FERROXCUBE DATA SHEET E25/13/7 E cores and accessories Supersedes data of September 2004 2008 Sep 01 Ferroxcube E25/13/7 (EF25) E cores and accessories CORE SETS Effective core parameters 25 +0.8 −0.7 handbook, halfpage SYMBOL PARAMETER VALUE UNIT Σ(I/A) core factor (C1) 1.11 mm−1 Ve effective volume 2 990 mm3 Ie effective length 58.0 mm Ae effective area 52.0 mm2 Amin minimum area 52.0 mm2 m mass of core half ≈8 g +1.0 0 7.5 0 −0.5 17.5 8.7 +0.5 −0 12.8 0 −0.5 R2 7.5 0 −0.5 CBW027 Dimensions in mm. Fig.1 E25/13/7 core half. Core halves AL measured in combination with a non-gapped core half, clamping force for AL measurements 20 ±10 N unless otherwise stated. GRADE 3C81 AL (nH) TOTAL AIR GAP (µm) µe TYPE NUMBER ≈ 56 ≈ 1740 E25/13/7-3C81-E63 100 ±8% ≈ 99 ≈ 920 E25/13/7-3C81-A100 160 ±8% ≈143 ≈ 500 E25/13/7-3C81-A160 250 ±15% ≈ 224 ≈ 280 E25/13/7-3C81-A250 315 ±15% ≈ 282 ≈ 210 E25/13/7-3C81-A315 2460 ±25% ≈ 2200 ≈0 63 ±5%(1) ±5%(1) E25/13/7-3C81 ≈ 56 ≈ 1740 E25/13/7-3C90-E63 100 ±8% ≈ 99 ≈ 920 E25/13/7-3C90-A100 160 ±8% ≈143 ≈ 500 E25/13/7-3C90-A160 250 ±15% ≈ 224 ≈ 280 E25/13/7-3C90-A250 315 ±15% ≈ 282 ≈ 210 E25/13/7-3C90-A315 1900 ±25% ≈ 1700 ≈0 E25/13/7-3C90 3C91 2460 ±25% ≈ 2200 ≈0 E25/13/7-3C91 3C92 1450 ±25% ≈ 1280 ≈0 E25/13/7-3C92 3C94 1900 ±25% ≈ 1700 ≈0 E25/13/7-3C94 3C96 1650 ±25% ≈ 1480 ≈0 E25/13/7-3C96 3C90 2008 Sep 01 63 377 Ferroxcube E25/13/7 (EF25) E cores and accessories AL (nH) GRADE 3F3 TYPE NUMBER ≈ 56 ≈ 1740 E25/13/7-3F3-E63 ≈ 99 ≈ 920 E25/13/7-3F3-A100 160 ±8% ≈143 ≈ 500 E25/13/7-3F3-A160 250 ±15% ≈ 224 ≈ 280 E25/13/7-3F3-A250 315 ±15% ≈ 282 ≈ 210 E25/13/7-3F3-A315 1650 ±25% ≈ 1480 ≈0 E25/13/7-3F3 1250 ±25% ≈ 1120 ≈0 E25/13/7-3F3 63 ±5%(1) 100 ±8% 3F35 TOTAL AIR GAP (µm) µe Note 1. Measured in combination with an equal gapped core half, clamping force for AL measurements, 20 ±10 N. Core halves of high permeability grades Clamping force for AL measurements 20 ±10 N. AL (nH) µe AIR GAP (µm) 4000 ±25% ≈ 3580 ≈0 GRADE 3E27 TYPE NUMBER E25/13/7-3E27 Properties of core sets under power conditions B (mT) at CORE LOSS (W) at H = 250 A/m; f = 25 kHz; T = 100 °C f = 25 kHz; ˆ = 200 mT; B T = 100 °C 3C81 ≥320 3C90 ≥330 3C91 ≥320 − 3C92 ≥370 − ≤ 0.3 ≤ 1.5 − 3C94 ≥330 − ≤ 0.3 ≤ 1.5 − 3C96 ≥340 − ≤ 0.22 ≤ 1.2 − 3F3 ≥320 − ≤ 0.38 − ≤ 0.65 3F35 ≥300 − − − − GRADE f = 100 kHz; ˆ = 100 mT; B T = 100 °C f = 100 kHz; ˆ = 200 mT; B T = 100 °C f = 400 kHz; ˆ = 50 mT; B T = 100 °C ≤ 0.61 − − − ≤ 0.35 ≤ 0.38 − − ≤ 0.22 (1) ≤ 1.2(1) − Properties of core sets under power conditions (continued) B (mT) at CORE LOSS (W) at H = 250 A/m; f = 25 kHz; T = 100 °C f = 500 kHz; ˆ = 50 mT; B T = 100 °C f = 500 kHz; ˆ = 100 mT; B T = 100 °C f = 1 MHz; ˆ = 30 mT; B T = 100 °C f = 3 MHz; ˆ = 10 mT; B T = 100 °C 3C96 ≥340 ≤ 1.1 − − − 3F3 ≥320 − − − − 3F35 ≥300 ≤ 0.4 ≤ 3.1 − − GRADE Note 1. Measured at 60 °C. 2008 Sep 01 378 Ferroxcube E25/13/7 (EF25) E cores and accessories COIL FORMERS General data for 6-pins E25/13/7 coil former PARAMETER SPECIFICATION Coil former material phenolformaldehyde (PF), glass reinforced, flame retardant in accordance with “UL 94V-0”; UL file number E59481(M) Pin material copper-tin alloy (CuSn), tin (Sn) plated Maximum operating temperature 180 °C, “IEC 60085”, class H Resistance to soldering heat “IEC 60068-2-20”, Part 2, Test Tb, method 1B, 350 °C, 3.5 s Solderability “IEC 60068-2-20”, Part 2, Test Ta, method 1, 235 °C, 2 s 13 ± 0.15 9.8 0 − 0.1 17.3 0 − 0.3 0 17.2 10− 0.1 12.7 ± 0.1 12.7 ∅ 0.8 2.9 6.2 7.8 + 0.1 0 15.45 19.8 5 ± 0.1 MFP179 17 Dimensions in mm. Fig.2 E25/13/7 coil former; 6-pins. Winding data and area product for 6-pins E25/13/7 coil former NUMBER OF SECTIONS WINDING AREA (mm2) MINIMUM WINDING WIDTH (mm) AVERAGE LENGTH OF TURN (mm) AREA PRODUCT Ae x Aw (mm4) 1 56 15.45 49 2910 2008 Sep 01 379 TYPE NUMBER CSV-E25/13/7-1S-6P-C Ferroxcube E25/13/7 (EF25) E cores and accessories General data for 10-pins E25/13/7 coil former PARAMETER SPECIFICATION Coil former material polybutyleneterephtalate (PBT), glass reinforced, flame retardant in accordance with “UL 94V-0”; UL file number E41871(M) Pin material copper-tin alloy (CuSn), tin (Sn) plated Maximum operating temperature 155 °C, “IEC 60085”, class F Resistance to soldering heat “IEC 60068-2-20” , Part 2, Test Tb, method 1B, 350 °C, 3.5 s Solderability “IEC 60068-2-20” , Part 2, Test Ta, method 1, 235 °C, 2 s handbook, full pagewidth 28.8 max. 28 max. 0 17.3 −0.2 17.2 7.6 +0.15 0 1.3 0 −0.25 0 −0.15 15.45 min. 9.1 0 −0.15 20.05 max. 3.5 0.7 5 CBW029 Dimensions in mm. Fig.3 E25/13/7 coil former; 10-pins. Winding data and area product for 10-pins E25/13/7 coil former NUMBER OF SECTIONS WINDING AREA (mm2) MINIMUM WINDING WIDTH (mm) AVERAGE LENGTH OF TURN (mm) AREA PRODUCT Ae x Aw (mm4) 1 63.3 15.45 52.8 3290 2008 Sep 01 380 TYPE NUMBER CPH-E25/13/7-1S-10P Ferroxcube E25/13/7 (EF25) E cores and accessories MOUNTING PARTS General data for mounting parts ITEM Clip REMARKS FIGURE stainless steel (CrNi) handbook, halfpage 4 27.9 min. 16 3 6.5 0.3 7.5 CBW030 Dimensions in mm. Fig.4 E25/13/7 clip. 2008 Sep 01 381 TYPE NUMBER CLI-E25/13/7 Ferroxcube E25/13/7 (EF25) E cores and accessories DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS PRODUCT STATUS DEFINITIONS Preliminary specification Development This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Product specification Production This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. DISCLAIMER Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS INDICATION DEFINITION Prototype These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. Design-in These products are recommended for new designs. Preferred These products are recommended for use in current designs and are available via our sales channels. Support These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability. 2008 Sep 01 382