SSL4120T Resonant power supply control IC with PFC Rev. 1 — 21 June 2012 Objective data sheet 1. General description The SSL4120T integrates a Power Factor Corrector (PFC) controller and a controller for a Half-Bridge resonant Converter (HBC) in a multi-chip IC. It provides the drive function for the discrete MOSFET in an up-converter and for the two discrete power MOSFETs in a resonant half-bridge configuration. The efficient operation of the PFC is achieved by implementing functions such as quasi-resonant operation at high power levels and quasi-resonant operation with valley skipping at lower power levels. OverCurrent Protection (OCP), OverVoltage Protection (OVP), and demagnetization sensing ensure safe operation under all conditions. The HBC module is a is a high-voltage controller for a zero-voltage switching LLC resonant converter. It contains a high-voltage level shift circuit and several protection circuits including OCP, open-loop protection, capacitive mode protection and a general purpose latched protection input. The high-voltage chip is fabricated using a proprietary high-voltage Bipolar-CMOS-DMOS power logic process that enables efficient direct start-up from the rectified universal mains voltage. The low-voltage Silicon On Insulator (SOI) chip is used for accurate, high-speed protection functions and control. The topology of a PFC circuit and a resonant converter controlled by the SSL4120T is very flexible, enabling it to be used in a broad range of applications with a wide mains voltage range. Combining PFC and HBC controllers in a single IC makes the SSL4120T ideal for controlling power supplies in LCD and plasma televisions. Highly efficient and reliable power supplies providing over 100 W can be designed easily using the SSL4120T, with a minimum of external components. SSL4120T NXP Semiconductors Resonant power supply control IC with PFC 2. Features and benefits 2.1 General features Integrated PFC and HBC controllers Universal mains supply operation (70 V to 276 V (AC)) High level of integration resulting in a low external component count and a cost effective design Enable input (enable only PFC or both PFC and HBC controllers) On-chip high-voltage start-up source Stand-alone operation or IC supplied from external DC source 2.2 PFC controller features Boundary mode operation with on-time control Valley/zero voltage switching for minimum switching losses Frequency limiting to reduce switching losses Accurate boost voltage regulation Burst mode switching with soft-start and soft-stop 2.3 HBC controller features Integrated high-voltage level shifter Adjustable minimum and maximum frequency Maximum 500 kHz half-bridge switching frequency Adaptive non-overlap time Burst mode switching 2.4 Protection features Safe restart mode for system fault conditions General latched protection input for output overvoltage protection or external temperature protection Protection timer for time-out and restart Overtemperature protection Soft (re)start for both controllers Undervoltage protection for mains (brownout), boost, IC supply and output voltage Overcurrent regulation and protection for both controllers Accurate overvoltage protection for boost voltage Capacitive mode protection for HBC controller 3. Applications The device can be used in all LED lighting applications that require very efficient, low Total Harmonic Distortion (THD), high power-factor, true universal input voltage and cost-effective power supply solution between 10 W and 300 W." SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 2 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC 4. Ordering information Table 1. Ordering information Type number Package SSL4120T Name Description Version SO24 plastic small outline package; 24 leads; body width 7.5 mm SOT137-1 5. Block diagram 616%2267 6160$,16 683+9 683,& 0$,165(6(7 81'(592/7$*( 6(16,1* $1'&/$03 9 9 +967$5783 6285&( 9 (UURU DPSOLILHU DQGFODPS +967$5783 6(/(&7,21 9 9 3)&GULYHU 6835(* *$7(3)& 6(5,(6 67$%,/,=(5$1' 6835(*6(16,1* /(9(/ 6+,)7(5 6833/< &21752/ 6:,7&+ &21752/ ,17(51$/ 6833/,(6 $'$37,9( 12129(5/$3 6(16,1* 683,& 67$57$1' 81'(592/7$*( 6(16,1* &$3$&,7,9( 02'( 6(16,1* 9 6833/<02'8/( 9 9 9 9$//(< 6(16,1* 9 5&3527 62)767$57 &21752/ 29(5&855(17 6(16,1* 9 9 3)&&21752//(5 9 3527(&7,21 $1'5(67$57 7,0(5 29(5 7(03(5$785( 6(16,1* 9 9 %2267 81'(592/7$*( 6(16,1* 9 29(5&855(17 5(*8/$7,21 6(16,1* 287387 81'(592/7$*( 6(16,1* %22676+257 6(16,1* 9 9 9 9 9 9 7:263((' 62)767$57 6:((3 $1'&/$03 9 6*1' 9 23(1/223 6(16,1* 616287 9 616)% )(('%$&. ,1387 32/$5,7< ,19(56,21 ,9 9, &21752//(' 26&,//$725 (1$%/( 6(16,1* 3)&+%& 616&85+%& 287387 29(592/7$*( 6(16,1* 9 3*1' 29(5&855(17 3527(&7,21 6(16,1* +%&&21752//(5 )5(48(1&< &21752/ *$7(/6 %8567 6(16,1* 3)&+%& 9 9 62)767$57 5(6(7 +% %2267 &203(16$7,21 9 9 %2267 29(592/7$*( 6(16,1* '(0$*1(7,=,1* 6(16,1* 9 616&853)& *$7(+6 /RZVLGHGULYHU 6835(* 3)& &21752/ 3*1' 616$8;3)& 217,0(5 2))7,0(/,0,7 )5(48(1&</,0,7 683+6 +LJKVLGHGULYHU 0$,16 &203(16$7,21 9 &2033)& 6835(* 66+%&(1 9 &)0,1 5)0$; +,*+ )5(48(1&< 6(16,1* 66/ DDD Fig 1. Block diagram of SSL4120T SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 3 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC 6. Pinning information 6.1 Pinning &2033)& 616%2267 6160$,16 5&3527 616$8;3)& 66+%&(1 616&853)& 616)% 616287 5)0$; 683,& *$7(3)& 3*1' 616&85+%& 6835(* QF *$7(/6 +% 66/ QF &)0,1 6*1' 683+6 683+9 *$7(+6 DDD Fig 2. Pin configuration 6.2 Pin description Table 2. Pin description Symbol SSL4120T Objective data sheet Pin Description COMPPFC 1 frequency compensation for PFC controller; externally connected to filter SNSMAINS 2 sense input for mains voltage; externally connected to resistive divided mains voltage SNSAUXPFC 3 sense input for PFC demagnetization timing; externally connected to auxiliary winding of PFC SNSCURPFC 4 sense input for momentary current and soft start of the PFC controller; externally connected to current sense resistor and soft start filter SNSOUT 5 sense input for monitoring the output voltage of the HBC; externally connected to the auxiliary winding; sense input for burst mode of HBC controller or PFC and HBC controllers SUPIC 6 low-voltage supply for SUPIC input; output of internal HV start-up source; externally connected to auxiliary winding of HBC or to external DC supply GATEPFC 7 gate driver output for PFC MOSFET PGND 8 power ground; reference (ground) for HBC low-side and PFC driver SUPREG 9 regulated SUPREG IC supply; output from internal regulator; input for drivers; externally connected to SUPREG buffer capacitor GATELS 10 gate driver output for low-side MOSFET of HBC n.c. 11 not connected; high-voltage spacer. SUPHV 12 high-voltage supply input for internal HV start-up source; externally connected to boost voltage GATEHS 13 gate driver output for high-side MOSFET of HBC SUPHS 14 high-side driver supply input; externally connected to bootstrap capacitor (CSUPHS) All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 4 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC Table 2. Pin description …continued Symbol Pin Description HB 15 reference for high-side driver; input for half-bridge slope detection; externally connected to half-bridge node HB between HBC MOSFETs (see Figure 19) n.c. 16 not connected; high-voltage spacer SNSCURHBC 17 sense input for momentary HBC current; externally connected to resonant current sense resistor SGND 18 signal ground; reference (ground) for IC. CFMIN 19 minimum frequency setting for HBC; externally connected to capacitor RFMAX 20 maximum frequency setting for HBC; externally connected to resistor SNSFB 21 sense input for output voltage regulation feedback; externally connected to opto-coupler SSHBC/EN 22 combined soft start timing of HBC and IC enable input; enabling of PFC or PFC and HBC controllers; externally connected to soft start capacitor and enable pull-down signal RCPROT 23 protection timer setting for time-out and restart; externally connected to resistor and capacitor SNSBOOST 24 sense input for boost voltage; externally connected to resistive divided boost voltage 7. Functional description 7.1 Overview of IC modules The functionality of the SSL4120T can be grouped as follows: • Supply module: Supply management for the IC; includes the restart and (latched) shut-down states • Protection and restart timer: Externally adjustable timer used for delayed protection and restart timing • Enable input: Control input for enabling and disabling the controllers; very low current consumption when disabled • PFC controller: Controls and protects the power factor converter; generates a 400 V (DC) boost voltage from the rectified AC mains input with a high power factor • HBC controller: Controls and protects the resonant converter; generates a regulated (mains isolated) output voltage from the 400 V (DC) boost voltage Figure 1 shows the block diagram of the SSL4120T. A typical application is illustrated in Figure 19. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 5 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC 7.2 Power supply The SSL4120T contains several supply related pins. 7.2.1 Low-voltage supply input (pin SUPIC) The SUPIC pin is the main low-voltage supply input to the IC. All internal circuits (other than the high voltage circuit) are directly or indirectly (via SUPREG) supplied from this pin. SUPIC is connected externally to a buffer capacitor CSUPIC. This buffer capacitor can be charged in several ways: • • • • from the internal high voltage start-up source from the auxiliary winding of the HBC transformer from the capacitive supply of the switching half-bridge node from an external DC supply, e.g. a standby supply The IC starts operating when voltage on SUPIC reaches the start level, provided that the voltage on SUPREG has also reached the start level. The start level depends on the condition of the SUPHV pin: • High voltage present on SUPHV, VSUPHV > Vdet(SUPHV). This is the case with a stand-alone application where CSUPIC is initially charged from the HV start-up source. The start level is Vstart(hvd)(SUPIC) (typ. 22 V). The wide difference between the start and stop (Vuvp(SUPIC)) levels allows energy to be stored in the SUPIC buffer capacitor which is used to supply the IC until the output voltage has stabilized. • Not connected or no voltage present at SUPHV, VSUPHV < Vdet(SUPHV). This is the case when the SSL4120T is supplied from an external DC source. The start level is Vstart(nohvd)(SUPIC) (typ. 17 V). The IC is supplied from the DC supply during start-up. To minimize power dissipation, the DC supply to pin SUPIC should be above, but close to, Vuvp(SUPIC) (typ. 15 V). The IC will stop operating when VSUPIC drops below Vuvp(SUPIC). This is the SUPIC UnderVoltage Protection (UVP) voltage (UVP-SUPIC; see Section 7.9). The PFC controller will stop switching immediately, but the HBC controller will continue operating until the low-side MOSFET becomes active. The current consumption depends on the state of the IC. The SSL4120T operating states are described in Section 7.3. • Disabled IC state When the IC is disabled via the SSHBC/EN pin, the current consumption is very low (Idism(SUPIC)). • SUPIC charge, SUPREG charge, Thermal hold, Restart and Protection shut-down states Only a small section of the IC is active while CSUPIC and CSUPREG are charging during a restart sequence prior to start-up or during shut-down after a protection function has been activated. The PFC and HBC controllers are disabled. Current consumption is limited to Iprotm(SUPIC). SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 6 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC • Boost charge state The PFC controller is switching; the HBC controller is off. The current from the high voltage start-up source is large enough to supply SUPIC (current consumption < Ich(nom)(SUPIC)). • Operational supply state Both the PFC and HBC controllers are switching. Current consumption is Ioper(SUPIC). When the HBC controller is enabled, the switching frequency will be high initially and the current consumption of the HBC MOSFET drivers will be dominant. The stored energy in CSUPIC will supply the initial SUPIC current before the SUPIC supply source takes over. Pin SUPIC has a low short-circuit detection voltage (Vscp(SUPIC); typ. 0.65 V). The current dissipated in the HV start-up source is limited while VSUPIC < Vscp(SUPIC) (see Section 7.2.4). 7.2.2 Regulated supply (pin SUPREG) The voltage range on pin SUPIC exceeds that of the gate voltages of the external MOSFETs. For this reason, the SSL4120T contains an integrated series stabilizer. The series stabilizer creates an accurate regulated voltage (Vreg(SUPREG); typ. 10.9 V) at the buffer capacitor CSUPREG. This stabilized voltage is used to: • • • • supply the internal PFC driver supply the internal low-side HBC driver supply the internal high-side driver via external components as a reference voltage for optional external circuits The SUPREG series stabilizer is enabled after CSUPIC has been fully charged. This ensures that any optional external circuitry connected to SUPREG will not dissipate any of the start-up current. To ensure that the external MOSFETs receive sufficient gate drive current, the voltage on SUPREG must reach Vstart(SUPREG) (and the voltage on SUPIC must reach the start level) before the IC starts operating. SUPREG is provided with undervoltage protection (UVP-SUPREG; see Section 7.9). When VSUPREG falls below Vuvp(SUPREG) (typ. 10.3 V), two events will be triggered: • The IC will stop operating to prevent unreliable switching because the gate driver voltage is too low. The PFC controller will stop switching immediately, but the HBC controller will continue until the low-side stroke is active. • The maximum current from the internal SUPREG series stabilizer is reduced to Ich(red)(SUPREG) (typ. 5.4 mA). This will reduce the dissipation in the series stabilizer in the event of an overload at SUPREG while SUPIC is supplied from an external DC source. 7.2.3 High-side driver floating supply (pin SUPHS) The high-side driver is supplied by an external bootstrap buffer capacitor, CSUPHS. The bootstrap capacitor is connected between the high-side reference pin HB and the high-side driver supply input pin SUPHS. CSUPHS is charged from pin SUPREG via an SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 7 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC external diode DSUPHS. The voltage drop between SUPREG and SUPHS can be minimized by carefully selecting the appropriate diode, especially when using large MOSFETs and high switching frequencies. 7.2.4 High voltage supply input (pin SUPHV) In a stand-alone power supply application, this pin is connected to the boost voltage. CSUPIC and CSUPREG will be charged by the HV start-up source (which delivers a constant current from SUPHV to SUPIC) via this pin. Short-circuit protection on pin SUPIC (SCP-SUPIC; see Section 7.9) limits the dissipation in the HV start-up source when SUPIC is shorted to ground and limits the current on SUPHV (to Ired(SUPHV)) as long as the voltage on SUPIC is below Vscp(SUPIC). Under normal operating conditions, the voltage on pin SUPIC will exceed Vscp(SUPIC) very quickly after start-up and the HV start-up source will switch to the nominal current Inom(SUPHV). During start-up and restart, the HV start-up source will charge CSUPIC and regulate the voltage on SUPIC by hysteretic control. So the start level has a small degree of hysteresis Vstart(hys)(SUPIC). The HV start-up source switches-off when VSUPIC exceeds the start level Vstart(hvd)(SUPIC). Current consumption through pin SUPHV will be low (Itko(SUPHV)). Once start-up is complete and the HBC controller is operating, SUPIC can be supplied from the auxiliary winding of the HBC transformer. In this operational state, the HV start-up source is disabled. 7.3 Flow diagram The operation of the SSL4120T can be divided into a number of states - see Figure 3. The abbreviations used in Figure 3 are explained In Table 8. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 8 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC START UVP supplies = yes NO SUPPLY -All off enable PFC = no UVP supplies = no DISABLED lC -Only "Enable lC" detection active Explanation flow diagram symbols Enable PFC = yes THERMAL HOLD STATE NAME -Minimum functionality active -action 1 -action 2 -... Disabled items are not mentioned exit condition 1 reached OTP = no exit condition 2 reached SUPIC CHARGE -HV start-up source on UVP SUPIC = no OTP = yes exit condition next state can be entered from any state when exit condition is true SUPREG CHARGE -HV start-up source on -Series stabilizer on UVP SUPREG = no UVP SUPIC= yes OTP = yes BOOST CHARGE -HV start-up source on -Series stabilizer on -PFC on *1Protection timer is activated by: -UVP output -OLP HBC -OCR HBC -HFP UVP boost = no & Enable lC = yes SCP boost = yes UVP SUPREG = yes UVP SUPIC = yes OTP = yes UVP SUPREG = yes UVP SUPIC = yes OPERATIONAL SUPPLY -Series stabilizer on -PFC on -HBC on SCP boost = yes Protection timer passed *1 RESTART OVP output =yes UVP boost = yes or Enable IC = no OTP = yes PROTECTION SHUTDOWN -HV start-up source on -Restart timer on Mains reset = yes Restart time passed 014aaa851 Fig 3. Flow diagram of the SSL4120T Table 3. Operating states State Description No supply Supply voltages on SUPIC and SUPHV are too low to provide any functionality. Undervoltage protection (UVP-supplies; see Section 7.9) is active when VSUPHV < Vrst(SUPHV) and VSUPIC < Vrst(SUPIC). The IC is reset. Disabled IC IC is completely disabled because pin SSHBC/EN is LOW. Thermal hold Activated as long as OTP is active. IC is not operating. PFC and HBC controllers are disabled and CSUPIC and CSUPREG are not charged. SUPIC charge IC supply capacitor (CSUPIC) is charged by HV start-up source. CSUPREG is not charged. SUPREG charge Stabilized supply capacitor (CSUPREG) is charged by series regulator. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 9 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC Table 3. Operating states …continued State Description Boost charge Boost voltage is built up by operational PFC. Operational supply Output voltage is generated. Both PFC and HBC controllers are fully operational. Restart Activated when a protection function is triggered. Restart timer is activated. During this time, PFC and HBC controllers are disabled and CSUPREG is not charged. CSUPIC is charged. Protection shut-down Activated when a protection function is triggered. IC is not operational. PFC and HBC controllers are disabled and CSUPIC and CSUPREG are not charged. 7.4 Enable input (pin SSHBC/EN) The power supply application can be completely disabled by pulling pin SSHBC/EN LOW. Figure 4 illustrates the internal functionality. When a voltage is present on pin SUPHV or on pin SUPIC, a current Ipu(EN) (typ. 42 μA) flows out of SSHBC/EN. If the pin is not pulled-down, this current will lift the voltage up to Vpu(EN) (typ. 3 V). Since this voltage is above both Ven(PFC)(EN) (typ. 1.2 V) and Ven(IC)(EN) (typ. 2.2 V), the IC will be completely enabled. The IC can be completely disabled by pulling the voltage on SSHBC/EN down below both Ven(PFC)(EN) and Ven(IC)(EN) via an opto-coupler driven from the secondary side of the HBC transformer (see Figure 4). The PFC controller will stop switching immediately, but the HBC controller will continue switching until the low-side stroke is active. It is also possible to control the voltage on SSHBC/EN from another circuit on the secondary side via a diode. The external pull-down current must be larger than the internal soft start charge current Iss(hf)(SSHBC). If the voltage on SSHBC/EN is pulled down below Ven(IC)(EN), but not below Ven(PFC)(EN), only the HBC will be disabled. This feature can be useful when another power converter is connected to the boost voltage of the PFC. The low-side power switch of the HBC will be on when the HBC is disabled via the SSHBC/EN pin. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 10 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC (QDEOHGHWHFWLRQ OSX(1 9SX(1 (QDEOHVXSSO\ VLJQDOWR!9 66+%&(1 'LVDEOHVXSSO\ 9HQ,&(1 (QDEOH,F &VV+%& 9HQ3)&(1 7RVRIWVWDUW FLUFXLW (QDEOH,F3IF 66/ DDD Fig 4. Circuit configuration around pin SSHBC/EN 7.5 IC protection 7.5.1 IC restart and shut-down In addition to the protection functions that influence the operation of the PFC and HBC controllers, a number of protection functions are provided that disable both controllers. See the protection overview in Section 7.9 for details on which protections trigger a restart or a protection shut-down. • Restart When the SSL4120T enters the Restart state, the PFC and HBC controllers are switched off. After a period defined by the Restart timer, the IC automatically restarts following the normal start-up cycle. • Protection shut-down When the SSL4120T enters the Protection shut-down state, the PFC and HBC controllers are switched off. The Protection shut-down state is latched, so the IC will not start up again automatically. It can be restarted by resetting the Protection shut-down state in one of the following ways: – by lowering VSUPIC and VSUPHV below their respective reset levels, Vrst(SUPIC) and Vrst(SUPHV) – via a fast shut-down reset (see Section 7.5.3). – via the enable pin (see Section 7.4) • Thermal hold In the Thermal hold state, the PFC and HBC controllers are switched off. The Thermal hold state remains active until the IC junction temperature drops to about 10 °C below Totp (see Section 7.5.6). SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 11 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC 7.5.2 Protection and restart timer The SSL4120T contains a programmable timer which can be used for timing several protection functions. The timer can be used in two ways - as a protection timer and as a restart timer. The timing of the timers can be set independently via an external resistor Rprot and capacitor Cprot connected to pin RCPROT. 7.5.2.1 Protection timer Certain error conditions can be allowed to persist for a period of time before protective action needs to be taken. The protection timer defines the protection period - how long the error is allowed to persist before the protection function is triggered. The protection functions that use the protection timer can be found in the protection overview in Section 7.9. present short error long error repetative error Error none Ich(slow)(RCPROT) IRCPROT 0 Vu(RCPROT) VRCPROT 0 passed Protection time t 014aaa853 Fig 5. Operation of the protection timer Figure 5 shows the operation of the protection timer. When an error condition occurs, a fixed current Ich(slow)(RCPROT) (typ. 100 μA) flows out of the RCPROT pin and charges Cprot. Rprot will cause the voltage to rise exponentially. The protection time has elapsed when the voltage on RCPROT reaches the upper switching level Vu(RCPROT) (typ. 4 V). At this instant, the appropriate protective action is taken and Cprot is discharged. If the error condition is removed before the voltage on RCPROT reaches Vu(RCPROT), Cprot is discharged via Rprot and no action is taken. The voltage on RCPROT may be raised above Vu(RCPROT) by an external circuit to force a restart. 7.5.2.2 Restart timer Certain error conditions require the IC to be disabled for a period of time, particularly when the error condition can cause components to overheat. In such cases, the IC should be disabled to allow the power supply to cool down, before restarting automatically. The restart time is determined by the restart timer. The restart timer is active in the Restart state. The protection functions that trigger a restart can be found in the protection overview in Section 7.9. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 12 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC yes Restart request no Vu(RCPROT) VRCPROT Vl(RCPROT) 0 passed Restart time t 014aaa854 Fig 6. Operation of the restart timer Figure 6 shows the operation of the restart timer. Normally Cprot is discharged to 0 V. When a restart is requested, Cprot is quickly charged to the upper switching level Vu(RCPROT). Then the RCPROT pin becomes high ohmic and Cprot discharges through Rprot. The restart time has elapsed when VRCPROT reaches the lower switching level Vl(RCPROT) (typ. 0.5 V). The IC then restarts and Cprot is discharged. 7.5.3 Fast shut-down reset (pin SNSMAINS) The latched Protection shut-down state will be reset when VSUPIC and VSUPHV drop below their respective reset levels, Vrst(SUPIC) and Vrst(SUPHV). Typically, the PFC boost capacitor, Cboost, will need to discharge before VSUPIC and VSUPHV drop below their reset levels, which can take a long time. Fast shut-down reset facilitates a faster reset. When the mains supply is interrupted, the voltage on pin SNSMAINS will fall. As soon as VSNSMAINS falls below Vrst(SNSMAINS) and subsequently rises again by a hysteresis value, the IC will leave the Protection shut-down state. The boost capacitor Cboost does not need to be discharged to initiate a new start-up. The Protection shut-down state can also be ended by pulling down the enable input (pin SSHBC/EN). 7.5.4 Output overvoltage protection (pin SNSOUT) The SSL4120T outputs are provided with overvoltage protection (OVP-output; see Section 7.9). The output voltage can be measured via the auxiliary winding of the resonant transformer. This voltage can be sensed at the SNSOUT pin via an external rectifier and resistive divider. An overvoltage is detected when the SNSOUT voltage exceeds Vovp(SNSOUT) (typ. 3.5 V). Once an overvoltage has been detected, the SSL4120T will go to the Protection shut-down state. Additional external protection circuits, such as an external overtemperature protection circuit, can be connected to this pin. They should be connected to pin SNSOUT via a diode so that the error condition will trigger an OVP event. 7.5.5 Output undervoltage protection (pin SNSOUT) In applications where the SSL4120T is supplied from the auxiliary winding of the HBC transformer, a SUPIC undervoltage protection event (UVP-SUPIC) will be triggered automatically when an error condition results in a drop in the output voltage. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 13 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC In applications where the SSL4120T is supplied from a separate DC source (e.g. a standby supply), the SSL4120T will not automatically stop switching if an error condition causes the output voltage to fall. For this reason, the SSL4120T outputs are provided with undervoltage protection (UVP output; see Section 7.9). A UVP output event will restart the IC if VSNSOUT drops below Vuvp(SNSOUT) (typ. 2.3 V). During start-up, the output voltage will be below Vuvp(SNSOUT) for a time. This should not be considered an error condition provided it doesn’t last longer than expected. For this reason, the protection timer is started as soon as VSNSOUT drops below Vuvp(SNSOUT). The Restart state is activated if the UVP output event is still active once the protection time has expired. 7.5.6 OverTemperature Protection (OTP) Accurate internal overtemperature protection is provided in the SSL4120T. When the junction temperature exceeds the overtemperature protection activation temperature, Totp (typ. 150 °C), the IC will go to the Thermal hold state. The SSL4120T will exit the Thermal hold state when the temperature falls again, to around 10 °C below Totp. 7.6 Burst mode operation (pin SNSOUT) The HBC and PFC controllers can be operated in Burst mode. In Burst mode the controllers will be on for a period, then off for a period. Burst mode operation increases efficiency under low-load conditions. A low-load condition can be detected using a simple external circuit that makes use of the information from the feedback loop or from the average primary current. The detection circuit can pull down pin SNSOUT to pause operation of the SSL4120T for a burst-off time. Both controllers, or only the HBC controller, can be paused during the burst-off time: • Burst-off level for HBC, Vburst(HBC) (typ. 1 V). When VSNSOUT drops below Vburst(HBC), operation of the HBC controller will be suspended. Both the high-side and the low-side power switches will be off. The PFC continues to operate normally. When VSNSOUT rises above Vburst(HBC) again, the HBC controller will resume normal operation, without executing a soft start sequence. • Burst-off level for PFC, Vburst(PFC) (typ. 0.4 V). When VSNSOUT drops below Vburst(PFC), operation of the PFC controller will also be suspended (the HBC will have been paused already). When VSNSOUT rises above Vburst(PFC) again, the PFC controller will resume normal operation via a PFC soft start (see Section 7.7.6). To ensure Burst mode is not activated before the output voltage becomes valid, a current from the SNSOUT pin (typ. 100 μA) will hold VSNSOUT at Vpu(SNSOUT), which is above both burst levels. The resistance between the SNSOUT pin and ground should therefore be greater than 20 kΩ. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 14 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC 7.7 PFC controller The PFC controller converts the rectified universal mains voltage into an accurately regulated boost voltage of 400 V (DC). It operates in quasi-resonant or discontinuous conduction mode and is controlled via an on-time control system. The resulting mains harmonic current emissions of a typical application will easily meet the class-D MHR requirements. The PFC controller uses valley switching to minimize losses. A primary stroke is only started once the previous secondary stroke has ended and the voltage across the PFC MOSFET has reached a minimum value. 7.7.1 PFC gate driver (pin GATEPFC) The circuit driving the gate of the power MOSFET has a high current sourcing capability Isource(GATEPFC) (typ. 500 mA) and a high current sink capability Isink(GATEPFC) (typ. 1.2 A). This permits fast turn-on and turn-off of the power MOSFET to ensure efficient operation. The driver is supplied from the regulated SUPREG supply. 7.7.2 PFC on-time control The PFC operates under on-time control. The on-time of the PFC MOSFET is determined by: • The error amplifier and the loop compensation via the voltage on pin COMPPFC At Vton(COMPPFC)zero (typ. 3.5 V), the on-time is reduced to zero. At Vton(COMPPFC)max the on-time is at a maximum • Mains compensation via the voltage on pin SNSMAINS 7.7.2.1 PFC error amplifier (pins COMPPFC and SNSBOOST) The boost voltage is divided via a high-ohmic resistive divider. It is fed to the SNSBOOST pin. The transconductance error amplifier, which compares the SNSBOOST voltage with an accurate trimmed reference voltage Vreg(SNSBOOST), is connected to this pin. The output current is filtered by the external loop compensation network at the COMPPFC pin. In a typical application, the bandwidth of the regulation loop is set by a resistor and two capacitors. The COMPPFC voltage is clamped at a maximum of Vclamp(COMPPFC). This avoids a long recovery time in the event that the boost voltage rises above the regulation level for a period of time. 7.7.2.2 PFC mains compensation (pin SNSMAINS) The mathematical equation for the transfer function of a power factor corrector contains the square of the mains input voltage. In a typical application, this will result in a low bandwidth for low mains input voltages, while at high mains input voltages the MHR requirements may be hard to meet. The SSL4120T contains a correction circuit to compensate for this effect. The average mains voltage is measured via the SNSMAINS pin and this information is fed to an internal compensation circuit. Figure 7 illustrates the relationship between the SNSMAINS voltage, the COMPPFC voltage, and the on-time. This compensation makes it is possible SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 15 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC to keep the regulation loop bandwidth constant over the full mains input range, yielding a fast transient response on load steps, while still complying with class-D MHR requirements. ton(max)(lowmains) VSNSMAINS = 0.9 V on-time VSNSMAINS = 3.3 V ton(max)(highmains) 0 Vton(COMPPFC)max Vton(COMPPFC)zero VCOMPPFC 014aaa855 Fig 7. Relationship between on-time, SNSMAINS voltage and COMPPFC voltage 7.7.3 PFC demagnetization sensing (pin SNSAUXPFC) The voltage on the SNSAUXPFC pin is used to detect transformer demagnetization. During the secondary stroke, the transformer is magnetized and current flows in the boost output. During this time, VSNSAUXPFC < Vdemag(SNSAUXPFC) (typ. −100 mV) and the PFC MOSFET is kept off. After some time, the transformer becomes demagnetized and current stops flowing in the boost output. From that moment, VSNSAUXPFC > Vdemag(SNSAUXPFC) and valley detection is started. The MOSFET remains off. To ensure switching continues under all circumstances, the MOSFET is forced to switch on if the magnetizing of the transformer (VSNSAUXPFC < Vdemag(SNSAUXPFC)) is not detected within tto(mag) (typ. 50 μs) after GATEPFC goes LOW. It is recommended that a 5 kΩ series resistor be connected to this pin to protect the internal circuitry, against lightning for example. The resistor should be placed close to the IC on the printed circuit board to prevent incorrect switching due to external disturbances. 7.7.4 PFC valley sensing (pin SNSAUXPFC) The PFC MOSFET is switched on for the next stroke to reduce switching losses and EMI if the voltage at the drain of the MOSFET is at its minimum (valley switching), see Figure 8. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 16 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC on GATEPFC off VBoost VRect Dr(PFC) 0 VRect/N Aux(PFC) 0 Vdemag(SNSAUXPFC) (VBoost − VRect)/N lTr(PFC) 0 demagnetized Demagnetization magnetized Valley (= top for detection) t 014aaa856 Fig 8. Demagnetization and valley detection Valleys are detected by the valley sensing block connected to the SNSAUXPFC pin. This block measures the voltage at the auxiliary winding of the PFC transformer, which is a reduced and inverted copy of the MOSFET drain voltage. When a valley of the drain voltage (= top at SNSAUXPFC voltage) is detected, the MOSFET is switched on. If no top is detected on the SNSAUXPFC pin (= valley at the drain) within tto(vrec) (typ. 4 μs) after demagnetization was detected, the MOSFET is forced to switch on. 7.7.5 PFC frequency and off-time limiting For transformer optimization and to minimize switching losses, the switching frequency is limited to fmax(PFC). If the frequency for quasi-resonant operation is above fmax(PFC), the system will switch to Discontinuous conduction mode. The PFC MOSFET is switched on when the drain-source voltage is at a minimum (valley switching). The minimum off-time is limited to toff(PFC)min to ensure proper control of the PFC MOSFET under all circumstances. 7.7.6 PFC soft start and soft stop (pin SNSCURPFC) The PFC controller features a soft start function which slowly increases the primary peak current at start-up and a soft stop function which slowly decreases the transformer peak current, before operations are halted. This is to prevent transformer rattle at start-up or during Burst mode operation. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 17 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC This is achieved by connecting a resistor Rss(PFC) and a capacitor Css(PFC) between pin SNSCURPFC and the current sense resistor Rcur(PFC). At start-up, an internal current source Ich(ss)(PFC) charges the capacitor to VSNSCURPFC = Ich(ss)(PFC) × Rss(PFC). The voltage is limited to the maximum PFC soft start clamp voltage, Vclamp(ss)PFC. The additional voltage across the charged capacitor results in a reduced peak current. After start-up, the internal current source is switched-off, capacitor Css(PFC) discharges across Rss(PFC) and the peak current increases. The start level and the time constant of the rising primary current can be adjusted externally by changing the values of Rss(PFC) and Css(PFC). V ocr ( PFC ) – ( I ch ( ss ) ( PFC ) × R ss ( PFC ) ) I Cur ( PFC ) ( pk ) = --------------------------------------------------------------------------------------------R cur ( PFC ) τ = R ss ( PFC ) × C ss ( PFC ) Soft stop is achieved by switching on the internal current source Ich(ss)(PFC).This current charges Css(PFC) and the increasing capacitor voltage reduces the peak current. The charge current will flow as long as the voltage on pin SNSCURPFC is below the maximum PFC soft start voltage (typ. 0.5 V). If VSNSCURPFC exceeds the maximum PFC soft start voltage, the soft start current source will start limiting the charge current. To accurately determine if the capacitor is charged, the voltage is only measured during the off-time of the PFC power switch. The operation of the PFC is stopped when VSNSCURPFC > Vstop(ss)(PFC). 7.7.7 PFC overcurrent regulation, OCR-PFC (pin SNSCURPFC) The maximum peak current is limited cycle-by-cycle by sensing the voltage across an external sense resistor (Rcur(PFC)) connected to the source of the external MOSFET. The voltage is measured via the SNSCURPFC pin and is limited to Vocr(PFC). A voltage peak will appear on VSNSCURPFC when the PFC MOSFET is switched on due to the discharging of the drain capacitance. The leading edge blanking time, tleb(PFC), ensures that the overcurrent sensing block will not react to this transitory peak. 7.7.8 PFC mains undervoltage protection/brownout protection, UVP-mains (pin SNSMAINS) The voltage on the SNSMAINS pin is sensed continuously to prevent the PFC trying to operate at very low mains input voltages. PFC switching stops as soon as VSNSMAINS drops below Vuvp(SNSMAINS). Mains undervoltage protection is also called brownout protection. VSNSMAINS is clamped to a minimum value of Vpu(SNSMAINS) for fast restart as soon as the mains input voltage recovers after a mains-dropout. The PFC (re)starts once VSNSMAINS exceeds the start level Vstart(SNSMAINS). 7.7.9 PFC boost overvoltage protection, OVP-boost (pin SNSBOOST) An overvoltage protection circuit has been built in to prevent boost overvoltages during load steps and mains transients. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 18 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC Switching of the power factor correction circuit is inhibited as soon as the voltage on the SNSBOOST pin rises above Vovp(SNSBOOST). PFC switching resumes as soon as VSNSBOOST drops below Vovp(SNSBOOST) again. Overvoltage protection will also be triggered in the event of an open circuit at the resistor connected between SNSBOOST and ground. 7.7.10 PFC short circuit/open-loop protection, SCP/OLP-PFC (pin SNSBOOST) The power factor correction circuit will not start switching until the voltage on the SNSBOOST pin rises above Vscp(SNSBOOST). This acts as short circuit protection for the boost voltage (SCP-boost). The SNSBOOST pin draws a small input current Iprot(SNSBOOST). If this pin gets disconnected, the residual current will pull down VSNSBOOST, triggering short circuit protection (SCP-boost). This combination creates an open-loop protection (OLP-PFC). 7.8 HBC controller The HBC controller converts the 400 V boost voltage from the PFC into one or more regulated DC output voltages and drives two external MOSFETS in a half-bridge configuration connected to a transformer. The transformer, which has a leakage inductance and a magnetizing inductance, forms the resonant circuit in combination with the resonant capacitor and the load at the output. The regulation is realized via frequency control. 7.8.1 HBC high-side and low-side driver (pin GATEHS and GATELS) Both drivers have identical driving capability. The output of each driver is connected to the equivalent gate of an external high-voltage power MOSFET. The low-side driver is referenced to pin PGND and is supplied from SUPREG. The high-side driver is floating. The reference for the high-side driver is pin HB, connected to the midpoint of the external half-bridge. The high-side driver is supplied from SUPHS which is connected to the external bootstrap capacitor CSUPHS. The bootstrap capacitor is charged from SUPREG via external diode DSUPHS when the low-side MOSFET is on. 7.8.2 HBC boost undervoltage protection, UVP-boost (pin SNSBOOST) The voltage on the SNSBOOST pin is sensed continuously to prevent the HBC controller trying to operate at very low boost input voltages. Once VSNSBOOST drops below Vuvp(SNSBOOST), HBC switching stops the next time GATELS goes HIGH. HBC switching resumes as soon as VSNSBOOST rises above Vstart(SNSBOOST). 7.8.3 HBC switch control HBC switch control determines when the MOSFETs switch on and off. It uses the output from several other blocks. • A divider is used to realize alternate switching of the high- and low-side MOSFETs for each oscillator cycle. The oscillator frequency is twice the half-bridge frequency. • The controlled oscillator determines the switch-off point. • Adaptive non-overlap time sensing determines the switch-on point. This is the adaptive non-overlap time function. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 19 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC • Several protection circuits and the state of the SSHBC/EN input determine whether the resonant converter is allowed to start switching. Figure 9 provides an overview of typical switching behavior. GATEHS GATELS VBoost HB 0 ITr(HBC) 0 CFMIN t 014aaa857 Fig 9. Switching behavior of the HBC 7.8.4 HBC Adaptive Non-Overlap (ANO) time function (pin HB) 7.8.4.1 Inductive mode (normal operation) The high efficiency characteristic of a resonant converter is the result of Zero-Voltage Switching (ZVS) of the power MOSFETs, also called soft switching. To facilitate soft switching, a small non-overlap time is required between the on-times of the high- and low-side MOSFETs. During this non-overlap time, the primary resonant current (dis-)charges the capacitance of the half-bridge between ground and the boost voltage. After this (dis-)charge, the body diode of the MOSFET starts conducting and because the voltage across the MOSFET is zero, there are no switching losses when the MOSFET is switched on. This mode of operation is called inductive mode because the switching frequency is above the resonance frequency and the resonant tank has an inductive impedance. The time required for the HB transition depends on the amplitude of the resonant current at the instant of switching. There is a complex relationship between this amplitude, the frequency, the boost voltage and the output voltage. Ideally the IC should switch the MOSFET on as soon as the HB transition has been completed. If it waits any longer, the HP voltage may swing back, especially at high output loads. The advanced adaptive non-overlap time function takes care of this timing, so that it’s not necessary to chose a fixed dead time (which is always a compromise). This saves on external components. Adaptive non-overlap time sensing measures the HB slope after one MOSFET has been switched off. Normally, the HB slope starts immediately (the voltage starts rising or falling). Once the transition at the HB node is complete, the slope ends (the voltage stops rising/falling). This is detected by the ANO time sensor and the other MOSFET is switched SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 20 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC on. In this way the non-overlap time is optimized automatically, minimizing switching losses, even if the HB transition cannot be fully completed. Figure 10 illustrates the operation of the adaptive non-overlap time function in Inductive mode. GATEHS GATELS VBoost HB 0 fast HB slope slow HB slope t incomplete HB slope 014aaa858 Fig 10. Adaptive non-overlap time function (normal inductive operation) The non-overlap time depends on the HB slope, but has upper and lower limits. An integrated minimum non-overlap time, tno(min), prevents cross conduction occurring under any circumstances. The maximum non-overlap time is limited to the oscillator charge time. If the HB slope lasts longer than the oscillator charge time (= 1⁄4 of HB switching period) the MOSFET is forced to switch on. In this case the MOSFET is not soft switching. This limitation ensures that, at very high switching frequencies, the MOSFET on-time is at least 1⁄4 of the HB switching period. 7.8.4.2 Capacitive mode The description above holds for normal operation with a switching frequency above the resonance frequency. When an error condition occurs (e.g. output short, load pulse too high) the switching frequency can be lower than the resonance frequency. The resonant tank then has a capacitive impedance. In Capacitive mode, the HB slope does not start after the MOSFET has switched off. Switching on the other MOSFET is not recommended in this situation. The absence of soft switching increases dissipation in the MOSFETs. In Capacitive mode, the body diode in the switched-off MOSFET may start conducting. Switching on the other MOSFET at this instant can result in the immediate destruction of the MOSFETs. The advanced adaptive non-overlap time of the SSL4120T will always wait until the slope at the half-bridge node starts. It guarantees safe switching of the MOSFETs in all circumstances. Figure 11 illustrates the operation of the adaptive non-overlap time function in Capacitive mode. In Capacitive mode, half the resonance period may elapse before the resonant current changes back to the correct polarity and starts charging the half-bridge node. The oscillator is slowed down until the half-bridge slope starts to allow this relatively long waiting time. See Section 7.8.5 for more details on the oscillator. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 21 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC GATEHS 0 GATELS 0 VBoost no HB slope HB 0 wrong polarity ITr(HBC) 0 CFMIN t 0 delayed oscillator 014aaa939 delayed switch-on during capacitive mode Fig 11. Adaptive non-overlap time function (capacitive operation) The MOSFET will be forced to switch on if the half-bridge slope fails to start and the oscillator voltage reaches Vu(CFMIN). The switching frequency is increased to eliminate the problems associated with Capacitive mode operation. This is explained in Section 7.8.11. 7.8.5 HBC slope controlled oscillator (pins CFMIN and RFMAX) The slope-controlled oscillator determines the switching frequency of the half-bridge. The oscillator generates a triangular waveform between Vu(CFMIN) and Vl(CFMIN) at the external capacitor Cfmin. Figure 12 shows how the frequency is determined. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 22 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC VOLTAGE PIN SSHBC FEEDBACK CURRENT PIN SNSFB POLARITY INVERSION (max 2.5 V) CONVERSION TO VOLTAGE (max 1.5 V) VOLTAGE PIN RFMAX FIXED fmin CURRENT CONVERSION TO CURRENT via Rfmax (DIS-)CHARGE CURRENT PIN CFMIN CONVERSION TO FRQUENCY via Cfmin 014aaa860 Fig 12. Determination of frequency Two external components determine the frequency range: • Capacitor Cfmin connected between pin CFMIN and ground sets the minimum frequency in combination with an internally trimmed current source Iosc(min). • Resistor Rfmax connected between pin RFMAX and ground sets the frequency range and thus the maximum frequency. The oscillator frequency depends on the charge and discharge currents of Cfmin. The (dis-)charge current contains a fixed component, Iosc(min), that determines the minimum frequency, and a variable component that is 4.9 times greater than the current in pin RFMAX. IRFMAX is determined by the value of Rfmax and the voltage on pin RFMAX: • The voltage on pin RFMAX is Vfmin(RFMAX) (typ. 0 V) at the minimum frequency. • The voltage on pin RFMAX is Vfmax(fb)(RFMAX) (typ. 1.5 V) at the maximum feedback frequency. • The voltage on pin RFMAX is Vfmax(ss)(RFMAX) (typ. 2.5 V) at the maximum soft start frequency. The maximum frequency of the oscillator is limited internally. The HB frequency is limited to flimit(HB) (min. 500 kHz). Figure 13 illustrates the relationship between VRFMAX, Rfmax, Cfmin and fHB. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 23 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC flimit(HB) fmax(B) C B fmax(A) A fHB fmin(B and C) fmin(A) 0 VRFMAX Vfmax(fb)(RFMAX) Vfmax(ss)(RFMAX) 014aaa861 A: Cfmin = high, Rfmax = high B: Cfmin = low, Rfmax = low C: Cfmin = low, Rfmax = too low Fig 13. Function of Rfmax and Cfmin The oscillator is controlled by the slope of the half-bridge. The oscillator charge current is initially set to a low value Iosc(red) (typ. 30 μA). When the start of the half-bridge slope is detected, the charge current is increased to its normal value. This feature is used in combination with the adaptive non-overlap time function as described in Section 7.8.4.2 and Figure 11. Since the half-bridge slope normally starts directly after the MOSFET is switched off, the length of time the oscillator current is low will be negligible under normal operating conditions. 7.8.6 HBC feedback input (pin SNSFB) In a typical power supply application, the output voltage is compared and amplified on the secondary side. The output of the error amplifier is transferred to the primary side via an opto-coupler. This opto-coupler can be connected directly to the SNSFB pin. The SNSFB pin supplies the opto-coupler from an internal voltage source Vpu(SNSFB) (typ. 8.4 V) with a series resistance RO(SNSFB). The series resistance allows spike filtering via an external capacitor. To ensure sufficient bias current for the opto-coupler, the feedback input has a threshold current Ifmin(SNSFB) (typ. 0.66 mA) at which the frequency is at a minimum. The maximum frequency is reached at Ifmax(SNSFB) (typ 2.2 mA). The maximum frequency that can be reached via the SNSFB pin is lower (typ. 60 %) than the maximum frequency that can be reached via the SSHBC/EN pin. Figure 14 shows the relationship between ISNSFB, VSNSFB and VRFMAX. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 24 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC Vpu(SNSFB) Vfmax(ss)(RFMAX) VSNSFB Volp(SNSFB) VSSHBC = 8.4 V Vfmin(SNSFB) VSNSFB Vfmax(fb)(RFMAX) VRFMAX Vfmax(SNSFB) Vclamp(SNSFB) VRFMAX 0 0 Iolp(SNSFB) Ifmin(SNSFB) Ifmax(SNSFB) ISNSFB 0 Iclamp(SNSFB) 014aaa862 Fig 14. Transfer function of feedback input Below the level for minimum frequency, VSNSFB is clamped at Vclamp(SNSFB) (typ. 3.2 V). This clamp enables a fast recovery of the output voltage regulation loop after an overshoot of the output voltage. The maximum current the clamp can deliver is Iclamp(SNSFB) (typ. 7.3 mA). 7.8.7 HBC open-loop protection, OLP-HBC (pin SNSFB) Under normal operating conditions, the opto-coupler current will be between Ifmin(SNSFB) and Ifmax(SNSFB) and will pull down the voltage at pin SNSFB. Due to an error in the feedback loop, the current could be less than Ifmin(SNSFB) with the HBC controller delivering maximum output power. The HBC controller features open-loop protection (OLP-HBC), which monitors the voltage on pin SNSFB. When VSNSFB exceeds Volp(SNSFB), the protection timer is started. The Restart state is activated if the OLP condition is still present after the protection time has elapsed. 7.8.8 HBC soft start (pin SSHBC/EN) The relationship between switching frequency and output current is not constant. It depends strongly on the output voltage and the boost voltage. This relationship can be complex. The SSL4120T contains a soft start function to ensure that the resonant converter starts or restarts with safe currents. This soft start function forces a start at such a high frequency that currents will be acceptable under all conditions. Soft start then slowly decreases the frequency. Normally, output voltage regulation will have taken over frequency control before soft start has reached its minimum frequency. Limiting the output current during start-up also limits the rate at which the output voltage rises and prevents an overshoot. Soft start utilizes the voltage on pin SSHBC/EN. The timing of the soft start is set by external capacitor Css(HBC). Pin SSHBC/EN is also used as an enable input. Soft start voltage levels are above the enable voltage thresholds. 7.8.8.1 Soft start voltage levels The relationship between the soft start voltage at pin SSHBC/EN and the voltage at pin RFMAX, which is directly related to the frequency, is illustrated in Figure 15. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 25 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC VRFMAX fmax fHB Vfmax,ss(RFMAX) fHB Vfmax,fb(RFMAX) VRFMAX fmin 0 Vfmax(SSHBC) 0 Vpu(EN) Vclamp(SSHBC) Vfmin(SSHBC) VSSHBC ISNSFB < Ifmin(SNSFB) Ifmin(SNSFB) < ISNSFB < Ifmax(SNSFB) 014aaa863 Fig 15. Relation between SSHBC/EN voltage and frequency VRFMAX and VSSHBC/EN are of opposite polarity. At initial start-up, VSSHBC/EN is below Vfmax(SSHBC) (typ. 3.2 V), which corresponds to the maximum frequency. During start-up, Css(HBC) is charged, VSSHBC/EN rises and the frequency decreases. The contribution of the soft start function is zero when VSSHBC/EN is above Vfmin(SSHBC) (typ. 7.9 V). VSSHBC/EN is clamped at a maximum of Vclamp(SSHBC) (typ. 8.4 V) (frequency is at a minimum) and at a minimum (≈ 3 V). Below Vfmax(SSHBC) (maximum frequency), the discharge current is reduced to a maximum-frequency soft start current of typically 5 μA The voltage is clamped at a minimum of Vpu(EN) (typ. 3 V). Both clamp levels are just outside the operating area of Vfmax(SSHBC) to Vfmin(SSHBC). The margins avoid frequency disturbance during normal output voltage regulation, but ensure that overcurrent regulation can respond quickly. 7.8.8.2 Soft start charge and discharge At initial start-up, the soft start capacitor Css(HBC) is charged to obtain a decreasing frequency sweep from maximum to operating frequency. As well as being used to softly start up the resonant converter, the soft start functionality is also used for regulation purposes (such as overcurrent regulation). Css(HBC) can therefore be charged or discharged. In the case of overcurrent regulation, a continuous alternation between charging and discharging takes place. In this way VSSHBC/EN can be regulated, thereby overruling the signal from the feedback input. The (dis-)charge current can have a high value, Iss(hf)(SSHBC) (typ. 160 μA), resulting in a fast (dis-)charge, or it can have a low value Iss(lf)(SSHBC) (typ. 40 μA), resulting in a slow (dis-)charge. This two-speed soft start sweep allows for a combination of a short start-up time for the resonant converter and stable regulation loops (such as overcurrent regulation). The fast (dis-)charge speed is used for the upper frequency range where VSSHBC/EN is below Vss(hf-lf)(SSHBC) (typ. 5.6 V). In the upper frequency range, the currents in the converter do not react strongly to frequency variations. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 26 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC The slow (dis-)charge speed is used for the lower frequency range where VSSHBC/EN is above Vss(hf-lf)(SSHBC) (typ. 5.6 V). In the lower frequency range, the currents in the converter react strongly to frequency variations. Section 7.8.10.2 describes how the two-speed soft start function is used for overcurrent regulation. The soft start capacitor is neither charged nor discharged during non-operation time in Burst mode. The soft start voltage will not change during this time. 7.8.8.3 Soft start reset Some protection functions, such as overcurrent protection, require fast correction of the operating frequency set point, but do not require switching to stop. See the protection overview in Section 7.9 for details on which protection functions use this step to the maximum frequency. The SSL4120T has a special fast soft start reset feature for the HBC controller that forces Vfmax(ss)(RFMAX) on pin RFMAX. Soft start reset is also used when the HBC controller is enabled via the SSHBC/EN pin or after a restart to ensure a safe start at maximum frequency. Soft start reset is not used when the operation was stopped in Burst mode. When a protection function is activated, the oscillator control input is disconnected from the soft start capacitor, Css(HBC), connected between pin SSHBC/EN and ground and the switching frequency is immediately set to a maximum. Setting the switching frequency to a maximum will restore safe switching operation in most cases. At the same time, the capacitor is discharged to the maximum frequency level, Vfmax(SSHBC). Once VSSHBC/EN has reached this level, the oscillator control input is connected to the pin again and the normal soft start sweep follows. Figure 16 shows the soft start reset and the two-speed frequency sweep downwards. Protection on off Vfmin(SSHBC) VSSHBC/EN Vss(hf-lf)(SSHBC) Vfmax(SSHBC) 0 fmax fHB fmin 0 regulation fmax forced t fast sweep slow sweep regulation 014aaa864 Fig 16. Soft start reset and two-speed soft start SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 27 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC 7.8.9 HBC high-frequency protection, HFP-HBC (pin RFMAX) Normally the converter will not operate continuously at maximum frequency because it will sweep down to much lower values. Certain error conditions, such as a disconnected transformer, could cause the converter to operate continuously at maximum frequency. If zero-voltage switching conditions are no longer present, the MOSFETs can overheat. The SSL4120T features High-Frequency Protection (HFP) for the HBC controller to protect it from being damaged in such circumstances. HFP senses the voltage at pin RFMAX. This voltage indicates the current frequency. When the frequency is higher than 75 % of the soft start frequency range, the protection timer is started. The 75 % level corresponds to an RFMAX voltage of Vhfp(RFMAX) (typ. 1.83 V). 7.8.10 HBC overcurrent regulation and protection, OCR and OCP (pin SNSCURHBC) The HBC controller is protected against overcurrent in two ways: • Overcurrent regulation (OCR-HBC) which increases the frequency slowly; the protection timer is also started. • Overcurrent protection (OCP-HBC) which steps to maximum frequency. A boost voltage compensation function is included to reduce the variation in the output current protection level. 7.8.10.1 Boost voltage compensation The primary current, also known as the resonant current, is sensed via pin SNSCURHBC. It senses the momentary voltage across an external current sense resistor Rcur(HBC). The use of the momentary current signal allows for fast overcurrent protection and simplifies the stabilizing of overcurrent regulation. The OCR and OCP comparators compare VSNSCURHBC with the maximum positive and negative values. For the same output power, the primary current is higher when the boost voltage is low. A boost compensation is included to reduce the dependency of the protected output current level on the boost voltage. The boost compensation sources and sinks a current from the SNSCURHBC pin. This current creates a voltage drop across the series resistor Rcurcmp. The amplitude of the current depends linearly on the boost voltage. At nominal boost voltage the current is zero and the voltage VCur(HBC) across the current sense resistor is also present at the SNSCURHBC pin. At the UVP-boost start level Vuvp(SNSBOOST), the current is at a maximum. The direction of the current, sink or source, depends on the active gate signal. The voltage drop created across Rcurcmp reduces the amplitude at the pin, resulting in a higher effective current protection level. The amount of compensation is set by the value of Rcurcmp. Figure 17 shows how the boost compensation works for an artificial current signal. The sinking compensation current only flows when VSNSCURHBC is positive because of the circuit implementation. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 28 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC Vreg VBoost Vuvp t GATEHS t GATELS t sink ISNSCURHBC sink current only with positive VSNSCURHBC 0 t source VCur(HBC) = Rcur(HBC) × ICur(HBC) Iocp(high) Iocr(high) Iocp(nom) Iocr(nom) ICur(HBC) 0 −Iocr(nom) −Iocp(nom) −Iocr(high) −Iocp(high) t VSNSCURHBC Vocp(HBC) Vocr(HBC) VSNSCURHBC 0 −Vocr(HBC) −Vocp(HBC) t nominal VBoost no compensation nominal OCR nominal VBoost no compensation nominal OCP low VBoost strong compensation high OCR low VBoost strong compensation high OCP 014aaa865 Fig 17. Boost voltage compensation 7.8.10.2 Overcurrent regulation, OCR-HBC The lowest comparator levels at the SNSCURHBC pin, Vocr(HBC) (typ. −0.5 V and +0.5 V), relate to the overcurrent regulation voltage. There are comparators for both the positive and negative polarities. The positive comparator is active during the high-side on-time and the following high-side to low-side non-overlap time. The negative comparator is active during the remaining time. If either level is exceeded, the frequency will be slowly increased. This is accomplished by discharging the soft start capacitor. Each time the OCR level is exceeded, the event is latched until the next stroke and the soft start discharge current is enabled. When both the positive and negative OCR levels are exceeded, the soft start discharge current will flow continuously. Overcurrent regulation is very effective at limiting the output current during start-up. A smaller soft start capacitor can be used to achieve a faster start-up. Using a smaller capacitor may result in an output current that is too high at times, but the OCR function will slow down the frequency sweep when needed to keep the output current within the specified limits. Figure 18 shows the operation of the OCR during output voltage start-up. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 29 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC Iocr ICur(HBC) 0 t −Iocr Iss(hf)(SSHBC) ISSHBC/EN Iss(If)(SSHBC) −Iss(If)(SSHBC) t −Iss(hf)(SSHBC) Vfmin(SSHBC) VSSHBC/EN Vss(hf-lf)(SSHBC) Vfmax(SSHBC) t 0 Vreg VOutput t 0 Fast soft-start sweep (charge and discharge) Slow soft-start sweep (charge and discharge) 014aaa866 Fig 18. Overcurrent regulation during start-up The protection timer is also started. The Restart state is activated when the OCR-HBC condition is still present after the protection time has elapsed. 7.8.10.3 Overcurrent protection, OCP-HBC Under normal operating conditions, OCR is able to ensure the current remains below the specified maximum values. In the event of certain error conditions, however, it might not be fast enough to limit the current. OCP is implemented to protect against those error conditions. The OCP level, Vocp(HBC) (typ. −1 V and +1 V), is higher than the OCR level Vocr(HBC). When the OCP level is reached, the frequency immediately jumps to the maximum value via the soft start reset, followed by a normal sweep down. 7.8.11 HBC capacitive mode regulation, CMR (pin HB) The MOSFETs in the half-bridge drive the resonant circuit. Depending on the output load, the output voltage, and the switching frequency this resonant circuit can have an inductive impedance or a capacitive impedance. Inductive impedance is preferred because it facilitates efficient zero-voltage switching. Harmful switching in Capacitive mode is prevented by the adaptive non-overlap time function (see Section 7.8.4.2). An extra action is performed which results in Capacitive Mode Regulation (CMR). CMR causes the half-bridge circuit to return to Inductive mode from Capacitive mode. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 30 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC Capacitive mode is detected when the HB slope does not start within tto(cmr) after the MOSFETs have switched off. Detection of Capacitive mode will increase the switching frequency. This is realized by discharging the soft start capacitor with a relatively high current Icmr(hf)(SSHBC) from the instant tto(cmr) has expired until the half-bridge slope has started. The frequency increase regulates the HBC to the border between capacitive and inductive mode. 7.9 Protection overview Table 4. Overview protections Protected Symbol Part Protection Affected Action Description IC UVP-SUPIC Undervoltage protection SUPIC IC disable Section 7.2.1 IC UVP-SUPREG Undervoltage protection SUPREG IC disable Section 7.2.2 IC UVP-supplies Undervoltage protection supplies IC disable and reset Section 7.3 IC SCP-SUPIC Short circuit protection SUPIC IC low HV start-up current Section 7.2.4 IC OVP-output Overvoltage protection output IC shut-down Section 7.5.4 IC UVP-output Undervoltage protection output IC restart after protection time Section 7.5.5 IC OTP Overtemperature protection IC disable Section 7.5.6 PFC OCR-PFC Overcurrent regulation PFC PFC switch off cycle-by-cycle Section 7.7.7 PFC UVP-mains Undervoltage protection mains PFC suspend switching Section 7.7.8 PFC OVP-boost Overvoltage protection boost PFC suspend switching Section 7.7.9 PFC SCP-boost Short circuit protection boost IC restart Section 7.7.10 PFC OLP-PFC Open-loop protection PFC IC restart Section 7.7.10 HBC UVP-boost Undervoltage protection boost HBC disable Section 7.8.2 HBC OLP-HBC Open-loop protection HBC IC restart after protection time Section 7.8.7 HBC HFP-HBC High-frequency protection HBC IC restart after protection time Section 7.8.9 HBC OCR-HBC Overcurrent regulation HBC HBC IC increase frequency Section 7.8.10.2 restart after protection time HBC OCP-HBC Overcurrent protection HBC HBC step to maximum frequency Section 7.8.10.3 HBC CMR Capacitive mode regulation HBC increase frequency Section 7.8.11 HBC ANO Adaptive non-overlap HBC prevent hazardous switching Section 7.8.4 SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 31 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC 8. Limiting values Table 5. Limiting values In accordance with the Absolute Maximum Rating System (IEC 60134).; All voltages are measured with respect to pin SGND; Currents are positive when flowing into the IC; The voltage ratings are valid provided other ratings are not violated; Current ratings are valid provided the maximum power rating is not violated. Symbol Parameter Conditions Min Max Unit VSUPHV voltage on pin SUPHV continuous −0.4 +630 V VSUPHS voltage on pin SUPHS DC −0.4 +570 V t < 0.5 s −0.4 +630 V referenced to pin HB −0.4 +14 V Voltages VSUPIC voltage on pin SUPIC −0.4 +38 V VSNSAUXPFC voltage on pin SNSAUXPFC −25 +25 V VSUPREG voltage on pin SUPREG −0.4 +12 V VSNSOUT voltage on pin SNSOUT −0.4 +12 V VRCPROT voltage on pin RCPROT −0.4 +12 V VSNSFB voltage on pin SNSFB −0.4 +12 V VSSHBC/EN voltage on pin SSHBC/EN −0.4 +12 V VGATEHS voltage on pin GATEHS t < 10 µs for I > 10 mA −0.4 VSUPHS + 0.4 V VGATELS voltage on pin GATELS t < 10 µs for I > 10 mA −0.4 VSUPREG + 0.4 V VGATEPFC voltage on pin GATEPFC t < 10 µs for I > 10 mA −0.4 VSUPREG + 0.4 V VSNSCURHBC voltage on pin SNSCURHBC −5 +5 V VSNSBOOST voltage on pin SNSBOOST −0.4 +5 V VSNSMAINS voltage on pin SNSMAINS −0.4 +5 V VSNSCURPFC voltage on pin SNSCURPFC −0.4 +5 V VCOMPPFC voltage on pin COMPPFC −0.4 +5 V VCFMIN voltage on pin CFMIN −0.4 +5 V VPGND voltage on pin PGND −1 +1 V −0.8 +2 A −1 +10 mA - 0.8 W current limited Currents IGATEPFC current into pin GATEPFC ISNSCURPFC current into pin SNSCURPFC duty cycle < 10 % General Tamb < 75 °C Ptot total power dissipation Tstg storage temperature −55 +150 °C Tj junction temperature −40 +150 °C SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 32 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC Table 5. Limiting values …continued In accordance with the Absolute Maximum Rating System (IEC 60134).; All voltages are measured with respect to pin SGND; Currents are positive when flowing into the IC; The voltage ratings are valid provided other ratings are not violated; Current ratings are valid provided the maximum power rating is not violated. Symbol Parameter Conditions Electrostatic discharge voltage Human body model Min Max Unit ESD VESD Pin 12 (SUPHV) [1] - 1.5 kV Pin 13,14,15 (HS driver) [1] - 1 kV other pins [1] - 2 kV [2] - 200 V - 500 V Machine model All pins Charged device model All pins [1] Equivalent to discharging a 100 pF capacitor through a 1.5 kΩ series resistor. [2] Equivalent to discharging a 200 pF capacitor through a 0.75 μH coil and a 10 Ω resistor. 9. Thermal characteristics Table 6. Thermal characteristics Symbol Parameter Conditions Typ Unit Rth(j-a) thermal resistance from junction to ambient In free air; JEDEC single layer test board 90 K/W 10. Characteristics Table 7. Characteristics Tamb = 25 °C; VSUPIC = 20 V; VSUPHV > 40 V; all voltages are measured with respect to SGND; currents are positive when flowing into the IC; unless otherwise specified. Symbol Parameter Conditions Min Typ Max Unit High-voltage start-up source (pin SUPHV) Idism(SUPHV) disable mode current on pin SUPHV Disabled IC state - 150 - μA Ired(SUPHV) reduced current on pin SUPHV VSUPIC < Vscp(SUPIC) - 1.1 - mA Inom(SUPHV) nominal current on pin SUPHV VSUPIC < Vstart(hvd)(SUPIC) - 5.1 - mA Itko(SUPHV) takeover current on pin SUPHV VSUPIC > Vstart(hvd)(SUPIC) Vdet(SUPHV) detection voltage on pin SUPHV Vrst(SUPHV) reset voltage on pin SUPHV - 7 - μA - - 25 V VSUPIC < Vrst(SUPIC) - 7 - V Low-voltage IC supply (pin SUPIC) Vstart(hvd)(SUPIC) start voltage with high voltage detected VSUPHV > Vdet(SUPHV) 21 22 23 V Vstart(nohvd)(SUPIC) start voltage with no high voltage detected VSUPHV < Vdet(SUPHV) or open 16.1 17 17.9 V Vstart(hys)(SUPIC) hysteresis of start voltage on pin SUPIC - 0.3 - V SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 33 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC Table 7. Characteristics …continued Tamb = 25 °C; VSUPIC = 20 V; VSUPHV > 40 V; all voltages are measured with respect to SGND; currents are positive when flowing into the IC; unless otherwise specified. Symbol Parameter Conditions Min Typ Max Unit Vuvp(SUPIC) undervoltage protection voltage on pin SUPIC 14.2 15 15.8 V Vrst(SUPIC) reset voltage on pin SUPIC - 7 - V Vscp(SUPIC) short-circuit protection voltage on pin SUPIC 0.55 0.65 0.75 V Ich(red)(SUPIC) reduced charge current on pin SUPIC - −0.95 - mA Ich(nom)(SUPIC) nominal charge current on pin SUPIC - −4.8 - mA Idism(SUPIC) current on pin SUPIC in disabled mode Disabled IC state - 0.25 - mA Iprotm(SUPIC) current on pin SUPIC in protection mode SUPIC charge, SUPREG charge; Restart or Shut-down state - 0.4 - mA Ioper(SUPIC) current on pin SUPIC in operating mode Operational supply state; Driver pins open. - 3 - mA VSUPHV < Vrst(SUPHV) VSUPIC < Vscp(SUPIC) Regulated supply (pin SUPREG) ISUPREG = −40 mA [1] 10.6 10.9 11.2 V start voltage on pin SUPREG [1] - 10.7 - V Vuvp(SUPREG) undervoltage protection voltage on pin SUPREG [1] - 10.3 - V Ich(SUPREG)max maximum charge current on pin SUPREG VSUPREG > Vuvp(SUPREG) −40 −100 - mA Ich(red)(SUPREG) reduced charge current on pin SUPREG VSUPREG < Vuvp(SUPREG); T = 25 °C. - −5.5 - mA T = 140 °C −2.5 - - mA Vreg(SUPREG) regulation voltage on pin SUPREG Vstart(SUPREG) Enable input (pin SSHBC/EN) Ven(PFC)(EN) PFC enable voltage on pin EN PFC only [2] 0.8 1.2 1.4 V [2] 1.8 2.2 2.4 V - −42 - μA - 3 - V - 0.8 - V Ven(IC)(EN) IC enable voltage on pin EN PFC + HBC Ipu(EN) pull-up current on pin EN VSSHBC/EN = 2.5 V Vpu(EN) pull-up voltage on pin EN Fast shut-down reset (pin SNSMAINS) Vrst(SNSMAINS) reset level on pin SNSMAINS [2] Protection and restart timer (pin RCPROT) Vu(RCPROT) upper voltage on pin RCPROT 3.8 4 4.2 V Vl(RCPROT) lower voltage on pin RCPROT 0.4 0.5 0.6 V Ich(fast)(RCPROT) fast-charge current on pin RCPROT - −2.2 - mA Ich(slow)(RCPROT) slow-charge current on pin RCPROT −120 −100 −80 μA SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 34 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC Table 7. Characteristics …continued Tamb = 25 °C; VSUPIC = 20 V; VSUPHV > 40 V; all voltages are measured with respect to SGND; currents are positive when flowing into the IC; unless otherwise specified. Symbol Parameter Conditions Min Typ Max Unit Output voltage protection sensing, UVP/OVP output (pin SNSOUT) Vovp(SNSOUT) overvoltage protection voltage on pin SNSOUT [2] 3.4 3.5 3.6 V Vuvp(SNSOUT) under-voltage protection voltage on pin SNSOUT [2] 2.2 2.35 2.5 V [2] 130 150 160 °C Overtemperature protection Totp overtemperature protection trip temperature Burst mode activation (pin SNSOUT) Vburst(HBC) HFC burst mode voltage [2] 0.9 1.1 1.2 V Vburst(PFC) PFC burst mode voltage [2] 0.3 0.4 0.5 V Ipu(SNSOUT) pull-up current on pin SNSOUT - −100 −80 μA Vpu(SNSOUT) pull-up voltage on pin SNSOUT RSNSOUT = 25 kΩ to SGND - 1.5 - V PFC driver (pin GATEPFC) Isource(GATEPFC) source current on pin GATEPFC VGATEPFC = 2 V - −0.5 Isink(GATEPFC) sink current on pin GATEPFC VGATEPFC = 2 V - 0.7 - A VGATEPFC = 10 V - 1.2 - A A PFC on-timer (pin COMPPFC) Vton(COMPPFC)zero zero on-time voltage on pin COMPPFC - 3.5 - V Vton(COMPPFC)max maximum on-time voltage on pin COMPPFC - 1.25 - V fmax(PFC) PFC maximum frequency 300 380 460 kHz toff(PFC)min minimum PFC off-time - 0.8 - μs PFC error amplifier (pin SNSBOOST and COMPPFC) Vreg(SNSBOOST) regulation voltage on pin SNSBOOST pin ICOMPPFC = 0 A 2.475 2.5 2.525 V gm transconductance VSNSBOOST to ICOMPPFC - 80 - μA/V Isink(COMPPFC) sink current on pin COMPPFC VSNSBOOST = 2 V - 39 - μA Isource(COMPPFC) source current on pin COMPPFC VSNSBOOST = 3.3 V Vclamp(COMPPFC) clamp voltage on pin COMPPFC - −39 - μA - 3.9 - V high mains; VSNSMAINS = 3.3 V 3.5 4.7 5.9 μs low mains; VSNSMAINS = 0.97 V 29 44 59 μs 4 - - V [3] PFC mains compensation (pin SNSMAINS) ton(max) Vmvc(SNSMAINS)max SSL4120T Objective data sheet maximum on-time maximum mains voltage compensation voltage on pin SNSMAINS All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 35 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC Table 7. Characteristics …continued Tamb = 25 °C; VSUPIC = 20 V; VSUPHV > 40 V; all voltages are measured with respect to SGND; currents are positive when flowing into the IC; unless otherwise specified. Symbol Parameter Conditions Min Typ Max Unit PFC demagnetization sensing (pin SNSAUXPFC) Vdemag(SNSAUXPFC) demagnetization voltage on pin SNSAUXPFC −150 −100 −50 mV tto(mag) magnetization time-out time 40 50 60 μs Iprot(SNSAUXPFC) protection current on pin SNSAUXPFC −75 −33 - nA - - 1.7 V/μs VSNSAUXPFC = 50 mV PFC valley sensing (pin SNSAUXPFC) (dV/dt)vrec(min) minimum valley recognition rate of voltage change tslope(vrec)min minimum valley recognition slope time VSNSAUXPFC = 1 Vpp [4] - - 300 ns demagnetization to ΔV/Δt = 0 [5] - - 50 ns td(val-dem)max maximum valley-to-demag delay time - 200 - ns tto(vrec) valley recognition time-out time 3 4 6 μs - −60 - μA 0.46 0.5 0.54 V PFC soft start (pin SNSCURPFC) Ich(ss)(PFC) PFC soft-start charge current PFC soft-start clamp voltage [1] Vstop(ss)(PFC) PFC soft-start stop voltage [1] Rss(PFC) PFC soft-start resistor Vclamp(ss)(PFC) - 0.45 - V 12 - - kΩ 0.49 0.52 0.55 V PFC overcurrent sensing (pin SNSCURPFC) Vocr(PFC) PFC overcurrent regulation voltage dV/dt = 50 mV/μs 0.51 0.54 0.57 V tleb(PFC) leading edge blanking time 250 310 370 ns Iprot(SNSCURPFC) protection current on pin SNSCURPFC −50 −33 - nA dV/dt = 200 mV/μs PFC mains voltage sensing and clamp (pin SNSMAINS) start voltage on pin SNSMAINS [1] 1.11 1.15 1.19 V Vuvp(SNSMAINS) undervoltage protection voltage on pin SNSMAINS [1] 0.84 0.89 0.94 V Vpu(SNSMAINS) pull-up voltage on pin SNSMAINS UVP-mains active - 1.05 - V Ipu(SNSMAINS) maximum clamp current UVP-mains active - −42 −35 μA Iprot(SNSMAINS) Protection current on pin SNSMAINS VSNSMAINS > Vuvp(SNSMAINS) - 33 100 nA Vstart(SNSMAINS) [1] PFC boost voltage protection sensing, SCP/UVP/OVP boost (pin SNSBOOST) Vscp(SNSBOOST) short-circuit protection voltage on pin SNSBOOST 0.35 0.4 0.45 V Vstart(SNSBOOST) start voltage on pin SNSBOOST - 2.3 2.4 V Vuvp(SNSBOOST) undervoltage protection voltage on pin SNSBOOST 1.5 1.6 - V Vovp(SNSBOOST) overvoltage protection voltage on pin SNSBOOST 2.59 2.63 2.67 V SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 36 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC Table 7. Characteristics …continued Tamb = 25 °C; VSUPIC = 20 V; VSUPHV > 40 V; all voltages are measured with respect to SGND; currents are positive when flowing into the IC; unless otherwise specified. Symbol Parameter Conditions Min Typ Max Unit Iprot(SNSBOOST) protection current on pin SNSBOOST VSNSBOOST = 2.5 V - 45 100 nA HBC high-side and low-side driver (pin GATEHS and GATELS) Isource(GATEHS) source current on pin GATEHS VGATEHS − VHB = 4 V - −310 - mA Isource(GATELS) source current on pin GATELS VGATELS − VPGND = 4 V - −310 - mA Isink(GATEHS) sink current on pin GATEHS Isink(GATELS) sink current on pin GATELS Vrst(SUPHS) reset voltage on pin SUPHS Iq(SUPHS) quiescent current on pin SUPHS VGATEHS − VHB = 2 V; - 560 - mA VGATEHS − VHB = 11 V - 1.9 - A VGATELS − VPGND = 2 V - 560 - mA VGATELS − VPGND = 11 V - 1.9 - A - 4.5 - V VSUPHS − VHB = 11 V - 37 - μA HBC adaptive non-overlap time (pin HB) (dV/dt)ano(min) minimum adaptive non-overlap time rate of voltage change - - 120 V/μs tno(min) minimum non-overlap time - - 160 ns HBC current controlled oscillator (pin CFMIN and RFMAX) fmin(HB) minimum frequency on pin HB Cfmin = 390 pF; VSSHBC/EN > Vfmin(SSHBC) VSNSFB > Vfmin(SNSFB) 40 44 48 kHz Iosc(min) minimum oscillator current VRFMAX = 0 V; charge and discharge - 150 - μA Iosc(max) maximum oscillator current Rfmax = 15 kΩ; VRFMAX=2.5 V; VSSHBC/EN < Vfmax(SSHBC) - 970 - μA Iosc(red) reduced oscillator current slowed-down oscillator - −30 - μA ICFMIN/IRFMAX current on pin CFMIN to current on pin RFMAX ratio - 4.9 - flimit(HB) limit frequency on pin HB 500 670 - kHz Vu(CFMIN) upper voltage on pin CFMIN 2.85 3 3.15 V Cfmin = 20 pF Vl(CFMIN) lower voltage on pin CFMIN 0.9 1 1.1 V Vfmin(RFMAX) minimum frequency voltage on pin RFMAX - 0 - V Vfmax(ss)(RFMAX) maximum soft start frequency voltage on pin RFMAX VSSHBC/EN < Vfmax(SSHBC) 2.4 2.5 2.6 V Vfmax(fb)(RFMAX) maximum feedback frequency voltage on pin RFMAX VSNSFB < Vfmax(SNSFB) 1.45 1.55 1.65 V HBC feedback input (pin SNSFB) Vpu(SNSFB) pull-up voltage on pin SNSFB - 8.4 - V RO(SNSFB) output resistance on pin SNSFB - 1.5 - kΩ Volp(SNSFB) open-loop protection voltage on pin SNSFB [2] 7 7.7 7.9 V Iolp(SNSFB) open-loop protection current on pin SNSFB [2] −0.35 −0.26 −0.1 mA SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 37 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC Table 7. Characteristics …continued Tamb = 25 °C; VSUPIC = 20 V; VSUPHV > 40 V; all voltages are measured with respect to SGND; currents are positive when flowing into the IC; unless otherwise specified. Symbol Parameter Conditions Min Typ Max Unit Vfmin(SNSFB) minimum frequency voltage on pin SNSFB 6.1 6.4 6.9 V Ifmin(SNSFB) minimum frequency current on pin SNSFB VSSHBC/EN > Vfmin(SSHBC) −0.86 −0.66 −0.46 mA Vfmax(SNSFB) maximum frequency voltage on pin SNSFB VSSHBC/EN > Vfmin(SSHBC) 3.9 4.1 4.3 V Ifmax(SNSFB) maximum frequency current on pin SNSFB VSSHBC/EN > Vfmin(SSHBC) - −2.2 - mA Vclamp(SNSFB) clamp voltage on pin SNSFB maximum frequency; ISNSFB = −4 mA - 3.2 - V Iclamp(SNSFB) clamp current on pin SNSFB maximum frequency; VSNSFB = 0 V - −7.3 - mA - 3.2 - V 7.5 7.9 8.3 V - 8.4 - V - 5.6 - V HBC soft-start (pin SSHBC/EN) Vfmax(SSHBC) maximum frequency voltage on pin SSHBC Vfmin(SSHBC) minimum frequency voltage on pin SSHBC Vclamp(SSHBC) clamp voltage on pin SSHBC Vss(hf-lf)(SSHBC) high-low frequency soft-start voltage on pin SSHBC Iss(hf)(SSHBC) high frequency soft-start current on pin SSHBC VSNSFB > Vfmin(SNSFB) [2] VSSHBC < Vss(lf-hf)(SSHBC) charge current - −160 - μA discharge current - 160 - μA charge current - −40 - μA discharge current low frequency soft-start current on pin SSHBC VSSHBC > Vss(lf-hf)(SSHBC) - 40 - μA Icmr(hf)(SSHBC) high frequency CMR current on pin SSHBC VSSHBC < Vss(lf-hf)(SSHBC) discharge only - 1800 - μA Icmr(lf)(SSHBC) low frequency CMR current on pin SSHBC VSSHBC > Vss(lf-hf)(SSHBC) discharge only - 440 - μA 1.7 1.83 2 V positive level; HS on + HS-LS non-overlap time 0.45 0.5 0.55 V negative level; LS on + LS-HS non-overlap time −0.55 −0.5 Iss(lf)(SSHBC) HBC high frequency sensing, HFP - HBC (pin RFMAX) Vhfp(RFMAX) [2] High-frequency protection voltage on pin RFMAX HBC overcurrent sensing, OCR/OCP - HBC (pin SNSCURHBC) Vocr(HBC) SSL4120T Objective data sheet HBC overcurrent regulation voltage All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 −0.45 V © NXP B.V. 2012. All rights reserved. 38 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC Table 7. Characteristics …continued Tamb = 25 °C; VSUPIC = 20 V; VSUPHV > 40 V; all voltages are measured with respect to SGND; currents are positive when flowing into the IC; unless otherwise specified. Symbol Parameter Vocp(HBC) HBC overcurrent protection voltage Ibstc(SNSCURHBC)max maximum boost compensation current on pin SNSCURHBC Conditions Min Typ Max Unit positive level; HS on + HS-LS non-overlap time 0.9 1 1.1 V negative level; LS on + LS-HS non-overlap time −1.1 −1 −0.9 V source current; VSNSCURHBC = −0.5 V - −170 - μA sink current; VSNSCURHBC = 0.5 V - 170 - μA - 690 - ns VSNSBOOST = 1.8 V HBC Capacitive Mode Protection (CMP) (pin HB) tto(cmr) [1] time-out capacitive mode regulation The marked levels on this pin are correlated. The voltage difference between the levels has much less spread than the absolute value of the levels themselves. [2] Switching level has some hysteresis. The hysteresis falls within the limits. [3] For a typical application with a compensation network on pin COMPPFC, like the example in Figure 19. [4] Minimum required voltage change time for valley recognition on pin SNSAUXPFC. [5] Minimum time required between demagnetization detection and ΔV/Δt = 0 on pin SNSAUXPFC. SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 39 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC 11. Application information 5HFW %RRVW 7U3)& &683,& $X[3)& 0DLQV '683+6 &ERRVW &UHFW &6835(* 683+9 683,& &683+6 6835(* 6160$,16 616&853)& &XU3)& 5FXU3)& &+% &XU+%& 616&85+%& *$7(3)& 3RZHU)DFWRU &RQWUROOHU 5HVRQDQW +DOI%ULGJH 616287 &RQWUROOHU 7U+%& &5HV *$7(/6 616$8;3)& 5VV3)& +% +% 616%2267 'U3)& 683+6 *$7(+6 5FXUFPS 2XWSXW 5FXU+%& &VV3)& 616)% &2033)& 5)0$; 5SURW &)0,1 5&3527 66/ 66+%&(1 5IPD[ &IPLQ &VV+%& &SURW 3*1' 6*1' 'LVDEOH DDD Fig 19. Application diagram of SSL4120T SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 40 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC 12. Package outline SO24: plastic small outline package; 24 leads; body width 7.5 mm SOT137-1 D E A X c HE y v M A Z 13 24 Q A2 A (A 3) A1 pin 1 index θ Lp L 1 12 e detail X w M bp 0 5 10 mm scale DIMENSIONS (inch dimensions are derived from the original mm dimensions) UNIT A max. A1 A2 A3 bp c D (1) E (1) e HE L Lp Q v w y mm 2.65 0.3 0.1 2.45 2.25 0.25 0.49 0.36 0.32 0.23 15.6 15.2 7.6 7.4 1.27 10.65 10.00 1.4 1.1 0.4 1.1 1.0 0.25 0.25 0.1 0.01 0.019 0.013 0.014 0.009 0.61 0.60 0.30 0.29 0.05 0.419 0.043 0.055 0.394 0.016 inches 0.1 0.012 0.096 0.004 0.089 0.043 0.039 0.01 0.01 Z (1) 0.9 0.4 0.035 0.004 0.016 θ 8o o 0 Note 1. Plastic or metal protrusions of 0.15 mm (0.006 inch) maximum per side are not included. REFERENCES OUTLINE VERSION IEC JEDEC SOT137-1 075E05 MS-013 JEITA EUROPEAN PROJECTION ISSUE DATE 99-12-27 03-02-19 Fig 20. Package outline SOT137 (SO24) SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 41 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC 13. Abbreviations Table 8. SSL4120T Objective data sheet Abbreviations Acronym Description ANO Adaptive Non-Overlap CMOS Complementary Metal-Oxide-Semiconductor' CMR Capacitive Mode Regulation DMOS Double-diffused Metal-Oxide-Semiconductor EMI ElectroMagnetic Interference HBC Half-Bridge Converter or Controller. Resonant converter which generates the regulated output voltage. HFP High-Frequency Protection HV High-voltage OCP OverCurrent Protection OCR OverCurrent Regulation OLP Open-Loop Protection OTP OverTemperature Protection OVP OverVoltage Protection PFC Power Factor Converter or Controller. Converter which performs the power factor correction. UVP UnderVoltage Protection SCP Short-Circuit Protection All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 42 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC 14. Revision history Table 9. Revision history Document ID Release date Data sheet status Change notice Supersedes SSL4120T v.1 20120621 Objective data sheet - - SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 43 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC 15. Legal information 15.1 Data sheet status Document status[1][2] Product status[3] Definition Objective [short] data sheet Development This document contains data from the objective specification for product development. Preliminary [short] data sheet Qualification This document contains data from the preliminary specification. Product [short] data sheet Production This document contains the product specification. [1] Please consult the most recently issued document before initiating or completing a design. [2] The term ‘short data sheet’ is explained in section “Definitions”. [3] The product status of device(s) described in this document may have changed since this document was published and may differ in case of multiple devices. The latest product status information is available on the Internet at URL http://www.nxp.com. 15.2 Definitions Draft — The document is a draft version only. The content is still under internal review and subject to formal approval, which may result in modifications or additions. NXP Semiconductors does not give any representations or warranties as to the accuracy or completeness of information included herein and shall have no liability for the consequences of use of such information. Short data sheet — A short data sheet is an extract from a full data sheet with the same product type number(s) and title. A short data sheet is intended for quick reference only and should not be relied upon to contain detailed and full information. For detailed and full information see the relevant full data sheet, which is available on request via the local NXP Semiconductors sales office. In case of any inconsistency or conflict with the short data sheet, the full data sheet shall prevail. Product specification — The information and data provided in a Product data sheet shall define the specification of the product as agreed between NXP Semiconductors and its customer, unless NXP Semiconductors and customer have explicitly agreed otherwise in writing. In no event however, shall an agreement be valid in which the NXP Semiconductors product is deemed to offer functions and qualities beyond those described in the Product data sheet. 15.3 Disclaimers Limited warranty and liability — Information in this document is believed to be accurate and reliable. However, NXP Semiconductors does not give any representations or warranties, expressed or implied, as to the accuracy or completeness of such information and shall have no liability for the consequences of use of such information. NXP Semiconductors takes no responsibility for the content in this document if provided by an information source outside of NXP Semiconductors. In no event shall NXP Semiconductors be liable for any indirect, incidental, punitive, special or consequential damages (including - without limitation - lost profits, lost savings, business interruption, costs related to the removal or replacement of any products or rework charges) whether or not such damages are based on tort (including negligence), warranty, breach of contract or any other legal theory. Notwithstanding any damages that customer might incur for any reason whatsoever, NXP Semiconductors’ aggregate and cumulative liability towards customer for the products described herein shall be limited in accordance with the Terms and conditions of commercial sale of NXP Semiconductors. Right to make changes — NXP Semiconductors reserves the right to make changes to information published in this document, including without limitation specifications and product descriptions, at any time and without notice. This document supersedes and replaces all information supplied prior to the publication hereof. SSL4120T Objective data sheet Suitability for use — NXP Semiconductors products are not designed, authorized or warranted to be suitable for use in life support, life-critical or safety-critical systems or equipment, nor in applications where failure or malfunction of an NXP Semiconductors product can reasonably be expected to result in personal injury, death or severe property or environmental damage. NXP Semiconductors and its suppliers accept no liability for inclusion and/or use of NXP Semiconductors products in such equipment or applications and therefore such inclusion and/or use is at the customer’s own risk. Applications — Applications that are described herein for any of these products are for illustrative purposes only. NXP Semiconductors makes no representation or warranty that such applications will be suitable for the specified use without further testing or modification. Customers are responsible for the design and operation of their applications and products using NXP Semiconductors products, and NXP Semiconductors accepts no liability for any assistance with applications or customer product design. It is customer’s sole responsibility to determine whether the NXP Semiconductors product is suitable and fit for the customer’s applications and products planned, as well as for the planned application and use of customer’s third party customer(s). Customers should provide appropriate design and operating safeguards to minimize the risks associated with their applications and products. NXP Semiconductors does not accept any liability related to any default, damage, costs or problem which is based on any weakness or default in the customer’s applications or products, or the application or use by customer’s third party customer(s). Customer is responsible for doing all necessary testing for the customer’s applications and products using NXP Semiconductors products in order to avoid a default of the applications and the products or of the application or use by customer’s third party customer(s). NXP does not accept any liability in this respect. Limiting values — Stress above one or more limiting values (as defined in the Absolute Maximum Ratings System of IEC 60134) will cause permanent damage to the device. Limiting values are stress ratings only and (proper) operation of the device at these or any other conditions above those given in the Recommended operating conditions section (if present) or the Characteristics sections of this document is not warranted. Constant or repeated exposure to limiting values will permanently and irreversibly affect the quality and reliability of the device. Terms and conditions of commercial sale — NXP Semiconductors products are sold subject to the general terms and conditions of commercial sale, as published at http://www.nxp.com/profile/terms, unless otherwise agreed in a valid written individual agreement. In case an individual agreement is concluded only the terms and conditions of the respective agreement shall apply. NXP Semiconductors hereby expressly objects to applying the customer’s general terms and conditions with regard to the purchase of NXP Semiconductors products by customer. No offer to sell or license — Nothing in this document may be interpreted or construed as an offer to sell products that is open for acceptance or the grant, conveyance or implication of any license under any copyrights, patents or other industrial or intellectual property rights. All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 44 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC Export control — This document as well as the item(s) described herein may be subject to export control regulations. Export might require a prior authorization from competent authorities. Non-automotive qualified products — Unless this data sheet expressly states that this specific NXP Semiconductors product is automotive qualified, the product is not suitable for automotive use. It is neither qualified nor tested in accordance with automotive testing or application requirements. NXP Semiconductors accepts no liability for inclusion and/or use of non-automotive qualified products in automotive equipment or applications. In the event that customer uses the product for design-in and use in automotive applications to automotive specifications and standards, customer (a) shall use the product without NXP Semiconductors’ warranty of the product for such automotive applications, use and specifications, and (b) whenever customer uses the product for automotive applications beyond NXP Semiconductors’ specifications such use shall be solely at customer’s own risk, and (c) customer fully indemnifies NXP Semiconductors for any liability, damages or failed product claims resulting from customer design and use of the product for automotive applications beyond NXP Semiconductors’ standard warranty and NXP Semiconductors’ product specifications. 15.4 Trademarks Notice: All referenced brands, product names, service names and trademarks are the property of their respective owners. 16. Contact information For more information, please visit: http://www.nxp.com For sales office addresses, please send an email to: [email protected] SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 45 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC 17. Contents 1 2 2.1 2.2 2.3 2.4 3 4 5 6 6.1 6.2 7 7.1 7.2 7.2.1 7.2.2 7.2.3 7.2.4 7.3 7.4 7.5 7.5.1 7.5.2 7.5.2.1 7.5.2.2 7.5.3 7.5.4 7.5.5 7.5.6 7.6 7.7 7.7.1 7.7.2 7.7.2.1 7.7.2.2 General description . . . . . . . . . . . . . . . . . . . . . . 1 Features and benefits . . . . . . . . . . . . . . . . . . . . 2 General features . . . . . . . . . . . . . . . . . . . . . . . . 2 PFC controller features. . . . . . . . . . . . . . . . . . . 2 HBC controller features . . . . . . . . . . . . . . . . . . 2 Protection features . . . . . . . . . . . . . . . . . . . . . . 2 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Ordering information . . . . . . . . . . . . . . . . . . . . . 3 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Pinning information . . . . . . . . . . . . . . . . . . . . . . 4 Pinning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Pin description . . . . . . . . . . . . . . . . . . . . . . . . . 4 Functional description . . . . . . . . . . . . . . . . . . . 5 Overview of IC modules . . . . . . . . . . . . . . . . . . 5 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Low-voltage supply input (pin SUPIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Regulated supply (pin SUPREG) . . . . . . . . . . . . . . . . . . . . . . . . . 7 High-side driver floating supply (pin SUPHS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 High voltage supply input (pin SUPHV) . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Flow diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Enable input (pin SSHBC/EN) . . . . . . . . . . . . 10 IC protection . . . . . . . . . . . . . . . . . . . . . . . . . . 11 IC restart and shut-down . . . . . . . . . . . . . . . . 11 Protection and restart timer . . . . . . . . . . . . . . 12 Protection timer . . . . . . . . . . . . . . . . . . . . . . . 12 Restart timer . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Fast shut-down reset (pin SNSMAINS). . . . . . . . . . . . . . . . . . . . . . . 13 Output overvoltage protection (pin SNSOUT) . . . . . . . . . . . . . . . . . . . . . . . . 13 Output undervoltage protection (pin SNSOUT) . . . . . . . . . . . . . . . . . . . . . . . . 13 OverTemperature Protection (OTP) . . . . . . . . 14 Burst mode operation (pin SNSOUT) . . . . . . . . . . . . . . . . . . . . . . . . 14 PFC controller. . . . . . . . . . . . . . . . . . . . . . . . . 15 PFC gate driver (pin GATEPFC). . . . . . . . . . . . . . . . . . . . . . . . 15 PFC on-time control . . . . . . . . . . . . . . . . . . . . 15 PFC error amplifier (pins COMPPFC and SNSBOOST) . . . . . . . . 15 PFC mains compensation (pin SNSMAINS). . . . . . . . . . . . . . . . . . . . . . . 15 7.7.3 7.7.4 7.7.5 7.7.6 7.7.7 7.7.8 7.7.9 7.7.10 7.8 7.8.1 7.8.2 7.8.3 7.8.4 7.8.4.1 7.8.4.2 7.8.5 7.8.6 7.8.7 7.8.8 7.8.8.1 7.8.8.2 7.8.8.3 7.8.9 7.8.10 7.8.10.1 7.8.10.2 7.8.10.3 7.8.11 7.9 PFC demagnetization sensing (pin SNSAUXPFC). . . . . . . . . . . . . . . . . . . . . PFC valley sensing (pin SNSAUXPFC). . . . . . . . . . . . . . . . . . . . . PFC frequency and off-time limiting . . . . . . . . PFC soft start and soft stop (pin SNSCURPFC) . . . . . . . . . . . . . . . . . . . . PFC overcurrent regulation, OCR-PFC (pin SNSCURPFC) . . . . . . . . . . . . . . . . . . . . PFC mains undervoltage protection/brownout protection, UVP-mains (pin SNSMAINS) . . . . . . . . . . . . . . . . . . . . . . PFC boost overvoltage protection, OVP-boost (pin SNSBOOST) . . . . . . . . . . . . PFC short circuit/open-loop protection, SCP/OLP-PFC (pin SNSBOOST). . . . . . . . . . . . . . . . . . . . . . HBC controller . . . . . . . . . . . . . . . . . . . . . . . . HBC high-side and low-side driver (pin GATEHS and GATELS) . . . . . . . . . . . . . HBC boost undervoltage protection, UVP-boost (pin SNSBOOST) . . . . . . . . . . . . HBC switch control. . . . . . . . . . . . . . . . . . . . . HBC Adaptive Non-Overlap (ANO) time function (pin HB) . . . . . . . . . . . . . Inductive mode (normal operation) . . . . . . . . Capacitive mode . . . . . . . . . . . . . . . . . . . . . . HBC slope controlled oscillator (pins CFMIN and RFMAX) . . . . . . . . . . . . . . . HBC feedback input (pin SNSFB). . . . . . . . . . . . . . . . . . . . . . . . . . HBC open-loop protection, OLP-HBC (pin SNSFB). . . . . . . . . . . . . . . . . . . . . . . . . . HBC soft start (pin SSHBC/EN) . . . . . . . . . . . . . . . . . . . . . . Soft start voltage levels . . . . . . . . . . . . . . . . . Soft start charge and discharge . . . . . . . . . . . Soft start reset . . . . . . . . . . . . . . . . . . . . . . . . HBC high-frequency protection, HFP-HBC (pin RFMAX) . . . . . . . . . . . . . . . . . . . . . . . . . HBC overcurrent regulation and protection, OCR and OCP (pin SNSCURHBC) . . . . . . . . Boost voltage compensation . . . . . . . . . . . . . Overcurrent regulation, OCR-HBC . . . . . . . . Overcurrent protection, OCP-HBC. . . . . . . . . HBC capacitive mode regulation, CMR (pin HB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Protection overview . . . . . . . . . . . . . . . . . . . . 16 16 17 17 18 18 18 19 19 19 19 19 20 20 21 22 24 25 25 25 26 27 28 28 28 29 30 30 31 continued >> SSL4120T Objective data sheet All information provided in this document is subject to legal disclaimers. Rev. 1 — 21 June 2012 © NXP B.V. 2012. All rights reserved. 46 of 47 SSL4120T NXP Semiconductors Resonant power supply control IC with PFC 8 9 10 11 12 13 14 15 15.1 15.2 15.3 15.4 16 17 Limiting values. . . . . . . . . . . . . . . . . . . . . . . . . Thermal characteristics . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . Application information. . . . . . . . . . . . . . . . . . Package outline . . . . . . . . . . . . . . . . . . . . . . . . Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . Revision history . . . . . . . . . . . . . . . . . . . . . . . . Legal information. . . . . . . . . . . . . . . . . . . . . . . Data sheet status . . . . . . . . . . . . . . . . . . . . . . Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disclaimers . . . . . . . . . . . . . . . . . . . . . . . . . . . Trademarks. . . . . . . . . . . . . . . . . . . . . . . . . . . Contact information. . . . . . . . . . . . . . . . . . . . . Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 33 33 40 41 42 43 44 44 44 44 45 45 46 Please be aware that important notices concerning this document and the product(s) described herein, have been included in section ‘Legal information’. © NXP B.V. 2012. All rights reserved. For more information, please visit: http://www.nxp.com For sales office addresses, please send an email to: [email protected] Date of release: 21 June 2012 Document identifier: SSL4120T