FERROXCUBE DATA SHEET RM10/ILP RM, RM/I, RM/ILP cores and accessories Supersedes data of September 2004 2008 Sep 01 Ferroxcube RM, RM/I, RM/ILP cores and accessories RM10/ILP CORE SETS Effective core parametersRM10/ILP SYMBOL PARAMETER VALUE handbook, halfpage UNIT Σ(I/A) core factor (C1) 0.340 mm−1 Ve effective volume 3360 mm3 Ie effective length 33.9 mm Ae effective area 99.1 mm2 Amin minimum area 89.1 mm2 m mass of set ≈ 17 g 0 24.7 1.1 13.5 0 5 0.5 10.9 0 1.3 28.5 O 10.9 0 0.4 10.5 ± 0.25 6.7 0 + 0.4 13 − 0.2 0 MBE869 0.9 O 21.2 0 Dimensions in mm. Fig.1 RM10/ILP core set. Core sets for filter applications Clamping force for AL measurements, 60 ±20 N. GRADE 3D3 3H3 AL (nH) µe AIR GAP (µm) 315 ±3% ≈ 86 ≈ 400 RM10/ILP-3D3-A315 400 ±3% ≈ 109 ≈ 300 RM10/ILP-3D3-A400 RM10/ILP-3D3-A630 TYPE NUMBER 630 ±5% ≈ 171 ≈ 160 2500 ±25% ≈ 675 ≈0 400 ±3% ≈ 109 ≈ 330 RM10/ILP-3H3-A400 RM10/ILP-3D3 630 ±3% ≈ 171 ≈ 200 RM10/ILP-3H3-A630 1000 ±5% ≈ 272 ≈ 110 RM10/ILP-3H3-A1000 5600 ±25% ≈ 1510 ≈0 RM10/ILP-3H3 Core sets for general purpose transformers and power applications Clamping force for AL measurements, 60 ±20 N. GRADE AL (nH) AIR GAP (µm) µe TYPE NUMBER 3C90 5600 ±25% ≈ 1510 ≈0 RM10/ILP-3C90 3C94 5600 ±25% ≈ 1510 ≈0 RM10/ILP-3C94 3C95 6620 ±25% ≈ 1800 ≈0 RM10/ILP-3C95 3C96 5200 ±25% ≈ 1400 ≈0 RM10/ILP-3C96 3F3 5200 ±25% ≈ 1410 ≈0 RM10/ILP-3F3 3F35 4000 ±25% ≈ 1080 ≈0 RM10/ILP-3F35 3F4 3000 ±25% ≈ 810 ≈0 RM10/ILP-3F4 2008 Sep 01 2 Ferroxcube RM, RM/I, RM/ILP cores and accessories RM10/ILP Core sets of high permeability grades Clamping force for AL measurements, 60 ±20 N. AL (nH) µe AIR GAP (µm) 3E5 22000 +40/− 30% ≈ 5950 ≈0 RM10/ILP-3E5 3E6 27000 +40/− 30% ≈ 7300 ≈0 RM10/ILP-3E6 GRADE TYPE NUMBER Properties of core sets under power conditions B (mT) at GRADE CORE LOSS (W) at H = 250 A/m; f = 25 kHz; T = 100 °C f = 25 kHz; ˆ = 200 mT; B T = 100 °C f = 100 kHz; ˆ = 100 mT; B T = 100 °C f = 100 kHz; ˆ = 200 mT; B T = 25 °C f = 100 kHz; ˆ = 200 mT; B T = 100 °C f = 400 kHz; ˆ = 50 mT; B T = 100 °C 3C90 ≥320 ≤ 0.41 ≤ 0.43 − − − 3C94 ≥320 − ≤ 0.32 − ≤ 1.7 − 3C95 ≥320 − − ≤ 1.98 ≤ 1.88 − 3C96 ≥340 − ≤ 0.24 − ≤ 1.4 ≤ 0.6 3F3 ≥300 − ≤ 0.37 − − ≤ 0.64 3F35 ≥300 − − − − − 3F4 ≥250 − − − − − Properties of core sets under power conditions (continued) B (mT) at GRADE 3C90 CORE LOSS (W) at H = 250 A/m; f = 25 kHz; T = 100 °C f = 500 kHz; ˆ = 50 mT; B T = 100 °C f = 500 kHz; ˆ = 100 mT; B T = 100 °C f = 1 MHz; ˆ = 30 mT; B T = 100 °C f = 3 MHz; ˆ = 10 mT; B T = 100 °C ≥320 − − − − 3C94 ≥320 − − − − 3C95 ≥320 − − − − 3C96 ≥340 ≤ 1.2 − − − 3F3 ≥300 − − − − 3F35 ≥300 ≤ 0.45 ≤ 3.5 − − 3F4 ≥250 − − ≤ 1.0 ≤ 1.6 2008 Sep 01 3 Ferroxcube RM, RM/I, RM/ILP cores and accessories RM10/ILP COIL FORMER General data PARAMETER SPECIFICATION Coil former material polybutyleneterephtalate (PBT), glass-reinforced, flame retardant in accordance with UL 94V-0; UL file number E45329(R) Pin material copper-tin alloy (CuSn), tin (Sn) plated Maximum operating temperature 155 °C, “IEC 60085”, class F Resistance to soldering heat “IEC 60068-2-20”, Part 2, Test Tb, method 1B, 350 °C, 3.5 s Solderability “IEC 60068-2-20”, Part 2, Test Ta, method 1 6.55 0 −0.2 3.81 3.81 3.81 3.45 0 −0.1 4.35 min. 5.08 1.2 0.7 3.81 3.1 2.54 0.3 1.3 +0.15 0 +0.2 27.94 13.8 11.1 0 ∅21 0 ∅12.5 0 −0.2 −0.2 21.9 33 ∅1 3.2 3 23.3 1.6 +0.15 0 4.3 CBW530 Dimensions in mm. Fig.2 RM10/ILP coil former (DIL). Winding data and area product for RM10/I coil former (DIL) NUMBER OF SECTIONS AVERAGE LENGTH OF TURN (mm) WINDING AREA (mm2) WINDING WIDTH (mm) AREA PRODUCT Ae x Aw (mm4) TYPE NUMBER 1 52 21.0 4.35 2080 CPV-RM10/ILP-1S-12PD 2008 Sep 01 4 Ferroxcube RM, RM/I, RM/ILP cores and accessories RM10/ILP MOUNTING PARTS General data mounting clip with earth pin ITEM SPECIFICATION Clamping force ≈30 N Clip material stainless steel (CrNi) Clip plating tin (Sn) Solderability ‘‘IEC 60068-2-20’’, Part 2, Test Ta, method 1 Type number CLI/P-RM10/ILP 4.5 olumns 11.8 R 22 9.4 5 CBW531 0.7 Dimensions in mm. Fig.3 Mounting clip for RM10/ILP. 2008 Sep 01 5 Ferroxcube RM, RM/I, RM/ILP cores and accessories RM10/ILP DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS PRODUCT STATUS DEFINITIONS Preliminary specification Development This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Product specification Production This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. DISCLAIMER Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS INDICATION DEFINITION Prototype These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. Design-in These products are recommended for new designs. Preferred These products are recommended for use in current designs and are available via our sales channels. Support These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability. 2008 Sep 01 6