XC4 DIN Medium/High-Current Connectors Medium/High-Current Connectors Conform to International Standards. * ■ DIN 41612 compliance ensures full inter■ ■ ■ ■ changeability. Sufficient creepage distance for medium/ high-current and high-voltage circuit applications. Mounts in XC5-series Racks. The product line also includes M-type (Mixed) DIN Connectors. The XC4 conforms to UL standards (No. E103202). (Some models are not included) RoHS Compliant * Some models are not included. ■ Connectors Model DIN connector type Appearance Page XC4A/B F type XC4E/F E type 2 to 3 4 to 5 XC4G/H D type 6 to 7 XC4K/L H type 8 to 9 XC4M/N M type 11 to 12 ■ Ratings and Characteristics Model Item Rated current Rated voltage Contact resistance Insulation resistance Dielectric strength Total insertion force Removal force Insertion durability Ambient operating temperature XC4A/B XC4E/F 6A 380 VAC 15 mΩ max. 500 VAC 106 MΩ min. 1,550 VAC 74 N 0.20 N 400 times −55 to 125°C 1.23 N per contact 0.15 N XC4G/H XC4K/L 15 A 8 mΩ max. 39 N 0.20 N 3,100 VAC 88 N XC4M/N 2A 300 VAC 20 mΩ max. 1,000 VAC 0.93 N per contact 0.15 N Remarks At 20 mV, 100 mA max. At 100 VDC 1 min (leakage current: 1 mA max.) Max. value Min. value with a test gauge With no icing at low temperature ■ Materials and Finish Item XC4A/B Housings Plugs Sockets Contacts Mating end Plugs Sockets Terminal Plugs Sockets Note: XC4E/F XC4G/H Fiber-glass reinforced Fiber-glass reinforced PBT PC resin (UL94 V-1)/ resin (UL94 V-0)/gray gray Brass/nickel base, gold plating Phosphor bronze inlay/nickel base, gold plating Brass/nickel base, tin plating Phosphor bronze/nickel base, tin plating XC4K/L XC4M/N (See note 2.) PC resin with glass (UL94 V-1)/ Fiber-glass reinforced PBT resgray (See note 1.) in (UL94 V-0)/gray Brass/nickel base, silver plating Phosphor bronze/nickel base, silver plating Brass/nickel base, silver plating Phosphor bronze/nickel base, tin plating Brass/nickel base, gold plating Phosphor bronze/nickel base, gold plating Brass/nickel base, tin plating Phosphor bronze/nickel base, tin plating 1. The XC4L-1541 is made of fiber-glass reinforced PBT resin (UL94 V-0). 2. Connector materials and finishes. ■ Applicable Wrap Post Wire Sizes ■ Wrap Post Length AWG26, AWG24, AWG22, or AWG20 (Solid wire: 0.40 to 0.80 mm dia.) 3 wires 1 XC4A DIN F-type Plugs ■ Dimensions (unit: mm) XC4A-4812 (With right-angle DIP terminals) Two, 2.5 dia. Mounting holes (bottom view) Two, 2.8 dia. 48, 1 +0.1 dia. 0 ■ Ordering Information Appearance No. of contacts Terminal type Model 48 Right-angle DIP terminals XC4A-4812 2 DIN Medium/High-Current Connectors XC4 XC4B DIN F-type Sockets ■ Dimensions (unit: mm) XC4B-4811 (With straight DIP terminals) 0.75 dia. XC4B-4813 (With straight wrap terminals) (Straight DIP terminals) Two, 2.8 dia. 1´1 (Straight wrap terminals) Mounting holes (bottom view) Panel dimensions 15.0 min. Two, 2.8 +0.1 dia. 0 48, 1.0 +0.1 0 Two, 2.8 +0.1 dia. 0 dia. (DIP terminals) 48, 1.5 +0.1 dia. (Wrap terminals) 0 ■ Ordering Information Appearance No. of contacts 48 Terminal type Model Straight DIP terminals XC4B-4811 Straight wrap terminals XC4B-4813 DIN Medium/High-Current Connectors XC4 3 XC4E DIN E-type Plugs ■ Dimensions (unit: mm) XC4E-4812 XC4E-3212 (With right-angle DIP terminals) Two, 2.5 dia. Mounting holes (bottom view) Two, 2.8 dia. 1.0 +0.1 dia. 0 Note: The mounting holes in the above diagrams are for the 48-contact Plug. The 32-contact Plug does not have the center row (C in the above diagrams). ■ Ordering Information Appearance No. of contacts Terminal type Model 48 Right-angle DIP terminals XC4E-4812 32* Right-angle DIP terminals XC4E-3212 *Has no center row (row b). 4 DIN Medium/High-Current Connectors XC4 XC4F DIN E-type Sockets ■ Dimensions (unit: mm) XC4F-4813 XC4F-3213 (With straight wrap terminals) 95 90 85 76.2 2.84 5.08 3 15.7 13.6 5.08 1 (5.63) 5.08 6.3 11.6 2.9 20 1×1 e c 4 2 6 8 10 14 12 18 16 20 22 24 26 28 30 32 a Mounting holes (bottom view) 1.5 +0.1 dia. 0 Two, 2.8 dia. Note: The mounting holes in the above diagrams are for the 48-contact Plug. The 32-contact Plug does not have the center row (C in the above diagrams). ■ Ordering Information Appearance No. of contacts Terminal type Model 48 Straight wrap terminals XC4F-4813 32* Straight wrap terminals XC4F-3213 *Has no center row (row b). DIN Medium/High-Current Connectors XC4 5 XC4G DIN D-type Plugs ■ Dimensions (unit: mm) XC4G-3212 (With right-angle terminals) Two, 2.5 dia. Mounting holes (bottom view) Two, 2.8 +0.1 dia. 0 32, 1 +0.1 dia. 0 ■ Ordering Information Appearance No. of contacts 32 6 Terminal type Model Right-angle terminals XC4G-3212 DIN Medium/High-Current Connectors XC4 0.6×0.6 XC4H DIN D-type Sockets ■ Dimensions (unit: mm) XC4H-3213 (With straight wrap terminals) 95 90 85 76.2 2.84 3 10.6 8.5 5.08 5.08 1 Two, 2.8 dia. (5.63) 6.3 11.6 2.9 20 1×1 c 2 4 6 8 10 12 16 14 18 22 20 24 28 26 30 32 a Mounting holes (bottom view) 32, 1.5 +0.1 dia. 0 Two, 2.8 dia. Panel dimensions 10.8 min. Two, 2.8 +0.1 dia. 0 ■ Ordering Information Appearance No. of contacts 32 Terminal type Model Straight wrap terminals XC4H-3213 DIN Medium/High-Current Connectors XC4 7 XC4K DIN H-type Plugs ■ Dimensions (unit: mm) XC4K-1542 (With right-angle DIP terminals) Two, 2.5 dia. Mounting holes (bottom view) Two, 2.8 +0.1 dia. 0 15, 1.5 +0.1 dia. 0 ■ Ordering Information Appearance No. of contacts Terminal type Model 15 Right-angle DIP terminals XC4K-1542 8 DIN Medium/High-Current Connectors XC4 XC4L DIN H-type Sockets, Faston Tab Terminals ■ Dimensions (unit: mm) XC4L-1546 (With Faston tab terminals) Two, 2.8 dia. Panel dimensions 15 min. 2.8 +0.1 dia. or M2.5 0 5.5 min. ■ Ordering Information No. of contacts 15 Terminal type Model Faston tab terminals (See note.) XC4L-1546 Note: The applicable contact is a #250 Faston receptacle. DIN Medium/High-Current Connectors XC4 9 XC4L DIN H-type Sockets, Straight DIP Terminals ■ Dimensions (unit: mm) XC4L-1541 (With straight DIP terminals) Two, 2.8 dia. Mounting holes (bottom view) 15, 1.5 +0.1 dia. Two, 2.8 +0.1 dia. 0 0 ■ Ordering Information No. of contacts Terminal type Model 15 Straight DIP terminals XC4L-1541 10 DIN Medium/High-Current Connectors XC4 XC4M DIN M-type Plugs ■ Dimensions (unit: mm) XC4M-0212 (2 slots) XC4M-0412 (4 slots) XC4M-0612 (6 slots) (With right-angle DIP terminals) 5.35 dia. Two, 2.5 dia. 4.8 dia. Mounting holes (bottom view) Two, 2.8 dia. 1 +0.1 dia. 0 Dimensions No. of No. of slots contacts No. of signal circuit contacts A (mm) B (mm) 2/78 2 78 63.50 --- 4/60 4 60 48.26 7.62 6/42 6 42 33.02 15.24 ■ Ordering Information No. of contacts (See note.) Terminal type 2/78 4/60 6/42 Model XC4M-0212 Right-angle DIP terminals XC4M-0412 XC4M-0612 Note: The numbers shown are the number of slots/number of signal circuit contacts. DIN Medium/High-Current Connectors XC4 11 XC4N DIN M-type Sockets ■ Dimensions (unit: mm) XC4N-0213 (2 slots) XC4N-0413 (4 slots) XC4N-0613 (6 slots) (With straight wrap terminals) 95 90 85 73.66 A 5 10.5 8.5 0.3 3 1 2.54 B Two, 2.8 dia. 7 12.6 11.6 6.4 2.8 13 0.6×0.6 2.54 c c b b 10 13 11 12 14 15 16 17 18 21 19 22 20 23 a a 1 2 32 31 Mounting holes (bottom view) 90±0.1 73.66±0.1 A±0.1 B±0.1 7.62±0.1 2.54±0.05 2.54±0.05 0.3 3 2 1 32 31 30 2.54±0.05 1 +0.1 dia. 0 dia. Two, 2.8 +0.1 0 6 dia. Dimensions No. of contacts No. of slots 2/78 2 No. of signal circuit contacts 78 A (mm) B (mm) 63.50 --- 4/60 4 60 48.26 7.62 6/42 6 42 33.02 15.24 Panel dimensions 10.8 min. 12.5 min. 2.8 +0.1 dia. or M2.5 0 5.5 min. ■ Ordering Information No. of contacts (See note.) 2/78 4/60 6/42 Terminal type Model Straight wrap terminals XC4N-0213 XC4N-0413 XC4N-0613 Note: The numbers shown are the number of slots/number of signal circuit contacts. 12 DIN Medium/High-Current Connectors XC4 2.54 XC4W High-current Contacts for XC4M and XC4N ■ Dimensions (unit: mm) XC4W-0@11 Plugs with Solder-cup Terminals XC4W-0412 Plugs with Right-angle SolderDIP Terminals 22.45 Model 11.9 A dia. 5.6 dia. B dia. Dimensions (mm) B C 4.8 5.6 5.2 XC4W-0211 2.8 3.7 4.0 XC4W-0111 1.7 2.6 3.0 XC4W-1411 4.8 5.6 5.2 XC4W-1211 2.8 3.7 4.0 XC4W-1111 1.7 2.6 3.0 DIN Medium/High-Current Connectors XC4 3.6 dia. 3.6 dia. C 7.8 0.8 dia. A XC4W-0411 0.8 dia. XC4W-1@11 Receptacle with Solder-cup Terminals A dia. 5.6 dia. B dia. 3.35 dia. ■ Ordering Information Classification Plugs Allowable current Terminal type 40 A Solder-cup terminals XC4W-0411 20 A XC4W-0211 10 A Receptacles Model XC4W-0111 40 A Right-angle solderDIP terminals XC4W-0412 40 A Solder-cup terminals XC4W-1411 20 A XC4W-1211 10 A XC4W-1111 Current (A) ■ High-current Contact Characteristics 40-A contact 20-A contact 10-A contact Temperature (°C) 13 XC4W Coaxial Contacts for XC4M and XC4N ■ Dimensions (unit: mm) XC4W-2111 (2.2 dia.) XC4W-2211 (3.2 dia.) Plug Side with Straight Cableconnecting Contact XC4W-2014 Plug Side with Right-angle Solder-DIP Terminals Dimensions (mm) A dia. 5.7 dia. 4.05 dia. 5.25 dia. 4.05 dia. 5.25 dia. Model Sleeve 0.8 dia. 0.8 dia. 0.8 dia. XC4W-3112 (2.2 dia.) XC4W-3212 (3.2 dia.) Socket Side with Right-angle Cableconnecting Contact XC4W-3111 (2.2 dia.) XC4W-3211 (3.2 dia.) Socket Side with Straight Cableconnecting Contact A dia. 5.7 dia. A XC4W-2111 2.2 XC4W-2211 3.2 XC4W-3111 2.2 XC4W-3211 3.2 XC4W-3112 2.2 XC4W-3212 3.2 4.75 dia. 5.25 dia. 4.8 dia. 5.7 dia. Sleeve Sleeve ■ Ordering Information Contact form Plug Sleeve diameter (mm) ■ Applicable Coaxial Cables Model Straight cable-connect- 2.2 dia. ing contacts (solder and 3.2 dia. crimping) XC4W-2111 Right-angle solder DIP contacts XC4W-2014 --- XC4W-3111 Right-angle cable-con2.2 dia. necting contacts (solder 3.2 dia. and crimping) XC4W-3112 XC4W-3211 DIN Medium/High-Current Connectors XC4 Characteristic impedance 50 Ω XC4W-2111 XC4W-3111 XC4W-3112 RG178B/U RG196A/U 3.2 dia. XC4W-2211 XC4W-3211 XC4W-3212 RG188A/U RG316U RG174A/U 75 Ω RG179B/U RG187A/U ■ Coaxial Cable Characteristics XC4W-3212 Note: The coaxial contact was designed for a 50-Ω cable, but a 75-Ω cable may be used at some frequencies. Model 2.2 dia. XC4W-2211 Socket Straight cable-connect- 2.2 dia. ing contacts (solder and 3.2 dia. crimping) 14 Sleeve diameter (mm) 50-Ω coaxial cable Frequency (GHz) Reflection factor (max.) 75-Ω coaxial cable Frequency (MHz) Reflection factor (max.) Up to 1 0.05 Up to 100 1 to 4 0.07 100 to 200 0.015 0.02 4 to 10 0.10 200 to 300 0.03 ■ Mounting the XC4W to the XC4/XC4N The C-shaped Spring supplied with the XC4W Contacts is needed to mount the XC4W to the XC4/XC4N Housing. It does not lock the Contacts securely to the housing, but is used for self-alignment to keep the contact terminals from bending when mating. The Contacts may bend slightly after they are connected if lateral force is applied to them. Make sure the Contacts are not bent prior to wiring. ■ XC4M/XC4N Tools Crimping Tool and Die Set Contact Removal Tool • Right-angle Contacts (unit: mm) Solder XY2D-0011 (Crimping Tool) XY2D-0012 (Die set for 2.2 mm dia. sleeve) XY2D-0013 (Die set for 3.2 mm dia. sleeve) XY2D-0014 Metal cap Insulator Braided shield (93.5) (70.5) Sleeve B(5.5) Coaxial Cable Solder the core and press fitting the sleeve as you would a straight contact. Insert the insulator and cover it with a metal cap. Do not solder the cap to the contact. Model XY2D-0011 Braided shield Core • The crimping Tool connects a coaxial cable to a coaxial contact. • Place the sleeve over the terminal end of the coaxial cable and insert the contact. solder the core of the coaxial cable. Unit: mm Solder Coaxial Contact Sleeve Coaxial Cable • Slide the sleeve in place and press fitting it with the crimping Tool. Sleeve a Straight 9.5 +0/−0.3 cableconnecting contacts 5.5 dia. 1 dia. 4.8 dia. b 7 +0/−0.3 Section A 14 dia. Note 1. Section A is covered. Note 2. Section B moves from 5.5 to 26. Note 3. Section C moves from 13.4 to 0. Model XY2D-0013 Braided shield 11.9 XY2D-0014 Cable Dimensions XY2D-0012 C(13.4) 19.8 dia. c 4 ±0.3 • High-current Contacts and Coaxial Contacts can be inserted into the Contact Housing manually by pushing them in from the back of the Connector. • Use the special tool shown above to remove Contacts. • Pull out the Removal Tool lance. Align the four ridges on the end of the Tool with the four ridges on the Contact Housing. Push the lance in firmly. • The Contact can then be easily removed by pushing in the lance. • Perform these steps from the mating side of the Connector. Right-an- 11.5 +0/−0.5 10 +0/−0.5 5.5 ±0.5 gle cableconnecting contacts DIN Medium/High-Current Connectors XC4 15 ■ Mating Diagrams (unit: mm) Model XC4A/B XC4E/F XC4G/H DIN connector type F type E type D type Mating diagrams Plug XC4A-4812 Plug XC4G-3212 Plug XC4E-@@12 Socket XC4F-@@13 Socket XC4H-3213 Socket XC4B-4811 Model XC4K/L XC4M/N DIN connector type H type M type Mating diagrams Plug XC4K-1542 Plug XC4M Socket XC4N Socket XC4L-1541 ■ Precautions Correct Use Automated Soldering • Use tape to mask Right-angle Connectors before automated soldering. • PC resin is used to make the XC4A/B, XC4K, and XC4L-1546 Housing more rugged. Only use freon TF, freon TE, or an alcohol-based cleaning solution to wash the Housing, and keep washing time as short as possible. Masking tape 16 DIN Medium/High-Current Connectors XC4 Automated Soldering Conditions (Jet Flow) 1. Soldering temperature: 250 ±5°C 2. Continuous soldering time: Within 5±1 s • Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. • Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. G055-E1-02 1014(0412)(O)