10V; 1=±10V; 2=4-20mA; 3=10-50mA 19 ANLG AUTO GAIN ADJ 20 ANLG AUTO ZERO ADJ (P.101) Scales analog auto reference signal gain * 1000 (P.102) Offset removed from analog auto reference zero 21 AUTO REFERENCE SELECT 22 ANLG MAN REF GAIN ADJ (P.015) (P.100) (P.103) (P.104) Selects the type of auto reference 0= ANALOG; 1= FREQUENCY IN Scales the analog manual reference gain gain * 1000 6-11 Tunable, configurable, and status data are updated by the regulator approximately every 600 msec. 6-12 Table 6.9 – FlexPak 3000 Alternate Register Map, Drop_2: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) 23 ANLG MAN REF ZERO ADJ (P.105) 24 TRIM REF REGISTER 25 TRIM REFERENCE SELECT 26 TRIM MODE SELECT 27 AUTO MODE MIN BYPASS 28 AUTO MODE RAMP BYPASS (P.108) (P.110) 29 STOP SPEED THRESHOLD Reserved 31 TRIM OUTPUT (P.111) (P.112) (P.113) (P.197) Settings Offset removed from the analog manual reference signal (P.107) 30 Description Trim reference value % TOP SPEED (P.011) * 10 Trim reference selection 0= REGISTER; 1= ANALOG MANUAL; 2= ANALOG IN 1; 3= NETW IN REG 1; 4= NETW IN REG 2; 5= NETW IN REG 3; 6= ANALOG IN 2 Type of trim mode selected 0= NO TRIM; 1= INCREMENTAL; 2= PROPORTIONAL Disables minimum speed limit while in auto mode 0= OFF; 1= ON (min speed bypassed) Bypasses speed loop S-curve block when drive in auto 0= OFF; 1= ON (rate limit bypassed) Where the main contactor opens during a controlled stop RPM Signal that trims selected speed/voltage loop reference 4095 at TOP SPEED (P.011) Tunable, configurable, and status data are updated by the regulator approximately every 600 msec. Table 6.10 – FlexPak 3000 Alternate Register Map, Drop_2: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) Register Bit Parameter Name (Number) AutoMax Network Communication Option Board 33 RAMP STOP DECEL TIME (P.018) 34 OCL REF REGISTER 35 OCL REF RAMP TIME 36 OCL REF ROUNDING 37 OCL LEADLAG SELECT 38 OCL LEADLAG LOW FREQ 39 OCL LEADLAG RATIO 40 JOG ACCEL/DECEL TIME 41 ANLG AUTO GAIN ADJ 42 ANLG AUTO ZERO ADJ 43 INV FAULT AVOID SEL 44 ANLG MAN REF GAIN ADJ Description Settings Ramp stop deceleration time when STOP DECEL SELECT set to rAMP STOP DECEL TIME seconds * 10 Outer control loop reference 4095 (P.802) Ramp time for OCL reference seconds * 10 (P.803) Amount of smoothing of the outer control loop reference % (P.801) (P.805) (P.806) (P.807) (P.013) Outer control loop lead/lag block select OCL lead/lag block low break frequency Ratio between low and high frequencies of OCL Scales analog auto reference signal (P.102) Ooffset removed from analog auto reference zero (P.104) radians/second * 100 Minimum time in which the jog ref. can change from zero seconds * 10 to TOP SPEED (P.011) and from TOP SPEED to zero (P.101) (P.312) 0= LEAD/LAG; 1= BYPASS; 2= LAG/LEAD gain * 1000 Inverting fault avoidance select 0=DISABLED; 1=FAULT IMMEDIATELY; 2=DELAY BEFORE FAULT Scales the analog manual reference gain gain * 1000 Tunable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit = 1. FlexPak 3000 Drives: Alternate Register Map Table 6.10 – FlexPak 3000 Alternate Register Map, Drop_2: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) Description Settings 45 ANLG MAN REF ZERO ADJ (P.105) Offset removed from the analog manual reference signal 46 TRIM REFERENCE SELECT (P.108) Trim reference selection 0= REGISTER; 1= ANALOG MANUAL; 2= ANALOG IN 1; 3= NETW IN REG 1; 4= NETW IN REG 2; 5= NETW IN REG 3; 6= ANALOG IN 2 47 TRIM MODE SELECT Type of trim mode selected 0= NO TRIM; 1= INCREMENTAL; 2= PROPORTIONAL 48 AUTO MODE MIN BYPASS Disables minimum speed limit while in auto mode 0= OFF;1= ON (min speed bypassed) 49 AUTO MODE RAMP BYPASS 50 STOP SPEED THRESHOLD 51 CML REF RATE LIMIT 52 JOG SPEED 53 STOP MODE SELECT 54 IR COMPENSATION 55 OCL TRIM RANGE (P.110) (P.111) (P.112) Bypasses speed loop S-curve block when drive in auto (P.113) (P.303) 1 (P.012) (P.114) (P.206) (P.812) 0= OFF;1= ON (rate limit bypassed) Speed threshold at which the main contactor will open during a controlled stop Min time for CML ref to go from zero to MAXIMUM CURRENT milliseconds Operating speed while jogging RPM Selects how drive responds to a normal stop command 0= RAMP; 1= COAST/DB; 2= CURRENT LIMIT Armature voltage loss compensation % Trim range for the OCL % * 10 Tunable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit = 1. Table 6.11 – FlexPak 3000 Alternate Register Map, Drop_2: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) Register Bit Parameter Name (Number) 32 SPD LOOP PI INIT SEL 56 INERTIA COMP SELECT 57 Description Settings Source for the initial value of the speed loop PI block 0= ZERO (default); 1= SPD LOOP PI INIT VAL (Drop_1, register 39); 2= ANALOG MAN TRIM REF (P.194)* (P.221) Source of inertia compensation 0= NONE; 1= INTERNAL; 2= ANALOG IN 1; 3= ANALOG IN 2; 4= NETW IN REG 1 (P.905); 5= NETW IN REG 2 (P.906); 6= NETW IN REG 3 (P.907) POS CURRENT LIM SEL (P.223) Selects positive current limit source 58 NEG CURRENT LIM SEL (P.224) Selects negative current limit source 0= REGISTER; 1= ANALOG IN 1; 2= ANALOG IN 2; 3= NETW IN REG; 4= NETW IN REG 2; 5= NETW IN REG 3 59 OCL REFERENCE SELECT 60 OCL FEEDBACK SELECT 61 TOP SPEED 62 REVERSE DISABLE (P.800) (P.804) (P.011) (P.015) Selects OCL reference source 0= REGISTER; 1= ANALOG IN 1; 2= ANALOG IN; 3= FREQUENCY IN; 4= NETW IN REG 1; 5= NETW IN REG 2; 6= NETW IN REG 3 Source of OCL feedback 0= NONE; 1= CML FEEDBACK; 2= ANALOG IN 1; 3= ANALOG IN 2; 4= SPEED LOOP OUTPUT; 5= ANALOG AUTO REFERENCE; 6=NETW IN REG 1; 7=NETW IN REG 2; 8=NETW IN REG 3 Highest running speed of motor RPM Prevents speed/voltage loop ref. from going negative 0= OFF (bipolar ref); 1= ON (positive ref) 6-13 Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging. 6-14 Table 6.11 – FlexPak 3000 Alternate Register Map, Drop_2: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) 63 ANLG AUTO SIGNAL TYPE (P.100) Description Settings Type of signal applied to analog auto reference input 0=0–10V; 1=+/–10V; 2=4-20mA; 3=10-50mA Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging. * This parameter is network-only. If the control source is changed from NETWORK to something else, this parameter is automatically reset to its default value. Table 6.12 – FlexPak 3000 Alternate Register Map, Drop_3: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data) Register Bit Parameter Name (Number) 0 ANALOG TACH FEEDBACK 1 PULSE TACH FEEDBACK 2 SPD LOOP ERROR 3 CML REFERENCE (P.291) (P.292) (P.297) 4 FIELD REFERENCE Reserved Settings Analog tachometer feedback signal after all scaling 4095 at TOP SPEED (P.011) Pulse encoder feedback signal after all scaling 4095 at TOP SPEED (P.011) Speed loop error (P.396) 5 Description (P.590) Amplitude and rate limited value of selected CML ref 4095 at MAXIMUM CURRENT (P.007) Field current reference 4095 at MOTOR HOT FLD AMPS (P.510) Runtime signal data are updated by the regulator every 5msec, unless FEEDBACK SELECT (P.200) is set to ARMATURE VOLT, in which case the update time is 10 msec. Table 6.13 – FlexPak 3000 Alternate Register Map, Drop_3: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) Register Bit Parameter Name (Number) AutoMax Network Communication Option Board 6 CML PI PROP GAIN 7 CML PI LEAD FREQUENCY 8 CML REF RATE LIMIT 9 to 11 (P.301) (P.302) Description Settings CML PI proportional gain gain * 1000 CML PI lead break frequency radians/second (P.303) Min time for CML ref to go from zero to MAXIMUM CURRENT milliseconds (P.007) Highest amount of current, either positive or negative % of MOTOR RATED ARM AMPS (P.008) Rated armature current from motor nameplate amps * 10 Rated armature voltage from motor nameplate volts DC Type of feedback for speed/voltage loop feedback 0= ARMATURE VOLT; 1= DC TACH; 2= PULSE TACH; 3= AC TACH (P.201) Scales analog tachometer feedback signal gain * 1000 (P.202) Offset removed from analog tachometer feedback signal Reserved 12 MAXIMUM CURRENT 13 MOTOR RATED ARM AMPS 14 MOTOR RATED ARM VOLTS 15 FEEDBACK SELECT 16 ANALOG TACH GAIN ADJ 17 ANALOG TACH ZERO ADJ (P.008) (P.009) (P.200) Tunable, configurable, and status data are updated by the regulator approximately every 600 msec. FlexPak 3000 Drives: Alternate Register Map Table 6.13 – FlexPak 3000 Alternate Register Map, Drop_3: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) 18 ANLG TACH VOLTS/1000 (P.203) 19 ARM VOLTAGE GAIN ADJ 20 ARM VOLTAGE ZERO ADJ 21 Reserved 22 PULSE TACH PPR 23 PULSE TACH QUADRATURE 24 CURRENT COMPOUNDING 25 SPD LEADLAG RATIO 26 SPD LEADLAG LOW FREQ 27 SPD LOOP LAG FREQ 28 SPD LEADLAG SELECT 29 SPD LOOP LAG BYPASS 30 CML FEEDBACK GAIN ADJ 31 ARMATURE BRIDGE POL Description Settings Analog tach scaling from tach nameplate (V/1000 RPM) volts * 10 (P.204) Scales the armature voltage signal gain * 1000 (P.205) Offset removed from armature voltage feedback (P.207) Pulses per revolution from the pulse encoder nameplate (P.208) (P.209) (P.213) (P.214) (P.215) (P.216) (P.217) (P.300) (P.394) Enables or disables pulse encoder quadrature 0= OFF; 1= ON (quad decode) Sets the level of current compounding % Ratio between low and high break frequencies of speed feedback lead/lag block Low break frequency of speed feedback lead/lag block radians/second * 100 Lag break frequency for speed loop forward path lag radians/second * 100 Speed/voltage loop lead/lag block select 0= LEAD/LAG; 1= BYPASS; 2= LAG/LEAD Speed/voltage loop lag block bypass 0= OFF (not bypassed); 1= ON (bypassed) Current minor loop feedback gain adjust gain * 1000 Active armature bridge 0= OFF (forward); 1= ON (reverse) Tunable, configurable, and status data are updated by the regulator approximately every 600 msec. Table 6.14 – FlexPak 3000 Alternate Register Map, Drop_3: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) Register Bit Parameter Name (Number) (P.511) Description FIELD ECONOMY REF 34 FIELD PI PROP GAIN (P.514) Proportional gain setting for the field current loop PI block gain * 100 35 FIELD PI LEAD FREQ (P.515) Lead frequency for the field current loop PI block radians/second * 100 36 FLD FEEDBACK GAIN ADJ 37 FLD WEAKEN THRESHOLD 38 FLD WEAKEN PROP GAIN 39 FLD WEAKEN LEAD FREQ (P.516) Reference for field economy mode Settings 33 % of MOTOR HOT FLD AMPS (P.510) Field current feedback gain adjust gain * 1000 Where field control loop begins regulating armature voltage and the field begins to weaken 4095 at MOTOR RATED ARM VOLTS (P.009) (P.519) Proportional gain of the field control loop’s armature voltage regulator gain * 100 (P.520) PI block lead break frequency of the field control loop’s armature voltage regulator radians/second * 100 (P.518) 6-15 Tunable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit = 1. 6-16 Table 6.14 – FlexPak 3000 Alternate Register Map, Drop_3: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) 40 ANALOG TACH GAIN ADJ Description (P.201) Scales analog tachometer feedback signal 41 ANALOG TACH ZERO ADJ (P.202) Offset removed from analog tachometer feedback signal 42 ARM VOLTAGE GAIN ADJ (P.204) Scales the armature voltage signal 43 ARM VOLTAGE ZERO ADJ (P.205) Offset removed from armature voltage feedback 44 SPD LEADLAG RATIO 45 SPD LEADLAG LOW FREQ 46 SPD LOOP LAG FREQ 47 SPD LEADLAG SELECT 48 SPD LOOP LAG BYPASS 49 CML FEEDBACK GAIN ADJ 52 NETW COMM LOSS SELECT (P.213) (P.214) (P.215) (P.216) (P.217) (P.300) (P.901) Settings gain * 1000 gain * 1000 Ratio between low and high break frequencies of speed feedback lead/lag block Low break frequency of speed feedback lead/lag block radians/second * 100 Lag break frequency for the speed loop forward path lag radians/second * 100 block Speed/voltage loop lead/lag block select 0= LEAD/LAG; 1= BYPASS; 2= LAG/LEAD Speed/voltage loop lag block bypass 0= OFF (not bypassed); 1= ON (bypassed) Current minor loop feedback gain adjust gain * 1000 Selects how the drive responds to network communication loss 0= FAULT; 1= USE LAST REF; 2= USE TRMBLK REF Tunable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit = 1. Table 6.15 – FlexPak 3000 Alternate Register Map, Drop_3: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) Register Bit Parameter Name (Number) AutoMax Network Communication Option Board 50 TACH LOSS SCR ANGLE 51 FIELD REF SELECT 53 (P.608) (P.521) (P.226) 0 NEG CUR LIM INV EN 1 OCL PROP TRIM SELECT 2 OCL TYPE3 POSN REG EN 3 STOP DECEL SELECT 4 Reserved 5 CML REF LIMIT SELECT (P.813) (P.814 (P.122) Description Settings SCR firing angle used in tach loss detection logic degrees Selects reference source for the field current regulator 0 = REGISTER; 1= ANALOG MAN TRIM REF; 2= ANALOG IN 1; 3= ANALOG IN 2 Enables negative current limit inverter 0 = DISABLED; 1 = ENABLED Sets OCL output proportional to absolute value of speed reference at the output of the speed loop S-curve block 0 = DISABLED; 1 = ENABLED Implements type 3 position regulator Selects the deceleration time for ramp stop sequences 1= DECELERATION TIME; 2= RAMP STOP DECEL TIME (P.311) Source for CML positive and negative current limits 1= SPD LOOP PI LIMITS; 2= REGISTER 6 to 15 Reserved Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging. FlexPak 3000 Drives: Alternate Register Map Table 6.15 – FlexPak 3000 Alternate Register Map, Drop_3: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) 54 AUTO REFERENCE SELECT 55 MOTOR HOT FLD AMPS 56 FIELD LOSS THRESHOLD 57 FIELD AUTO WEAKEN 58 MAXIMUM CURRENT (P.103) (P.510) (P.512) (P.517) (P.007) (P.008) 59 MOTOR RATED ARM AMPS 60 MOTOR RATED ARM VOLTS 61 ANLG TACH VOLTS/1000 62 PULSE TACH PPR 63 (P.009) (P.203) (P.207) Description Settings Selects the type of auto reference 0= ANALOG; 1= FREQUENCY IN Rated hot field amps from motor nameplate amps * 100 Field current level at which a field loss fault is generated % of MOTOR HOT FLD AMPS (P.510) Enables or disables automatic field weakening 0= DISABLED; 1= ENABLED Highest amount of current, either positive or negative % of MOTOR RATED ARM AMPS (P.008) Rated armature current from motor nameplate amps * 10 Rated armature voltage from motor nameplate volts DC Analog tach scaling from tach nameplate in V/1000 RPM volts * 10 Pulses per revolution from pulse encoder nameplate PULSE TACH QUADRATURE (P.208) Enables or disables pulse encoder quadrature 0= OFF; 1= ON (quad decode) Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging. Table 6.16 – FlexPak 3000 Alternate Register Map, Drop_4: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) Register Bit Parameter Name (Number) 23 NOMINAL AC LINE FREQ 24 Reserved (P.306) 25 PLL MAXIMUM ERROR 26 Reserved 27 ENHANCED FLD VOLT ADJ 28 FIELD ECONOMY DELAY 29 FIELD ECONOMY ACTIVE 30 OPEN SCR SENSITIVITY 31 OPEN SCR TRIP THRESH (P.308) (P.500) Description Settings Nominal AC line frequency Hz Max. allowed change in line period per AC line cycle µsec Adjusts the field output voltage (P.501) Time between stopping and entering field economy minutes (P.599) Indicates the present state of field economy 0= OFF; 1= ON (field economy active) (P.600) (P.601) Open SCR detection sensitivity adjustment Open SCR detection trip threshold Tunable, configurable, and status data are updated by the regulator approximately every 600 msec. 6-17 6-18 Table 6.17 – FlexPak 3000 Alternate Register Map, Drop_4: Master Write Registers FULL Connection. Tunable Data (Drive Input Data), Register Bit Parameter Name (Number) Description Settings 32 ANLG IN 1 ZERO ADJ (P.414) I/O Expansion kit analog input 1 zero adjust 33 ANLG IN 1 GAIN ADJ (P.415) I/O Expansion kit analog input 1 gain adjust 34 ANLG IN 2 ZERO ADJ (P.416) I/O Expansion kit analog input 2 zero adjust 2 GAIN ADJ (P.417) gain * 1000 35 ANLG IN I/O Expansion kit analog input 2 gain adjust gain * 1000 36 LEVEL DETECT 1 THRESH (P.603) Level detector 1 threshold % * 10 37 LEVEL DETECT 1 DELAY (P.604) Level detector 1 delay time seconds * 10 38 LEVEL DETECT 2 THRESH (P.606) Level detector 2 threshold % * 10 39 LEVEL DETECT 2 DELAY (P.607) 40 PLL MAXIMUM ERROR 41 ENHANCED FLD VOLT ADJ 42 FIELD ECONOMY DELAY (P.501) (P.600) (P.308) (P.500) Level detector 2 delay time seconds * 10 Max. allowed change in line period per AC line cycle µsec Adjusts the field output voltage Time between stopping and entering field economy minutes Open SCR detection sensitivity adjustment 43 OPEN SCR SENSITIVITY 44 OPEN SCR TRIP THRESH 45 ANLG OUT 1 GAIN ADJ (P.420) I/O Expansion kit analog output 1 gain adjust gain * 1000 46 ANLG OUT 2 GAIN ADJ (P.422) I/O Expansion kit analog output 2 gain adjust gain * 1000 (P.601) Open SCR detection trip threshold Tunable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit = 1 Table 6.18 – FlexPak 3000 Alternate Register Map, Drop_4: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) AutoMax Network Communication Option Board Register Bit Parameter Name (Number) 47 DIG IN 0 SELECT (P.428) 48 DIG OUT 1 SELECT (P.409) Description Settings Determines the function controlled by digital input 0 0= BRUSH WEAR INPUT;1= JOG SPEED SELECT; 2= OCL ENABLE I/O Expansion kit digital output 1 source 0=LEVEL DETECT 1 OUTPUT (P.648) 1=LEVEL DETECT 2 OUTPUT (P.649) 2=in current limit; 3=drive ready 4=NETW COMM STATUS (P.908) 5=bit 0 of Network Input Register 1 6=bit 0 of Network Input Register 2 7=bit 0 of Network Input Register 3 Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging. FlexPak 3000 Drives: Alternate Register Map Table 6.18 – FlexPak 3000 Alternate Register Map, Drop_4: Master Write Registers, FULL Connection. Configurable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) 49 Description Settings DIG OUT 2 SELECT (P.411) I/O Expansion kit digital output #2 source 0=LEVEL DETECT 1 OUTPUT (P.648); 1=LEVEL DETECT 2 OUTPUT (P.649); 2=in current limit; 3=drive ready; 4=NETW COMM STATUS (P.908); 5=bit 1 of Network Input Register 1; 6=bit 1 of Network Input Register 2; 7=bit 1 of Network Input Register 3 0 DIG OUT 1 CONTACT TYP (P.410) I/O Expansion kit digital output 1 contact type 1 DIG OUT 2 CONTACT TYP (P.412) I/O Expansion kit digital output 2 contact type 0= NORMAL OPEN 1= NORMAL CLOSED 51 ANLG IN 1 SIG TYPE (P.413) I/O Expansion kit analog input 1 signal type 0=0-10 V; 1=±10 V; 2=4-20mA; 3=10-50mA 52 ANLG OUT 1 SELECT (P.418) I/O Expansion kit analog output 1 source select See “Settings for Analog and Frequency Outputs” on page 4-8 53 ANLG OUT 1 SIG TYPE (P.419) I/O Expansion kit analog output 1 signal type 0=0–10 V; 1=+/–10 V; 2=4-20 mA 54 ANLG OUT 2 SELECT (P.421) I/O Expansion kit analog output source select. See “Settings for Analog and Frequency Outputs” on page 4-8 50 (P.423) 55 FREQ IN ZERO 56 FREQ IN FULL SCALE 57 FREQ OUT SELECT 58 FREQ OUT ZERO 59 FREQ OUT FULL SCALE 60 LEVEL DETECT 1 SELECT (P.602) 2 SELECT (P.605) (P.424) (P.425) (P.426) 61 LEVEL DETECT NOMINAL AC LINE FREQ 63 NOMINAL AC LINE VOLTS kHz * 10 kHz * 10 I/O Expansion kit frequency output source select See “Settings for Analog and Frequency Outputs” on page 4-8. I/O Exp. kit frequency generated when frequency output kHz * 10 signal is zero (P.427) 62 I/O Expansion kit minimum input frequency I/O Expansion kit maximum input frequency (P.306) (P.307) I/O Expansion kit frequency output at full scale kHz * 10 Level detector 1 signal Level detector 2 signal 0= CML FEEDBACK; 1= SPD LOOP FEEDBACK; 2= SPEED RAMP OUTPUT; 3= SPD RAMP INPUT TP; 4= SPD SOURCE SELECT OUT Nominal AC line frequency Hz Nominal AC line RMS voltage volts RMS Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging. 6-19 6-20 AutoMax Network Communication Option Board CHAPTER 7 WebPak 3000 Drives: Register Map This section lists the WebPak 3000 register map and describes how to use indirect parameters. Brief descriptions of parameters are in the register map tables. For detailed parameter descriptions, refer to the WebPak 3000 DC Drive Software Reference Manual. 7.1 Using Indirect Parameters In a full connection, the WebPak 3000 drive occupies three sequential network drops. Drop_2 and Drop_3 contain indirect registers. The indirect registers enable you to customize the list of input parameters you want the master to write to. The Drop_2 master write registers (registers 32 to 63) determine the parameters to which the values in the Drop_3 master write registers are written. Up to 33 user-specified input registers can be accessed at any one time. A value of 0 in any of the Drop_2 write registers disables the corresponding indirect register in drop 3. Drop_3, register 31 contains an Indirect Register Status (ISR) word. This output register indicates the current status of the parameters written to the master write registers in Drop_2 along with the tune/config update synchronization flag loopback bit (Drop_3, register 32, bit 15). This network synchronization bit functions the same as the network synchronization bit in Drop_1 (register 0, bit 15) (described in section 4.5 of this manual). The ISR word also contains status information about the parameters input to Drop_2. When all of the parameter numbers have been accepted by the drive, the two status bits (Drop_3, register 31, bits 13 to14) and the lower six bits are all 0. If the value entered in Drop_2 is not a valid parameter number, then bit 13 is set. If the value entered in Drop_2 corresponds to an output parameter, then bit 14 is set. In either case, the offending register number is placed in the lower six bits (1 to 32). If multiple errors are present, then the highest numbered register is reported. Example Using the ISR Word Assume the master program writes the value 820 (the parameter number for DANCER LOADING) to AutoMax indirect parameter 17 (Drop_2, register 48). After the drive completes processing, the drive updates the ISR (bits 0 to 14) with the value 16401 (4011 hexadecimal). Bit 15 equals the value written to the network synchronization flag (Drop_1, register 0, bit 15). Since parameter P.820 is an output parameter, bit 14 in the ISR is set. Bits 0 to 6 identify the offending AutoMax indirect register as number 17. WebPak 3000 Drives: Register Map 7-1 When updating the Drop_2 master read registers in the WebPak 3000 drive, the network synchronization flag must be used with the tune/config input enable flag. If the updating of the indirect parameter numbers in Drop_2 is not properly synchronized to the values written in Drop_3, improper values written to parameters may result in unintended drive operation. The following sections describe the proper sequences for modifying the Drop_2 and Drop_3 master read values. 7.1.1 Enabling the AutoMax Indirect Parameter Numbers Step 1. The tune/config input enable flag must have been cleared for a minimum of 600 msec (Drop_1, register 32, bit 14). Step 2. Modify AutoMax Indirect Register numbers (Drop_2, registers 32 to 63) with the parameter numbers that you wish to write to in the corresponding Drop_3 register. Parameter number 0 deactivates that particular indirect register. Step 3. Modify the corresponding register values (Drop_3, registers 32 to 63) for the parameters selected in step 2. Step 4. Set the tune/config input enable flag (Drop_1, register 32, bit 14). Step 5. Toggle the tune/config update synchronization flag (Drop_1, register 32, bit 15). Step 6. Monitor the tune/config update synchronization flag loopback bit in the Indirect Register Status word (Drop_3, register 32, bit 15) until it equals the value written in step 4. 7.1.2 Changing the AutoMax Indirect Register Values Step 1. Modify the desired register values (Drop_3, registers 32 to63). Step 2. Toggle the tune/config update synchronization flag (Drop_1, register 32, bit 15). Step 3. Monitor the tune/config update synchronization flag loopback bit in the Indirect Register Status word (Drop_3, register 32, bit 15) until it equals the value written in step 4. 7.1.3 Disabling the AutoMax Indirect Registers 7-2 Step 1. Clear the tune/config input enable flag (Drop_1, register 32, bit 14). Step 2. Toggle the tune/config update synchronization flag (Drop_1, register 32, bit 15). Step 3. Monitor the tune/config update synchronization flag loopback bit in the Indirect Register Status word (Drop_3, register 32, bit 15) until it equals the value written in step 4. AutoMax Network Communication Option Board 7.2 Diagnosing Processing Errors In the alternate map, Drop_1, register 27, the number of the parameter that caused a processing error (indicated by alternate map, register 0, bit 10) is now recorded. If there are no processing errors, the value will be set to -1. Because some parameters are processed in groups, it is not possible to always report the specific parameter that is out of range. Instead, the first parameter number of the group that contains the error is reported (see table 7.1). For example, if MOP ACCEL TIME (P.115) was set out of range by the Network Option board, Drop_1, register 27 would contain the value 14 (S-CURVE ROUNDING). Parameters not listed in table 7.1 are handled on an individual basis by the parameter processing routines so the parameter causing the processing error is reported by number directly. Also listed in the table are possible non-user parameter numbers (≥ 25000) that can cause parameter processing errors. Be aware that certain parameters are used as limits for other parameters (for example, TOP SPEED (P.011) determines the maximum limit for MAXIMUM SPEED (P.004). The WebPak 3000 Software Reference (D2-3444) describes the relationships between all user parameters. It is also possible (but very unlikely) to get a processing error reported for a non-user parameter number not listed below. If this occurs, the Regulator board is suspect. Cycle power, and if another non-user parameter number processing error occurs, replace the Regulator board. Table 7.1 – Error Processing Parameters Reported by Group Number Parameter Reported Number 004 005 213 014 424 427 510 514 004 003 012 113 005 006 213 214 Parameter Name MAXIMUM SPEED Parameter Number 519 519 520 MINIMUM SPEED JOG SPEED Parameter Name FLD WEAKEN PROP GAIN FLD WEAKEN LEAD FREQ 1 STOP SPEED THRESHOLD POSITIVE CURRENT LIM 803 NEGATIVE CURRENT LIM SPD LEADLAG RATIO 807 SPD LEADLAG LOW FREQ 014 001 002 018 013 JOG ACCEL/DECEL TIME 424 423 FREQ IN ZERO 427 426 FREQ OUT ZERO 510 516 FLD FEEDBACK GAIN ADJ 514 515 Number Reported S-CURVE ROUNDING 900 ACCELERATION TIME 803 802 807 806 900 910 OCL REF ROUNDING OCL REF RAMP TIME OCL LEADLAG RATIO OCL LEADLAG LOW REQ NETW DROP NUMBER NETW CONNECT TYPE DECELERATION TIME RAMP STOP DECEL TIME FREQ IN FULL SCALE FREQ OUT FULL SCALE MOTOR HOT FLD AMPS 902 25200 26015 902 903 904 25200 1 SELECT 2 SELECT NETW OUT REG 3 SELECT NETW OUT REG NETW OUT REG Trending Aquisition Rate (set by WebPakCS) SPD LOOP PI INIT SEL (alternate, Drop_2, reg 32) FIELD PI PROP GAIN FIELD PI LEAD FREQ WebPak 3000 Drives: Register Map 7-3 7.3 Finding Data in the Register Map Tables There are no write registers for control/reference data for Drop_2 and Drop_3. Table 7.2 – Location of Information in the WebPak Register Map Tables Drop_# 1 Master… Read Write 7-4 2 Read 3 Write Read Write Data Type Runtime Signal Tunable, Configurable, and Status Control/Reference Tunable Configurable Runtime Signal Tunable, Configurable, and Status Tunable - Indirect Parameters Runtime Signal Tunable/Configurable - Indirect Parameters Table 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.11 Page 7-5 7-7 7-8 7-9 7-11 7-11 7-12 7-13 7-15 7-16 AutoMax Network Communication Option Board WebPak 3000 Drives: Register Map Table 7.3 – WebPak 3000 Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Runtime Signal Data (Drive Output Data) Register Bit 0 Parameter Name (Number) Drive status word 1 Description Bit-packed word containing information on the present status of the drive 0 Drive ready 1 Drive running 2 Fault active 3 Jogging forward 4 Jogging reverse 5 Underwind active 6 Stopping 7 Tension On active 8 Stall tension active 9 Current mem active 10 Current limit 11 Alarm active 12 Current/speed active 13 Processing error 14 Tune/cnfg enable 15 Network sync 1 Drive status word 2 Bit-packed word containing information on the present status of the drive 0 FN/DB status 1 Customer interlock 2 TB Section Run 3 TB Jog Reverse 4 TB Jog Forward 5 TB Section Off 6 Coast/DB interlock 7 TB Fault reset 8 TB Diameter Sel A 9 TB Diameter Sel B 10 TB Diameter Reset 7-5 Runtime signal data are updated by the regulator every 10 msec. Settings 7-6 Table 7.3 – WebPak 3000 Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Runtime Signal Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) 11 TB Tension On 12 TB Current Memory 13 TB Underwind 14 TB Slack Take Up 15 Level Det1 Output (P.295) 2 SPD LOOP REFERENCE 3 SPD LOOP FEEDBACK 4 SPD LOOP OUTPUT 5 ARMATURE VOLTAGE 6 CML REFERENCE 7 Average CML feedback 8 Network Output Register 1 9 10 Description Final speed/voltage loop reference value (P.296) Final speed/voltage loop feedback value after all scaling (P.299) (P.289) (P.196) Speed loop PI block output value 4095 at MAXIMUM CURRENT (P.007) Armature voltage feedback value 4095 at MOTOR RATED ARM VOLTS (P.009) Amplitude-and rate-limited value of the selected CML reference CML Network Output Register 2 Network Output Register 3 feedback average over eight CML scans Tunable, Configurable and Status Data (P.188) 4095 at MAXIMUM CURRENT (P.007) SELECT Value of the parameter selected by NETW OUT REG 1 (P.902) If no valid parameter value selected, 0= MOTOR SPEED IN RPM SELECT Value of the parameter selected by NETW OUT REG 2 (P.903) If no valid parameter value selected, 0=armature voltage in volts Value of the parameter selected by NETW OUT REG 3 (P.904) If no valid parameter value selected, 0=armature current in amps*10 or amps SELECT 11 to 16 Settings See table 7.4 on page 7-7. Analog reference value output by the drive AutoMax Network Communication Option Board 17 LINE SPEED 18 DIAMETER/TAPER IN TP 19 TENSION SETPOINT IN 20 TENSION/DANCER FDBK 21 FREQ IN 22 OCL OUTPUT 23 OCL PARALLEL OUT (P.192) (P.492) (P.848) (P.816) DIAMETER, TAPER RANGE Digital value of the tension setpoint input (TB 50, 51) after gain and zero applied (P.493) (P.491) Diameter/taper range input (TB 16, 17, 18) in counts after gain and zero applied Digital value of the tension/dancer feedback input (TB 52, 53) after gain and zero applied Frequency input value (terminals 39, 40, 41 on I/O Expansion board) after all scaling 4095 at full scale Outer control loop output value RPM Output of the selected outer control loop for parallel mode Runtime signal data are updated by the regulator every 10 msec. WebPak 3000 Drives: Register Map Table 7.3 – WebPak 3000 Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Runtime Signal Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) 24 FIELD FEEDBACK (P.589) 25 AC LINE VOLTAGE Description Settings Motor field current feedback value after scaling and gain 4095 at MOTOR HOT FLD AMPS (P.510) (P.392) Measured AC line RMS voltage Volts RMS Runtime signal data are updated by the regulator every 10 msec. Table 7.4 – WebPak 3000 Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Tunable, Configurable, and Status Data (Drive Output Data) Register Bit 11 Parameter Name (Number) Fault latch bits word 1 Description Settings Bit-packed word indicating latched faults (F00010) 0 AC LINE SYNCHRONIZATION FAULT 1 FIELD CURRENT LOSS 2 SUSTAINED OVERLOAD 3 SELF TUNING FAULT 4 MOTOR THERMOSTAT TRIP 5 CONTROLLER THERMOSTAT TRIP (F00009) 6 BLOWER MOTOR STARTER OPEN (F00006) 7 Reserved 8 IET (OVERCURRENT) 9 OVERSPEED (F00004) (F00005) (F00060 to F000099) (F00008) (F00001) (F00003) / ARMATURE OVERVOLTAGE (F00012) 10 SCR N OR MULTIPLE SCRS NOT OPERATING (F00030 to F00042) 11 OPEN ARMATURE (F00007) 12 TACHOMETER LOSS (F00002) (F00011) 13 OIM COMMUNICATIONS TIMEOUT 14 NETWORK COMMUNICATION TIMEOUT 15 REVERSED TACH LEADS 12 Reserved 13 First fault (F00013) (F00014) Fault code of the first fault since the last fault reset Tunable, configurable, and status data are updated by the regulator approximately every 600 msec. 7-7 7-8 Table 7.4 – WebPak 3000 Register Map, Drop_1: Master Read Registers, BASIC and FULL Connections. Tunable, Configurable, and Status Data (Drive Output Data) (Continued) Register Bit 14 Parameter Name (Number) Alarm latch bits word Description Bit-packed word containing latched alarm bits (A00001) 0 MOTOR BRUSH WEAR LOW 1 AC LINE VOLTAGE LOW (A00002) 2 AC LINE VOLTAGE HIGH (A00003) 3 to15 Reserved 15 Last alarm 16 CONTROL SOURCE SELECT 17 to 25 Settings Alarm code of the most recent alarm (P.000) Selected source for drive control signals 0= TERMBLK; 1= KEYPAD; 2= SERIAL; 3= NETWORK AutoMax network connection type BASIC; FULL AutoMax network reference selection DIRECT; BROADCAST N (N=1 TO Runtime parameters see table 7.2 26 Reserved 27 Stop cause 28 Param Proc Error Number 29 NETW CONNECT TYPE 30 AMX NETW REF SELECT 31 REGULATOR SW VERSION (P.910) (P.911) (P.794) Regulator board software version Tunable, configurable, and status data are updated by the regulator approximately every 600 msec. Table 7.5 – WebPak 3000 Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Control/Reference Data (Drive Input Data) Register Bit AutoMax Network Communication Option Board 32 Parameter Name (Number) Sequencing control word Description Word containing drive sequencing and control bits 0 Section run 1 Section off 2 Fault/alarm reset 3 Jog forward 4 Jog reverse 5 Underwind 6 Slack take up 7 Tension on 8 Diameter reset Control/reference data are read by the regulator every 10 msec. Settings 8) WebPak 3000 Drives: Register Map Table 7.5 – WebPak 3000 Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Control/Reference Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) 9 Description Settings 0= READ ONLY CONTROL/REFERENCE INPUTS 1= READ ALL Current memory 10 Memory save 11 Current/speed 12 Diameter sel A 13 Diameter sel B 14 Tune/config input enable: Determines what is read from network. “Read all” includes control/reference, tunable, and configurable inputs 15 Network sync Speed/voltage loop or CML reference value when CONTROL SOURCE SELECT (P.000) is set to NETWORK and AMX NETW REF SELECT (P.911)=0 33 Network Reference 34 NETW IN REG 1 Written by network master. Read this value through the OIM using NETW IN REG 1 (P.905) 35 NETW IN REG 2 Written by network master. Read this value through the OIM using NETW IN REG 2 (P.906) 36 NETW IN REG 3 Written by network master. Read this value through the OIM using nETW IN REG 3 (P.907) 37 TAPER REGISTER 38 FIELD REF REGISTER 39 POSITION REFERENCE (P.860) (P.513) (P.240) Determines amount of taper to apply to the tension reference when TAPER TYPE (P.863) = REGISTER 0.000 to 1.000 Reference for the field current loop 4095 at MOTOR HOT FLD AMPS (P.510) Dancer position reference. -4095 to 4095 COUNTS Control/reference data are read by the regulator every 10 msec. 7-9 7-10 Table 7.6 – WebPak 3000 Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Tunable Data (Drive Input Data) Register 40 Bit Parameter Name (Number) DIAMETER REGISTER (P.874) Description Settings Value assigned to NORM ROLL DIAMETER (P.131) when (P.826) = DISABLE. 1.000 to 2.000 DIAMETER CALC ENABLE AutoMax Network Communication Option Board 41 ACCELERATION TIME (P.001) Min. time to accelerate from zero to GEAR IN SPEED (P.011) seconds * 10 42 DECELERATION TIME (P.002) Min. time to decelerate from GEAR IN SPEED (P.011) to zero seconds * 10 43 MINIMUM SPEED (P.003) Lowest operating speed RPM 44 MAXIMUM SPEED (P.004) Highest operating speed RPM 45 POSITIVE CURRENT LIM 46 NEGATIVE CURRENT LIM 47 S-CURVE ROUNDING 48 TRIM RANGE 49 SPD LOOP PI PROP GAIN (P.211) 50 SPD LOOP PI LEAD FREQ (P.212) 51 CML PI PROP GAIN 52 CML PI LEAD FREQUENCY 53 TEN PI PROP GAIN (P.841) Tension loop PI block proportional gain 0.001 to 32.767 54 TEN PI LEAD FREQ (P.840) Tension loop PI block lead frequency 0.00 to 141.37 radians/second 55 TENSION PI LIMIT Tension loop pi block high and low limits 0 to 4095 COUNTS 56 JOG SPEED Operating speed while jogging 0 to BASE SPEED (P.017) in FPM 57 STOP MODE SELECT Selects how drive responds to a normal stop command RAMP; COAST/DB; CURRENT LIMIT 58 NETW OUT REG 1 SELECT (P.902) Number of the parameter readable in Drop_1, register 7 If no valid parameter value selected, this is set to 0=motor speed in RPM 59 NETW OUT REG 2 SELECT (P.903) Number of the parameter readable in Drop_1, register 8 If no valid parameter value selected, this is set to 0=armature voltage in volts 60 NETW OUT REG 3 SELECT (P.904) Number of the parameter readable in Drop_1, register 9 If no valid parameter value selected, this is set to 0=armature current in amps*10 or amps (P.005) (P.006) (P.014) (P.109) (P.301) Highest amount of current for the forward bridge Highest amount of current for reverse bridge Amount of smoothing of speed/voltage loop reference 0 to 50% Amount the trim reference will affect the drive reference 0.0 to 100.0% Speed loop PI proportional gain 0.10 to 128.00 Speed loop PI block lead break frequency CML PI proportional gain (P.302) CML PI lead break frequency (P.853) (P.012) (P.114) 0.000 to 4.000 Tunable data are read by the regulator approximately every 600 msec while Tune/Config Input Enable bit=1. WebPak 3000 Drives: Register Map Table 7.7 – WebPak 3000 Register Map, Drop_1: Master Write Registers, BASIC and FULL Connections. Configurable Data (Drive Input Data) Register Parameter Name (Number) 61 FEEDBACK SELECT (P.200) 62 NETW CONNECT TYPE 63 AMX NETW REF SELECT (P.910) (P.911) Description Settings Type of feedback for speed/voltage loop feedback ARMATURE VOLT; DC TACH ; ENCODER AutoMax network connection type BASIC, FULL AutoMax network reference selection DIRECT; BROADCAST N (N=1 to 8) Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging. Table 7.8 – WebPak 3000 Register Map, Drop_2: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data) Register Parameter Name (Number) 0 ANALOG TACH FEEDBACK 1 ANALOG TRIM REF 2 CML ERROR 3 DANCER LOADING 4 ENCODER FEEDBACK 5 FIELD REFERENCE 6 INSTANTANEOUS INERTIA 7 NORM FIELD REF 8 NORM ROLL DIAMETER (P.291) (P.195) (P.398) Description Analog tachometer feedback input after scaling Trim reference value when TRIM REFERENCE SELECT (P.108) = ANALOG CML (P.820) (P.292) (P.590) (P.230) (P.130) (P.131) error signal Rate-limited and scaled value of TENSION DEMAND (P.844) Digital value from pulse encoder after scaling Reference to the field regulator PI block as a percentage of MOTOR HOT FLD AMPS (P.510) Dynamic load inertial as provided by the inertial compensation task Nominalized reference to the field shaping table Roll diameter normalized at 1.000 at EMPTY CORE (P.830) DIAMETER (P.241) Output of the position major loop 9 POSITION VERNIER 10 REFERENCE RATE (P.866) Rate of change in the speed loop reference. 11 SPD LOOP ERROR (P.297) Speed loop error signal 12 SPD LOOP LAG OUTPUT 13 TENSION DEMAND (P.844) Output of the tension setpoint generator in counts 14 TENSION VERNIER (P.856) Output of the tension major loop in counts (P.298) Output of the lag block following the speed loop PI block Runtime signal data are updated by the regulator every 10 msec. Settings 7-11 7-12 Table 7.9 – WebPak 3000 Register Map, Drop_2: Master Read Registers, FULL Connection. Tunable, Configurable, and Status Data (Drive Output Data) Register Bit Parameter Name (Number) 15 AC LINE PERIOD (P.393) 16 ARMATURE BRIDGE POL 17 ARMATURE DELTA Description Settings AC line period as measured by the drive in microseconds (P.394) (P.399) AutoMax Network Communication Option Board CML FEEDBACK CML RAMP INPUT TP 20 CML SPEED REFERENCE 21 CURRENT COMPOUND TP 22 DIAMETER ANALOG 23 DIAMETER RESET TP 24 DRAW PERCENTAGE OUT 25 ENCODER KIT 26 FIELD DELTA 27 FIELD ECONOMY ACTIVE 28 FLD CURRENT REGULATOR 29 INERTIA COMPENSATION 30 IR COMPENSATION TP 31 DIAMETER CALC OUTPUT (forward bridge active; ON (reverse bridge active) OFF Armature firing angle in microseconds (P.397) 18 19 Indicates which bridge is currently active. CML (P.390) (P.391) (P.293) (P.821) feedback signal after scaling Current reference value to the CML ramp block Speed reference value to the current minor loop Trim value that is subracted from the speed reference based on motor load Output of the diameter calculator scaled from zero at empty core to 4095 at full roll diameter (P.829) (P.196) (P.798) (P.588) (P.599) (P.586) (P.244) (P.290) (P.132) State of the diameter reset signal Product of the selectrd trim reference value and trim range value Indicates if Pulse Encoder kit is installed and passed diagnostics INSTALLED; NOT INSTALLED; FAILED DIAGS Field firing angle indegrees 0 to 180 degree State of the field economy function ON; OFF Indicates if the Field Current Regulator kit is installed and its rating NOT INSTALLED; Output of the inertia compensation calculator Level of IR compensation being subtracted from the measured armature voltage Value of the calculated roll diameter normalized at 1.000 at EMPTY CORE DIAMETER (P.830) Tunable, configurable, and status data are updated by the regulator approximately every 600 msec. 4 AMP, 10 AMP, 20 AMP WebPak 3000 Drives: Register Map Table 7.10 – WebPak 3000 Register Map, Drop_2: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) Register Bit Parameter Name (Number) Description Settings 32 AutoMax Indirect Parameter 1 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 32 in Drop 3 33 AutoMax Indirect Parameter 2 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 33 in Drop 3 34 AutoMax Indirect Parameter 3 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 34 in Drop 3 35 AutoMax Indirect Parameter 4 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 35 in Drop 3 36 AutoMax Indirect Parameter 5 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 36 in Drop 3 37 AutoMax Indirect Parameter 6 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 37 in Drop 3 38 AutoMax Indirect Parameter 7 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 38 in Drop 3 39 AutoMax Indirect Parameter 8 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 39 in Drop 3 40 AutoMax Indirect Parameter 9 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 40 in Drop 3 41 AutoMax Indirect Parameter 10 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 41 in Drop 3 42 AutoMax Indirect Parameter 11 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 42 in Drop 3 43 AutoMax Indirect Parameter 12 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 43 in Drop 3 44 AutoMax Indirect Parameter 13 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 44 in Drop 3 45 AutoMax Indirect Parameter 14 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 45 in Drop 3 46 AutoMax Indirect Parameter 15 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 46 in Drop 3 47 AutoMax Indirect Parameter 16 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 47 in Drop 3 Tunable data are updated by the regulator approximately every 600 msec when Tune/Config Input Enable bit = 1. 7-13 7-14 Table 7.10 – WebPak 3000 Register Map, Drop_2: Master Write Registers, FULL Connection. Tunable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) Description Settings AutoMax Network Communication Option Board 48 AutoMax Indirect Parameter 17 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 48 in Drop 3 49 AutoMax Indirect Parameter 18 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 49 in Drop 3 50 AutoMax Indirect Parameter 19 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 50 in Drop 3 51 AutoMax Indirect Parameter 20 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 51 in Drop 3 52 AutoMax Indirect Parameter 21 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 52 in Drop 3 53 AutoMax Indirect Parameter 22 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 53 in Drop 3 54 AutoMax Indirect Parameter 23 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 54 in Drop 3 55 AutoMax Indirect Parameter 24 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 55 in Drop 3 56 AutoMax Indirect Parameter 25 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 56 in Drop 3 57 AutoMax Indirect Parameter 26 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 57 in Drop 3 58 AutoMax Indirect Parameter 27 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 58 in Drop 3 59 AutoMax Indirect Parameter 28 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 59 in Drop 3 60 AutoMax Indirect Parameter 29 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 60 in Drop 3 61 AutoMax Indirect Parameter 30 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 61 in Drop 3 62 AutoMax Indirect Parameter 31 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 62 in Drop 3 63 AutoMax Indirect Parameter 32 Selects parameter to which the value in the corresponding Drop 3 register is written Value of 0 disables register 63 in Drop 3 Tunable data are updated by the regulator approximately every 600 msec when Tune/Config Input Enable bit = 1. WebPak 3000 Drives: Register Map Table 7.11 – WebPak 3000 Register Map, Drop_3: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data) Register Bit Parameter Name (Number) Description Settings 0 J11 ANLG TACH VLT SCL (P.792) Position to set J11 jumper 16; 31; 62; 126; 250 1 J14 ANLG TACH VLT RNG 2 J15 REGULATOR TYPE (P.793) Position to set J14 jumper LOW; HIGH Indicates position of jumper J15 SPEED/VOLTAGE; CURRENT/TORQUE 3 J18 ARM I FB RESISTOR Indicates the burden resistor position 1 (15 ohm); 2 (20 ohm) 3 (30 ohm); 4 (39 ohm) 4 JOG RAMP OUTPUT 5 LEVEL DETECT 1 OUTPUT (P.648) Output of level detector 1 ON, OFF 6 LEVEL DETECT 2 OUTPUT (P.649) Output of level detector 2 ON OFF 7 LOSSES COMPENSATION 8 NETW COMM STATUS 9 NETW TYPE (P.799) (P.395) (P.294) Jog ramp reference value immediately after the jog ramp function (P.316) (P.908) & VERSION (P.909) 10 POS LL RATIO OUT (P.247) POS LL WLO OUT POS LOOP ERROR 13 POS PI KP OUT 14 POS PI WLD OUT 15 POS RAMP OUTPUT 16 ROLL DIAMETER 17 SPD SOURCE SELECT OUT 18 SPEED CROSS OVER 19 SPEED LAG FREQ OUT 20 SPEED PI KP OUT 21 SPEED PI WLD OUT 22 SPEED RAMP INPUT TP Type of network board installed and its software version Value of the position loop lead/lag ratio (P.246) 11 12 Output of the losses compensation calculator Status of network communication Value of the position loop lead/lag low frequency (P.254) Position loop error signal (difference between POSITION REFERENCE (P.240) and position feedback) (P.248) Value of the position loop PI proportional gain (P.249) Value of the position loop PI lead frequency (P.237) Output of the position major loop ramp block (P.865) Value of the calculated roll diameter in same units used for EMPTY CORE DIAMETER (P.830) and FULL ROLL DIAMETER (P.125) (P.193) (P.133) (P.252) (P.251) (P.250) (P.198) Selected speed reference source used as input to the speed reference ramp section (rpm or user-defined units) Speed loop cross over frequency Value of the speed loop lag frequency Value of the speed loop PI proportional gain Value of the speed loop PI low freuqncy Value of the speed reference signal immediately before the speed loop S-CURVE block 7-15 Runtime signal data are updated by the regulator every 10 msec. NOT ACTIVE, ACTIVE 7-16 Table 7.11 – WebPak 3000 Register Map, Drop_3: Master Read Registers, FULL Connection. Runtime Signal Data (Drive Output Data) (Continued) Register Bit Parameter Name (Number) 23 SPEED RAMP OUTPUT 24 TAPER PERCENT 25 TEN LOOP ERROR (P.199) Percent reduction to be applied to the tension reference from the taper function (P.834) Tension/current loop error signal after scaling (P.879) 26 TEN PI KP OUT TEN RAMP OUTPUT 28 TEN TO CURRENT OUT 29 TRIM OUTPUT 30 UNWIND DIAMETER IN Settings Value of the speed reference signal immediately after the speed loop S-CURVE block (P.859) 27 Description Value of the tension loop pi proportional gain (P.842) Output of the tension major loop ramp block after tension-to-current conversion (P.876) Output of the tension loop’s tension-to-current scaling block (P.197) Actual signal used to trim the selected speed loop reference signal (P.828) Analog input signal (TB 16, 17) when DIAMTER/TAPER (P.870) = DIAMETER SELECT 31 Indirect Register Status Bit-packed word containing information on 0 to 6 Offending register number. 7 to 12 Reserved 13 Error - Not found 14 Error - Output parameter 15 Network sync 0 = No error AutoMax Network Communication Option Board Runtime signal data are updated by the regulator every 10 msec. Table 7.12 – WebPak 3000 Register Map, Drop_3: Master Write Registers, FULL Connection. Tunable/Configurable Data (Drive Input Data) Register Bit Parameter Name (Number) Description 32 AutoMax Indirect Register 1 Value to be written to the parameter selected in the corresponding Drop 2 register 33 AutoMax Indirect Register 2 Value to be written to the parameter selected in the corresponding Drop 2 register 34 AutoMax Indirect Register 3 Value to be written to the parameter selected in the corresponding Drop 2 register Settings Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging. WebPak 3000 Drives: Register Map Table 7.12 – WebPak 3000 Register Map, Drop_3: Master Write Registers, FULL Connection. Tunable/Configurable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) Description 35 AutoMax Indirect Register 4 Value to be written to the parameter selected in the corresponding Drop 2 register 36 AutoMax Indirect Register 5 Value to be written to the parameter selected in the corresponding Drop 2 register 37 AutoMax Indirect Register 6 Value to be written to the parameter selected in the corresponding Drop 2 register 38 AutoMax Indirect Register 7 Value to be written to the parameter selected in the corresponding Drop 2 register 39 AutoMax Indirect Register 8 Value to be written to the parameter selected in the corresponding Drop 2 register 40 AutoMax Indirect Register 9 Value to be written to the parameter selected in the corresponding Drop 2 register 41 AutoMax Indirect Register 10 Value to be written to the parameter selected in the corresponding Drop 2 register 42 AutoMax Indirect Register 11 Value to be written to the parameter selected in the corresponding Drop 2 register 43 AutoMax Indirect Register 12 Value to be written to the parameter selected in the corresponding Drop 2 register 44 AutoMax Indirect Register 13 Value to be written to the parameter selected in the corresponding Drop 2 register 45 AutoMax Indirect Register 14 Value to be written to the parameter selected in the corresponding Drop 2 register 46 AutoMax Indirect Register 15 Value to be written to the parameter selected in the corresponding Drop 2 register 47 AutoMax Indirect Register 16 Value to be written to the parameter selected in the corresponding Drop 2 register 48 AutoMax Indirect Register 17 Value to be written to the parameter selected in the corresponding Drop 2 register 49 AutoMax Indirect Register 18 Value to be written to the parameter selected in the corresponding Drop 2 register 50 AutoMax Indirect Register 19 Value to be written to the parameter selected in the corresponding Drop 2 register Settings Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging. 7-17 7-18 Table 7.12 – WebPak 3000 Register Map, Drop_3: Master Write Registers, FULL Connection. Tunable/Configurable Data (Drive Input Data) (Continued) Register Bit Parameter Name (Number) Description AutoMax Network Communication Option Board 51 AutoMax Indirect Register 20 Value to be written to the parameter selected in the corresponding Drop 2 register 52 AutoMax Indirect Register 21 Value to be written to the parameter selected in the corresponding Drop 2 register 53 AutoMax Indirect Register 22 Value to be written to the parameter selected in the corresponding Drop 2 register 54 AutoMax Indirect Register 23 Value to be written to the parameter selected in the corresponding Drop 2 register 55 AutoMax Indirect Register 24 Value to be written to the parameter selected in the corresponding Drop 2 register 56 AutoMax Indirect Register 26 Value to be written to the parameter selected in the corresponding Drop 2 register 57 AutoMax Indirect Register 27 Value to be written to the parameter selected in the corresponding Drop 2 register 58 AutoMax Indirect Register 28 Value to be written to the parameter selected in the corresponding Drop 2 register 59 AutoMax Indirect Register 29 Value to be written to the parameter selected in the corresponding Drop 2 register 60 AutoMax Indirect Register 30 Value to be written to the parameter selected in the corresponding Drop 2 register 61 AutoMax Indirect Register 31 Value to be written to the parameter selected in the corresponding Drop 2 register 62 AutoMax Indirect Register 21 Value to be written to the parameter selected in the corresponding Drop 2 register Settings Configurable data are read by the regulator approximately every 600 msec when Tune/Config Input Enable bit=1 and the drive is not running or jogging. APPENDIX A Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (Continued) Parameter Name (No.) Parameter Name (No.) Drop Register Bit 1 10 0 1 23 4 26 AC LINE VOLTAGE HIGH (A00003) 1 13 2 (A00002) 1 13 1 1 16 1 40 Alarm active 1 0 Alarm latch bits word 1 13 Alarm log clear and reset 1 32 9 Alarm reset 1 32 10 1 30 (P.105) 1 63 ANLG OUT 1 16 2 0 1 AC LINE SYNCHRONIZATION FAULT ANLG IN 1 (P.492) (F00010) AC LINE VOLTAGE (P.392) AC LINE VOLTAGE LOW ACCELERATION TIME (P.001) Drop Register 1 18 4 1 ANLG IN 1 GAIN ADJ (P.415) 4 33 ANLG IN 1 SIG TYPE (P.413) 4 51 ANLG IN 1 ZERO ADJ (P.414) 4 32 ANLG IN 2 (P.493) 1 19 4 2 ANLG IN 2 GAIN ADJ (P.417) 4 35 ANLG IN 2 ZERO ADJ (P.416) 4 34 2 22 2 44 2 23 2 45 1 GAIN ADJ (P.420) 4 45 ANLG OUT 1 SELECT (P.418) 4 52 ANLG OUT 1 SIG TYPE (P.419) 4 53 17 ANLG OUT 2 GAIN ADJ (P.422) 4 46 2 2 ANLG OUT 2 SELECT (P.421) 4 54 ANALOG TACH FEEDBACK (P.291) 3 0 3 18 (P.201) 3 16 3 61 3 40 3 19 3 17 3 42 3 41 ARM VOLTAGE ZERO ADJ 3 20 2 19 (P.205) 3 43 2 41 ARMATURE BRIDGE POL 3 31 2 18 ARMATURE OVERVOLTAGE 1 10 2 63 (F00012) 2 20 ARMATURE VOLTAGE 1 5 2 42 (P.911) AMX NETW REF SELECT ANALOG AUTO REFERENCE (P.188) ANALOG MAN TRIM REF (P.194) ANALOG TACH GAIN ADJ ANALOG TACH ZERO ADJ ANLG AUTO GAIN ADJ (P.202) (P.101) ANLG AUTO SIGNAL TYPE (P.100) ANLG AUTO ZERO ADJ (P.102) 8 ANLG MAN REF GAIN ADJ (P.104) ANLG MAN REF ZERO ADJ ANLG TACH VOLTS/1000 (P.203) ARM VOLTAGE GAIN ADJ (P.204) Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (P.394) (P.289) Bit 9 A-1 Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (Continued) Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (Continued) Parameter Name (No.) Parameter Name (No.) AUTO MODE MIN BYPASS (P.111) AUTO MODE RAMP BYPASS (P.112) Drop Register 2 27 2 48 Bit Drop Register Bit Drive stopping 1 0 5 ENHANCED FLD VOLT ADJ 4 27 2 28 (P.500) 4 41 2 49 Fault active 1 0 2 21 Fault latch bits word 1 1 10 (P.103) 3 54 Fault log clear and reset 1 32 Average CML feedback 1 6 BLOWER MOTOR STARTER OPEN 1 10 3 30 3 49 1 26 1 51 1 25 1 50 1 27 1 52 3 3 Coast/DB interlock 1 0 10 Coast/DB interlock opened 4 22 8 Coast/DB stop 4 22 5 CONTROL SOURCE SELECT 1 15 1 10 1 56 FLD FEEDBACK GAIN ADJ 3 24 FLD WEAKEN LEAD FREQ Current limit stop 4 22 3 Customer interlock 1 0 11 Customer interlock opened 4 22 7 AUTO REFERENCE SELECT 6 (F00006) (P.300) CML PI LEAD FREQUENCY (P.302) CML PI PROP GAIN (P.301) CML REF RATE LIMIT CML REFERENCE (P.303) (P.396) 1 32 2 Fault stop or self-tune complete 4 22 6 1 61 3 15 CONTROLLER THERMOSTAT TRIP CURRENT COMPOUNDING DECELERATION TIME (P.002) 1 17 1 41 (P.517) FIELD CURRENT LOSS 3 57 (F00004) 1 10 (P.599) 4 29 (P.501) 4 28 FIELD ECONOMY ACTIVE FIELD ECONOMY DELAY FIELD ECONOMY REF FIELD FEEDBACK 5 42 33 1 22 3 5 3 56 (P.515) 3 35 FIELD PI PROP GAIN (P.514) 3 34 1 37 (P.513) (P.590) 1 3 4 1 12 3 36 3 39 3 38 3 37 Forward/reverse command 1 0 4 Forward/reverse select 1 32 4 (P.491) 1 20 4 3 4 56 4 55 4 59 FIELD REFERENCE First fault (P.516) (P.520) FLD WEAKEN PROP GAIN (P.519) FLD WEAKEN THRESHOLD (P.518) 1 CONTACT TYP (P.410) 4 50 DIG OUT 1 SELECT (P.409) 4 48 DIG OUT 2 CONTACT TYP (P.412) 4 50 DIG OUT 2 SELECT (P.411) 4 49 Drive jogging 1 0 3 FREQ OUT FULL SCALE Drive ready 1 0 0 FREQ OUT SELECT Drive running 1 0 1 FREQ OUT ZERO Drive status word 1 1 0 1 (P.512) 4 3 FIELD PI LEAD FREQ FIELD LOSS THRESHOLD DIG OUT A-2 0 (P.511) (P.589) FIELD REF REGISTER (F00009) (P.209) (P.200) FIELD AUTO WEAKEN (P.000) 8 Fault reset FEEDBACK SELECT CML FEEDBACK GAIN ADJ 2 FREQ IN FREQ IN FULL SCALE FREQ IN ZERO (P.424) (P.423) (P.427) (P.425) (P.426) I/O Expansion kit digital inputs 4 57 4 58 4 0 0–4 AutoMax Network Communication Option Board Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (Continued) Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (Continued) Parameter Name (No.) Parameter Name (No.) IET (OVERCURRENT) (F00001) In current limit Drop Register Bit 1 10 8 1 INERTIA COMP SELECT (P.221) Internal stop request IR COMPENSATION (P.206) Jog JOG ACCEL/DECEL TIME (P.013) Jog de-asserted < 1 second 9 (P.901) 1 29 1 57 1 28 1 62 2 56 22 1 55 NETW IN REG 1 (P.905) 1 34 3 21 NETW IN REG 2 (P.906) 1 35 1 32 NETW IN REG 3 (P.907) 2 15 2 40 4 22 1 53 14 Last alarm 1 14 Level Dectector Outputs 4 21 (P.910) Register 4 2 JOG SPEED 1 (P.012) 0 NETW COMM LOSS SELECT Drop NETW CONNECT TYPE 2 3 NETW OUT REG 1 36 1 SELECT 1 58 2 SELECT 1 59 3 SELECT 1 60 1 10 (P.902) 1 NETW OUT REG (P.903) NETW OUT REG (P.904) NETWORK COMMUNICATION 0&1 TIMEOUT 1 DELAY (P.604) 4 37 Network Output Register 1 1 7 LEVEL DETECT 1 SELECT (P.602) 4 60 Network Output Register 2 1 8 LEVEL DETECT 1 THRESH (P.603) 4 36 Network Output Register 3 1 9 1 33 4 23 4 62 LEVEL DETECT 2 DELAY (P.607) 4 39 Network Reference LEVEL DETECT 2 SELECT (P.605) 4 61 NOMINAL AC LINE FREQ LEVEL DETECT 2 THRESH (P.606) 4 38 4 22 MAXIMUM CURRENT MAXIMUM SPEED (P.007) (P.004) Memory save MINIMUM SPEED (P.003) MOTOR BRUSH WEAR LOW 9 MOTOR RATED ARM AMPS (P.008) MOTOR RATED ARM VOLTS (P.009) MOTOR THERMOSTAT TRIP NEGATIVE CURRENT LIM (P.006) 33 (P.804) 2 60 (P.806) 2 38 2 39 2 37 1 21 2 12 2 52 2 54 2 53 NORMALIZED INERTIA 1 19 OCL FEEDBACK SELECT 1 43 OCL LEADLAG LOW FREQ 1 32 1 18 OCL LEADLAG SELECT 1 42 OCL OUTPUT 1 13 (P.307) (P.222) (P.807) OCL LEADLAG RATIO (P.805) (P.848) 0 (P.809) 3 55 OCL PI NEGATIVE LIMIT 3 13 OCL PI POSITIVE LIMIT 3 59 OCL PI PROP GAIN 3 14 OCL RAMP OUTPUT 3 60 1 10 2 58 1 21 (P.800) 1 45 OCL TRIM RANGE (P.810) 2 51 2 11 2 35 (P.801) 2 34 (P.803) 2 36 2 59 2 55 (P.846) OCL REF RAMP TIME 4 (P.811) (P.808) OCL REF REGISTER OCL REF ROUNDING (P.224) 2 58 (F00008) NEG CURRENT LIM SEL 24 63 3 OCL PI LEAD FREQ (P.510) 4 4 NOMINAL AC LINE VOLTS 12 (A00001) MOTOR HOT FLD AMPS (P.306) 3 11 14 (F00013) LEVEL DETECT Main contactor opened Bit (P.802) OCL REFERENCE SELECT Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (P.812) A-3 Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (Continued) Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (Continued) Parameter Name (No.) Drop Register Bit Parameter Name (No.) OIM COMMUNICATIONS TIMEOUT 1 10 13 1 10 7 4 30 4 43 4 31 4 44 1 32 7 1 10 9 Parameter processing error 1 0 12 (P.308) 4 25 4 40 Stop SPD LOOP LAG BYPASS (P.217) (F00011) (F00007) OPEN ARMATURE (P.600) OPEN SCR SENSITIVITY OPEN SCR TRIP THRESH (P.601) Outer control loop enable OVERSPEED (F00003) PLL MAXIMUM ERROR SPD LOOP LAG FREQ SPD LOOP OUTPUT (P.215) (P.299) 48 2 (P.295) 1 SPD SOURCE SEL OUT (P.193) 1 1 1 32 1 22 0 Stop cause word 3 1 3 22 3 62 3 23 (P.208) 3 63 Ramp stop 4 22 1 31 2 17 2 62 1 32 1 46 2 16 # or MULTIPLE SCRS NOT OPERATING (F00030–F00042) 1 10 10 (F00060 to 1 10 3 Sequencing control word 1 32 TRIM OUTPUT SPD LEADLAG LOW FREQ 3 26 TRIM RANGE 3 45 S-CURVE ROUNDING (P.014) SCR SELF TUNING FAULT 4 22 1 54 2 30 2 29 2 50 1 10 2 1 10 12 Terminal strip auto/manual input state (terminal 6) 1 0 14 Terminal strip fault/alarm reset input state (terminal 10) 1 0 15 Terminal strip forward/reverse input state (terminal 5) 1 0 13 (P.011) 2 13 2 61 (P.114) STOP MODE SELECT STOP SPEED THRESHOLD (P.113) SUSTAINED OVERLOAD TACHOMETER LOSS TOP SPEED TRIM MODE SELECT (F00005) (F00002) (P.110) F000099) (P.214) SPD LEADLAG RATIO (P.213) SPD LEADLAG SELECT SPD LOOP ERROR (P.297) SPD LOOP FEEDBACK A-4 (P.216) (P.296) Bit SPD LOOP REFERENCE 44 0 24 1 1 Run 4 49 Stop asserted or Run de-asserted (negated) (P.015) 1 23 20 REVERSE DISABLE 27 46 1 1 REGULATOR SW VERSION (P.794) 3 3 1 (P.005) 4 48 (P.211) POSITIVE CURRENT LIM PULSE TACH QUADRATURE 3 SPD LOOP PI PROP GAIN 57 (P.207) 29 1 2 PULSE TACH PPR 3 (P.212) (P.223) (P.292) Register SPD LOOP PI LEAD FREQ POS CURRENT LIM SEL PULSE TACH FEEDBACK Drop (P.197) (P.109) (P.107) 3 25 TRIM REF REGISTER 3 44 TRIM REFERENCE SELECT 3 28 3 2 26 2 47 2 31 1 22 1 47 2 24 2 25 (P.108) 2 46 47 Tune/config input enable 1 32 14 3 2 1 0 6 1 3 Tune/config input enable loopback AutoMax Network Communication Option Board Table A.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) (Continued) Parameter Name (No.) Drop Register Bit Tune/config update synchronization flag (master write) 1 32 15 Tune/config update synchronization flag loopback (master read) 1 0 7 Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Original Map) A-5 A-6 AutoMax Network Communication Option Board APPENDIX B Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Parameter Name (No.) Parameter Name (No.) AC LINE VOLTAGE (P.392) ACCELERATION TIME (P.001) Drop Register Bit 1 23 ANLG IN 1 40 2 1 Register 4 34 ANLG MAN REF GAIN ADJ 2 22 (P.104) 2 44 ANLG MAN REF ZERO ADJ 2 23 (P.105) 2 45 2 ZERO ADJ (P.416) Alarm active 1 0 Alarm latch bits word 1 13 Alarm log clear and reset 1 32 9 ANLG OUT 1 GAIN ADJ (P.420) 4 45 ANLG OUT 1 SELECT (P.418) 4 52 4 52 4 53 Alarm reset 8 Drop 1 32 10 AC LINE SYNCH. FAULT (F00010) 1 10 0 AC LINE VOLTAGE LOW (A00002) 1 13 1 ANLG OUT 1 SIG TYPE (P.419) 2 AC LINE VOLTAGE HIGH (A00003) (P.911) AMX NETW REF SELECT ANALOG AUTO REF (P.188) 1 13 ANLG OUT 2 GAIN ADJ (P.422) 4 46 1 63 ANLG OUT 2 SELECT (P.421) 4 54 1 16 ANLG TACH VOLTS/1000 (P.203) 3 18 3 61 ARM VOLTAGE GAIN ADJ (P.204) 3 19 ANALOG MAN TRIM REF (P.194) 1 17 ANALOG TACH FDBACK (P.291) 3 0 3 16 3 42 3 40 ARM VOLTAGE ZERO ADJ 3 20 17 (P.205) 3 43 3 41 ARMATURE BRIDGE POL 2 19 ARMATURE OVERVOLTAGE ANALOG TACH GAIN ADJ ANALOG TACH ZERO ADJ ANLG AUTO GAIN ADJ (P.201) (P.202) (P.101) ANLG AUTO SIGNAL TYPE (P.100) ANLG AUTO ZERO ADJ (P.102) 3 (P.394) 3 31 1 10 41 2 18 ARMATURE VOLTAGE 1 5 2 63 AUTO MODE MIN BYPASS 2 27 2 20 (P.111) 2 48 2 42 AUTO MODE RAMP BYPASS 2 28 2 49 AUTO REFERENCE SELECT 2 21 (P.103) 3 54 Average CML feedback 1 6 BLOWER MOTOR STARTER OPEN 1 10 1 (P.492) 1 18 ANLG IN 1 GAIN ADJ (P.415) 4 33 ANLG IN 1 SIG TYPE (P.413) 4 51 ANLG IN 1 ZERO ADJ (P.414) 4 32 ANLG IN 2 (P.493) 1 19 ANLG IN 2 GAIN ADJ (P.417) 4 35 9 (F00012) 2 ANLG IN Bit (P.289) (P.112) 6 (F00006) Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) B-1 Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Parameter Name (No.) Parameter Name (No.) Drop Register CML FEEDBACK GAIN ADJ 3 30 Fault reset 1 32 2 (P.300) 3 49 Fault stop or self-tune complete 1 26 6 CML PI LEAD FREQUENCY 1 51 FEEDBACK SELECT 1 61 3 15 3 57 (F00004) 1 10 (P.599) 4 29 (P.501) 4 28 (P.302) CML PI PROP GAIN (P.301) CML REF LIMIT SELECT CML REF RATE LIMIT (P.311) (P.303) 3 7 1 50 3 6 3 53 2 51 Bit (P.200) FIELD AUTO WEAKEN (P.517) FIELD CURRENT LOSS 5 FIELD ECONOMY ACTIVE FIELD ECONOMY DELAY Drop Register 3 8 3 3 Coast/DB interlock 1 1 6 FIELD FEEDBACK Coast/DB interlock opened 1 26 8 FIELD LOSS THRESHOLD 3 56 Coast/DB stop 1 26 5 FIELD PI LEAD FREQ (P.515) 3 35 1 15 FIELD PI PROP GAIN (P.514) 3 34 1 10 CML REFERENCE (P.396) CONTROL SOURCE SEL (P.000) CONTROLLER THERMOSTAT TRIP FIELD ECONOMY REF 5 (F00009) (P.511) (P.589) (P.513) 37 3 51 (P.590) 3 4 1 12 3 36 3 39 3 38 3 37 FN/DB status 1 1 0 Forward/Reverse command 1 0 4 1 20 4 56 4 55 4 59 (P.209) FIELD REFERENCE 3 24 First fault Current limit stop 1 26 3 FLD FEEDBACK GAIN ADJ Customer interlock 1 1 1 FLD WEAKEN LEAD FREQ Customer interlock opened 1 26 7 (P.520) (P.002) 2 2 FLD WEAKEN PROP GAIN (P.516) (P.519) 1 41 FLD WEAKEN THRESHOLD 0 SELECT (P.428) 4 47 (P.518) 1 CONTACT TYP 4 50 DIG OUT 1 SELECT (P.409) 4 48 DIG OUT 2 CONTACT TYP 4 50 0 (P.410) FREQ IN 1 (P.412) (P.491) FREQ IN FULL SCALE FREQ IN ZERO 2 SELECT (P.411) 49 Digital input 0 1 1 14 Drive jogging 1 0 3 FREQ OUT ZERO Drive ready 1 0 0 Drive running 1 0 1 Drive status word 1 1 0 Drive status word 2 1 1 Drive stopping 1 0 ENHANCED FLD VOLT ADJ 4 27 (P.500) 4 41 Fault active 1 0 Fault latch bits word 1 1 10 Fault log clear and reset 1 32 B-2 (P.424) (P.423) 4 DIG OUT 22 1 56 DIG OUT 1 (P.521) 1 DIG IN 42 33 1 FIELD REF SELECT FIELD REF REGISTER CURRENT COMPOUNDING DECELERATION TIME (P.512) 4 3 Bit FREQ OUT FULL SCALE (P.427) 4 57 4 58 Fwd/Rev select 1 32 4 I/O Expansion kit digital input 1 (Preset speed select 1) 1 1 8 I/O Expansion kit digital input 2 (Preset speed select 2) 1 1 9 I/O Expansion kit digital input 3 (MOP decrement) 1 1 10 2 I/O Expansion kit digital input 4 (MOP increment) 1 1 11 I/O Expansion kit digital input 5 (OCL enable) 1 1 12 8 5 FREQ OUT SELECT (P.425) (P.426) AutoMax Network Communication Option Board Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Parameter Name (No.) Parameter Name (No.) IET (OVERCURRENT) (F00001) In current limit INERTIA COMP SELECT (P.221) Internal stop request IR COMPENSATION (P.206) Jog JOG ACCEL/DECEL TIME (P.013) Jog de-asserted > 1 second JOG SPEED 1 (P.012) Last alarm Drop Register Bit 1 10 8 1 0 9 2 56 1 26 2 54 1 32 NETW IN REG 2 15 NETW IN REG 2 40 NETW IN REG 1 26 2 14 2 52 3 1 Register 1 45 2 6 3 52 1 28 1 62 1 (P.905) 1 34 2 (P.906) 1 35 3 (P.907) 1 36 1 SELECT 1 58 2 SELECT 1 59 3 SELECT 1 60 1 29 1 10 NEGATIVE CURRENT LIM (P.901) NETW COMM LOSS SEL 2 (P.006) Drop (P.910) NETW CONNECT TYPE NETW OUT REG (P.902) NETW OUT REG (P.903) 1 14 LEVEL DETECT 1 DELAY (P.604) 4 37 LEVEL DETECT 1 SELECT (P.602) 4 60 NETW REGISTER MAP SEL (P.603) 4 36 (P.914) LEVEL DETECT 2 DELAY (P.607) 4 39 NETW COMM TIMEOUT LEVEL DETECT 2 SELECT (P.605) 4 61 Network Output Register 1 1 7 4 38 Network Output Register 2 1 8 1 0 11 Network Output Register 3 1 9 Network Reference 1 33 4 23 4 62 LEVEL DETECT 1 THRESH LEVEL DETECT 2 THRESH (P.606) Level detector 1 output NETW OUT REG (P.904) Level detector 2 output 1 0 12 Main contactor opened 1 26 9 3 12 MAXIMUM CURRENT MAXIMUM SPEED (P.007) (P.004) Memory save MINIMUM SPEED (P.003) 3 58 1 43 2 4 1 32 1 42 (F00013) NOMINAL AC LINE FREQ NORMALIZED INERTIA 11 3 3 55 MOTOR RATED ARM AMPS 3 13 (P.008) OCL PI NEGATIVE LIMIT 3 59 OCL PI POSITIVE LIMIT MOTOR RATED ARM VOLTS 3 14 OCL PI PROP GAIN 3 60 OCL PROP TRIM SELECT Motor thermostat 1 1 15 MOTOR THERMOSTAT TRIP 1 10 4 3 53 0 2 58 (P.226) NEG CURRENT LIM SEL (P.224) (P.805) (P.848) (P.809) OCL PI LEAD FREQ (F00008) NEG CUR LIM INV EN OCL LEADLAG SELECT OCL OUTPUT (P.806) (P.807) OCL LEADLAG RATIO 0 (A00001) (P.009) (P.804) OCL LEADLAG LOW FREQ 13 (P.510) (P.307) (P.222) OCL FEEDBACK SELECT 1 MOTOR HOT FLD AMPS (P.306) NOMINAL AC LINE VOLTS 2 MOTOR BRUSH WEAR LOW Bit Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) 60 2 38 2 39 2 37 1 21 53 1 54 1 52 3 53 2 11 2 35 (P.801) 2 34 (P.803) 2 36 2 59 2 55 (P.810) (P.813) (P.802) OCL REFERENCE SELECT (P.800) OCL TRIM RANGE 57 2 55 (P.846) OCL REF ROUNDING 1 1 OCL REF RAMP TIME OCL REF REGISTER 63 63 1 (P.811) (P.808) OCL RAMP OUTPUT 4 4 (P.812) 14 1 B-3 Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Parameter Name (No.) Parameter Name (No.) OCL TYPE3 POSN REG EN Drop Register Bit 3 53 2 (P.217) SPD LOOP LAG BYPASS (P.814) OIM COMM TIMEOUT (F00011) (F00007) OPEN ARMATURE (P.600) OPEN SCR SENSITIVITY (P.601) OPEN SCR TRIP THRESH Outer control loop enable OVERSPEED (F00003) Parameter processing error(s) PLL MAXIMUM ERROR (P.308) Drop Register 3 29 3 48 3 27 1 10 13 1 10 7 4 30 SPD LOOP OUTPUT 4 43 4 31 4 44 1 32 7 1 10 9 1 0 10 4 25 SPD LOOP PI RESET 4 40 SPD LOOP REFERENCE (P.295) SPD SOURCE SEL OUT (P.193) 2 0 POS CURRENT LIM SEL (P.223) 2 57 POSITIVE CURRENT LIM (P.005) 1 44 2 5 3 (P.215) SPD LOOP LAG FREQ 3 46 1 4 SPD LOOP PI INIT SEL 2 32 SPD LOOP PI INIT VAL 1 39 49 (P.299) SPD LOOP PI LEAD FREQ (P.212) 1 2 9 SPD LOOP PI PROP GAIN (P.211) 1 48 2 8 1 32 1 2 Bit 6 SPEED FEEDBACK GAIN 1 38 Stop 1 32 1 1 Stop asserted/Run de-asserted 1 26 0 3 22 Stop cause word 1 26 3 62 STOP DECEL SELECT 3 53 PULSE TACH QUADRATURE 3 23 (P.208) STOP MODE SELECT 2 53 3 63 STOP SPEED THRESHOLD 2 29 Ramp stop 1 26 (P.113) 2 50 (P.018) 2 33 SUSTAINED OVERLOAD (F00005) 1 10 REGULATOR SW VERSION (P.794) 1 31 TACH LOSS SCR ANGLE (P.608) 2 43 2 17 TACHOMETER LOSS 1 10 12 2 62 Terminal strip auto/manual 1 1 13 1 32 Terminal strip fault reset 1 1 7 1 46 Terminal strip forward/reverse 1 1 3 2 16 Terminal strip jog 1 1 4 # or MULTIPLE SCRS NOT OPERATING (F00030–F00042) 1 10 SELF TUNE FAULT (F00060 to 1 10 1 32 PULSE TACH FEEDBACK PULSE TACH PPR (P.292) (P.207) RAMP STOP DECEL TIME REVERSE DISABLE (P.015) Run S-CURVE ROUNDING (P.014) SCR F00099) Sequencing control word 4 0 10 3 1 1 2 1 1 5 (P.011) 2 13 2 61 2 26 2 47 2 31 1 47 TOP SPEED TRIM MODE SELECT 26 (P.214) 3 45 3 25 TRIM OUTPUT 3 44 TRIM RANGE 3 28 SPD LEADLAG SELECT SPD LOOP ERROR (P.297) SPD LOOP FEEDBACK B-4 (P.216) (P.296) 3 47 3 2 1 3 (F00002) 2 Terminal strip stop 3 (P.213) (P.114) 3 Terminal strip run SPD LEADLAG LOW FREQ SPD LEADLAG RATIO (P.122) (P.110) (P.197) (P.109) 2 7 2 24 TRIM REFERENCE SELECT 2 25 (P.108) 2 46 TRIM REF REGISTER (P.107) AutoMax Network Communication Option Board Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Table B.1 – Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) (Continued) Parameter Name (No.) Parameter Name (No.) Drop Register Bit Tune/config input enable 1 32 14 Tune/config input enable loopback 1 0 6 Tune/config update synch flag loopback (master read) 1 0 7 Tune/config update synchronization flag (master write) 1 32 15 UNDERWIND ENABLE Cross Reference of Parameter Name to Drop and Register (FlexPak 3000 Alternate Map) Drop Register Bit 1 32 5 B-5 B-6 AutoMax Network Communication Option Board APPENDIX C Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Drives) Table C.1 – Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Map) Table C.1 – Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Map) Parameter Name (No.) Parameter Name (No.) Drop Register AMX Indirect Parameter 1 2 32 AMX Indirect Parameter 2 2 AMX Indirect Parameter 3 Bit Drop Register AMX Indirect Parameter 30 2 61 33 AMX Indirect Parameter 31 2 62 2 34 AMX Indirect Parameter 32 2 63 AMX Indirect Parameter 4 2 35 AMX Indirect Parameter 1 3 32 AMX Indirect Parameter 5 2 36 AMX Indirect Parameter 2 3 33 AMX Indirect Parameter 6 2 37 AMX Indirect Parameter 3 3 34 AMX Indirect Parameter 7 2 38 AMX Indirect Parameter 4 3 35 AMX Indirect Parameter 8 2 39 AMX Indirect Parameter 5 3 36 AMX Indirect Parameter 9 2 40 AMX Indirect Parameter 6 3 37 AMX Indirect Parameter 10 2 41 AMX Indirect Parameter 7 3 38 AMX Indirect Parameter 11 2 42 AMX Indirect Parameter 8 3 39 AMX Indirect Parameter 12 2 43 AMX Indirect Parameter 9 3 40 AMX Indirect Parameter 13 2 44 AMX Indirect Parameter 10 3 41 AMX Indirect Parameter 14 2 45 AMX Indirect Parameter 11 3 42 AMX Indirect Parameter 15 2 46 AMX Indirect Parameter 12 3 43 AMX Indirect Parameter 16 2 47 AMX Indirect Parameter 13 3 44 AMX Indirect Parameter 17 2 48 AMX Indirect Parameter 14 3 45 AMX Indirect Parameter 18 2 49 AMX Indirect Parameter 15 3 46 AMX Indirect Parameter 19 2 50 AMX Indirect Parameter 16 3 47 AMX Indirect Parameter 20 2 51 AMX Indirect Parameter 17 3 48 AMX Indirect Parameter 21 2 52 AMX Indirect Parameter 18 3 49 AMX Indirect Parameter 22 2 53 AMX Indirect Parameter 19 3 50 AMX Indirect Parameter 23 2 54 AMX Indirect Parameter 20 3 51 AMX Indirect Parameter 24 2 55 AMX Indirect Parameter 21 3 52 AMX Indirect Parameter 25 2 56 AMX Indirect Parameter 22 3 53 AMX Indirect Parameter 26 2 57 AMX Indirect Parameter 23 3 54 AMX Indirect Parameter 27 2 58 AMX Indirect Parameter 24 3 55 AMX Indirect Parameter 28 2 59 AMX Indirect Parameter 25 3 56 AMX Indirect Parameter 29 2 60 AMX Indirect Parameter 26 3 57 Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Drives) Bit C-1 Table C.1 – Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Map) Table C.1 – Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Map) Parameter Name (No.) Parameter Name (No.) Drop Register Drop Register AMX Indirect Parameter 27 3 58 ENCODER KIT (P.798) 2 25 AMX Indirect Parameter 28 3 59 Fault latch bits word 1 11 AMX Indirect Parameter 29 AMX Indirect Parameter 30 3 60 FEEDBACK SELECT 3 61 FIELD DELTA AMX Indirect Parameter 31 3 62 FIELD ECONOMY ACTIVE AMX Indirect Parameter 32 3 63 FIELD FEEDBACK 2 15 FIELD REF REGISTER 1 25 FIELD REFERENCE 1 41 1 14 AC LINE PERIOD (P.393) AC LINE VOLTAGE (P.392) (P.001) ACCELERATION TIME Alarm latch bits (P.911) AMX NETW REF SELECT ANALOG TACH FEEDBACK (P.291) ANALOG TRIM REF (P.195) ARMATURE BRIDGE POL ARMATURE DELTA (P.394) (P.399) ARMATURE VOLTAGE (P.289) Average CML feedback CML ERROR (P.398) CML FEEDBACK (P.397) CML PI LEAD FREQUENCY (P.301) CML RAMP INPUT TP CML REFERENCE (P.390) (P.396) CML SPEED REFERENCE (P.391) CONTROL SOURCE SELECT (P.589) (P.513) 1 13 FLD CURRENT REGULATOR 2 28 (P.491) 1 21 Indirect Register Status 2 31 (P.586) 1 INERTIA COMPENSATION 2 16 INSTANTANEOUS INERTIA 2 17 1 5 1 7 2 2 2 18 J15 REGULATOR TYPE 1 52 J18 ARM I FB RESISTOR 1 51 20 1 16 24 First fault code 2 2 1 5 0 6 28 38 2 1 2 1 30 19 61 26 2 (P.590) 63 2 1 2 Bit FREQ IN (P.244) 2 29 2 6 2 30 3 0 3 1 3 2 3 3 (P.230) (P.290) IR COMPENSATION TP J11 ANLG TACH VLT SCL (P.792) J14 ANLG TACH VLT RNG (P.793) (P.395) 3 4 1 56 1 15 1 OUTPUT 3 5 2 OUTPUT 3 6 1 17 JOG RAMP OUTPUT JOG SPEED (P.799) (P.294) (P.012) Last alarm code LEVEL DETECT (P.648) LEVEL DETECT (P.649) CURRENT COMPOUNDING (P.209) (P.820) DECELERATION TIME DIAMETER ANALOG (P.002) (P.821) DIAMETER CALC OUTPUT 1 56 LINE SPEED 3 24 LOSSES COMPENSATION 2 3 MAXIMUM SPEED 1 42 MINIMUM SPEED 2 22 NEGATIVE CURRENT LIM 2 31 NETW COMM STATUS (P.132) DIAMETER REGISTER (P.874) DIAMETER/TAPER IN TP (P.192) DRAW PERCENTAGE OUT 1 40 2 23 1 18 2 24 2 4 (P.196) ENCODER FEEDBACK (P.188) 3 7 (P.004) 1 44 (P.003) 1 43 1 46 (P.292) (P.316) (P.006) (P.908) NETW CONNECT TYPE DIAMETER RESET TP C-2 (P.599) 1 (P.000) DANCER LOADING (P.200) (P.588) 1 (P.302) CML PI PROP GAIN Bit (P.910) 3 8 1 29 1 62 NETW IN REG 1 (P.905) 1 34 NETW IN REG 2 (P.906) 1 35 NETW IN REG 3 (P.907) 1 36 AutoMax Network Communication Option Board Table C.1 – Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Map) Table C.1 – Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Map) Parameter Name (No.) Parameter Name (No.) NETW OUT REG Drop Register 1 SELECT 1 58 2 SELECT 1 59 (P.902) SPEED PI KP OUT (P.251) SPEED PI WLD OUT NETW OUT REG (P.903) NETW OUT REG 3 SELECT & VERSION (P.909) Network Output Register 1 (P.250) Register 3 20 3 21 3 22 23 Status 1 1 0 1 1 1 27 1 57 (P.859) 2 24 SPEED RAMP OUTPUT 60 3 9 Status 2 1 8 Stop cause word STOP MODE SELECT (P.198) Drop 3 SPEED RAMP INPUT TP 1 (P.904) NETW TYPE Bit (P.199) (P.114) Network Output Register 2 1 9 Network Output Register 3 1 10 TAPER PERCENT Network Reference 1 33 TAPER REGISTER (P.860) 1 37 3 7 TEN LOOP ERROR (P.834) 2 25 3 8 TEN PI KP OUT 2 26 1 22 TEN PI LEAD FREQ (P.840) 1 54 1 23 TEN PI PROP GAIN (P.841) 1 53 1 28 TEN RAMP OUTPUT 3 10 TEN TO CURRENT OUT 3 11 TENSION DEMAND 3 12 TENSION PI LIMIT 3 13 TENSION SETPOINT IN 3 14 TENSION VERNIER 3 15 TENSION/DANCER FDBK 1 39 TRIM OUTPUT 3 9 TRIM RANGE NORM FIELD REF (P.130) (P.131) NORM ROLL DIAMETER OCL OUTPUT (P.848) OCL PARALLEL OUT (P.816) Parameter processing error (P.247) POS LL RATIO OUT POS LL WLO OUT (P.246) POS LOOP ERROR POS PI KP OUT (P.254) (P.248) POS PI WLD OUT (P.249) POS RAMP OUTPUT (P.237) POSITION REFERENCE POSITION VERNIER (P240) (P.241) POSITIVE CURRENT LIM REFERENCE RATE (P.005) (P.866) REGULATOR SW VERSION (P.794) ROLL DIAMETER (P.865) S-CURVE ROUNDING (P.014) Sequencing control word SPD LOOP ERROR (P.297) SPD LOOP FEEDBACK (P.296) SPD LOOP LAG OUTPUT SPD LOOP OUTPUT (P.298) (P.299) 1 45 3 10 1 31 3 16 1 47 1 32 3 11 1 3 3 12 1 4 SPD LOOP PI LEAD FREQ (P.212) 1 50 SPD LOOP PI PROP GAIN (P.211) 1 49 SPD LOOP REFERENCE (P.295) 1 2 SPD SOURCE SEL OUT (P.193) 3 17 3 18 3 19 SPEED CROSS OVER (P.133) SPEED LAG FREQ OUT (P.252) (P.879) (P.842) (P.844) (P.856) (P.197) (P.109) UNWIND DIAMETER IN Cross Reference of Parameter Name to Drop and Register (WebPak 3000 Drives) (P.876) (P.828) 2 27 2 28 3 13 1 55 1 19 3 14 1 20 2 29 1 48 2 30 Bit C-3 C-4 AutoMax Network Communication Option Board INDEX A alarm log clear, timing, 4-5 alarm reset, timing, 4-5 alternate register map, FlexPak, 4-1, 6-1 accessing, 6-2 cross reference, B-1 finding data in, 6-4 alternative synchronization methods, 4-4 AMX NETW REF SELECT (P.911), 3-2 analog outputs, settings for, 4-8 AutoMax network, configuring drive for, 3-1 B BASIC connection type, 3-1 reference, 3-2 BROADCAST C cable lengths, 2-3 communication configuring response to loss of, 3-3 loss response FAULT, 3-3 USE LAST REF, 3-4 USE TERMBLK REF, 3-4 configurable data, 4-2 master write, Drop_1 FlexPak alternate map, 6-10 FlexPak original map, 5-8 WebPak map, 7-11 master write, Drop_2 FlexPak alternate map, 6-13 FlexPak original map, 5-10 master write, Drop_3 FlexPak alternate map, 6-16 FlexPak original map, 5-13 master write, Drop_4 FlexPak alternate map, 6-18 FlexPak original map, 5-17 timing, 4-5 connecting drive to AutoMax network, 2-3 contacting Reliance, 1-1 control sources, 4-1 Index control/reference data, 4-2 master write, Drop_1 FlexPak alternate map, 6-9 FlexPak original map, 5-6 WebPak map, 7-8 timing, 4-5 CS3000 software and network, 4-1 D data configurable, 4-2 control/reference, 4-2 enabling transfer of, 4-3 input, 4-2 organization in Network board, 4-1 output, 4-2 runtime signal, 4-2 tunable, 4-2 tunable, configurable, and status, 4-2 types, 4-3 DIRECT reference, 3-2 drive manuals, 1-1 drive ready status bit, 4-6 drive response to network communication loss, 3-2 Drop_1 configurable data FlexPak alternate map, 6-10 FlexPak original map, 5-8 WebPak map, 7-11 control/reference data FlexPak alternate map, 6-9 FlexPak original map, 5-6 WebPak map, 7-8 runtime signal data FlexPak alternate map, 6-5 FlexPak original map, 5-2 WebPak map, 7-5 tunable data FlexPak alternate map, 6-10 FlexPak original map, 5-7 WebPak map, 7-9 tunable, configurable, status data FlexPak alternate map, 6-7 FlexPak original map, 5-4 WebPak map, 7-7 Index-1 Drop_2 configurable data FlexPak alternate map, 6-13 FlexPak original map, 5-10 runtime signal data FlexPak alternate map, 6-11 FlexPak original map, 5-8 WebPak map, 7-11 tunable data FlexPak alternate map, 6-12 FlexPak original map, 5-9 WebPak map, 7-13 tunable, configurable, status data FlexPak alternate map, 6-11 FlexPak original map, 5-8 WebPak map, 7-12 Drop_3 configurable data FlexPak alternate map, 6-16 FlexPak original map, 5-13 runtime signal data FlexPak alternate map, 6-14 FlexPak original map, 5-11 WebPak map, 7-15 tunable data FlexPak alternate map, 6-15 FlexPak original map, 5-12 tunable, configurable, status data FlexPak alternate map, 6-14 FlexPak original map, 5-12 tunable/configurable data WebPak map, 7-16 Drop_4 configurable data FlexPak alternate map, 6-18 FlexPak original map, 5-17 runtime signal data FlexPak original map, 5-14 tunable data FlexPak alternate map, 6-18 FlexPak original map, 5-15 tunable, configurable, status data FlexPak alternate map, 6-17 FlexPak original map, 5-15 drops effect on timing, 4-5 number of, 2-3 E enabling transfer of data, 4-3 Index-2 F fault log clear, timing, 4-5 FAULT, communication loss response, 3-3 FlexPak alternate register map, 6-1 FlexPak original register map, 5-1 frequency outputs, settings for, 4-8 FULL connection type, 3-1 H hardware manual, drive, 1-1 hardware, related, 1-2 I I/O update enable logic summary, 4-3 indirect parameters, 7-1 input data, 4-2 installation, Network board, 2-1 J Jog input, timing, 4-5 L loss of communication, drive response to, 3-2 M map FlexPak alternate register, 6-1 FlexPak original register, 5-1 register, selecting FlexPak, 4-1 WebPak, 7-1 memory save, timing, 4-5 monitoring unacceptable parameter values, 4-5 N (P.901), 3-3 (P.910), 3-1 NETW REGISTER MAP SEL (P.914), 4-1, 5-1, 6-2 network and CS3000 software, 4-1 and WebPakCS software, 4-1 other control sources, 4-1 parameter value display, 4-6 transfer rates, 4-1 NETW COMM LOSS SELECT NETW CONNECT TYPE AutoMax Network Communication Option Board network communication loss drive response to, 3-2 stopping the drive during, 3-4 network reference source, selecting, 3-2 O OIM STOP/RESET key, 3-4 original register map, FlexPak, 4-1, 5-1 accessing, 5-1 cross reference, A-1 output data, 4-2 runtime signal data, 4-2 master read, Drop_1 FlexPak alternate map, 6-5 FlexPak original map, 5-2 WebPak map, 7-5 master read, Drop_2 FlexPak alternate map, 6-11 FlexPak original map, 5-8 WebPak map, 7-11 master read, Drop_3 FlexPak alternate map, 6-14 FlexPak original map, 5-11 WebPak map, 7-15 master read, Drop_4 FlexPak original map, 5-14 P S parameter processing error status flag, 4-5 parameter values display over network, 4-6 monitoring unacceptable values, 4-5 parameters, indirect, 7-1 power-up, delay before network loss, 3-2 processing error status flag, parameter, 4-5 processing errors, diagnosing WebPak, 7-3 programming through network, 4-1 scan period, speed loop, 4-2 software manual, drive, 1-1 software, related, 1-2 SPD LOOP PI INIT SEL, 6-1 SPD LOOP PI INIT VAL, 6-1 SPD LOOP PI RESET, 6-1 SPEED FEEDBACK GAIN, 6-1 speed loop scan period, 4-2 speed reference, 3-2 start drive, timing requirements, 4-5 status data, 4-2 status flag, parameter processing error, 4-5 stop input, 3-4 stop, during network communication loss, 3-4 synchronization flag register locations, 4-4 synchronization methods, alternate, 4-4 synchronizing updates, 4-4 R rates, transfer, 4-1 reference DIRECT or BROADCAST, 3-2 speed/torque, 3-2 register map FlexPak alternate, 4-1, 6-1 FlexPak original, 4-1, 5-1 selecting FlexPak, 4-1 WebPak, 7-1 related hardware and software, 1-2 Run input, timing, 4-5 Index T technical assistance, 1-1 terminations, 2-3 timing requirements, 4-5 torque reference, 3-2 tracking data reads, 4-4 transfer rates, 4-1 transferring data types, setting up, 4-3 Index-3 tunable data, 4-2 master write, Drop_1 FlexPak alternate map, 6-10 FlexPak original map, 5-7 WebPak map, 7-9 master write, Drop_2 FlexPak alternate map, 6-12 FlexPak original map, 5-9 WebPak map, 7-13 master write, Drop_3 FlexPak alternate map, 6-15 FlexPak original map, 5-12 master write, Drop_4 FlexPak alternate map, 6-18 FlexPak original map, 5-15 timing, 4-5 tunable, configurable, status data master read, Drop_1 FlexPak alternate map, 6-7 FlexPak original map, 5-4 WebPak map, 7-7 master read, Drop_2 FlexPak alternate map, 6-11 FlexPak original map, 5-8 WebPak map, 7-12 master read, Drop_3 FlexPak alternate map, 6-14 FlexPak original map, 5-12 master read, Drop_4 FlexPak alternate map, 6-17 FlexPak original map, 5-15 Index-4 tunable/configurable data master write, Drop_3 WebPak map, 7-16 Tune/config input enable bit, 4-3 Tune/config update synchronization flag, 4-4 U unacceptable parameter values, monitoring, 4-5 UNDERWIND ENABLE, 6-1 USE LAST REF, communication loss response, 3-4 USE TERMBLK REF, communication loss response, 3-4 W WebPak register map, 7-1 WebPak register map cross reference, C-1 WebPakCS software and network, 4-1 AutoMax Network Communication Option Board DIF Documentation Improvement Form Use this form to give us your comments concerning this publication or to report an error that you have found. For convenience, you may attach copies of the pages with your comments. After you have completed this form, please return it to: Rockwell Automation / Reliance Electric Drives Technical Documentation 6040 Ponders Court Greenville, SC 29615 Fax: 864-284-5483 Publication Name: AutoMax Communications Option Board For Use With FlexPak 3000 and WebPak 3000 DC Drives Publication Number: D2-3318-5 Publication Date: May 2005 Comments: Your Name: Date: Company Name: Phone: ( ) Address: Thank you for your comments. Technical Writing Internal Use Date: Follow-Up Action: DIF Number: Publication D2-3318-5 - May 2005 -- Supercedes D2-3318-4 - September 1998 Copyright ©2005 Ro ckwell Automation, Inc. All Rights Reserved. Printed in USA.