UWS Series www.murata-ps.com Sixteenth-brick DOSA-C DOSA-Compatible, Wide Input Isolated DC-DC Converters FEATURES High efficiency synchronous flyback topology 18-75 Volts DC wide input range with 3.3, 5 and 12 Volts for Output voltage Typicall units Typica Up to 54 Watts total output power with overtemperature shutdown Tiny 1.30" x 0.90" x 0.36" open frame package PRODUCT OVERVIEW Industry standard DOSA "brick" format and pinout Extensive self-protection shut down features The world of “brick” DC-DC converters has seen a steady size reduction. The UWS series makes another dramatic size shrink down to a “sixteenthbrick” width (0.90 inches) while still retaining a high power output and full 2250 Volt DC isolation. The PC-board mount converter family accepts 18 to 75 Volts DC inputs and delivers fixed outputs regulated to within ±0.125%. The UWS converters are ideal for datacom and telecom applications, cell phone towers, data centers, server farms and network repeaters. UWS outputs may be trimmed while delivering fast settling to current step loads and no adverse effects from higher capacitive loads. Excellent ripple and noise specifications assure compatibility to circuits using CPU’s, ASIC’s, programmable logic and Small footprint DC-DC converter, ideal for high current applications 2250 Volt Basic input/output isolation (48V models) Operating temperature range -40 to +85°C with derating Stable no-load operation with no required external components Certified to UL 60950-1, 2nd Edition, EN60950-1 safety approvals F1 *TPMBUJPO Barrier +Vin (1) +Vout (8) t4XJUDIJOH External DC Power Source On/Off Control (2) FPGA’s. N No minimum For systems FPGA’ i i lloadd iis required. i requiring controlled startup/shutdown, an external remote On/Off control may use a switch, transistor or digital logic. Many self-protection features on the UWS series avoid both converter and external circuit hazards. These include input undervoltage lockout and overtemperature shutdown. The output of these DC-DC converters have current limit using the “hiccup” autorestart technique and the outputs may be short-circuited indefinitely. Additional features include output overvoltage and reverse conduction elimination. The synchronous flyback topology yields high efficiency for minimal heat buildup and “no fan” operation. 4FOTF t'JMUFST Controller and Power 5SBOTGFS Open = On $MPTFE0GG 1PTJUJWF MPHJD t$VSSFOU4FOTF 4FOTF Reference and Error Amplifier Trim (6) -Vin (3) -Vout (4) Figure 1. Connection Diagram Typical topology is shown. Murata Power Solutions recommends an external fuse. *Sense is included on the UWS-3.3/15-Q48 and UWS-5/10-Q48. For full details go to www.murata-ps.com/rohs www.murata-ps.com/support MDC_UWS Series.D01 Page 1 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters PERFORMANCE SPECIFICATIONS SUMMARY AND ORDERING GUIDE Output Root Model ➀ R/N (mV pk-pk) Regulation (max.) ➂ C76 Package Efficiency Typ. Max. Line Load VIN Nom. (V) Min. Typ. Case (inches) 3.3 15 ➃ 49.5 90 125 ±0.15% ±0.3% 48 18-75 25 1.16 87.5% 89% 1.30 x 0.90 x 0.36 UWS-5/10-Q48 5 10 ➄ 50 90 130 ±0.125% ±0.125% 48 18-75 30 1.14 88% 91% 1.30 x 0.90 x 0.36 UWS-12/4.5-Q48 12 4.5 ➅ 54 115 150 ±0.125% ±0.125% 48 18-75 25 1.24 89% 91% 1.30 x 0.90 x 0.36 UWS-3.3/15-Q48 IOUT Power VOUT (V) (A, max.) (W) Input ➀ Please refer to the Part Number Structure when ordering. ➁ All specifications are at nominal line voltage and full load, +25°C unless otherwise noted. See detailed specifications. Output capacitors are 1 μF ceramic multilayer in parallel with 10 μF. I/O caps are necessary for our test equipment and may not be needed for your application. Range (V) IIN, no load (mA) IIN, full load (A) ➂ Regulation specifications describe output voltage deviations from a nominal/midpoint value to either extreme (50% load step). ➃ Iout = 13A max. if Vin < 36V. ➄ Iout=8A max. if Vin <36V. ➅ Iout = 3.5A max. if Vin < 36V. PART NUMBER STRUCTURE UWS - 12 / 4.5 - Q48 N M H Lx - C RoHS Hazardous Substance Compliance (does not claim EU RoHS exemption 7b–lead in solder) C = RoHS-6 Sixteenth Brick Series Nominal Output Voltage: Maximum Rated Output Current Current in Amps Input Voltage Range: Q48 = 18–75 Volts (48V nominal) Pin Length Option (Thru-hole only) Blank = Standard pin length 0.180˝ (4.6mm) L1 = 0.110˝ (2.79mm) ➀ L2 = 0.145˝ (3.68mm) ➀ Conformal Coating Option Blank = No coating, standard H = Coating added, optional* (Built to order; contact Murata Power Solutions for MOQ and lead times. (not available on SMT models) SMT Version (MSL Rating 2) Blank = Thru-hole M = SMT version ➁ On/Off Control Logic: N = Negative P = Positive ➀ Special quantity order is required; samples available with standard pin length only. ➁ SMT (M) versions not available in sample quantities. ➂ Some model number combinations may not be available. See website or contact your local Murata sales representative. www.murata-ps.com/support MDC_UWS Series.D01 Page 2 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters FUNCTIONAL SPECIFICATIONS, UWS-3.3/15-Q48 ABSOLUTE MAXIMUM RATINGS Input Voltage, Continuous Input Voltage, Transient Conditions ➀ Full temperature range Operating or non-operating, 100 mS max. duration Input to output tested None, install external fuse Power on or off, referred to -Vin Minimum 0 0 Typical/Nominal Maximum 80 Units Vdc 100 Vdc Isolation Voltage 2250 Vdc Input Reverse Polarity None Vdc On/Off Remote Control 0 15 Vdc Output Power 0 50 W Output Current Current-limited, no damage, short-circuit protected 0 15 A Storage Temperature Range Vin = Zero (no power) -55 125 °C Absolute maximums are stress ratings. Exposure of devices to greater than any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied or recommended. INPUT Operating voltage range 18 48 75 Vdc Recommended External Fuse Fast blow 6 A Start-up threshold Rising input voltage 16.5 17 17.9 Vdc Undervoltage lockout Falling input voltage 15 16.25 17.50 Vdc Overvoltage shutdown Rising input voltage None Vdc Reverse Polarity Protection None, install external fuse None Vdc Internal Filter Type LC Input current Full Load Conditions Vin = nominal 1.16 1.19 A Low Line Vin = minimum, 13A load 2.63 2.72 A Inrush Transient 0.4 A2-Sec. Output in Short Circuit 100 200 mA No Load Input current Iout = minimum, unit=ON 25 60 mA Shut-Down mode Input Current (Off, UV, OT) 5 10 mA Measured at input with specified filter 15 30 mA, pk-pk Reflected (back) ripple current ➁ Pre-biased startup External output voltage < Vset Monotonic GENERAL and SAFETY Vin=48V, full load 87.5 89 % Efficiency Vin=24V, full load 88.5 90.5 % Isolation Isolation Voltage, Input to Output 2250 Vdc Insulation Safety Rating basic Isolation Resistance 100 MΩ Isolation Capacitance 1300 pF Certified to UL-60950-1, IEC/EN60950-1, Safety Yes 2nd Edition Per Telcordia SR332, issue 1, class 3, ground Calculated MTBF 3.0 Hours x 106 fixed, Tambient=+25°C DYNAMIC CHARACTERISTICS Fixed Switching Frequency 250 280 310 KHz Power Up Startup Time Power On to Vout regulated 30 mS On/Off Startup Time Remote ON to Vout regulated 30 mS 50-75-50% load step, settling time to within Dynamic Load Response 100 200 μSec ±1% of Vout Dynamic Load Peak Deviation Same as above, ±180 ±240 mV FEATURES and OPTIONS Remote On/Off Control ➅ "N" suffix Negative Logic, ON state ON=Pin grounded or external voltage -0.1 0.8 Vdc Negative Logic, OFF state OFF=Pin open or external voltage 2.5 15 Vdc Control Current Open collector/drain, sourcing 1 2 mA "P" suffix Positive Logic, ON state ON=Pin open or external voltage 10 15 Vdc Positive Logic, OFF state OFF=Ground pin or external voltage 0 0.7 Vdc Control Current Open collector/drain 1 2 mA www.murata-ps.com/support MDC_UWS Series.D01 Page 3 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters FUNCTIONAL SPECIFICATIONS, UWS-3.3/15-Q48 (CONT.) OUTPUT Total Output Power Voltage Nominal Output Voltage Setting Accuracy Output Voltage Range Overvoltage Protection Current Output Current Range Output Current Range Minimum Load Current Limit Inception Short Circuit Short Circuit Current Conditions ➀ See Derating Minimum 0.0 Typical/Nominal 49.5 Maximum 50 Units W No trim At 50% load User-adjustable Via magnetic feedback 3.267 3.3 ±1 3.333 10 4.9 Vdc % of Vnom. % of Vnom. Vdc Vin=18V-36V Vin=36V-75V 0.0 0.0 13.0 15.0 A A 98% of Vnom., after warmup 18.4 25.4 A -10 4 No minimum load 21.9 Hiccup technique, autorecovery within ±1.25% of Vout 0.6 Output shorted to ground, no damage Continuous Short Circuit Duration (remove short for recovery) Short circuit protection method Regulation ➆ Line Regulation Load Regulation A Current limiting Vin=min. to max., Vout=nom., full load Iout=min. to max., Vin=48V With a 1uF || 10uF output caps With a 1uF || 100uF output caps At all outputs Sense connected at load Constant resistance mode , low ESR Ripple and Noise Temperature Coefficient Remote Sense Compensation 18 Maximum Capacitive Load MECHANICAL Outline Dimensions (Please refer to outline drawing) Weight 90 60 ±0.02 Cxx case LxWxH Through Hole Pin Material TH Pin Plating Metal and Thickness Nickel subplate Gold overplate ±0.15 ±0.3 125 10 0 10,000 1.30x0.90x0.36 33.02x22.9x9.14 0.48 13.6 0.04 & 0.060 1.016 & 1.524 Copper alloy Through Hole Pin Diameter EMI/RFI Shielding ENVIRONMENTAL Operating Ambient Temperature Range Operating Case Temperature Range Storage Temperature Thermal Protection/Shutdown Electromagnetic Interference Conducted, EN55022/CISPR22 RoHS rating ➃ 4.3 % % mV pk-pk mV pk-pk % of Vnom./°C % of Vout μF Inches mm Ounces Grams Inches mm 50 5 μ-inches μ-inches None See derating, full power, natural convection No derating, full power, natural convection Vin = Zero (no power) Measured in center External filter is required -40 -40 -55 115 125 B RoHS-6 85 105 125 130 °C °C °C °C Class www.murata-ps.com/support MDC_UWS Series.D01 Page 4 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters TYPICAL PERFORMANCE DATA, UWS-3.3/15-Q48 Power Dissipation vs. Load Current @ 25°C 6.5 6.0 5.5 5.0 Power Dissipation (Watts) Efficiency (%) Efficiency vs. Line Voltage and Load Current @ 25°C 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 0.8 Vin = 75V Vin = 36V Vin = 24V Vin = 18V 4.5 4.0 3.5 3.0 2.5 Vin = 75V 2.0 Vin = 48V 1.5 Vin = 24V 1.0 Vin = 18V 0.5 0.8 1.8 2.8 3.8 4.8 5.9 6.9 7.9 8.9 9.9 Load Current (Amps) 10.9 12.0 13.0 14.0 1.8 4.8 5.9 6.9 7.9 8.9 9.9 Load Current (Amps) 10.9 12.0 13.0 14.0 15.0 16 15 15 Output Current (Amps) 14 Output Current (Amps) 3.8 Maximum Current Temperature Derating at Sea Level (VIN = 36 and VIN = 48V, airflow is from pin 3 to pin 1) Maximum Current Temperature Derating at Sea Level (VIN = 18 and VIN = 24V, airflow is from pin 3 to pin 1) 13 0.33 to 2.0 m/s (65 to 400 LFM) 12 11 10 2.8 15.0 0.33 to 2.0 m/s (65 to 400 LFM) 14 13 12 11 30 35 40 45 50 55 60 65 70 Ambient Temperature (ºC) 75 80 10 85 30 Maximum Current Temperature Derating at Sea Level (VIN = 60V, airflow is from pin 3 to pin 1) 35 40 45 50 55 60 65 70 Ambient Temperature (ºC) 75 80 85 80 85 Maximum Current Temperature Derating at Sea Level (VIN = 75V, airflow is from pin 3 to pin 1) 16 15 0.33 m/s (65 LFM) 0.5 m/s (100 LFM) 1.0+ m/s (200+ LFM) 13 Output Current (Amps) Output Current (Amps) 15 11 9 7 5 14 13 0.33 m/s (65 LFM) 0.5 m/s (100 LFM) 1.0 m/s (200 LFM) 1.5+ m/s (400+ LFM) 12 11 10 30 35 40 45 50 55 60 65 70 Ambient Temperature (ºC) 75 80 85 9 30 35 40 45 50 55 60 65 70 Ambient Temperature (ºC) 75 www.murata-ps.com/support MDC_UWS Series.D01 Page 5 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters TYPICAL PERFORMANCE DATA, UWS-3.3/15-Q48 Output Ripple and Noise (Vin=48V, Vout=nom., Iout=no load, Cload=1μF ceramic || 10μF tantalum, Ta=+25°C., ScopeBW=20MHz) Output Ripple and Noise (Vin=48V, Vout=nom., Iout=15A, Cload=1μF ceramic || 10μF tantalum, Ta=+25°C., ScopeBW=20MHz) On/Off Enable Delay (Vin=48V, Vout=nom., Iout=15A, Cload=0 μF, Ta=+25°C., ScopeBW=20MHz) Trace 1=Enable, Trace 4=Vout Step Load Transient Response (Vin=48V, Vout=nom., Iout=50-75-50% of full load, Cload=1μF ceramic || 10μF tantalum, Ta=+25°C., ScopeBW=20MHz) Step Load Transient Response (Vin=48V, Vout=nom., Iout=50-75-50% of full load, Cload=10,000 μF, Ta=+25°C., ScopeBW=20MHz) Thermal image with hot spot at full load current with 25 °C ambient temperature. Natural convention is used with no forced airflow. Identifiable and recommended maximum value to be verified in application. Vin=48V, Q6 max Temp=120 °C/IPC9592 guidelines. 95.6°C (+Vin) (+Vout) 90 80 T1: 81 Q6A: 88 CR21: 82 70 Q8: 83 60 (-Vin) (-Vout) 52.0°C www.murata-ps.com/support MDC_UWS Series.D01 Page 6 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters FUNCTIONAL SPECIFICATIONS, UWS-5/10-Q48 ABSOLUTE MAXIMUM RATINGS Input Voltage, Continuous Input Voltage, Transient Conditions ➀ Full temperature range Operating or non-operating, tested: 100 mS max. duration Input to output None, install external fuse Power on, referred to -Vin Minimum 0 0 Typical/Nominal Maximum 80 Units Vdc 100 Vdc Isolation Voltage 2250 Vdc Input Reverse Polarity None Vdc On/Off Remote Control 0 15 Vdc Output Power 0 50.63 W Output Current Current-limited, no damage, short-circuit protected 0 10 A Storage Temperature Range Vin = Zero (no power) -55 125 °C Absolute maximums are stress ratings. Exposure of devices to greater than any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied or recommended. INPUT Operating voltage range 18 48 75 Vdc Recommended External Fuse Fast blow 5 A Start-up threshold, turn on Rising input voltage 16.5 17.5 17.9 Vdc Undervoltage shutdown, turn off Falling input voltage 15 16.75 17.5 Vdc Overvoltage shutdown NA Vdc Reverse Polarity Protection None, install external fuse None Vdc Internal Filter Type LC Input current Full Load Conditions Vin = nominal 1.14 1.2 A Low Line Vin = minimum 2.44 2.51 A Inrush Transient 0.4 A2-Sec. Output in Short Circuit 100 200 mA No Load Input Current Iout = minimum, unit=ON 30 60 mA Shut-Down Mode Input Current 5 10 mA No filtering 150 200 mAp-p Reflected (back) ripple current ➁ Measured at input with specified filter 15 30 mAp-p Reflected (back) ripple current ➁ Pre-biased startup External output voltage < Vset Monotonic GENERAL and SAFETY Vin=48V, full load 88 91 % Efficiency Vin=24V, full load 89.5 91 % Isolation Isolation Voltage, Input to Output 2250 Vdc Insulation Safety Rating basic Isolation Resistance 100 MΩ Isolation Capacitance 1000 pF UL-60950-1, CSA-C22.2 No.60950-1, Safety (meets the following requirements) Yes IEC/EN60950-1, 2nd Edition Per Telcordia SR332, issue 1, class 3, ground Calculated MTBF 3.0 Hours x 106 fixed, Tambient=+25°C DYNAMIC CHARACTERISTICS Fixed Switching Frequency 225 275 325 KHz Startup Time Power On to Vout regulated 30 mS Startup Time Remote ON to Vout regulated 30 mS 50-75-50% load step, settling time to within Dynamic Load Response 100 200 μSec ±1% of Vout Dynamic Load Peak Deviation Same as above, ±180 ±240 mV FEATURES and OPTIONS Remote On/Off Control ➅ "N" suffix Negative Logic, ON state ON = Pin grounded or external voltage -0.1 0.8 V Negative Logic, OFF state OFF = Pin open or external voltage 2.5 15 V Control Current open collector/drain 1 2 mA "P" suffix Positive Logic, ON state ON = Pin open or external voltage 10 15 V Positive Logic, OFF state OFF = Ground pin or external voltage 0 0.7 V Control Current open collector/drain 1 2 mA www.murata-ps.com/support MDC_UWS Series.D01 Page 7 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters FUNCTIONAL SPECIFICATIONS, UWS-5/10-Q48 (CONT.) OUTPUT Total Output Power Voltage Nominal Output Voltage Setting Accuracy Output Voltage Range Overvoltage Protection Current Output Current Range Output Current Range Minimum Load Current Limit Inception Short Circuit Ripple and Noise 19 Temperature Coefficient Remote Sense Compensation 18 Maximum Capacitive Loading (10% ceramic, 90% Oscon) MECHANICAL Outline Dimensions (Please refer to outline drawing) Weight Minimum 0.0 Typical/Nominal 50 Maximum 50.63 Units W No trim At 50% load User-adjustable Via magnetic feedback 4.938 -1.25 -20 6.2 5 5.063 1.25 10 6.6 Vdc % of Vset Vin=18V to 36V Vin=36V to 75V 0 0 98% of Vnom., cold condition Short Circuit Current Short Circuit Duration (remove short for recovery) Short circuit protection method Regulation ➆ Line Regulation Load Regulation Conditions ➀ See Derating 11 6.4 No minimum load 13 Hiccup technique, autorecovery within ±1% of Vout 0.6 Output shorted to ground, no damage Continuous Vdc 8 10 A 15.5 A A Current limiting Vin=min. to max., Vout=nom., nom load Iout=min. to max With a 1uF || 10 uF output caps. With a 1uF || 100uF output caps At all outputs Sense connected at load Through Hole Pin Diameter Low ESR ±0.125 ±0.125 90 65 0.02 10 0 Cxx case LxWxH Diameter of pins standard Through Hole Pin Material TH Pin Plating Metal and Thickness EMI/RFI Shielding ENVIRONMENTAL Operating Ambient Temperature Range Storage Temperature Operating Case Temp Thermal Protection/Shutdown Electromagnetic Interference Conducted, EN55022/CISPR22 RoHS rating ➃ Nickel subplate Gold overplate See derating curves Vin = Zero (no power) No derating required Measured at hotspot External filter is required 130 -40 -55 -40 115 V V mV pk-pk mV pk-pk % of Vout./°C % of Vout 5000 μF 1.30x0.90x0.36 33.02x22.9x9.14 0.48 13.6 0.04 & 0.060 1.016 & 1.524 Gold-plated copper alloy with nickel underplate 50 5 none Inches mm Ounces Grams Inches mm 125 B RoHS-6 μ-inches μ-inches 85 125 105 130 °C °C °C °C Class www.murata-ps.com/support MDC_UWS Series.D01 Page 8 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters TYPICAL PERFORMANCE DATA, UWS-5/10-Q48 Efficiency vs. Line Voltage and Load Current @ 25°C – Vin = 18V-36V Efficiency vs. Line Voltage and Load Current @ 25°C – Vin = 36V-75V 95 92 90 90 88 Vin = 36V Vin = 75V 85 Vin = 24V Vin = 60V Vin = 18V 84 Efficiency (%) Efficiency (%) 86 82 80 78 80 Vin = 48V Vin = 36V 75 70 76 65 74 72 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 Load Current (Amps) 5.5 6 6.5 7 7.5 60 0.5 8 1 10 9 9 8 Output Current (Amps) Output Current (Amps) 10 0.33 m/s (65 LFM) 0.5 m/s (100 LFM) 1.0 to 2.0 m/s (200-400 LFM) 6 2 2.5 3 3.5 5 4 3 4.5 5 5.5 6 6.5 Load Current (Amps) 7 7.5 8 8.5 9 9.5 10 8 0.33 to 2.0 m/s (65 to 400 LFM) 7 6 5 4 30 35 40 45 50 55 60 65 70 75 80 30 85 35 40 45 50 55 60 65 70 75 80 85 75 80 85 Ambient Temperature (ºC) Ambient Temperature (ºC) Maximum Current Temperature Derating at Sea Level (VIN = 36, airflow is from pin 1 to pin 3) Maximum Current Temperature Derating at Sea Level (VIN = 48V, airflow is from pin 3 to pin 1) 11 11 10 10 0.33 m/s (65 LFM) 0.5 m/s (100 LFM) 1.0 m/s (200 LFM) 1.5 m/s (300 LFM) 2.0 m/s (400 LFM) 9 8 7 Output Current (Amps) Output Current (Amps) 4 Maximum Current Temperature Derating at Sea Level (VIN = 24, airflow is from pin 1 to pin 3) Maximum Current Temperature Derating at Sea Level (VIN = 18, airflow is from pin 1 to pin 3) 7 1.5 6 5 0.33 m/s (65 LFM) 0.5 m/s (100 LFM) 1.0 m/s (200 LFM) 1.5 m/s (300 LFM) 2.0 m/s (400 LFM) 9 8 7 6 5 4 4 30 35 40 45 50 55 60 65 Ambient Temperature (ºC) 70 75 80 85 30 35 40 45 50 55 60 65 70 Ambient Temperature (ºC) www.murata-ps.com/support MDC_UWS Series.D01 Page 9 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters TYPICAL PERFORMANCE DATA, UWS-5/10-Q48 Maximum Current Temperature Derating at Sea Level (VIN = 60, airflow is from pin 1 to pin 3) Maximum Current Temperature Derating at Sea Level (VIN = 75 airflow is from pin 1 to pin 3) 11 11 10 0.33 m/s (65 LFM) 0.5 m/s (100 LFM) 1.0 m/s (200 LFM) 1.5 m/s (300 LFM) 2.0 m/s (400 LFM) 9 8 7 Output Current (Amps) Output Current (Amps) 10 6 5 9 0.33 m/s (65 LFM) 0.5 m/s (100 LFM) 1.0 m/s (200 LFM) 1.5 m/s (300 LFM) 2.0 m/s (400 LFM) 8 7 6 5 4 4 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (ºC) Power On Starup Delay (Vin=0 to 48V, Vout=nom, Iout=10A, Cload=0 uF, Ta=+25°C., ScopeBW=20Mhz) Trace 1=Vin, Trace 4=Vout 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (ºC) Power On Starup Delay (Vin=0 to 48V, Vout=nom, Iout=0A, Cload=0 uF, Ta=+25°C., ScopeBW=20Mhz) Trace 1=Vin, Trace 4=Vout On/Off Enable Delay (Vin=48V, Vout=nom, Iout=10A, Cload=0 uF, Ta=+25°C., ScopeBW=20Mhz) Trace 1=Enable, Trace 4=Vout www.murata-ps.com/support MDC_UWS Series.D01 Page 10 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters TYPICAL PERFORMANCE DATA, UWS-5/10-Q48 Output Ripple and Noise (Vin=48V, Vout=nom., Iout=10A, Cload=1 uFceramic || 10uf tantulum, Ta=+25°C., ScopeBW=20MHz) Output Ripple and Noise (Vin=48V, Vout=nom., Iout=0A, Cload=1 uFceramic || 10uf tantulum, Ta=+25°C., ScopeBW=20MHz) Step Load Transient Response (Vin=48V, Vout=nom., Iout=50-75-50% of full load, Cload=1 uF ceramic || 10uF tantalum, Ta=+25°C., ScopeBW=20MHz Ch1=5Vo, Ch2=Io 2amps\div) Step Load Transient Response (Vin=48V, Vout=nom., Iout=50-75-50% of full load, Cload=680uF, Ta=+25°C., ScopeBW=20MHz Ch1=5Vo, Ch2=Io 2amps\div) Thermal image with hot spot at full load current with 25 °C ambient temperature. Natural convention is used with no forced airflow. Identifiable and recommended maximum value to be verified in application. Vin=48V, Q6 max Temp=120 °C/IPC9592 guidelines. 98.2°C (+Vin) (+Vout) 90 80 70 T1: 81 60 Q6: 89 Q8: 75 50 (-Vin) (-Vout) 44.4°C www.murata-ps.com/support MDC_UWS Series.D01 Page 11 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters FUNCTIONAL SPECIFICATIONS, UWS-12/4.5-Q48 ABSOLUTE MAXIMUM RATINGS Input Voltage, Continuous Input Voltage, Transient Conditions ➀ Full temperature range Operating or non-operating, 100 mS max. duration Input to output tested None, install external fuse Power on or off, referred to -Vin Minimum 0 0 Typical/Nominal Maximum 80 Units Vdc 100 Vdc Isolation Voltage 2250 Vdc Input Reverse Polarity None Vdc On/Off Remote Control 0 15 Vdc Output Power 0 54.54 W Output Current Current-limited, no damage, short-circuit protected 0 4.5 A Storage Temperature Range Vin = Zero (no power) -55 125 °C Absolute maximums are stress ratings. Exposure of devices to greater than any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied or recommended. INPUT Operating voltage range 18 48 75 Vdc Recommended External Fuse Fast blow 6 A Start-up threshold Rising input voltage 16.5 17.2 17.9 Vdc Undervoltage lockout Falling input voltage 15 16.5 17.50 Vdc Overvoltage shutdown Rising input voltage None Vdc Reverse Polarity Protection None, install external fuse None Vdc Internal Filter Type capacitive Input current Full Load Conditions Vin = nominal 1.24 1.28 A Low Line Vin = minimum , 3.5A load 2.55 2.63 A Inrush Transient 0.05 A2-Sec. Output in Short Circuit 100 200 mA No Load Input Current Iout = minimum, unit=ON 25 60 mA Shut-Down Mode Input Currrent (Off, UV, OT) 5 10 mA Measured at input with specified filter 30 40 mA, pk-pk Reflected (back) ripple current ➁ Pre-biased startup External output voltage < Vset Monotonic GENERAL and SAFETY Vin=48V, full load 89 91 % Efficiency Vin=24V, full load 89.5 91.5 % Isolation Isolation Voltage, Input to Output 2250 Vdc Insulation Safety Rating basic Isolation Resistance 100 MΩ Isolation Capacitance 1000 pF Safety (Designed to meet the following UL-60950-1, IEC/EN60950-1, 2nd Edition Yes requirements) Per Telcordia SR332, issue 1, class 3, ground 3.0 Hours x 106 Calculated MTBF ➃ fixed, Tambient=+25°C DYNAMIC CHARACTERISTICS Fixed Switching Frequency 200 230 260 KHz Power Up Startup Time Power On to Vout regulated 30 mS On/Off Startup Time Remote ON to Vout regulated 30 mS 50-75-50% load step, settling time to within Dynamic Load Response 250 300 μSec ±1% of Vout Dynamic Load Peak Deviation Same as above, ±350 ±400 mV FEATURES and OPTIONS Remote On/Off Control ➅ "N" suffix Negative Logic, ON state ON=Pin grounded or external voltage -0.1 0.8 Vdc Negative Logic, OFF state OFF=Pin open or external voltage 2.5 15 Vdc Control Current Open collector/drain, sourcing 1 2 mA "P" suffix Positive Logic, ON state ON=Pin open or external voltage 10 15 Vdc Positive Logic, OFF state OFF=Pin grounded or external voltage 0 0.7 Vdc Control Current Open collector/drain, sinking 1 2 mA www.murata-ps.com/support MDC_UWS Series.D01 Page 12 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters FUNCTIONAL SPECIFICATIONS, UWS-12/4.5-Q48 (CONT.) OUTPUT Total Output Power Voltage Nominal Output Voltage Setting Accuracy Output Voltage Range Overvoltage Protection Current Output Current Range Output Current Range Minimum Load Current Limit Inception Short Circuit Short Circuit Current Conditions ➀ See Derating Minimum 0.0 Typical/Nominal 54.0 Maximum 54.54 Units W No trim At 50% load User-adjustable Via magnetic feedback 11.88 12.00 ±1 12.12 10 18 Vdc % of Vnom. % of Vnom. Vdc Vin=18V-36V Vin=36V-75V 0.0 0.0 3.5 4.5 A A 98% of Vnom., after warmup 5.05 7.4 A -20 13.3 No minimum load 6.4 Hiccup technique, autorecovery within ±1.25% of Vout 0.6 Output shorted to ground, no damage Continuous Short Circuit Duration (remove short for recovery) Short circuit protection method Regulation ➆ Line Regulation Load Regulation Ripple and Noise Temperature Coefficient Maximum Capacitive Load MECHANICAL Outline Dimensions (Please refer to outline drawing) Weight A Current limiting Vin=min. to max., Vout=nom., full load Iout=min. to max., Vin=48V with a 1uF || 10uF output caps At all outputs Constant resistance mode, low ESR 0 Cxx case LxWxH Through Hole Pin Material TH Pin Plating Metal and Thickness 115 ±0.02 2200 ±0.125 ±0.125 150 1.30x0.90x0.36 33.02x22.9x9.14 0.48 13.6 0.04 & 0.060 1.016 & 1.524 Copper alloy 50 5 Through Hole Pin Diameter EMI/RFI Shielding ENVIRONMENTAL Operating Ambient Temperature Range Operating Case Temperature Range Storage Temperature Thermal Protection/Shutdown Electromagnetic Interference Conducted, EN55022/CISPR22 RoHS rating ➃ 15.3 Nickel subplate Gold overplate % % mV pk-pk % of Vnom./°C μF Inches mm Ounces Grams Inches mm μ-inches μ-inches None No derating, full power, natural convection No derating, full power, natural convection Vin = Zero (no power) Measured in center External filter is required -40 -40 -55 115 125 B RoHS-6 85 105 125 130 °C °C °C °C Class www.murata-ps.com/support MDC_UWS Series.D01 Page 13 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters Performance Specification Notes 1. All specifications are typical unless noted. Ambient temperature = +25°Celsius, VIN is nominal, output current is maximum rated nominal. External output capacitance is 1 μF multilayer ceramic paralleled with 10 μF electrolytic. All caps are low ESR. These capacitors are necessary for our test equipment and may not be needed in your application. Testing must be kept short enough that the converter does not appreciably heat up during testing. For extended testing, use plenty of airflow. See Derating Curves for temperature performance. All models are stable and regulate within spec without external cacacitance. 2. Input Ripple Current is tested and specified over a 5-20 MHz bandwidth and uses a special set of external filters only for the Ripple Current specifications. Input filtering is CIN = 33 μF, CBUS = 220 μF, LBUS = 12 μH. Use capacitor rated voltages which are twice the maximum expected voltage. Capacitors must accept high speed AC switching currents. 3. Note that Maximum Current Derating Curves indicate an average current at nominal input voltage. At higher temperatures and/or lower airflow, the converter will tolerate brief full current outputs if the average RMS current over time does not exceed the Derating curve. All Derating curves are presented at sea level altitude. Be aware of reduced power dissipation with increasing density altitude. 4. Mean Time Before Failure (MTBF) is calculated using the Telcordia (Belcore) SR-332 Method 1, Case 3, Issue 1, ground fixed conditions. Operating temperature = +30°C, full output load, natural air convection. 5. The output may be shorted to ground indefinitely with no damage. The Output Short Circuit Current shown in the specifications is an average consisting of very short bursts of full rated current to test whether the output circuit can be repowered. 6. The On/Off Control is normally driven from a switch or relay. An open collector/open drain transistor may be used in saturation and cut-off (pinch-off) modes. External logic may also be used if voltage levels are fully compliant to the specifications. 7. Regulation specifications describe the deviation as the input line voltage or output load current is varied from a nominal midpoint value to either extreme (50% load). 8. Do not exceed maximum power ratings or output overvoltage when adjusting output trim values. 9. At zero output current, Vout may contain components which slightly exceed the ripple and noise specifications. 10. Output overload protection is non-latching. When the output overload is removed, the output will automatically recover. 11. All models are fully operational and meet published specifications, including “cold start” at –40°C. 12. The converter will shut off if the input falls below the undervoltage threshold. It will not restart until the input exceeds the Input Start Up Voltage. 13. Short circuit shutdown begins when the output voltage degrades approximately 2% from the selected setting. 14. Output noise may be further reduced by installing an external filter. See the Application Notes. Use only as much output filtering as needed and no more. Larger caps (especially low-ESR ceramic types) may slow transient response or degrade dynamic performance. Thoroughly test your application with all components installed. 15. To avoid damage or unplanned shutdown, do not sink appreciable reverse output current. 16. If reverse polarity is accidentally applied to the input, to ensure reverse input protection with full output load, always connect an external fast blow input fuse in series with the +VIN input. 17. Although extremely unlikely, failure of the internal components of this product may expose external application circuits to dangerous voltages, currents, temperatures or power levels. Please thoroughly verify all applications before committing them to service. Be sure to include appropriately-rated FUSES (see specifications and Application Notes) to reduce the risk of failure. 18. If remote sense is not used, connect it to its respective Vout terminal. Sense is included on UWS-3.3/15-Q48 and UWS-5/10-Q48 models only. 19 Output Ripple and Noise for the UWS-5/10-Q48 model with a 1uF and 100uF Tantalum Output Capacitor is 65mVp-p (Typical). www.murata-ps.com/support MDC_UWS Series.D01 Page 14 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters TYPICAL PERFORMANCE DATA, UWS-12/4.5-Q48 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 0.5 Power Dissipation vs. Load Current @ 25°C 6.50 6.00 5.50 Power Dissipation (W) Efficiency (%) Efficiency vs. Line Voltage and Load Current @ 25°C Vin = 18V Vin = 24V Vin = 48V Vin = 75V 5.00 4.50 4.00 3.50 3.00 Vin = 18V Vin = 24V Vin = 48V Vin = 75V 2.50 2.00 1.50 1.00 1.0 1.5 2.0 2.5 3.0 3.5 4.0 0.50 4.5 0.5 1.0 1.5 2.0 Load Current (A) 3.9 3.9 3.7 3.7 3.5 0.33, 0.5, 1.0, 1.5, & 2.0 m/s (65, 100, 200, 300, & 400 LFM) 3.1 2.9 2.7 2.5 30 35 40 45 50 55 60 65 70 75 80 2.9 2.7 2.5 30 85 35 40 45 Output Current (Amps) Output Current (Amps) 4.6 4.5 0.33, 0.5, 1.0, 1.5, & 2.0 m/s (65, 100, 200, 300, & 400 LFM) 4.3 4.2 4.1 50 55 60 65 Ambient Temperature (ºC) 55 60 65 70 75 80 85 80 85 Maximum Current Temperature Derating at Sea Level (Vin = 75 air flow from Pin J1 to Pin J3 on PCB) 4.6 45 50 Ambient Temperature (ºC) 4.7 40 4.5 3.1 4.7 35 4.0 0.33, 0.5, 1.0, 1.5, & 2.0 m/s (65, 100, 200, 300, & 400 LFM) 3.3 Maximum Current Temperature Derating at Sea Level (Vin = 48 air flow from Pin J1 to Pin J3 on PCB) 4.0 30 3.5 3.5 Ambient Temperature (ºC) 4.4 3.0 Maximum Current Temperature Derating at Sea Level (Vin = 24 air flow from Pin J1 to Pin J3 on PCB) Output Current (Amps) Output Current (Amps) Maximum Current Temperature Derating at Sea Level (Vin = 18V, air flow from Pin J1 to Pin J3) 3.3 2.5 Load Current (A) 70 75 80 85 4.5 4.4 0.33 m/s (65 LFM) 0.5 m/s (100 LFM) 1.0, 1.5, & 2.0 m/s (200, 300, & 400 LFM) 4.3 4.2 4.1 4.0 30 35 40 45 50 55 60 65 70 75 Ambient Temperature (ºC) www.murata-ps.com/support MDC_UWS Series.D01 Page 15 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters TYPICAL PERFORMANCE DATA, UWS-12/4.5-Q48 Output Ripple and Noise (Vin=48V, Vout=nom., Iout=no load, Cload=1μF ceramic || 10μF tantalum, Ta=+25°C., ScopeBW=20MHz) Output Ripple and Noise (Vin=48V, Vout=nom., Iout=4.5A, Cload=1μF ceramic || 10μF tantalum, Ta=+25°C., ScopeBW=20MHz) On/Off Enable Delay (Vin=48V, Vout=nom., Iout=no load, Cload=0 μF, Ta=+25°C., ScopeBW=20MHz) Trace 1=Enable, Trace 4=Vout On/Off Enable Delay (Vin=48V, Vout=nom., Iout=4.5A, Cload=0 μF, Ta=+25°C., ScopeBW=20MHz) Trace 1=Enable, Trace 4=Vout Step Load Transient Response (Vin=48V, Vout=nom., Iout=50-75-50% of full load, Cload=1μF ceramic || 10μF tantalum, Ta=+25°C., ScopeBW=20MHz) Step Load Transient Response (Vin=48V, Vout=nom., Iout=50-75-50% of full load, Cload=2200 μF, Ta=+25°C., ScopeBW=20MHz) www.murata-ps.com/support MDC_UWS Series.D01 Page 16 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters TYPICAL PERFORMANCE DATA, UWS-12/4.5-Q48 Power On Startup Delay (Vin=0 to 48V, Vout=nom., Iout=no load, Cload=0 μF, Ta=+25°C., ScopeBW=20MHz) Trace 1=Vin, Trace 4=Vout Power On Startup Delay (Vin=0 to 48V, Vout=nom., Iout=4.5A, Cload=0 μF, Ta=+25°C., ScopeBW=20MHz) Trace 1=Vin, Trace 4=Vout Thermal image with hot spot at full load current with 25 °C ambient temperature. Natural convention is used with no forced airflow. Identifiable and recommended maximum value to be verified in application. Vin=48V, Q6 and T1 max Temp=120 °C/IPC9592 guidelines. 89.0°C (+Vin) (+Vout) 80 T1: 82 70 Q8: 73 Q6: 82 60 (-Vin) (-Vout) 50 49.8°C www.murata-ps.com/support MDC_UWS Series.D01 Page 17 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters MECHANICAL SPECIFICATIONS, THROUGH-HOLE MOUNT 0.116 (2.95) MAX PCB thickness (REF) Material: Ø .040 Pins: copper alloy Ø .062 Pins: copper alloy Finish: (all pins) Gold (5u"min) over nickel (50u" min) END VIEW 0.36 (9.14) 0.18 (4.6) 0.125 (3.175) REF 0.010 (0.25) MIN CLEARANCE .040 (1.02) @ PINS 1-3, 5-7 .060 (15.24) @ PINS 4 & 8 SIDE VIEW PIN #3 1.30 (33.0) 1.100 (27.9) PIN #4 4 5* 6 0.150(3.81) 2 7* 0.150 8 1 0.550 (13.97) 0.90 (22.9) 3 0.300 (7.62) CL 0.300 (7.62) PIN #8 Pin 3 2 BOTTOM PIN VIEW CL 1 INPUT/OUTPUT CONNECTIONS P75 Function Pin Function –Vin 4 –Vout 5 –Sense* On/Off Control 6 Output Trim 7 +Sense* +Vin 8 +Vout * Sense is included only on models UWS-3.3/15-Q48 and UWS-5/10-Q48. Sense pins are omitted on other models. Note that some competitive units may use different pin numbering or alternate outline views. However, all units are pinout compatible. Recommended Footprint For Thru-hole Converter (View Through Converter) Standard pin length is shown. Please refer to the part number structure for alternate pin lengths. Top View Finished Hole Sizes @ Pins 1-3, 6, 5*, 7* (Pri) (Per Ipc-d-275, Level C) .048-.062 23.4 .92 It is recommended that no parts be placed beneath the converter. (Sec) 1.100 11.7 .46 CL 1 Dimensions are in inches (mm) shown for ref. only. Third Angle Projection 7.62 .300 7* 2 6 7.62 .300 5* 3 .100 Min Annular Ring For All Pin Shoulders 3.81 .150 8 4 14.0 .55 CL 33.5 1.32 3.81 .150 CL Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) .XXX ± 0.010 (0.25) Angles ± 1˚ Finished Hole Sizes @ Pins 4 & 8 (Per Ipc-d-275, Level C) Components are shown for reference only and may vary between units. .070-.084 www.murata-ps.com/support MDC_UWS Series.D01 Page 18 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters MECHANICAL SPECIFICATIONS, SURFACE MOUNT (MSL RATING 2) 0.116 (2.95) MAX PCB thickness (REF) Material: END VIEW SMT contacts: copper alloy Finish: (all pins) Gold (5u"min) over nickel (50u" min) 0.36 (9.14) 0.010 (0.25) MIN CLEARANCE .062 (1.57) TYP (ALL PINS) 0.125 (3.175) REF SIDE VIEW 1.30 (33.0) 1.100 (27.9) 3 4 0.300 (7.62)2 6 0.300 (7.62) 5* 0.150(3.81) 0.150 7* 1 PIN #4 0.90 (22.9) CL PIN #8 8 0.550 (13.97) Pin 3 BOTTOM PIN VIEW 2 CL 1 INPUT/OUTPUT CONNECTIONS P75 Function Pin Function –Vin 4 –Vout 5 –Sense* On/Off Control 6 Output Trim 7 +Sense* +Vin 8 +Vout * Sense is included only on models UWS-3.3/15-Q48 and UWS-5/10-Q48. Sense pins are omitted on other models. Recommended Footprint (View Through Converter) Note that some competitive units may use different pin numbering or alternate outline views. However, all units are pinout compatible. Top View (Pri) It is recommended that no parts be placed beneath the converter. (Sec) 27.94 1.100 23.4 .92 11.7 .46 CL 3.81 .150 Dimensions are in inches (mm) shown for ref. only. 8 1 7 . 7* 2 6 7.62 .300 5* 3 Third Angle Projection 4 3.81 .150 14.0 .55 CL 33.5 1.32 .070 Min Pad (6 Or 8 Places As Required) Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) .XXX ± 0.010 (0.25) Angles ± 1˚ Components are shown for reference only and may vary between units. www.murata-ps.com/support MDC_UWS Series.D01 Page 19 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters SHIPPING TRAYS AND BOXES, THROUGH-HOLE MOUNT Anti-static foam Corner spacer 2 cartons per box ts 128 uni ts 79 12. 128 (3 uni Each tray is 4 x 8 units (32 units total per tray) 6 (3 20) 11.42 (290) 13. 50) 128 units per carton Label 256 units total per box All materials in contact with the units are anti-static protective. Dimensions are in inches (mm). Corrugated cardboard box Label SHIPPING TRAY DIMENSIONS Material: Low density, closed cell polyethylene anti-static foam 9.84 (250.00) 0.24 (6.00) 9.84 (250.00) 0.47 (12.00) 4-C 0.26 (6.5) 0.87 (22.00) 0.59 (15.00) Dimensions are in milimeters. 1 .3 R0 .00) (8 Tolerances (unless otherwise specified): .XX ± 0.5 .XXX ± 0.25 Angles ± 2˚ 1.34 (34.00) 1.97 (50.00) 0.31 (8.00) 0.51 (13.00) 0.91 (23.00) Third Angle Projection www.murata-ps.com/support MDC_UWS Series.D01 Page 20 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters TAPE AND REEL INFORMATION (MSL RATING 2) [2.0] 0.079 Pin #1 6-8mm PICK-UP NOZZLE Feed (Unwind) Direction ---Round Holes 1.75 .069 [18.92] 0.745 44.00 1.732 32.00 1.260 PITCH Oblong Holes Top Cover Tape [9.65] .38 REF 330.20 13.00 TAPE AND REEL (200 UNITS PER REEL) 13.00 .512 101.60 4.00 CORE 44.0 1.73 REF Dimensions are in inches (mm shown for ref. only). Third Angle Projection Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) .XXX ± 0.010 (0.25) Angles ± 1˚ Components are shown for reference only. www.murata-ps.com/support MDC_UWS Series.D01 Page 21 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters TECHNICAL NOTES Input Fusing Certain applications and/or safety agencies may require the installation of fuses at the inputs of power conversion components. Fuses should also be used if the possibility of sustained, non-current-limited, input-voltage polarity reversals exists. For Murata Power Solutions UWS series DC-DC converters, we recommend the use of a fast blow fuse, installed in the ungrounded input supply line with a typical value about twice the maximum input current, calculated at low line with the converter’s minimum efficiency. All relevant national and international safety standards and regulations must be observed by the installer. For system safety agency approvals, the converters must be installed in compliance with the requirements of the end- use safety standard, i.e. IEC/EN/UL60950-1. Input Reverse-Polarity Protection If the input voltage polarity is accidentally reversed, an internal diode will become forward biased and likely draw excessive current from the power source. If this source is not current limited or the circuit appropriately fused, it could cause permanent damage to the converter. I/O Filtering, Input Ripple Current, and Output Noise All models in the UWS Series are tested/specified for input reflected ripple current and output noise using the specified external input/output components/ circuits and layout as shown in the following two figures. External input capacitors (CIN in Figure 2) serve primarily as energy-storage elements, minimizing line voltage variations caused by transient IR drops in conductors from backplane to the DC-DC. Input caps should be selected for bulk capacitance (at appropriate frequencies), low ESR, and high rms-ripple-current ratings. The switching nature of DC-DC converters requires that dc voltage sources have low ac impedance as highly inductive source impedance can affect system stability. In Figure 2, CBUS and LBUS simulate a typical dc voltage bus. Your specific system configuration may necessitate additional considerations. TO OSCILLOSCOPE CURRENT PROBE +VIN LBUS + VIN CBUS CIN – Input Under-Voltage Shutdown and Start-Up Threshold Under normal start-up conditions, devices will not begin to regulate properly until the ramping-up input voltage exceeds the Start-Up Threshold Voltage. Once operating, devices will not turn off until the input voltage drops below the Under-Voltage Shutdown limit. Subsequent re-start will not occur until the input is brought back up to the Start-Up Threshold. This built in hysteresis prevents any unstable on/off situations from occurring at a single input voltage. Start-Up Time The VIN to VOUT Start-Up Time is the time interval between the point at which the ramping input voltage crosses the Start-Up Threshold and the fully loaded output voltage enters and remains within its specified accuracy band. Actual measured times will vary with input source impedance, external input capacitance, and the slew rate and final value of the input voltage as it appears at the converter. The UWS Series implements a soft start circuit to limit the duty cycle of its PWM controller at power up, thereby limiting the input inrush current. The On/Off Control to VOUT start-up time assumes the converter has its nominal input voltage applied but is turned off via the On/Off Control pin. The specification defines the interval between the point at which the converter is turned on (released) and the fully loaded output voltage enters and remains within its specified accuracy band. Similar to the VIN to VOUT start-up, the On/Off Control to VOUT start-up time is also governed by the internal soft start circuitry and external load capacitance. The difference in start up time from VIN to VOUT and from On/Off Control to VOUT is therefore insignificant. Input Source Impedance The input of UWS converters must be driven from a low ac-impedance source. The DC-DC’s performance and stability can be compromised by the use of highly inductive source impedances. The input circuit shown in Figure 2 is a practical solution that can be used to minimize the effects of inductance in the input traces. For optimum performance, components should be mounted close to the DC-DC converter. –VIN CIN = 33μF, ESR < 700mΩ @ 100kHz CBUS = 220μF, ESR < 100mΩ @ 100kHz LBUS = 12μH Figure 2. Measuring Input Ripple Current In critical applications, output ripple/noise (also referred to as periodic and random deviations or PARD) may be reduced below specified limits using filtering techniques, the simplest of which is the installation of additional external output capacitors. They function as true filter elements and should be selected for bulk capacitance, low ESR and appropriate frequency response. All external capacitors should have appropriate voltage ratings and be located as close to the converter as possible. Temperature variations for all relevant parameters should also be taken carefully into consideration. The most effective combination of external I/O capacitors will be a function of line voltage and source impedance, as well as particular load and layout conditions. +SENSE +VOUT C1 C2 SCOPE RLOAD –VOUT –SENSE C1 = 1μF C2 = 10μF LOAD 2-3 INCHES (51-76mm) FROM MODULE Figure 3. Measuring Output Ripple/Noise (PARD) www.murata-ps.com/support MDC_UWS Series.D01 Page 22 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters Floating Outputs Since these are isolated DC-DC converters, their outputs are “floating” with respect to their input. Designers will normally use the –Output as the ground/ return of the load circuit. You can however, use the +Output as ground/return to effectively reverse the output polarity. Minimum Output Loading Requirements UWS converters employ a synchronous-rectifier design topology and all models regulate within spec and are stable under no-load to full load conditions. Operation under no-load conditions however might slightly increase the output ripple and noise. Thermal Shutdown The UWS converters are equipped with thermal-shutdown circuitry. If environmental conditions cause the temperature of the DC-DC converter to rise above the designed operating temperature, a precision temperature sensor will power down the unit. When the internal temperature decreases below the threshold of the temperature sensor, the unit will self start. See Performance/Functional Specifications. Output Over-Voltage Protection The UWS output voltage is monitored for an over-voltage condition using a comparator. The signal is optically coupled to the primary side and if the output voltage rises to a level which could be damaging to the load, the sensing circuitry will power down the PWM controller causing the output voltage to decrease. Following a time-out period the PWM will restart, causing the output voltage to ramp to its appropriate value. If the fault condition persists, and the output voltage again climbs to excessive levels, the over-voltage circuitry will initiate another shutdown cycle. This on/off cycling is referred to as “hiccup” mode. Current Limiting As soon as the output current increases to approximately 130% of its rated value, the DC-DC converter will go into a current-limiting mode. In this condition, the output voltage will decrease proportionately with increases in output current, thereby maintaining somewhat constant power dissipation. This is commonly referred to as power limiting. Current limit inception is defined as the point at which the full-power output voltage falls below the specified tolerance. See Performance/Functional Specifications. If the load current, being drawn from the converter, is significant enough, the unit will go into a short circuit condition as described below. Short Circuit Condition When a converter is in current-limit mode, the output voltage will drop as the output current demand increases. If the output voltage drops too low, the magnetically coupled voltage used to develop primary side voltages will also drop, thereby shutting down the PWM controller. Following a time-out period, the PWM will restart causing the output voltage to begin ramping to their appropriate value. If the short-circuit condition persists, another shutdown cycle will be initiated. This on/off cycling is referred to as “hiccup” mode. The hiccup cycling reduces the average output current, thereby preventing internal temperatures from rising to excessive levels. The UWS Series is capable of enduring an indefinite short circuit output condition. Remote Sense (models UWS-3.3/15-Q48 and UWS-5/10-Q48 only) Note: The Sense and VOUT lines are internally connected through low-value resistors. Nevertheless, if the sense function is not used for remote regulation the user should connect the +Sense to +VOUT and –Sense to –VOUT at the DCDC converter pins. ULS series converters employ a sense feature to provide point of use regulation, thereby overcoming moderate IR drops in PCB conductors or cabling. The remote sense lines carry very little current and therefore require minimal cross-sectional-area conductors. The sense lines, which are capacitively coupled to their respective output lines, are used by the feedback control-loop to regulate the output. As such, they are not low impedance points and must be treated with care in layouts and cabling. Sense lines on a PCB should be run adjacent to dc signals, preferably ground. [VOUT(+)-VOUT(–)] – [Sense(+)-Sense(–)] 10%VOUT In cables and discrete wiring applications, twisted pair or other techniques should be used. Output over-voltage protection is monitored at the output voltage pin, not the Sense pin. Therefore, excessive voltage differences between VOUT and Sense in conjunction with trim adjustment of the output voltage can cause the over-voltage protection circuitry to activate (see Performance Specifications for over-voltage limits). Power derating is based on maximum output current and voltage at the converter’s output pins. Use of trim and sense functions can cause output voltages to increase, thereby increasing output power beyond the converter’s specified rating, or cause output voltages to climb into the output over-voltage region. Therefore, the designer must ensure: (VOUT at pins) x (IOUT) rated output power Contact and PCB resistance losses due to IR drops +VIN +VOUT IOUT +SENSE Sense Current ON/OFF CONTROL TRIM LOAD Sense Return –SENSE IOUT Return –VIN –VOUT Contact and PCB resistance losses due to IR drops Figure 4. Remote Sense Circuit Configuration Sense is included only on models UWS-3.3/15-Q48 and UWS-5/10-Q48. www.murata-ps.com/support MDC_UWS Series.D01 Page 23 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters On/Off Control The input-side, remote On/Off Control function can be ordered to operate with either logic type: +VIN +Vcc 13V CIRCUIT Positive ("P" suffix) logic models are enabled when the On/Off pin is left open or is pulled high (see specifications) with respect to the –Input as per Figure 4. Positive-logic devices are disabled when the on/off pin is pulled low with respect to the –Input. ON/OFF CONTROL Negative (“N” suffix) logic devices are off when the On/Off pin is left open or is pulled high (see specifications), and on when the pin is pulled low with respect to the –Input. See specifications. 5V CIRCUIT –VIN Figure 5. Driving the Negative Logic On/Off Control Pin (simplified circuit) Dynamic control of the remote on/off function is best accomplished with a mechanical relay or an open-collector/open-drain drive circuit (optically isolated if appropriate). The drive circuit should be able to sink appropriate current (see Performance Specifications) when activated and withstand appropriate voltage when deactivated. Applying an external voltage to pin 2 when no input power is applied to the converter can cause permanent damage to the converter. Trim Equations Trim Down 511 RT DOWN (kΩ) = Where Δ% = |( V Δ% – 10.22 – VNOM × 100 VNOM OUT )| Trim Up RT UP (kΩ) = Where Δ% = 5.11 × VOUT × (100 + Δ%) – 1.225 × Δ% |( V – VNOM × 100 VNOM OUT 511 – 10.22 Δ% )| Note: “Δ%” is always a positive value. “VNOM” is the nominal, rated output voltage. “VOUT” is the desired, changed output voltage. OUTPUT VOLTAGE ADJUSTMENT +VOUT +VIN +VOUT +VIN +SENSE +SENSE ON/OFF CONTROL TRIM LOAD RTRIM UP ON/OFF CONTROL –VOUT Figure 6. Trim Connections To Increase Output Voltages LOAD –SENSE –SENSE –VIN RTRIM DOWN TRIM –VIN –VOUT Figure 7. Trim Connections To Decrease Output Voltages Sense is included on UWS-3.3/15-D48 and UWS-5/10-Q48. Connect Trim to the respective Vout pin if sense is not installed. www.murata-ps.com/support MDC_UWS Series.D01 Page 24 of 25 UWS Series Sixteenth-brick DOSA-Compatible, Wide Input Isolated DC-DC Converters Vertical Wind Tunnel IR Transparent optical window Unit under test (UUT) Murata Power Solutions employs a computer controlled customdesigned closed loop vertical wind tunnel, infrared video camera system, and test instrumentation for accurate airflow and heat dissipation analysis of power products. The system includes a precision low flow-rate anemometer, variable speed fan, power supply input and load controls, temperature gauges, and adjustable heating element. Variable speed fan The IR camera monitors the thermal performance of the Unit Under Test (UUT) under static steady-state conditions. A special optical port is used which is transparent to infrared wavelengths. IR Video Camera Heating element Precision low-rate anemometer 3” below UUT Both through-hole and surface mount converters are soldered down to a 10" x 10" host carrier board for realistic heat absorption and spreading. Both longitudinal and transverse airflow studies are possible by rotation of this carrier board since there are often significant differences in the heat dissipation in the two airflow directions. The combination of adjustable airflow, adjustable ambient heat, and adjustable Input/Output currents and voltages mean that a very wide range of measurement conditions can be studied. The collimator reduces the amount of turbulence adjacent to the UUT by minimizing airflow turbulence. Such turbulence influences the effective heat transfer characteristics and gives false readings. Excess turbulence removes more heat from some surfaces and less heat from others, possibly causing uneven overheating. Ambient temperature sensor Airflow collimator Both sides of the UUT are studied since there are different thermal gradients on each side. The adjustable heating element and fan, built-in temperature gauges, and no-contact IR camera mean that power supplies are tested in real-world conditions. Figure 8. Vertical Wind Tunnel Through-hole Soldering Guidelines SMT Reflow Soldering Guidelines Murata Power Solutions recommends the TH soldering specifications below when installing these converters. These specifications vary depending on the solder type. Exceeding these specifications may cause damage to the product. Your production environment may differ; therefore please thoroughly review these guidelines with your process engineers. The surface-mount reflow solder profile shown below is suitable for SAC305 type leadfree solders. This graph should be used only as a guideline. Many other factors influence the success of SMT reflow soldering. Since your production environment may differ, please thoroughly review these guidelines with your process engineers. Wave Solder Operations for through-hole mounted products (THMT) For Sn/Ag/Cu based solders: Maximum Preheat Temperature 115° C. Maximum Pot Temperature 270° C. Maximum Solder Dwell Time 7 seconds For Sn/Pb based solders: Maximum Preheat Temperature 105° C. Maximum Pot Temperature 250° C. Maximum Solder Dwell Time 6 seconds Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. ISO 9001 and 14001 REGISTERED This product is subject to the following operating requirements and the Life and Safety Critical Application Sales Policy: Refer to: http://www.murata-ps.com/requirements/ Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. © 2015 Murata Power Solutions, Inc. www.murata-ps.com/support MDC_UWS Series.D01 Page 25 of 25