DMS-20PC-4/20 Series - Murata Power Solutions

DMS-20PC-4/20 Series
www.murata-ps.com
Subminiature 4-20mA Loop-Powered
3½ Digit LED Process Monitors
FEATURES
■
Industry's first loop-powered meter with a large,
easy-to-read, LED display!
■
Self-powered, no external supply required
■
Unipolar, Bipolar and Positive Reading Models
■
Large, 0.37"/9.4mm digits
■
Excellent display intensity
■
High-quality, 20-turn, span (gain) and zero (offset)
adjustments
■
DIP-switch selectable range and decimal points
■
Hundreds of input/readout combinations
■
Vibration-resistant package; Reliable screw-terminal
input connections
The DMS-20PC-4/20 Series are the world's first loop-powered digital panel meters
with a large, easy-to-read, bright red, LED display. All operating power is derived
directly from the loop current itself —no external power supply is required! The large,
0.37"/9.4mm digits exhibit uniform intensity over the entire 4-20mA operating range.
Additionally, the total maximum loop voltage drop is only 5V! Users no longer have to settle
for difficult-to-read LCD displays in loop-powered applications.
Both gain (span) and offset (zero) adjustments are performed with on-board, precision,
20-turn potentiometers. All decimal-point and range-change selections are made on a sixposition DIP switch featuring vibration-resistant, gold-plated contacts. Unlike competitive
meters, there are no jumpers or solder gaps to open or close. Connections to the current
loop are made via a reliable, two-position, screw-type
terminal block.
The DMS-20PC-4/20's DIP switch and adjustment potentiometers accommodate
hundreds of different input-current/output-reading combinations. This versatility practically
eliminates the need to order more costly, long-lead-time, factory-customized "specials" in
applications in which several different-range meters are required. An optional bezel assembly, featuring screw fasteners and a rubber seal, simplifies panel mounting and provides
excellent resistance to environmental dust and moisture. All these outstanding features
combine to make the DMS-20PC-4/20 Series the perfect meters for prototype and OEM
4-20mA current-loop instrumentation.
SIMPLIFIED SCHEMATIC DIAGRAM
3½ DIGIT A/D
CONVERTER
R3
3
2
1
R7
DATA
DP1
ZERO
ADJUST
DP2
DP3
GAIN
ADJUST
BAND-GAP
REFERENCE
CIRCUIT
ON
DIP SWITCHES
1
+5V
2
3
4
5
6
–5V
DC/DC
CONVERTER
TB1
+
–
CURRENT TO
VOLTAGE
CONVERTER
+
For full details go to
www.murata-ps.com/rohs
–
LOOP INPUT
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MPM_DMS20PC-4/20.C06 Page 1 of 6
DMS-20PC-4/20 Series
Subminiature 4-20mA Loop-Powered
3½ Digit LED Process Monitors
Performance/Functional Specifications
OPERATING AND SETUP INSTRUCTIONS
Typical at TA = +25°C, unless otherwise noted.
Current Loop Input
Min.
Typ.
Max.
Units
Full Scale Input Range: ➀
+4
–
+20
mA
Input Impedance: ➁
–
250
Voltage Drop ➁
–
4.5
5.0
Volts
Overcurrent Protection ➀
–
–
±40
mA
Ω
Performance
Sampling Rate
±0.05%FS ±1 Count
–
Temperature Drift (0 to +60°C)
±0.15
±0.3
Cnts/°C
Display
Display Type and Size
3½ digit, 0.37"/9.4mm high red LED
Polarity Indication
"–1____" for negative Vin
"1____" for positive Vin
Physical/Environmental
Operating Temperature
0
Storage Temperature
Humidity (non-condensing)
Case Material
2. Select DIP switch setting #2.
3. Apply a precision 4mA input, with proper polarity, and adjust R3 until
the meter's display reads "000".
4. Apply a precision 20mA input and adjust R7 until the meter's display
reads "1000". Repeat steps 3 and 4 to make sure the adjustments do
not affect one another.
"–" for negative reading
Overrange Indication
As shipped, the DMS-20PC-4/20S is factory calibrated to read "000"
for a 4mA input and "1000" for a 20mA input. The following worst-case
procedure assumes the DMS-20PC-4/20S is completely mis-adjusted,
i.e., both potentiometers and the DIP switches are randomly set. When
performing DIP-switch settings, be sure the DIP switch's small actuators
are firmly engaged in their fully-ON or fully-OFF positions.
1. Set R7 (full scale span/gain adjust) and R3 (zero/offset adjust) fully
clockwise, roughly 22 turns, and place SW1-SW6 to OFF.
2.5 reading per second
Accuracy (1 minute warm-up):
DMS-20PC-4/20S (Unipolar Reading Model)
–
+60
°C
–40
–
+75
°C
0
–
95
%
5. Select the appropriate decimal point by setting SW4, SW5 or SW6 to
ON (DP1, DP2 or DP3 respectively).
NOTE: If a display reading other than "000" to "1000" is desired,
refer to DIP–Switch Settings Table 1 for SW1–SW3 settings.
Polycarbonate
Weight
0.6 ounces (17 grams)
Table 1. DMS-20PC-4/20S (Unipolar Model) DIP-Switch Settings
SW1
SW2
SW3
1. 000 to 1050-1999
Off
Off
Off
➁ Because DATEL's DMS-4/20 loop-powered meters employ active circuitry to
convert the loop current into a voltage, the meters' effective series impedance
varies in a manner that maintains the loop voltage drop constant over the full
4-to-20mA current range. Listed impedance specification applies at 20mA.
2. 000 to 650-1350
On
Off
Off
3. 000 to 450-800
Off
On
Off
4. 000 to 300-500
Off
Off
On
➂ When looking up DIP-switch settings in the Tables and the desired display
readings can be achieved with either of two different settings, using the higher
setting # will produce less sensitive offset (R3) and span (R7) adjustments.
Please keep in mind that the DMS-20PC standard meter (from which the DMS20PC-4/20 is derived) has an accuracy specification of ±2 counts (max.). Thus,
it may not always be possible to obtain the exact desired display reading.
5. 000 to 200-300
On
On
On
➀ The DMS-20PC-4/20, using any of the DIP-switch settings described above, can
withstand overcurrents, including those resulting from accidental reverse-polarity
connections, up to ±40mA without sustaining any damage.
Display Reading
4mA
20mA
Examples (DMS-20PC-4/20S-Unipolar Model)
1. Desired display readings are:
4mA ="0.00"
20mA = "6.00"
Ordering Information
DMS-20PC-4/20S-C
DMS-20PC-4/20B-C
DMS-20PC-4/20P-C
Unipolar reading, loop-powered LED meter
Bipolar reading, loop-powered LED meter
Positive reading, loop-powered LED meter
DMS-BZL3-C
DMS-BZL4-C
DMS-20-CP
Bezel assembly
Bezel assembly with sealing gasket
Panel cutout punch
A panel-mount retaining clip is supplied with each model.
ON
1
2
4
3
5
6
Use DIP-switch setting #3 in Table 1 and enable decimal point DP2 via
SW5. Apply 4mA and adjust R3 so the display reads "0.00". Apply
20mA and adjust R7 so the display reads "6.00".
2. Desired display readings are:
4mA = "000"
20mA = "800"
ON
1
2
3
4
5
6
Use DIP-switch setting #2 in Table 1. Apply 4mA and adjust R3 so the
display reads "000". Apply 20mA and adjust R7 so the display reads
"800". For these display readings, no decimal points are used. Set
SW4, SW5 and SW6 to OFF.
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MPM_DMS20PC-4/20.C06 Page 2 of 6
DMS-20PC-4/20 Series
Subminiature 4-20mA Loop-Powered
3½ Digit LED Process Monitors
4mA = ".000"
12mA = ".250"
Examples (DMS-20PC-4/20B-Bipolar Model)
ON
3. Desired display readings are:
1. Desired display readings are:
1
2
3
4
5
ON
6
This example is not as straightforward as the previous two. Notice that
12mA is exactly halfway between 4mA and 20mA. If we assume that
the input could go up to 20mA, the display reading would then be: 2
x .250 or ".500". From Table 1 we can now select DIP-switch setting
#4 and enable DP1 via SW4. Apply 4mA and adjust R3 so the display
reads ".000". Apply 12mA and adjust R7 so the display
reads ".250".
4mA = "–1.00"
20mA = "1.00"
1
2. Desired display readings are:
4mA = "–450"
20mA = "450"
DMS–20PC–4/20B (Bipolar Reading Model)
The DMS-20PC-4/20B's zero-offset circuit differs from the unipolar 'S'
model described above in that with the 'B' model, a half-scale 12mA input
is normally set to display "000". Therefore, all of the of the DIP-switch
settings in Table 2 assume a reading of "000" is desired with a 12mA input.
Display readings other than those shown in Table 2 are possible, contact
DATEL for more information.
When configuring the DMS-20PC-4/20B for the first time, or when selecting a new range, set both R3 and R7 fully clockwise (roughly 22 turns) to
their minimum offset/minimum-span positions, respectively. Then select
the desired readings from Table 2 and configure DIP-switches SW1, SW2,
and SW3 accordingly.
The procedure below illustrates how to calibrate the DMS-20PC-4/20B
to its factory-calibrated readings of "–1000" with a 4mA input and "1000"
with a 20mA input. When performing DIP-switch settings, be sure the DIPswitch's small actuators are firmly engaged in their fully-ON or fully-OFF
positions.
1. Set both R3 and R7 fully clockwise.
2
4
3
5
6
Use DIP-switch setting #5 in Table 2 and enable decimal point DP2 via
SW5. Apply 12mA and adjust R3 so the display reads "0.00". Apply
20mA and adjust R7 so the display reads "1.00". Apply 4mA and verify
that the display reads "–1.00", readjust R3 and R7 if necessary.
ON
1
2
3
4
5
6
Use DIP-switch setting #2 in Table 2. Apply 12mA and adjust R3 so the
display reads "000". Apply 20mA and adjust R7 so the display reads
"450". Apply 4mA and verify that the display reads "–450". Repeat
adjustment procedure if necessary. For these display readings, no
decimal points are used. Set SW4, SW5 and SW6 to OFF.
3. Desired display readings are:
4mA = "–650"
20mA = "650"
ON
1
2
3
4
5
6
Notice that these readings can be obtained using either DIP-switch
setting #1 or DIP-switch setting #2 in Table 2. In situations like this
where DIP-switch settings overlap, less-sensitive R3/R7 adjustments
can be achieved if the higher DIP-setting # is selected (setting #2 in
this example). Apply 12mA and adjust R3 so the display reads "000".
Apply 20mA and adjust R7 so the display reads "650". Apply 4mA and
verify that the display reads "–650". Repeat adjustment procedure if
necessary.
2. Select DIP-switch setting #1 from Table 2.
DMS-20PC-4/20P (Positive Reading Model)
3. Apply a precision 12mA input and adjust R3 until the meter's display
reads "000".
The DMS-20PC-4/20P’s Zero-Offset circuit is optimized to produce positive readings at both 4mA and 20mA input levels. As shown in Table 3’s
first three columns, a 4mA input can be typically adjusted (using R3, Zero/
Offset Adjust) to display any positive reading between “000” and “800”.
The corresponding 20mA-input reading is then added to the 4mA offset
as a differential whose magnitude is varied by adjusting R7 (Gain/Span
Adjust).
4. Apply a precision 20mA input and adjust R7 until the meter's display
reads "1000".
5. Apply a precision 4mA input and the display should read "–1000".
Repeat steps 3 and 4 to make sure the two adjustments did not affect
one another.
Table 2. DMS-20PC-4/20B (Bipolar Model) DIP-Switch Settings
Display Reading
4mA
1.
2.
3.
4.
5.
–600 to –1000
–350 to –650
–250 to –400
–150 to –250
–100 to –150
12mA
20mA
000
000
000
000
000
600 to 1000
350 to 650
250 to 400
150 to 250
100 to 150
SW1
SW2
SW3
Off
On
Off
Off
On
Off
Off
On
Off
On
Off
Off
Off
On
On
The ‘Differential Range’ column in Table 3 lists the nominal differential
display-readings which can be obtained with R7 at, or very close to, its
full-clockwise, minimum span position. The Differential Range column can
be used as a guide when configuring the meter for the majority of user
applications. Higher differential ranges are obtainable; however, the use of
higher differential readings results in correspondingly-lower positive readings with 4mA inputs, that is, R3’s clockwise adjustment-range is reduced.
Example #3 below illustrates this concept. Please contact DATEL if there
is any doubt as to whether or not the DMS-20PC-4/20P can be configured
for your display readings requirements.
The first step when configuring the DMS-20PC-4/20P for the first time, or
when selecting a new range, is to set R3 fully counterclockwise and R7
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MPM_DMS20PC-4/20.C06 Page 3 of 6
DMS-20PC-4/20 Series
Subminiature 4-20mA Loop-Powered
3½ Digit LED Process Monitors
fully clockwise (roughly 22 turns) to their minimum offset/minimum span
positions, respectively.
The next step is to calculate the required display differential-reading; this
is accomplished by subtracting the desired 4mA display reading from
the desired 20mA display reading, disregarding decimal points. Then,
using the calculated differential display-reading to select the appropriate
DIP-switch setting # from Table 3, configure DIP-switches SW1, SW2, and
SW3 accordingly. Make certain that the DIP-switch’s small actuators are
firmly engaged in their fully-ON or fully-OFF positions.
The procedure below describes how to calibrate the meter for an application which the DMS-20PC-4/20P easily accommodates: displaying the
output of a 4-20mA transmitter, that is, “04.0” with a 4mA input and “20.0”
with a 20mA input.
1. Set R3 fully counterclockwise (minimum offset position) and R7 fully
clockwise (minimum differential span position), roughly 22 turns.
2. Subtract 040 from 200 to yield a differential value of 160; use this value
to select DIP-switch setting #5 in Table 3. Enable decimal point DP3 by
placing SW6 to the ON position.
3. Set the transmitter’s output to 4.0mA and carefully adjust R3 clockwise
until the meter’s display reads “000”.
4. Set the transmitter’s output to 20.0mA and adjust R7 counterclockwise until the meter’s display reads “16.0”.
5. Set the transmitter back to 4.0mA and slowly adjust R3 clockwise until
the display reads “04.0”. Reapply 20.0mA and the display should now
read “20.0”. Repeat steps 3, 4 and 5 to make sure the adjustments did
not affect one another.
Table 3. DMS-20PC-4/20P (Positive Reading Model)
DIP-Switch Settings
Display Reading
Differential Range
1.
2.
3.
4.
5.
800-1400
500-800
350-500
250-350
150-250
SW1 SW2
4mA Input
20mA Input
900
850
800
750
750
1700
1350
1150
1000
900
Off
On
Off
Off
On
Off
Off
On
Off
On
SW3
Table 4. Decimal Point Settings
SW4
SW5
SW6
DP1
DP2
DP3
Examples (DMS-20PC-4/20P-Positive Model)
1. Desired display readings are:
4mA = “650”
20mA = “950”
ON
1
2
4
3
5
6
Use DIP-switch setting #4 in Table 3 since subtracting 650 from 950
yields a differential value of 300. Apply 4mA and adjust R3 until the
display reads “000”. Apply 20mA and adjust R7 until the display reads
“300” (the differential value previously calculated). Apply 4mA and
adjust R3 until the display reads “650”. Apply 20mA and verify that the
display reads “950”.
2. Desired display readings are:
4mA = “4.00”
20mA = “19.99”
ON
1
2
3
4
5
6
This example illustrates the DMS-20PC-4/20P’s capability to display
higher differential readings than those indicated in Table 3. This
example also illustrates how the DMS-20PC-4/20P can be used to
display the output levels of a 4-20mA loop transmitter with higher precision (0.01mA versus 0.1mA) than described above.
Subtracting 400 from 1999 yields a differential of 1599, a value not
listed in Table 3. However, use DIP-switch setting #1 in Table 3 since
this setting has the highest overall offset/span adjustment capabilities.
Enable DP2 via SW5 then apply 4mA and adjust R3 so the display
reads “0.00”. Apply 20mA and adjust R7 so the display reads “15.99”.
Apply 4mA and adjust R3 until the display reads “4.00”. Apply 20mA
and check to see that the display reads “19.99” or just overranges
(“1—“). Repeat adjustment procedure if necessary.
Off
Off
Off
On
On
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MPM_DMS20PC-4/20.C06 Page 4 of 6
DMS-20PC-4/20 Series
Subminiature 4-20mA Loop-Powered
3½ Digit LED Process Monitors
PROGRAMMABLE
➀
LOGIC CONTROLLER
TRANSMITTER &
SIGNAL CONDITIONER
DMS-20PC-4/20
–
+
GAIN
+
TRANSDUCER
INPUT
(TB1-1)
+
R7
+
4-20mA
A/D
Vsig
–
4-20mA
(TB1-2)
R3
–
–
ZERO
+24V
+
85-264Vac
➀ Shown for illustrative purposes only, may not be present in all applications
+24Vdc
SUPPLY
–
Figure 2. Typical DMS-20PC-4/20 Connection Diagram
BEZEL INSTALLATION AND RECOMMENDED DRILL AND PANEL CUTOUT
#2-56 INSERT
0.156 (3.96) DEEP
0.093 (2.362) DIAMETER (4 REQUIRED)
ONLY WHEN USING SUPPLIED BEZEL ASSEMBLY
0.187
(4.75)
FRONT VIEW
0.116 (2.95)
INTERNAL CORNER RADII:
0.032 (0.81) MAX.
1.280
(32.51)
DMS-BZL4 BEZEL
1.07
(27.18)
0.838
(21.29)
0.145 (3.68)
1.336 (33.93)
1.826 (46.38)
1.626 (41.30)
RETAINING CLIP INSTALLATION
PANEL
®
®
PANEL
®
®
BEZEL
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MPM_DMS20PC-4/20.C06 Page 5 of 6
DMS-20PC-4/20 Series
Subminiature 4-20mA Loop-Powered
3½ Digit LED Process Monitors
MECHANICAL SPECIFICATIONS
MECHANICAL DIMENSIONS: Inches (mm)
TOLERANCES:
2 PL DEC ±0.02 (±0.51)
3 PL DEC ±0.010 (±0.254)
18 to 26 AWG
(Solid or stranded)
0.20" (5.08mm)
WIRE SIZE:
STRIPPING LENGTH:
0.95
(24.1)
MADE IN USA
DMS-20PC-4/20S
Zero/Offset
Adjust
0.040
(1.02)
1.30
(33.0)
0.80
(20.3)
1.38
(35.1)
0.88
(22.4)
DIP
Switches
11
R3
ON
12
1
22
33
44
+
–
1
2
R7
Gain/Span
Adjust
55
66
+ Loop
Input
Back View
Murata Power Solutions, Inc.
11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A.
ISO 9001 and 14001 REGISTERED
DP1
(SW4)
DP2
(SW5)
DP3
(SW6)
Front View
Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other
technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply
the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without
notice.
© 2015 Murata Power Solutions, Inc.
www.murata-ps.com/support
MPM_DMS20PC-4/20.C06 Page 6 of 6