DIESEL GENERATOR SET MTU 16V4000 DS2500 380V – 11 kV/50 Hz/Standby Power/Fuel Consumption Optimized MTU 16V4000G63/Water Charge Air Cooling Optional equipment and finishing shown. Standard may vary. PRODUCT HIGHLIGHTS // Benefits - Low fuel consumtion - Optimized system integration ability - High reliability - High availability of power - Long maintenance intervals // Performance Assurance Certification (PAC) - Engine-generator set tested to ISO 8528-5 for transient response - 85% load factor - Verified product design, quality and performance integrity - All engine systems are prototype and factory tested // MTU Onsite Energy is a single-source supplier // // Support - Global product support offered // Standards - Engine-generator set is designed and manufactured in facilities certified to standards ISO 2008:9001 and ISO 2004:14001 - Generator set complies to ISO 8528 - Generator meets NEMA MG1, BS5000, ISO, DIN EN and IEC standards - NFPA 110 Complete range of accessories available - Control panel - Circuit breaker/power distribution - Fuel system - Fuel connections with shut-off valve mounted to base frame - Starting/charging system - Exhaust system - Mechanical and electrical driven radiators - Medium voltage alternators // Emissions - Fuel consumption optimized // Certifications - CE certification option // Power Rating - System ratings: 2200 kVA - 2600 kVA - Accepts rated load in one step per NFPA 110 - Generator set complies to G3 according to ISO 8528-5 - Generator set exceeds load steps according to ISO 8528-5 2 / // / MTU 16V4000 DS2500 / 50 Hz / 380V - 11kV APPLICATION DATA➀ // Engine Manufacturer Model Type Arrangement Displacement: l Bore: mm Stroke: mm Compression ratio Rated speed: rpm Engine governor Max power: kWm Air cleaner // // MTU 16V4000G63 4-cycle 16V 76.3 170 210 16.4 1500 ADEC (ECU 7) 2185 Dry Fuel System Maximum fuel lift: m Total fuel flow: l/min // 5 20 Fuel Consumption➁ At 100% of power rating: At 75% of power rating: At 50% of power rating: Total oil system capacity: l Engine jacket water capacity: l Intercooler coolant capacity: l // // g/kwh 195 193 198 300 175 50 Combustion Air Requirements Combustion air volume: m3/s Max. air intake restriction: mbar 2.6 50 Cooling/Radiator System Coolant flow rate (HT circuit): m3/h Coolant flow rate (LT circuit): m3/h Heat rejection to coolant: kW Heat radiated to charge air cooling: kW Heat radiated to ambient: kW Fan power for mech. radiator (40°C): kWm // l/hr 513.3 381.1 260.6 Liquid Capacity (Lubrication) 68.5 30 800 410 90 44 Exhaust System Exhaust gas temp. (after turbocharger): °C Exhaust gas volume: m3/s Maximum allowable back pressure: mbar Minimum allowable back pressure: mbar ➀ All data refers only to the engine and is based on ISO standard conditions (25°C and 100m above sea level). ➁ Values referenced are in accordance with ISO 3046-1. Conversion calculated with fuel density of 0.83 g/ml. All fuel consumption values refer to rated engine power. 490 6.6 85 30 3 / // / MTU 16V4000 DS2500 / 50 Hz / 380V - 11kV STANDARD AND OPTIONAL FEATURES // System Ratings (kW/kVA) Generator model Voltage Marathon 744RSL7092 (Low voltage marathon standard) Marathon 1020FDL7093 (Low voltage marathon oversized) Marathon 1020FDL7093 (Low voltage marathon engine output optimized) Leroy Somer LSA 51.2 VL95 (Low voltage Leroy Somer) Marathon 1020FDH7099 (Medium volt. marathon) Leroy Somer LSA 53.1 UL85 (Medium volt. Leroy Somer) 380 V 400 V 415 V 380 V 400 V 415 V 380 V 400 V 415 V 380 V 400 V 415 V 11 kV kWel 1880 1920 1800 1880 1920 1800 2080 2072 2040 2080 2080 2080 2040 11 kV 2080 Fuel consumption optimized 40°C/400m without radiator with mechanical radiator with electr. driven radiator kVA* AMPS kWel kVA* AMPS kWel kVA* AMPS 2350 3570 1880 2350 3570 1840 2300 3494 2400 3464 1920 2400 3464 1880 2350 3392 2250 3130 1800 2250 3130 1760 2200 3061 2350 3570 1880 2350 3570 1840 2300 3494 2400 3464 1920 2400 3464 1880 2350 3392 2250 3130 1800 2250 3130 1760 2200 3061 2600 3950 2040 2550 3874 2040 2550 3974 2590 3738 2000 2500 3608 2000 2500 3608 2550 3548 2000 2500 3478 2000 2500 3478 2600 3950 2040 2550 3874 2040 2550 3874 2600 3753 2040 2550 3681 2040 2550 3681 2600 3617 2040 2550 3548 2040 2550 3548 2550 134 2000 2500 131 2000 2500 131 2600 136 2040 2550 134 2040 2550 134 * cos phi = 0,8 // Engine ■ 4-Cycle ■ Standard single stage air filter ■ Oil drain extension & shut-off valve ■ Closed crankcase ventilation ■ Governor-electronic isochronous ■ Common rail fuel injection ■ Fuel consumption optimized engine ■ NEMA MG1, BS5000, ISO, DIN EN and IEC standards ■ Self-ventilated ■ Superior voltage waveform ■ Solid state, volts-per-Hertz regulator ■ No load to full load regulation ■ ±0,25% voltage regulation no load to full load ■ Brushless alternator with brushless pilot exciter ■ 4 pole, rotating field ■ Sustained short circuit current of up to 250% of the rated current for up to 10 seconds (marathon generator) Sustained short circuit current of up to 300% of the rated current for up to 10 seconds (Leroy Somer generator) ■ Marathon low voltage generator Leroy Somer generator Oversized generator Medium voltage generator ■ Represents standard features Represents optional features // Generator 4 / // / MTU 16V4000 DS2500 / 50 Hz / 380V - 11kV STANDARD AND OPTIONAL FEATURES, CONTINUATION // Cooling System ■ Jacket water pump ■ Thermostat(s) ■ Water charge air cooling // Control Panel ■ Pre-wired control cabinet for easy application of customized controller (V1+) Island operation (V2) Automatic mains failure operation with ATS (V3a) Automatic mains failure operation incl. control of generator and mains breaker (V3b) Island parallel operation of multiple gensets (V4) Automatic mains failure operation with short (< 10s) mains parallel overlap synchronization (V5) Mains parallel operation of a single genset (V6) Mains parallel operation of multiple gensets (V7) // Basler controller Deif controller ■ Complete system metering ■ Digital metering ■ Engine parameters ■ Generator Protection Functions ■ Engine protection ■ SAE J1939 engine ECU communications ■ Parametrization software ■ Multilingual capability ■ Multiple programmable contact inputs ■ Multiple contact outputs ■ Event recording ■ IP 54 front panel rating with integrated gasket Different expansion modules Remote annunciator Daytank control Generator winding temperature monitoring Generator bearing temperature monitoring Differential protection with multi-finction protection relay Modbus RTU-TCP gateway Manual-actuated circuit breaker Electrical-actuated circuit breaker Stand-alone solution in seperate switch box Circuit Breaker/Power Distribution 3-pole circuit breaker 4-pole circuit breaker // Mechanical radiator Electrical driven front-end cooler Jacket water heater Fuel System ■ Flexible fuel connectors mounted to base frame Fuel filter with water separator Switchable fuel filter with water separator Seperate fuel cooler Fuel cooler integrated into cooling equipment ■ Represents standard features Represents optional features 5 / // / MTU 16V4000 DS2500 / 50 Hz / 380V - 11kV STANDARD AND OPTIONAL FEATURES, CONTINUATION // Starting/Charging System ■ 24V starter Starter batteries // Mounting System ■ Welded base frame // Battery rack & cables Battery charger ■ Resilient engine and generator mounting Exhaust System Exhaust bellows with connection flange Exhaust silencer with 10 dB(A) sound attenuation Exhaust silencer with 30 dB(A) sound attenuation Exhaust silencer with 40 dB(A) sound attenuation Y-connection-pipe ■ Represents standard features Represents optional features ■ Modular base frame design 6 / // / MTU 16V4000 DS2500 / 50 Hz / 380V - 11kV WEIGHTS AND DIMENSIONS Drawing above for illustration purposes only, based an standard open power 400 Volt engine-generator set. Lengths may vary with other voltages. Do not use for installation design. See website for unit specific template drawings. System Open Power Unit (OPU) Dimensions (L x W x H) 5090 x 1836 x 2330 mm Weight (dry/less tank) 12893 kg Weights and dimensions are based on open power units and are estimates only. Consult the factory for accurate weights and dimensions for your specific engine-generator set. SOUND DATA // Consult your local MTU Onsite Energy distributor for sound data. EMISSIONS DATA // Consult your local MTU Onsite Energy distributor for emissions data. RATING DEFINITIONS AND CONDITIONS Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for the duration of a power outage. No overload capability for this rating. Ratings are in accordance with ISO 8528-1, ISO-3046-1, BS 5514 and AS 2789. Average Load Factor: ≤ 85%. Operating hours/year: max. 500. // Deration factor: Altitude: Consult your local MTU Onsite Energy Power Generation distributor for altitude derations. Temperature: Consult your local MTU Onsite Energy Power Generation distributor for temperature derations. Rated power is available up to 40°C and 400m above sea level. Materials and specifications subject to change without notice. MTU Onsite Energy A Rolls-Royce Power Systems Brand www.mtuonsiteenergy.com Subject to change. | 3237591 | Edition 03/14 | ENC 2014-07. //