Thermoelectric Cooling Solutions Performance Parameters TE Cooler Type ΔTmax K Qmax W 1MD06-032-03H Imax A Umax V ACR Ohm H mm 3.9 0.57 1.4 1MD06-032-xx (n=32) 1MD06-032-03H 67 11.7 5.1 Performance values are specified at 300K ambient temperature, Vacuum. Dimensions Manufacturing options A. TEC Assembly Solder 1. Lead-free Solder Sn-Sb (Tmelt =230ºC) - default 2. Lead-free Solder Au-Sn (Tmelt = 280ºC) available by request B. TEC Ceramics 1. Al2O3 100% 2. AlN 100% - default 3. Mixed solution (AlN/Al2O3) С. Ceramics Surface Options 1. Blank ceramics 2. Metallized (Au plating) 3. Metallized and pre-tinned with: 3.1. In-Sn, Tmelt =117°C 3.2. Sn-Bi, Tmelt = 138°C 3.3. In-Ag, Tmelt = 143°C 3.4. In, Tmelt = 157°C 3.5. Pb-Sn, Tmelt =183°C 3.6. Optional type (can be specified by Customer) D. Thermistor (optional) Can be mounted to TEC cold side. Calibration is available by request. Various thermistor solutions are available E. TEC Terminal Wires 1. Blank, tinned Copper - default 2. Insulated Wires 3. Insulated, color-coded Wires 4. WB pads or WB posts 5. Flip-Chip Terminal Solution 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2015. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 1 " of 8 " Thermoelectric Cooling Solutions Voltage, V dT, K Performance Data 1MD06-032-03H @27ºC, Vacuum ΔTmax K Qmax W Imax A Umax V @50ºC, Dry N2 ΔTmax K Qmax W Imax A Umax V 1MD06-032-03H 67 11.7 5.1 3.9 1MD06-032-03H 72 12.8 5.0 4.3 80 80 70 70 60 60 50 50 40 40 30 30 20 20 10 10 5 4 3 2 1 0 5 4 3 2 1 0 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 Operating Current, A Voltage, V dT, K Heatload, W 0.0 2.34 4.69 Operating Current, A 7.03 Heatload, W 9.38 @75ºC, Dry N2 ΔTmax K Qmax W Imax A Umax V 1MD06-032-03H 78 13.8 4.9 4.7 90 90 80 80 70 70 60 60 50 50 40 40 30 30 20 20 10 10 6 5 4 3 2 1 0 6 5 4 3 2 1 0 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 0.0 2.76 5.51 2.56 5.11 7.67 10.22 @85ºC, Dry N2 ΔTmax K Qmax W Imax A Umax V 1MD06-032-03H 80 14.2 4.9 4.8 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 Operating Current, A Heatload, W 0.0 Operating Current, A 8.27 11.02 Heatload, W 0.0 2.83 5.66 8.49 11.32 Note: TEC performance data is specified at optimal conditions, Thot=Tamb. Please, use TECCad Software or iTECPad app for estimations under different conditions, or contact RMT Ltd or it’s branches directly. 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2015. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 2 " of 8 " Thermoelectric Cooling Solutions External Cooling Concept TO56/TO9 Laser Diode (or similar object) Final product item (packaged assembly on a header) Heatsink Thermal Contact area TE Cooler (Cut view) Heatsink “External” TE Cooling TEC cools the entire assembly Heatsink Center Hole for LD wires feed through Heatsink “Internal” TE Cooling TEC on a header, cools the heat-generating object directly Description “External cooling” with center-hole thermoelectric coolers is the solution for objects without a possibility to integrate TEC inside (or where a built-in TEC is not sufficient enough because of large heatload). For example there is a wide range of uncooled LD types that use industrial standard TO-56 or TO-9 headers. The typical design and pins layout for such headers assume uncooled solution with no space to integrate a thermoelectric cooler directly on a header. In the same time thermal stabilisation can improve LD performance and lifetime and give additional features in final application. In such cases the “external” thermoelectric cooling can be an optimal choice. TEC has a center hole (or multiple holes) to feed LD pins through and provide a thermal contact between header and cold side surface. Center-hole TECs and “external” cooling are optimal for creating environmental testing setups for LD manufacturers, laboratory researches and temperature sensitive experiments. Application Tips 1. An appropriate heatsink is required to be attached to TE cooler hot side. TEC operates as a heatpump. The heat pumped from TEC cold side has to be spread from a hot side with a heatsink. 2. TEC built it on a header (internal cooling) is more optimal solution by power consumption comparing with “external” one (TEC under the header). The external cooling is good if there is no way to integrate a suitable TE cooler on a header. The external cooling can be an extension for standard un-cooled packaged devices. 3. With the external cooling the temperature on TEC cold side may differ from temperature of the object inside a packaged assembly. This is a result of header thermal resistance availability. 4. Recommended methods of mounting: thermal grease or gluing. In case of Copper or Aluminium heatsink materials it is strongly recommended to use a thermal grease or elastic silicon-based thermoconductive glues. Copper and Aluminium heatsink materials have high thermal expansion coefficient (CTE), different to TEC materials. 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2015. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 3 " of 8 " Thermoelectric Cooling Solutions Additional Options TEC Polarity TEC Polarity can be modified by request. The specified polarity in this datasheet is typical. It can be reversed in accordance to Customer application requirements. - + + Standard polarity - Reversed polarity Terminal Wires Options The wires are of tinned Copper, blank (not insulated) by default. Various options for insulated wires are available by request. The available solutions include insulated wires, insulated colorcoded wires, flexible multicore wires and more. S t a n d a rd w i re s , tinned Copper Insulated wires Customized Au Patterns Customized Au patterns on thermoelectric cooler cold side are available by request. Selective Pretinning over pattern is also available. Please, contact RMT Ltd for additional information about customized Au patterns requirements. Customized Au pattern on cold side Selective pre-tinning over pattern Hole Modifications TEC center hole can be modified by request. Wide range of options is available - different hole shape sand dimensions and multi-hole configurations. RMT Ltd has the full-featured flexibility with ceramics cutting process. Multi-hole solution for TO-56 header layout Quad-shaped customized center hole TEC Height modification Standard TEC height can be modified without performance changes by using ceramics of different thickness. Standard thermoelectric cooler height (specified in this datasheet) may be modified (reduced or increased) in a range -0.5..+1.0 mm by request. Standard height 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2015. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 4 " of 8 " Modified height, another ceramics thickness Thermoelectric Cooling Solutions Thermoelectric Cooler Overview AlN Ceramics by default (Al2O3 solution is available by request) Cold side Ceramics (top side) Center Hole TE Cooler Lead Free Internal Assembly (Lead-Free Solder 230, Sn-Sb) - Pellets (BiTe posts) TEC Polarity (can be modified by request) Hot Side Ceramics (bottom side) + Terminal Wires Application Tips 1. Never heat TE module more than 200˚C (TEC assembled at 230˚C). 2. Never use TE module without an attached heat sink at hot (bottom) side. 3. Connect TE module to DC power supply according to polarity. 4. Do not apply DC current higher than Imax. Installation 1. Mechanical Mounting. TEC is placed between two heat exchangers . This construction is fixed by screws or in another mechanical way. It is suitable for large modules (with dimensions 30x30mm and larger). Miniature types require other assembling methods in most cases. 1. Soldering. This method is suitable for a TE module with metallized outside surfaces. RMT provides this option and also makes pre-tinning for TE modules. 2. Glueing. It is an up-to-date method that is used by many customers due to availability of glues with good thermoconductive properties. A glue is usually based on some epoxy compound filled with some thermoconductive material such as graphite or diamond powders, silver, SiN and others. The application of a specific type depends on application features and the type of a TE module. Object being cooled Object being cooled TEC TEC 1 3 2 Screw mounting Heatsink Soldering Heatsink Gluing 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2015. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 5 " of 8 " Thermoelectric Cooling Solutions Important notes 1. TEC Performance in this datasheet is specified in typical ambient condition modes (Vacuum, +27ºC; Dry N2, +50ºC; Dry N2, +75ºC; and Dry N2, +85ºC). The performance may differ under other conditions. Please, use RMT TECCad software or iTECPad for iPad for detailed analysis, or contact RMT specialists for additional TEC performance info. 2. TEC ACR and Umax values are sensitive to ambient temperature. These values can be different from those specified in the datasheet at other ambient conditions. ACR and Umax raise with ambient temperature increasing. 3. TEC dTmax is specified at zero heatload, while Qmax is specified at zero dT (check Fig.1 for example). TEC dTmax and Qmax values raise with ambient temperature (check Fig. 2 for example). Please, use RMT TECCad software or iPad app for additional info, or contact RMT specialists directly. 4. Thermoelectric coolers have the best performance in the temperature range from near room up to +80..90ºC. TEC cooling performance is less at ambient temperatures below 0ºC. TECs are not suitable to operate at cryogenic temperatures. 5. Driving a TEC at Imax or Umax doesn’t mean max performance mode. The real optimal mode may depend on operating conditions, required dT level and application heatload. In fact a better performance can be reached at operating current and voltage lower than Imax and Umax values specified in datasheet. 6. It is strongly recommended to avoid a direct mounting of thermoelectric cooler to pure Copper, Aluminium or Nickel materials as well as a mounting of objects from these materials on TEC cold side. Any material with high CTE (Coefficient of Thermal Expansion) may affect on TEC lifetime and even damage TEC in case of improper mounting, thermal shock and/or temperature cycling. In case of above mentioned materials necessity, it is recommended to use elastic “soft” solders or glues with large modulus of elasticity (Indium-based solders or silicon-based thermoconductive glues). 7. RMT Ltd confirms that all RMT thermoelectric coolers are qualified and meet the requirements of Telcordia GR-468 Standard. The up-to-date Reliability Report is available by request. RMT Ltd warranties thermoelectric coolers lifetime no less than 250K-300K operating hours under normal application conditions. Fig. 1 - Understanding dTmax and Qmax Fig. 2 - Single-stage TEC dTmax and Qmax example parameters at different ambient temperatures dTmax dT 70max 80 60 Operating point 50 Tamb=27ºC Tamb=75ºC 70 Tamb=50ºC Tamb=90ºC 60 dT, K dT, K 40 30 50 40 30 20 20 10 0 90 10 0 0 Heatload,W Qmax 0 2 4 6 8 10 Heatload,W 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2015. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 6 " of 8 " 12 Qmax14 Thermoelectric Cooling Solutions Contacts Russia - RMT Ltd. Headquarters Warshavskoe sh. 46, 115230, Moscow Russia Tel: +7-499-678-2082 Fax: +7-499-678-2083 Web: www.rmtltd.ru Email: [email protected] Europe/USA - TEC Microsystems GmbH Korea - Sunflower Energy Schwarzschildstrasse 8, 12489 Berlin 1F, 665-6, Pungdeokcheon-dong Germany Suji-gu, Yongin-si, Gyeonggi-do Tel: +49 30 6789 3314 South Korea Fax: +49 30 6789 3315 Tel: +82 312767992 Web: www.tec-microsystems.com Fax: +82 312767993 Email: [email protected] web: www.sunfl.co.kr China - ProTEC Ltd. Taiwan - Wellspring & Vim Tech Corp 深圳市南⼭山区登良路恒裕中⼼心B座207 9F-1, No.657 Pei-an Rd. 电话:+86-755-61596066 Taipei 104 传真:+86-755-61596036 Taiwan 邮编:518054 Tel: +886 2-85091756 Web: www.protecltd.com Fax: +886 2-85091846 Email: [email protected] web: www.wellvim.com.tw Email: [email protected] 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2015. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 7 " of 8 " Thermoelectric Cooling Solutions Legal Notice All logos, images, trademarks and product names (collectively Materials) are proprietary to RMT Ltd and/ or any of its affiliates, or subsidiaries, or other respective owners that have granted RMT Ltd the permission and/or license to use such Materials. All images are provided by RMT Ltd. and are subjects of copyright protection. RMT Ltd, TEC Microsystems GmbH and ProTEC Ltd. do not grant a copyright license (express or implied) to the Recipient, except that Recipient may reproduce the logos, images and text materials in this press-release without any alteration for non-promotional or editorial purposes only with a written note about materials owner. Copyright Protection Warning Graphics materials and texts from this datasheet may not be used commercially without a prior response in writing on company letterhead and signed by RMT Ltd authority. Thank you for respecting the intellectual property rights protected by the International Copyright laws. All Images contain RMT hidden watermark for the immediate proof of their origin. RMT Ltd. RMT Image Hidden Watermark 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2015. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 8 " of 8 " Source Data Tamb, K Amb dTmax, K Qmax, U Imax, A Umax, V ACR, Ohm 1MD06-032-03H 300 Vacuum 67 11.72 5.07 3.92 0.57 1.40 1MD06-032-03H 323 Nitrogen (N2) 72 12.78 4.99 4.32 0.64 1.40 1MD06-032-03H 348 Nitrogen (N2) 78 13.78 4.89 4.70 0.71 1.40 1MD06-032-03H 358 Nitrogen (N2) 80 14.15 4.87 4.84 0.73 1.40 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2015. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 1 " of 1 "