Metal Oxide Varistor： ：TVR-Q Series Disc Type Varistor for Automotive Applications Features 1. 2. 3. 4. 5. 6. Qualification based on AEC-Q200 Rev-C Body size: Ф7~Ф20mm Wide operating voltage range: 12Vdc, 24Vdc, 42Vdc Operating temperature range: -40 ~ +125°C Storage temperature range: -40~ +150°C RoHS & Halogen-free compliant Recommended Applications 1. Automotive information and entertainment system Part Number Code T V R 0 7 2 2 0 K L 1 2 3 4 5 6 7 8 9 10 Product Type TVR THINKING Varistor TVR Series Body Size 07 Φ7mm 10 Φ10mm 14 Φ14mm 20 Φ20mm Varistor Voltage(V1mA ) 220 680 L Y 22x100V=22V 68x101V=68V Q 11 12 13 14 Tolerance of V1mA K L M ±10% ±15% ±20% Internal Control Code 15 16 Optional Suffix Automotive Q series 01~ZZ Packaging Tape & reel packing AR (hole pitch:12.7mm) Tape & reel packing ER (hole pitch:15.0mm) Tape & ammo box packing AB (hole pitch:12.7mm) Tape & ammo box packing EB (hole pitch:15.0mm) Bulk & cut lead (followed by the C codes of 2 leaded length Blank Bulk Appearance Straight lead Y kink lead th Note: Optional suffix will be the 11 digit if packaging and internal control codes are not coded. THINKING ELECTRONIC INDUSTRIAL Co., LTD. All specifications are subject to change without notice. 1 www.thinking.com.tw 2011.12 Metal Oxide Varistor： ：TVR-Q Series Disc Type Varistor for Automotive Applications Structures and Dimensions T D D T A A L W MAX 300 P P d C P d Bottom View W Straight Lead Y Kink Lead (Unit: mm) Amax Part Dmax Straight Lead Y Kink Lead P (±0.5) W (±1.0) Lmin Φd (±0.05) T Min Max TVR07220-Q 9.0 11.0 11.5 5.0 1.4 25 0.6 2.4 4.1 TVR10220-Q 12.0 14.5 15.5 7. 5 1.4 25 0.8 2.8 4.5 TVR14220-Q 15.5 18.5 19.0 7.5 1.4 25 0.8 2.8 4.5 TVR20220-Q 21.5 25.5 26.5 10.0 1.4 25 1.0 3.2 4.9 TVR10270-Q 12.0 14.5 15.5 7.5 1.5 25 0.8 3.0 4.7 TVR14270-Q 15.5 18.5 19.0 7.5 1.5 25 0.8 3.0 4.7 TVR20270-Q 21.5 25.5 26.5 10.0 1.5 25 1.0 3.4 5.1 TVR14390-Q 15.5 18.5 19.0 7.5 1.8 25 0.8 3.2 4.9 TVR20390-Q 21.5 25.5 26.5 10.0 1.8 25 1.0 3.6 5.3 TVR14470-Q 15.5 18.5 19.0 7.5 1.8 25 0.8 3.5 5.4 TVR20470-Q 21.5 25.5 26.5 10.0 1.8 25 1.0 3.9 5.8 TVR14680-Q 15.5 18.5 19.0 7.5 2.2 25 0.8 3.3 5.0 TVR20680-Q 21.5 25.5 26.5 10.0 2.2 25 1.0 3.7 5.4 THINKING ELECTRONIC INDUSTRIAL Co., LTD. All specifications are subject to change without notice. 2 www.thinking.com.tw 2011.12 Metal Oxide Varistor： ：TVR-Q Series Disc Type Varistor for Automotive Applications Electrical Characteristics Varistor Voltage (@ 1mA DC) Max. Operating Voltage Vjump （5min） Load dump Energy ISO7637 Pulse 5, 10times V1mA Vdc Vp Ip Imax (V) (V) (V) (A) (A) （V） （J） TVR07220-Q 22±15% 16 43 2.5 500 25 12 TVR10220-Q 22±15% 16 43 5 1000 25 25 TVR14220-Q 22±15% 16 43 10 2000 25 50 TVR20220-Q 22±15% 16 43 20 3000 25 100 TVR10270-Q 27±10% 22 53 5 1000 30 25 TVR14270-Q 27±10% 22 53 10 2000 30 50 TVR20270-Q 27±10% 22 53 20 3000 30 100 TVR14390-Q 39±10% 31 77 10 2000 42 50 TVR20390-Q 39±10% 31 77 20 3000 42 100 TVR14470-Q 47±10% 38 93 10 2000 50 50 TVR20470-Q 47±10% 38 93 20 3000 50 100 TVR10680-Q 68±10% 56 135 5 1000 65 25 TVR14680-Q 68±10% 56 135 10 2000 65 50 TVR20680-Q 68±10% 56 135 20 3000 65 100 Part no Max. Clamping Voltage(8/20µs) Max. Surge Current(8/20µs) For 12Vdc system For 24Vdc system For 42Vdc system THINKING ELECTRONIC INDUSTRIAL Co., LTD. All specifications are subject to change without notice. 3 www.thinking.com.tw 2011.12 Metal Oxide Varistor： ：TVR-Q Series Disc Type Varistor for Automotive Applications Surge Current Standard Waveform Power Derating Curve Example: 8/20us : Tr=8us Td=20us 100 90 Max. power rating (%) 100 Trailing edge Leading edge Imax 50 LCT=-40 LUT=125 10 0 150 Tr Ambient temperature (℃) Time Td Max. Surge Current Derating Curves TVR07220-Q 10000 10000 1000 1000 TVR10220-Q to TVR10680-Q 1 2 2 Max. Surge Current (A) Max. Surge Current (A) 1 10 100 10 2 3 10 4 10 5 10 6 10 10 1 10 2 10 100 3 10 4 10 5 10 6 10 10 1 0.1 0.1 10 100 1000 10 10000 THINKING ELECTRONIC INDUSTRIAL Co., LTD. All specifications are subject to change without notice. 100 1000 10000 Td(us) Td(us) 4 www.thinking.com.tw 2011.12 Metal Oxide Varistor： ：TVR-Q Series Disc Type Varistor for Automotive Applications Max. Surge Current Derating Curves TVR20220-Q to TVR20680-Q TVR14220-Q to TVR14680-Q 10000 10000 1 2 1 1000 1000 2 10 100 10 2 10 3 10 Max. Surge Current (A) Max. Surge Current (A) 10 4 10 5 10 6 10 1 10 2 10 3 10 100 4 10 5 10 6 10 1 0.1 0.1 10 100 1000 10000 10 100 Td(us) 1000 10000 Td(us) Max. Leakage Current and Max. Clamping Voltage Curves Max. Leakage Current and Max. Clamping Voltage Curves (TVR07220-Q) 1000 TVR07220-Q Voltage (V) 100 10 1 10 -6 10 -5 10 -4 10 -3 10 -2 10 -1 1 10 10 2 10 3 10 4 Current (A) THINKING ELECTRONIC INDUSTRIAL Co., LTD. All specifications are subject to change without notice. 5 www.thinking.com.tw 2011.12 Metal Oxide Varistor： ：TVR-Q Series Disc Type Varistor for Automotive Applications Max. Leakage Current and Max. Clamping Voltage Curves (TVR 10 220-Q to TVR 10 680-Q) 1000 Max. Clamping Voltage TVR10680-Q Max. Leakage Current TVR10470-Q TVR10270-Q TVR10220-Q Voltage (V) 100 10 1 10 -6 10 -5 10 -4 10 -3 10 -2 10 -1 1 10 10 2 10 3 10 4 Current (A) Max. Leakage Current and Max. Clamping Voltage Curves (TVR14 220-Q to TVR14 680-Q) 1000 Max. Clamping Voltage TVR14680-Q Max. Leakage Current TVR14470-Q TVR14390-Q 100 Voltage (V) TVR14270-Q TVR14220-Q 10 1 -6 10 10 -5 10 -4 10 -3 10 -2 -1 10 1 10 10 2 3 10 4 10 Current (A) THINKING ELECTRONIC INDUSTRIAL Co., LTD. All specifications are subject to change without notice. 6 www.thinking.com.tw 2011.12 Metal Oxide Varistor： ：TVR-Q Series Disc Type Varistor for Automotive Applications Max. Leakage Current and Max. Clamping Voltage Curves (TVR 20 220-Q to TVR 20 680-Q) 1000 Max. Clamping Voltage Max. Leakage Current TVR20680-Q TVR20470-Q TVR20390-Q 100 Voltage (V) TVR20270-Q TVR20220-Q 10 1 10 -6 10 -5 10 -4 10 -5 10 -2 10 -1 1 10 10 2 10 3 4 10 10 Current (A) THINKING ELECTRONIC INDUSTRIAL Co., LTD. All specifications are subject to change without notice. 7 www.thinking.com.tw 2011.12 5 Metal Oxide Varistor： ：TVR-Q Series Disc Type Varistor for Automotive Applications Soldering Recommendation Wave Soldering Profile Preheating Soldering Cooling Temperature 260℃ max. Note 2 Note 3 130±20℃ Note 1 Tamb 30~90 sec. ＜1 sec. Note 1: (1~3℃)/sec Note 2: Approx. 200℃/sec Note 3: 5℃/sec. (Max) ＜10 sec. Time Recommended Reworking Conditions with Soldering Iron Item Conditions Temperature of Soldering Iron-tip 360℃ (max.) Soldering Time 3 sec (max.) Distance from Varistor 2 mm (min.) THINKING ELECTRONIC INDUSTRIAL Co., LTD. All specifications are subject to change without notice. 8 www.thinking.com.tw 2011.12 Metal Oxide Varistor： ：TVR-Q Series Disc Type Varistor for Automotive Applications Reliability Item Standard Test conditions / Methods High Temperature Exposure (Storage) Test temp.: 150+3/-0°C MIL-STD-202 Duration: 1000 hrs, Unpowered Method 108 Measurement at 24±2 hours after test conclusion. Temperature Cycling Lower test temp. : -40℃ (+0/-10) Upper test temp. : 125℃( +15/-0) Soak Time at Lower or Upper Temp. : 15 min Transfer time: ≤1 min Number of cycles: 1000 Measurement at 24±2 hours after test conclusion. JESD22 Method JA-104 Specifications No visible damage │△V1mA/V1mA│≦10% │△Vclamp/Vclamp│≦10% No visible damage │△V1mA/V1mA│≦10% │△Vclamp/Vclamp│≦10% Duration of 1 cycle: 16 hrs Number of cycles: 10, Unpowered Measurement at 24±2 hours after test conclusion. Step Moisture Resistance Biased Humidity MIL-STD-202 Method 106 1 2 3 4 5 6 Temp. humidity Period Start Finish (% ) 25 65 90~100 65 65 90~100 65 25 80~100 25 65 90~100 65 65 90~100 65 25 80~100 No visible damage (hr) 2.5 3.0 2.5 2.5 3.0 2.5 │△V1mA/V1mA│≦10% │△Vclamp/Vclamp│≦10% Test temp.:85°C Rel. humidity of air: 85% MIL-STD-202 Duration: 1000 hrs Method 103 Test Power: Bias at 85% (+5%/-0%) of rated varistor voltage Measurement at 24±2 hours after test conclusion. Test temp.: 125℃ (+3/-0) MIL-STD-202 Duration: 1000 hrs Operational Life Method 108 Test Power: Bias at 85% (+5%/-0%) of rated varistor voltage Measurement at 24±2 hours after test conclusion. External Visual Physical Dimension Terminal Strength (Leaded) Resistance to Solvents MIL-STD-883 Inspect device construction, marking, and workmanship. Method 2009 JESD22 Verify physical dimensions to the applicable device detail Method specification. JB-100 1. Pull test (2.27 kg), MIL-STD-202 2. Wire-lead bend test (227 g) Method 211 Duration of the applied forces: 10 ±1sec THINKING ELECTRONIC INDUSTRIAL Co., LTD. All specifications are subject to change without notice. 9 │△V1mA/V1mA│≦10% │△Vclamp/Vclamp│≦10% No visible damage │△V1mA/V1mA│≦10% │△Vclamp/Vclamp│≦10% No visible damage Within the specified values No visible damage │△V1mA/V1mA│≦10% │△Vclamp/Vclamp│≦10% MIL-STD-202 Add aqueous wash chemical - OKEM Clean or equivalent. Method 215 Do not use banned solvents. No visible damage No visible damage www.thinking.com.tw 2011.12 Metal Oxide Varistor： ：TVR-Q Series Disc Type Varistor for Automotive Applications Item Mechanical Shock Standard Test conditions / Methods Peak value: 100g's Half sine Waveform 3 shocks in per axis (±X, ±Y, ±Z), 3 times. Acceleration: 5 g's Vibration Method 204 Frequency range: 10Hz~2KHz~10Hz No pre-heat of samples. MIL-STD-202 Soldering Heat Method 210 │△Vclamp/Vclamp│≦10% No visible damage Sweep time: 20 min 3×12 cycles Resistance to No visible damage │△V1mA/V1mA│≦10% MIL-STD-202-213 Normal duration (D): 6ms MIL-STD-202 Specifications Temperature: 260 ±5°C, Time: 10 ±1 s Immersion and emersion rate: 25mm/s ±6 mm/s Number of heat cycles: 1 │△V1mA/V1mA│≦10% │△Vclamp/Vclamp│≦10% No visible damage │△V1mA/V1mA│≦10% │△Vclamp/Vclamp│≦10% Lower test temp.: -55 +0/-3°C Thermal Shock MIL-STD-202 Method 107 Upper test temp.: 125 +3/-0°C Maximum transfer time: 20 seconds. Dwell time: 15 minutes. Air-Air. No visible damage │△V1mA/V1mA│≦10% │△Vclamp/Vclamp│≦10% Number of cycles：300 Solderability Electrical Characterization Flammability J-STD-002 Specifications UL94 Steam aging 8hr@93±3°C, 245±5°C, 5 +0/- 0.5sec electrode is covered by new solder Varistor voltage and clamping voltage Within the specified values V-0 UL certified coating material Electrical Transient At least 95% of terminal No visible damage ISO-7637-1 │△V1mA/V1mA│≦10% Test pulses 5 │△Vclamp/Vclamp│≦10% Conduction Test voltage: For TVR**220-Q, Vjump = 25 Vdc Jump Start Specification Standard For TVR**270-Q, Vjump = 30 Vdc For TVR**390-Q, Vjump = 42 Vdc For TVR**470-Q, Vjump = 50 Vdc │△V/V1mA│≦15% No visible damage For TVR**680-Q, Vjump = 65Vdc Duration Time: 5 minutes THINKING ELECTRONIC INDUSTRIAL Co., LTD. All specifications are subject to change without notice. 10 www.thinking.com.tw 2011.12 Metal Oxide Varistor： ：TVR-Q Series Disc Type Varistor for Automotive Applications Packaging Taping Specification S Type (Straight lead) Figure A Figure C P2 T P2 P3 P3 ? P △h △P △P ? P △h H1 P1 H1 P1 d H H D0 P0 W W0 A W0 A W 234 236 W2 W1 W2 W1 D0 P0 238 P P t Figure B Figure D P2、P3 △P H1 P2 △P P3 △P △P P1 H1 P1 d d H W1 W1 W W2 W0 A W0 A W H W2 P0 D0 D0 P P0 P (Unit: mm) Taping Body P0 P P1 P2 P3 Code Size ±0.3 ±1 ±1 ±1.3 ±1 07 10 14 20 20 07 10 14 20 12.7 12.7 12.7 12.7 12.7 15 15 15 15 5 7.5 7.5 7.5 10 5 7.5 7.5 7.5 3.55 3.35 8.55 8.55 7.20 4.7 3.35 3.35 3.35 6.35 12.7 12.7 12.7 12.7 7.5 7.5 7.5 7.5 12.7 12.7 25.4 25.4 38.1 15 15 30 30 A (P0=12.7) E (P0=15.0) THINKING ELECTRONIC INDUSTRIAL Co., LTD. All specifications are subject to change without notice. H H1 d W0 +2/-0 Max. ±0.02 18 18 18 18 18 18 18 18 18 30 33.5 38 40.5 40.5 30 33.5 38 40.5 0.6 0.8 0.8 0.8 1.0 0.6 0.8 0.8 0.8 ±1 12 12 12 12 12 12 12 12 12 11 W1 W2 +0.75/ Max. -0.5 9 9 9 9 9 9 9 9 9 3 3 3 3 3 3 3 3 3 W △P △h ±1 Max. Max. Max. ±0.2 A D0 t Figure 18 18 18 18 18 18 18 18 18 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 www.thinking.com.tw 4 4 4 4 4 4 4 4 4 ±0.2 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 2011.12 A B C B B A A D D Metal Oxide Varistor： ：TVR-Q Series Disc Type Varistor for Automotive Applications F Type (Y kink lead) Figure A Figure C T P2 P3 △h △P △P △h P2 P3 △P P1 H1 d W H1 P1 d H0 W2 W1 △P W0 A W W0 D0 P t A P0 H0 W2 W1 Figure B D0 P P0 Figure D P2、P3 P2 △P △P P3 △P △P D1 H1 P1 P1 d H1 H0 W1 W d W2 W0 W1 A W P0 H0 W2 W0 D0 A P D0 P0 P (Unit: mm) Taping Body P0 P P1 P2 Code Size ±0.3 ±1 ±1 ±1.3 07 10 14 20 20 07 10 14 20 12.7 12.7 12.7 12.7 12.7 15 15 15 15 5 7.5 7.5 7.5 10 5 7.5 7.5 7.5 3.55 3.35 8.55 8.55 7.20 4.7 3.35 3.35 3.35 6.35 12.7 12.7 12.7 12.7 7.5 7.5 7.5 7.5 A (P0=12.7) E (P0=15.0) P3 H0 ±1 ±0.5 12.7 12.7 25.4 25.4 38.1 15 15 30 30 THINKING ELECTRONIC INDUSTRIAL Co., LTD. All specifications are subject to change without notice. 16 16 16 16 16 16 16 16 16 H1 d W0 Max. ±0.02 ±1 30 33.5 38 44.5 44.5 30 33.5 38 44.5 12 12 12 12 12 12 12 12 12 0.6 0.8 0.8 0.8 1.0 0.6 0.8 0.8 0.8 12 W1 W2 +0.75/ Max. -0.5 9 9 9 9 9 9 9 9 9 3 3 3 3 3 3 3 3 3 W △P △h ±1 Max. Max. Max. ±0.2 A D0 t Figure 18 18 18 18 18 18 18 18 18 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 www.thinking.com.tw 4 4 4 4 4 4 4 4 4 ±0.2 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 2011.12 A B C B B A A D D Metal Oxide Varistor： ：TVR-Q Series Disc Type Varistor for Automotive Applications Quantity Bulk Packing Body Size Straight Lead Type Quantity (pcs/ bag) Cut Lead Type Quantity (pcs/ bag) Kink Type Quantity (pcs/ box) TVR07 250 250 200 TVR10 200 200 200 TVR14 100 100 100 TVR20 50 50 50 Reel Packing Body Size W (mm) Quantity (pcs/reel) TVR07 TVR10 1,500 46 1,000 TVR14 TVR20 1,000 55 500 (Unit: mm) Ammo Packing H TVR07 Quantity (pcs/ box) 1,000 TVR10 750 TVR14 500 TVR20 500 Body Size/mm W L (Unit: mm) Body Size Ф 07~ Ф 20 Storage Conditions of Products L±5 W±5 H±5 348 185 60 348 275 60 300 270 62 Storage Conditions : 1. Storage Temperature : -10℃~+40℃ 2. Relative Humidity : ≦75%RH 3. Keep away from corrosive atmosphere and sunlight. Period of Storage: 1 year. THINKING ELECTRONIC INDUSTRIAL Co., LTD. All specifications are subject to change without notice. 13 www.thinking.com.tw 2011.12