TOKEN POWER RESISTORS Chamber & Grid Box/Adjustable Wirewound General Purpose/Aluminum Encased/Fixed Wirewound Token Electronics Industry Co., Ltd. Taiwan: No. 137, Sec. 1, Chung Shin Rd., Wu Ku Hsiang, Taipei Hsien, Taiwan, R.O.C TEL: 886-2-2981 0109; FAX: 886-2-2988 7487 China: 12F, Zhongxing Industry Bld., Chuangye Rd., Nanshan District, Shenzhen, Guangdong TEL: 86-755-2605 5363, 2605 5364; FAX: 86-755-2605 5365 http://www.token.com.tw rfq token.com.tw Product Index Information General Information ----------------------------------------------------------------------------- 01 Terminology & Glossary ----------------------------------------------------------------------- 03 Application Notes -------------------------------------------------------------------------------- 06 Resistor Chamber & Grid Box RNW Series - Load Bank Chamber -------------------------------------------------------- 07 BOX Series - Grid Box High Voltage Enclosure --------------------------------------- 10 Aluminum Encased AH Series - Aluminum Housed -------------------------------------------------------------- 13 AHL Series - Extended Lead Wire Aluminum Housed ------------------------------- 20 AL Series - Low Profile Aluminum Encased Resistors ----------------------------- 26 Fixed Wire Wound DQ Series - Wave-Shape Ribbon Wound ------------------------------------------------- 30 DR Series - Smoothwound Resistor ------------------------------------------------------- 39 DOE Series - High Current Oval Edge-Wound ------------------------------------------ 48 ZR Series - Flat Stackable Power Resistors -------------------------------------------- 51 DST Series - Round Edge-Wound ---------------------------------------------------------- 55 Adjustable Wire Wound FVR Series - C-Shaped Rheostat Variable Resistors --------------------------------- 57 BSR, BSQ Series - Slide Rotary Enclosure ---------------------------------------------- 60 DQS Series - Ribbon-Wound Adjustable Resistor ------------------------------------ 63 DRS Series - Smooth Wirewound Adjustable Resistor ------------------------------ 67 General Purpose Wire Wound BWW Series - High Precision Wirewound Resistor -----------------------------------71 KNP-R Series - Power Precision Wirewound Resistor ------------------------------ 74 KNP-VE Series - Vitreous Enamel Coated Wirewound Resistor ------------------77 KNP Series - General Purpose Wirewound Resistor --------------------------------- 80 KNPN Series - Non-Inductive Wirewound Resistor ----------------------------------- 83 SQ Series - Thermal Dissipation Ceramic Housed Cement Resistor ----------- 86 Notice: Specification Changed or Version Updated will be posted at irregular intervals. All Updated and Final Specifications, Please Confirm with TOKEN ELECTRONICS REPRESENITIVES. : : rfq token.com.tw http://www.token.com.tw TOKEN Power Resistors General Information Wire-wound Power Resistors General Infornation Providing Design Engineers with an Economical Power Resistor Providing design engineers with an economical power resistor with high quality performance, Token Electronics offers industry grade wirewound power resistors. Products range from large capacity metal clad, nonflammable fixed and adjustable, wave ribbon wire-wound, slide, starter, box type, to nonflammable flat type. Token extends a complete line of power wirewound resistors for both military and commercial applications. Benefits & Features Token provide terminal blocks, thermal switches, fusing, fans, junction boxes, screened or solid bottom plates, conduit knockouts, and customer specified requirements. For large applications a welded frame construction is utilized to provide a robust design for power resistor mounting in both indoor and outdoor environments. Utilization Notes 1. Smoke emitted from non-flammable resistors on initial use in powered circuits is a normal phenomenon and the component can be safely utilized. 2. All resistors manufactured by Token Electronics Industry Corporation comply with the U.S. UL-94 non- flammability test, Class V-0, a continuous combustion period of zero seconds. 3. Never use organic solvents to clean non-flammable resistors. 4. Non-flammable resistors cannot be utilized in oil. 5. Non-flammable resistors cannot be used in high frequency machinery because of the inductance produced by the windings. A suitable type of resistor must be selected. Contact us for details. 6. In applications where resistors are subject to intermittent current surges and spikes, be sure in advance that the components selected are capable of withstanding brief durations of increased load. 7. Do not exceed the recommended usable load. Resistors must used within the rated voltage range to prevent the shortening of service life and/or failure of the wound resistance elements. Version 2014 http://www.token.com.tw/ rfq token.com.tw 01 of 90 TOKEN Power Wirewound Resistors 8. Minimum load. Resistors must be utilized at 1/10 or more of the rated voltage to prevent poor conductance due to oxidation build-up. 9. Although the hardness exceeds that of a 3H pencil lead, do not nick the resistor coating with screw drivers or other pointed objects. 10. Avoid touching non-flammable resistors in operation; the surface temperature ranges from approximately 350°C ~ 400°C when utilized at the full rated value. Maintaining a surface temperature of 200°C or less will extend resistor service life. 11. Keep temperature from rising by choosing a resistor with a higher rated capacity; do not use a component having the exact load value required. For considerations of safety in extended period applications, the resistor rating should be more than four times higher than the actual wattage involved, but never use a resistor at less than 25% of its rated power. 12. Application and Placement: Wire-wound resistors use different gauges of wire as resistance elements. Sometimes the gauge is extremely thin (finer than a strand of human hair) and very susceptible to breakage in environments containing salts, ash, dust and corrosives. Avoid utilization in such environments. Do not install in dusty areas because the accumulation will cause shorts and poor conductance. 02 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN Power Resistors Terminology Glossary Wire-wound Power Resistors Terminology Glossary Ayrton-Perry Winding Winding of two wires in parallel but opposite directions to give better cancellation of magnetic fields than is obtained with a single winding. Wirewound technology has long been known as a leading technology for power resistor needs. The most critical drawback with this technology is that it is inherently inductive. This is logical given that a wirewound inductor and a wirewound resistor are made with essentially the same materials and processes. This fact limits the use of wirewounds for applications with high switching speeds, which require low inductance. Now the same standard wirewounds can be used for these applications by using a non-inductively wound version. This manufacturing method greatly reduces the inductance of any given resistor size and value combination, however it does not completely eliminate the inductance. A non-inductively wound wirewound has one winding in one direction and one in the other direction; known as Ayrton Perry winding. This non-inductive winding is available in all Token standard wire-wound resistor series. Dynamic Braking Resistors Dynamic braking resistors are used on VFDs (AC variable frequency drives) to dissipate energy that is produced in the motor as the drive provides braking torque to stop the motor. The resistors are either used alone for decelerating or in conjunction with compressed air brakes for stopping. The excitation voltage of the traction motors generally comes from a static converter powered by the overhead catenary and operates as a DC voltage transformer. Token’s BOX, and RNW wirewound resistors are used for most dynamic braking applications. These are conveniently provided on L-shaped mounting brackets or in standard enclosures with louvered or screened covers. For heavy duty applications that require even higher wattage, we recommend Token’s Oval Edge-Wound DOE, and Power-Wound DST resistor elements. Neutral Grounding Resistor A suitably rated power resistor that is connected between the neutral of a transformer (or generator) and the system ground. It serves to limit fault currents and prevent damage to the equipment. Version 2014 http://www.token.com.tw/ rfq token.com.tw 03 of 90 TOKEN Power Resistors Terminology Glossary Rated Continuous Current The current expressed in amperes (RMS), that the device can carry continuously under specified service conditions without exceeding the allowable temperature rise. What is a Ground Fault A Ground Fault is an unwanted connection between the system conductors and ground. Ground faults often go unnoticed and can cause problems with plant production processes. They can also shut down power and damage equipment, which disrupts the flow of production leading to hours or even days of lost productivity. Undetected ground faults pose potential health and safety risks to personnel. Ground faults can lead to safety hazards such as equipment malfunctions, fire and electric shock. Ground faults cause serious damage to equipment and to your processes. This damage can seriously affect your bottom line. Power Dissipation This is a measure of the amount of power that a resistor can dissipate without causing it to overheat. Resistors are manufactured in standard power ratings and mostly these are in fractions of 1 Watt with some larger carbon and metal resistors available in 1 Watt to about 5 Watts. Higher power ratings are available. Wirewound resistors are normally available in power ratings of up to about 50 W. However, industrial wirewound types are made by component manufacturers in much higher power ratings to the specification of the customer. Industrial Variables & Adjustable Wirewound Resistor - Resistive Controls Controls that produce a varying voltage using resistance are called either adjustable or variable resistors (potentiometers). Although both types of control may be functionally the same, it is the way they are connected that differentiates between the two types. A common construction is for the control to have three connections. One connected to a sliding contact called the wiper and the other two to either end of a fixed resistor called the track. The wiper is able to be moved along the track either by use of a linear sliding control or a rotary “wiper” contact. Both linear and rotary controls have the same basic operation. High Power Wirewound Resistors Industrial high power wirewound resistors are high temperature, high power non-inductive resistor types generally coated with a vitreous or glass epoxy enamel for use in resistance banks or DC motor/servo control and dynamic braking applications. The resistance wire is wound around a ceramic or porcelain tube covered with mica to prevent the alloy wires from moving when hot. Wirewound resistors are available in a variety of resistance and power ratings. With one main use of High Power Wire-wound Resistor is in the electrical heating elements of an electric fire which converts the electrical current flowing through it into heat with each element dissipating up to 20000W, (20kW) of energy. 04 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN Power Resistors Terminology Glossary Because the wire is wound into a coil, it acts like an inductor causing them to have inductance as well as resistance and this affects the way the resistor behaves in AC circuits by producing a phase shift at high frequencies especially in the larger size resistors. The length of the actual resistance path in the resistor and the leads contributes inductance in series with the “apparent” DC resistance resulting in an overall impedance path Z. Impedance (Z) is the combined effect of resistance (R) and inductance (X), measured in ohms and for a series AC circuit is given as, Equation Z2 = R2 + X2. When used in AC circuits this inductance value changes with frequency (inductive reactance, XL = 2πƒL) and therefore, the overall value of the resistor changes. Inductive reactance increases with frequency but is zero at DC (zero frequency). Then, wirewound resistors must not be designed into AC or amplifier type circuits where the frequency across the resistor changes. However, Token offers special wirewound non-inductive resistors winding Ayrton-Perry Method are also available for alternative choice. Version 2014 http://www.token.com.tw/ rfq token.com.tw 05 of 90 TOKEN Power Resistors Application Notes Wire-wound Power Resistors Application Notes Determination of End Resistance Value of FVR, DQS, DSRA, DSRB, BSR, BSQ: ● Resistance Range means you can choose one maximum resistance value (End resistance value) at one of FVR, DQS, DSRA, DSRB, BSR, BSQ VR (Variable Resistor) type. ● After End Resistance Value confirmed, the minimum resistance (start resistance value) will be determined by depending on resistance of wire and wirewound type. Power Rating of Variable Resistor: The part Nunber formation of FVR, DQS, DSRA, DSRB, BSR, BSQ: Product type - Rated Wattage - Resistance Value (Ω) - Resistance Tolerance Product type means one of FVR, DQS, DSRA, DSRB, BSR, BSQ. Rated Wattage means power rating at End Resistance Value. Resistance Value (Ω) means maximum resistance value (End Resistance Value). Resistance Tolerance means precision range of End Resistance Value. 1. Power Rating of VR (Variable Resistor) is determined by the maximum resistance value (End Resistance Value). 2. Resistance and Power Rating should be decreased while you are adjusting the screw. Notes: ● Adjustability is 10% to 90% of full resistance value. ● Wattage is proportional to this adjusted resistance value. Power Rating: ● Based on 25°C free air rating. The stated wattage rating applies only when the entire resistance is in the circuit. ● Setting the lug at an intermediate point reduces the wattage rating by approximately the same proportion. ● Example: If the lug is set at half resistance, the wattage is reduced by approximately one-half. If you need current constant type or special specifications, please feel free to cntact us. 06 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN RNW Chamber Power Resistor Chamber Power Resistor Token’s Power Modules Simplify Your Power Chamber Design (RNW) Preview Token Electronics produces various kinds of Power Resistor Chamber which can be used for anyresistor,chamber AC or DC power application. Units are most commonly used for motor acceleration and braking, load banks, harmonic filtering and neutral grounding applications. Assembly : All units are coiled consist of stainless steel edge wound non-inductive elements wound around core which is mounted on a stainless steel rod. Glazed insulators are attached to each end of the coils and fastened to a heavy gage, corrosion resistant frame. Resistor elements are joined by stainless connectors to form a positive electrical path. Safety Enclosure : Token resistor assemblies are available with grounded safety enclosures to protect personnel and wildlife from harm. Screened and louvered enclosures are available in a variety of finishes including painted, powder coated, mill galvanized, hot-dipped galvanized, aluminum and stainless steel. Option : A number of additional options are available including entrance bushings, current transformers, elevating stands and disconnect switches. The series is lead-free and RoHS compliant. Detailed specifications, both mechanical and electrical, please contact our sales representative for more information. Version 2014 http://www.token.com.tw/ rfq token.com.tw 07 of 90 TOKEN RNW Chamber Power Resistor Load Bank (RNW) Appearance (RNW-B) Electric Parameter and External Dimensions B H E A L 08 of 90 Type Wattage (W) T5 T10 T20 T30 T50 T100 5 10 20 30 50 100 L 35 48 64 75 88 135 http://www.token.com.tw/ H 9 10 14 19 20 25 Dimensions ( mm ) B 9 10 14 19 20 25 rfq token.com.tw A 6 6 8 8 10 10 E 15 15 20 20 20 25 Version 2014 TOKEN RNW Chamber Power Resistor (RNW-B) Electric Parameter and External Dimensions S L Φ H Series Resistance Range( Ω ) Capacity ( KJ ) B11 B12 B13 B21 B22 B23 0.5-30 0.5-60 0.5-90 0.5-30 0.5-60 0.5-90 400 800 1200 300 600 900 Dimensions(mm) Mounting Hole Ø H L Quantity[N] Diameter[Ø] 110 110 110 110 110 110 190 290 390 214 370 526 185 185 185 254 410 566 2 2 2 2 2 2 10.5 10.5 10.5 10.5 10.5 10.5 Center Spacing[S] 158 158 158 238 294 550 (RNW-H) Electric Parameter and External Dimensions H Φ A Series Rated Wattage ( W ) Resistance Range ( Ω ) 200 H S L Dimensions(mm) Mounting Hole Ø H L Quantity [N] Diameter [Ø] Centerc Spacing[S] 1-30 100 134 174 2 8.5 158 400 2-60 100 194 234 2 8.5 218 500 3-90 100 254 294 2 8.5 278 750 4-120 100 314 354 2 8.5 338 1000 5-150 100 374 414 2 8.5 398 Center Height [A] 90 Notice: All dimensions might be changed or modified, please refer to last updating specification. Back to 1st Page - Power Resistor Chamber (RNW) Version 2014 http://www.token.com.tw/ rfq token.com.tw 09 of 90 TOKEN Grid Box Wirewound Power Resistors Grid Box Wirewound Power Resistors Quick Build Dynamic Braking Resistors and Enclosures (BOX) Preview Token offers power resistors mounted in BOX type enclosures and can be pre-wired for easy installation both at the OEM’s factory and at an industrial job-site. Sizes up to 4800 watts are available for shipment depending on the resistance value required. Token engineering staff can assist customers in meeting their design needs. Our production capabilities allow us to design and manufacturer some of the most unique resistor packages offered. Custom is standard at Token Electronics. Contact us with your specific needs. Construction : ● An assembly-type enclosure contains DR (Wire-Wound Power Resistors) series of or DQ (Wave-Shape Ribbon-Wound Power Resistors) series. ● The BOX (grid, screened cover or solid bottom plates) Series offers excellent protection and safety. ● A welded frame construction for large applications is utilized to provide a robust design for resistor mounting in both indoor and outdoor environments. ● The design of Token’s BOX Series provides to enclosure unlimited combinations of power resistors to meet customer requirements. Options : ● Terminal blocks, thermal switches, conduit knockouts, fusing, fans, and other customer specified requirements are available on request. ● Accommodates a flexible range of assembly options for convenient utilization and installation. Refer to the DR and DQ features for exact specifications. Features ● Excellent heat dissipation, ● High power load capability and durability, ● Low temperature coefficient that is directly proportional. Applications ● Electric Power Distribution, ● Suitable for educational modeling applications, ● Load Testing, Industrial Machinery, Dynamic Braking Resistors, ● Instruments and Automation Control Installations. 10 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN Grid Box Wirewound Power Resistors (BDR) 200W - 3200W Dimensions G H E B C F 1 J D A Power Rating 200W 400W 400W 800W 1200W 1600W 2000W 2400W 2800W 3200W Version 2014 CASE A A B B C C D D D D A 345 345 450 450 450 450 560 560 560 560 B 90 90 152 152 300 300 250 250 250 250 C 76 76 100 100 100 100 195 195 195 195 Dimensions(mm) D E F 325 45 325 45 428 30 90 428 30 90 428 74 146 428 74 146 535 27 190 535 27 190 535 27 190 535 27 190 http://www.token.com.tw/ G 43 43 74 74 74 74 122 122 122 122 H 146 146 I 8 8 10 10 10 10 10 10 10 10 rfq token.com.tw J 268 268 355 355 355 355 420 420 420 420 Resistance Range(Ω) 5.5~20KΩ 5~40KΩ 4.5~40KΩ 4~80KΩ 3.5~120KΩ 3~160KΩ 2.5~200KΩ 2~240KΩ 1.5~280KΩ 1~320KΩ 11 of 90 TOKEN Grid Box Wirewound Power Resistors (BQR) 300W - 4800W Dimensions G E H B C F 1 J D A Power Rating CASE A A B B C C D D D D 300W 600W 600W 1200W 1800W 2400W 3000W 3600W 4200W 4800W A 345 345 450 450 450 450 560 560 560 560 B 90 90 152 152 300 300 250 250 250 250 C 76 76 100 100 100 100 195 195 195 195 Dimensions(mm) D E F 325 45 325 45 428 30 90 428 30 90 428 74 146 428 74 146 535 27 190 535 27 190 535 27 190 535 27 190 G 43 43 74 74 74 74 122 122 122 122 H 146 146 I 8 8 10 10 10 10 10 10 10 10 J 268 268 355 355 355 355 420 420 420 420 Resistance Range(Ω) 5.5~30Ω 5~60Ω 4.5~60Ω 4~120Ω 3.5~180Ω 3~240Ω 2.5~300Ω 2~360Ω 1.5~420Ω 1~480Ω Notice: All dimensions might be changed or modified, please refer to last updating specification. How to Order BDR 2400W 13.6R K Part Number: BDR BQR Rated Power (W): 200W~3200W 300W~4800W Resistance Value (Ω): Indicates resistance value in units of ohms. Resistance Tolerance (%) Code J K Resistance Tolerance ±5% ±10% Back to 1st Page - Power Resistors (BOX) 12 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN AH Aluminum Housed Power Resistors Aluminum Housed Power Resistors Outstanding Heatsink Aluminum Housed Power Resistor (AH) Preview Token Electronics aluminum chassis mount units are designed for maximum heat dissipation mounting solidly to metal chassis surface for maximum heat transfer. AH series are outstanding for their high power dissipation with precision tolerances in minimum physical sizes. Lower hot spot ratings due to exclusive complete encapsulation of element within anodized aluminum body. AH series high-performance welded construction throughout assures long stable load life with threaded heavy stud axial-terminals. Materials : ● Encapsulant: S: Silicone, C: Cement; End caps: Stainless steel. ● Core: Ceramic steatite or alumina. ● Housing: Aluminum with hard anodic coating. ● Element: Copper-nickel alloy, nickel-chrome alloy or manganese copper. ● Standard Terminals: 5~50 W Tinned terminals, 100~250 W Threaded terminals. General Specification : ● Ayrton Perry type non-inductive winding is available. When required add “N” to the part number. ● Standard winding & non-inductive winding avaiable. High power rating, strong construction, small size, and ultra precision. ● Aluminum housing allows chassis mounting and provides heat sink capability The AH Series is RoHS compliant and lead free. For non-standard technical requirements and custom special applications, please contact us to discuss the details. Version 2014 http://www.token.com.tw/ rfq token.com.tw 13 of 90 TOKEN AH Aluminum Housed Power Resistors 5W ~ 50W Dimensions D C A P F E B ΦM ΦN H J K G ΦL Dimensions(mm) Type A B C D E F G H J K ± 1.0 ± 1.0 ± 1.0 ± 2.0 ± 1.0 ± 1.0 ± 1.0 ± 0.8 ± 1.0 ± 0.8 AH-5 11.2 12.5 15.2 28.6 8.5 16.4 8.1 1.7 3.8 2 AH-5N 11.2 12.5 15.2 28.6 8.5 16.4 8.1 1.7 3.8 2 AH-10 14.2 15.9 19 34.9 10.7 20.3 9.9 1.9 4.2 2.4 AH-10N 14.2 15.9 19 34.9 10.7 20.3 9.9 1.9 4.2 2.4 AH-25 18.2 19.8 27 49.2 14 27.4 13.9 1.9 5.9 4.4 AH-25N 18.2 19.8 27 49.2 14 27.4 13.9 1.9 5.9 4.4 AH-50 40 21.4 50 70.6 16 29 15.5 2.2 6.6 5 AH-50N 40 21.4 50 70.6 16 29 15.5 2.2 6.6 5 L M N ± 0.5 ± 0.5 ± 0.2 2.4 1.5 1.3 2.4 1.5 1.3 2.4 2 2.2 2.4 2 2.2 3.2 1 2.2 3.2 1 2.2 3.2 2 2.2 3.2 2 2.2 P ± 0.8 6.7 6.7 7.95 7.95 11.1 11.1 10.3 10.3 Notice: All dimensions might be changed or modified, please refer to last updating specification. Token’s AH resistor wattage ratings are based on mounting to the following heat sink: ● AH-5W/10W: aluminum chassis area is 832 cm2 × 1.0 mm thick or equiv. ● AH-25W: aluminum chassis area is 1077 cm2 × 1.0 mm thick or equiv. ● AH-50W: aluminum chassis area is 1877 cm2 × 1.5 mm thick or equiv. ● AH-100W: aluminum chassis area is 1896 cm2 × 3.2 mm thick or equiv. ● AH-250W: aluminum chassis area is 5780 cm2 × 3.2 mm thick or equiv. AH-100, AH-100N Dimensions 2-Φ4.8±0.5 46±1.0 44.6±1.0 4.8±1.0 9.5±1.0 70±1.0 89±1.0 139±2 13±0.8 19.6±0.8 M5 71.2±1.0 57.2±1.0 M5 Note: All values might be changed or modified, please consult factory for details. 14 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN AH Aluminum Housed Power Resistors AH-250, AH-250N Dimensions 76±1.0 4-Φ4.8±0.5 54±1.0 M6 55.6±1.0 114±1.0 177±2 24.4±0.8 8 6.4±1.0 M6 76±1.0 64±1.0 14±0.8 Note: All values might be changed or modified, please consult factory for details. Silicone Filler Aluminum Resistor (AHS) Electrical Specification 25°C Rated Power (W) Type MIL Type Industry Military AHS-5 RE60G 5 5 AHS-5N RE60N 5 5 AHS-10 RE65G 10 10 AHS-10N RE65N 10 10 AHS-25 RE70G 25 20 AHS-25N RE70N 25 20 Version 2014 http://www.token.com.tw/ Resistance Range (Ω) Resistance Tolerance (± %) 0.1, 0.25, 0.5 0.5, 1 5, 10 10 1, 5 5 5, 10 10 0.1, 0.25, 0.5 0.5, 1 5, 10 10 1, 5 5 5, 10 10 0.1, 0.25, 0.5 0.5, 1 5, 10 10 1, 5 5 5, 10 10 Resistance Range (Ω) Temperature Coefficient (±PPM/°C) 10~1K 1.0~3.32K 0.1~3.32K 0.01~3.32K 10~200 1.0~860 0.1~860 0.01~1K 10~1.2K 1.0-2.7K 0.1~2.7K 0.01~5.62K 10~860 1.0~1.2K 0.1~1.2K 0.01~1.5K 10~2.7K 1.0~3.9K 0.1~3.9K 0.01~12.1K 10~1.2K 1.0~2.7K 0.1~2.7K 0.01~6.04K 25 25, 50 100, 250 100, 250 25, 50 100 100, 250 100, 250 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 rfq token.com.tw 15 of 90 TOKEN AH Aluminum Housed Power Resistors 5W ~ 50W Dimensions Type 25°C Rated Power (W) MIL Type Industry Military Resistance Tolerance (± %) 0.1, 0.25, 0.5 0.5, 1 AHS-50 RE75G 50 30 5, 10 10 1, 5 5 AHS-50N RE75N 50 30 5, 10 10 0.1, 0.25, 0.5 0.5, 1 AHS-100 RE77G 100 75 5, 10 10 1, 5 5 AHS-100N RE77N 100 75 5, 10 10 0.1, 0.25, 0.5 0.5, 1 AHS-250 RE80G 250 120 5, 10 10 1, 5 5 AHS-250N RE80N 250 120 5, 10 10for details. Note: All values might be changed or modified, please consult factory Resistance Range (Ω) 10~3.9K 1.0~5.6K 0.1~5.6K 0. 01~39.2K 10~2.7K 1.0~3.9K 0.1~3.9K 0.01~19.6K 10~5.6K 1.0~8.2K 0.1~12K 0.01~29.4K 10~3.9K 1.0~5.6K 0.1~5.6K 0.01~14.7K 10~12K 1.0~27K 0.1~27K 0.01~35.7K 10~5.6K 1.0~8.2K 0.1~8.2K 0.01~17.4K Temperature Coefficient (±PPM/°C) 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 Cement Filler Aluminum Resistor (AHC) Electrical Specification Type 25°C Rated Power (W) AHC-5 5 AHC-5N 5 16 of 90 Resistance Tolerance (± %) 0.1, 0.25, 0.5 0.5, 1 5, 10 10 1, 5 5 5, 10 10 http://www.token.com.tw/ Resistance Range (Ω) 10~1K 1.0~3.32K 0.1~3.32K 0.01~3.32K 10~200 1.0~860 0.1~860 0.01~1K rfq token.com.tw Temperature Coefficient (±PPM/°C) 25 25, 50 100, 250 100, 250 25, 50 100 100, 250 100, 250 Version 2014 TOKEN AH Aluminum Housed Power Resistors Resistance Tolerance Resistance Range (± %) (Ω) 0.1, 0.25, 0.5 10~1.2K 0.5, 1 1.0-2.7K AHC-10 10 5, 10 0.1~2.7K 10 0.01~5.62K 1, 5 10~860 5 1.0~1.2K AHC-10N 10 5, 10 0.1~1.2K 10 0.01~1.5K 0.1, 0.25, 0.5 10~2.7K 0.5, 1 1.0~3.9K AHC-25 25 5, 10 0.1~3.9K 10 0.01~12.1K 1, 5 10~1.2K 5 1.0~2.7K AHC-25N 25 5, 10 0.1~2.7K 10 0.01~6.04K 0.1, 0.25, 0.5 10~3.9K 0.5, 1 1.0~5.6K AHC-50 50 5, 10 0.1~5.6K 10 0. 01~39.2K 1, 5 10~2.7K 5 1.0~3.9K AHC-50N 50 5, 10 0.1~3.9K 10 0.01~19.6K 0.1, 0.25, 0.5 10~5.6K 0.5, 1 1.0~8.2K AHC-100 100 5, 10 0.1~12K 10 0.01~29.4K 1, 5 10~3.9K 5 1.0~5.6K AHC-100N 100 5, 10 0.1~5.6K 10 0.01~14.7K 0.1, 0.25, 0.5 10~12K 0.5, 1 1.0~27K AHC-250 250 5, 10 0.1~27K 10 0.01~35.7K 1, 5 10~5.6K 5 1.0~8.2K AHC-250N 250 5, 10 0.1~8.2K 10 0.01~17.4K Note: All values might be changed or modified, please consult factory for details. Type Version 2014 25°C Rated Power (W) http://www.token.com.tw/ rfq token.com.tw Temperature Coefficient (±PPM/°C) 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 25, 50 50, 100 100, 250 100, 250 25, 50 100 100, 250 100, 250 17 of 90 TOKEN AH Aluminum Housed Power Resistors Surface Temperature Versus Power Load (Mounted on heat-sink chassis) AH-250 150 TEMP.(°C) AH-100 100 AH-50 AH-25 50 AH-10 AH-5 0 2 40 60 80 % OF RATED POWER 100 % OF RATED POWER Ambient Temperature Derating 120 100 80 A 60 B 40 C 20 0 25 Derating is required for ambient temperatures above 25°C, see the graph. Curve Aluminum Chassis applies to all types when mounted to specified heat sink. Curves A, B, C apply to operation of unmounted resistors. ALUMINUM CHASSIS 75 125 175 225 275 325 AMBIENT TEMP(°C) ● Curves A: AH 5 and 10 watt unites, unmounted. ● Curves B: AH 25 watt units, unmounted. ● Curves C: AH 50, 100 and 250 watt units, unmounted. % OF Rated Power Reduced Heat Sink Derating 100 90 80 70 60 50 40 30 20 10 0 Derating is also required when recommended heat sink area is reduced. A B C 0 20 40 60 80 100 % OF Recommended Heat Sink Area 18 of 90 http://www.token.com.tw/ ● Curves A: AH-5 and AH-10 size resistor. ● Curves B: AH-25 size resistor. ● Curves C: AH-50, AH-100 and AH-250 size resistor. rfq token.com.tw Version 2014 TOKEN AH Aluminum Housed Power Resistors Characteristics Parameters Short Time Over Load Moistrue Resistance Load Life Vibration Heat Resistance Dielectric Strength Insulation Resistance Terminal Strength Test Conditions 5 × wattage rating-5sec. temp 40°C moisture 95% DC 100V 100Hr Load Rating (chassis mounted) 25°C (1.5 Hour on 0.5 Hour OFF) Repeat 1000 Hours 10~50~10Hz/Min -X- Y- Z Axis 2 Hours each. 275°C 2Hours AHS-5 AHS-10 AHS-25 1000V AHS-50 1500V AHS-100 AHS-250 2500V AHC-5 AHC-10 AHC-25 1000V AHC-50 1500V AHC-100 AHC-250 2500V Under the same test condition of Dielectric Strength, Load DC500V and measure the Insulation R. (1)Pull Test (30 sec Min) AH-5 1kg, AH-10 2.3kg, AH-25, AH-50 4.5kg (2)Torque Test(5~15sec) AH-100 27kg-cm, AH-250 36kg-cm Specifications Δ R±(2%+0.05Ω)Max. Δ R±(5%+0.05Ω)Max. Δ R±(5%+0.05Ω)Max. Δ R±(0.2%+0.05Ω)Max. Δ R±(0.5%+0.05Ω)Max. Δ R±(0.5%+0.05Ω)Max. 100MΩMin. Δ R±(0.2%+0.05Ω) Max. How to Order AH S 10 20Ω D Part Number Encapsulant: S: Silicon, C: Cement Rated Power (W) Code 10 10N 250 250N N Resistance Tolerance (%) Rated Power 10W 10W 250W 250W Non-Inductive Code A5 B C D F J K Resistance Value (Ω) Code R51 5R1 51R 510R 5K1 Resistance Value 0.51Ω 5.1Ω 51Ω 510Ω 5.1KΩ Resistance Tolerance ±0.05% ±0.10% ±0.25% ±0.5% ±1% ±5% ±10% Back to 1st Page - Aluminum Housed Power Resistors (AH) Version 2014 http://www.token.com.tw/ rfq token.com.tw 19 of 90 TOKEN AHL Aluminum Resistors Aluminum Resistors Reach Unreachable Points and Simplify Your PCB Design (AHL) Preview Token Electronics extended lead wire aluminum housed power AHL series provides design engineers a flexible connection in distance between connections AHL is a high-performance axial-terminal type resistor with flexible connections. These molded-construction aluminum-chassis resistors are available in higher power ratings than standard axial-terminal resistors and are better suited to withstanding vibration, shock and harsh environmental conditions. AHL resistors are aluminum housed to maintain high stability during operation and to permit secure mounting to chassis surfaces. The metal housing also provides heat-sinking capabilities, allowing the units to exceed the power ratings. The AHL Series is RoHS compliant and lead free. For non-standard technical requirements and custom special applications, please contact us for details with your specific needs. Non-Inductive : Ayrton Perry type non-inductive winding is available. When required add “N” to the part number. Features : ● High stability, strong construction. ● Standard winding & non-inductive winding types. ● High power rating, small size and ultra precision. ● Aluminum housing allows chassis mounting and provides heatsink capability. General Specification : ● Resistance Tolerance: ±10%, ±5%. ● Operating Temperature Range: -55°C to +275°C. ● Wattage Range: 4 styles to choose ranging from 25 to 150 watts. ● Dielectric Strength: AHL-25 1000V, AHL-50 1500V, AHL-150 2500V. 20 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN AHL Aluminum Resistors Extended Lead Wire (AHL) Materials Encapsulant End caps Core Housing Element Wire (14AWG) Terminals Silicone Stainless steel Ceramic steatite or aluminum Aluminum with hard anodic coating Copper-nickel alloy, nickel-chrome alloy or manganese copper AHL-25, AHL-25N AHL-50, AHL-50N AHL-150, AHL-150N AHL-150A, AHL-150AN Length=160mm Length=340mm Length=500mm Length=300mm LVA2-250, Cu (Nickel-plate), W7.5 × L10mm Note: All values might be changed or modified, please consult factory for details. Extended Lead Wire (AHL-25, AHL-50) Dimensions Φ2 P Q G H F M N Type AHL-25 AHL-25N AHL-50 AHL-50N E Dimensions (Unit: mm) H M E F G 13 7 14.3 2 15.5 7.3 16 2 N P Q 18.3 27 20 27 40 50 22 29 Note: All values might be changed or modified, please consult factory for details. Version 2014 http://www.token.com.tw/ rfq token.com.tw 21 of 90 TOKEN AHL Aluminum Resistors Extended Lead Wire (AHL-150, AHL-150A) Dimensions Φ5 P 35 E F G Q H 35 N Type AHL-150 AHL-150N AHL-150A AHL-150AN Dimensions (Unit: mm) G H N P Q E F 45 9.6 46 5 92 57 72 26 11.5 27 3.5 97 37 48 Notice: All dimensions might be changed or modified, please refer to last updating specification. LVA250 Terminals Dimensions DΦ dΦ H L B Suitable for 14~16AWG ITEM NEMA-TAB LVA 2-250 0.8 × 6.35 lmax=15A Thickness B 0.4 7.4 Unit: mm dΦ 2.3 DΦ 4.3 Tol.: ±0.2mm L H 21.0 10.0 Notice: All dimensions might be changed or modified, please refer to last updating specification. 22 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN AHL Aluminum Resistors Extended Lead Wire (AHL) Electrical Specification Resistance Range (Ω) Max. Working (V) Inductive Non-inductive Inductive Non-inductive Type Wattage Rating (W) AHL-25 25 0.012~15K - 500 - AHL-25N 25 - 0.02~5.5K - 300 AHL-50 50 0.01~40K - 1300 - AHL-50N 50 - 0.02~12K - 600 AHL-150 150 0.4~50K - 1900 - AHL-150N 150 - 0.12~25K - 1340 AHL-150A 150 0.4~50K - 1900 - AHL-150AN 150 - 0.12~25K - 1340 Proper heat sink (Aluminum chassis) 1077 cm2 × 1.0 mm thick or equiv 1077 cm2 × 1.0 mm thick or equiv 1877 cm2 × 1.5 mm thick or equiv 1877 cm2 × 1.5 mm thick or equiv 1896 cm2 × 3.2 mm thick or equiv 1896 cm2 × 3.2 mm thick or equiv 1896 cm2 × 3.2 mm thick or equiv 1896 cm2 × 3.2 mm thick or equiv Note: All values might be changed or modified, please consult factory for details. Surface Temperature Versus Power Load (Mounted on heat-sink chassis) AH-250 150 TEMP.(°C) AH-100 100 50 0 Version 2014 AH-50 AH-25 2 40 60 80 % OF RATED POWER http://www.token.com.tw/ 100 rfq token.com.tw 23 of 90 TOKEN AHL Aluminum Resistors Ambient Temperature Derating % OF RATED POWER ALUMINUM CHASSIS 120 100 80 60 A 40 20 B 0 25 75 125 175 225 275 Derating is required for ambient temperatures above 25°C, see the graph. Curve Aluminum Chassis applies to all types when mounted to specified heat sink. Curves A, B, C apply to operation of unmounted resistors. 325 AMBIENT TEMP(°C) ● Curves A: AHL 25 watt units, unmounted. ● Curves B: AHL 50, 100 and 250 watt units, unmounted. % OF Rated Power Reduced Heat Sink Derating 100 90 80 70 60 A 50 40 B 30 20 10 0 0 Derating is also required when recommended heat sink area is reduced. 20 40 60 80 100 ● Curves A: AHL-25 size resistor. ● Curves B: AHL-50, AHL-100 and AHL-250 size resistor. % OF Recommended Heat Sink Area Reduced Heat Sink Derating Parameters Vibration Load Life Heat Resistance Terminal Strength Dielectric Strength Moisture Load Life Moistrue Resistance Insulation Resistance Short Time Over Load 24 of 90 Test Conditions 10c/s~50c/s~10c/s (1Min) - 2Hours each of paralleled and right angle Load Rating (chassis mounted) (1.5Hour on 0.5Hour OFF) Repeat 1000Hours 260±5°C, 10±1Sec. Pull Test (30 sec Min) 4.5kg AHL-25 1000V AHL-50 1500V AHL-100, AHL-150 2000V Temp 40°C moisture 95% 1/10 × wattage rating (1.5Hr on-0.5Hr OFF) - Repeat 200Hr Temp 40°C moisture 95% DC 100V 500Hr Under the same test condition of Dielectric Strength, Load DC500V and measure the Insulation R. 5 × wattage rating-5sec. http://www.token.com.tw/ Specifications Δ R±(1%+0.05Ω) Max. Δ R±(5%+0.1Ω) Max. Δ R±(1%+0.05Ω) Max. Δ R±(0.2%+0.05Ω) Max. Δ R±(0.5%+0.05Ω) Max. Δ R±(1%+0.1Ω) Max. Δ R±(1%+0.1Ω) Max. 10MΩ Min. Δ R±(2%+0.1Ω) Max. rfq token.com.tw Version 2014 TOKEN AHL Aluminum Resistors How to Order AHL-50 50W L340 14AWG 510R K Part Number: AHL-25 / AHL-25N AHL-50 / AHL-50N AHL-150 / AHL-150N AHL-150A / AHL-150AN Rated Power (W): 25W 50W 150W 150W Wire Length (min.): L160 L340 L500 L300 Wire Type: 14AWG Resistance Value (Ω) Code R51 5R1 51R 510R 5K1 Resistance Value 0.51Ω 5.1Ω 51Ω 510Ω 5.1KΩ Resistance Tolerance (%) Code A5 J K Resistance Tolerance ±0.05% ±5% ±10% Back to 1st Page - Aluminum Resistors (AHL) Version 2014 http://www.token.com.tw/ rfq token.com.tw 25 of 90 TOKEN AL Aluminum Encased Power Resistors Aluminum Encased Wirewound Power Resistors Power Low Profile Aluminum Encased Resistors (AL) Preview Token’s flat core winding technology allows for wirewound heatsinkable aluminum housed wirewound resistors affording a very low profile, and superior thermal transfer characteristics when compared to conventional power wirewound resistors. AL Low Profile Aluminum Encased Series is durable, vibration-proof, dissipates heat well and low temperature coefficient with resistance varying in direct proportion. The product is easy to utilize and install, and suitable for a wide range applications. Applications include industrial machinery, load testing, electric power distribution, instruments, and automated control installations. The AL Series is RoHS compliant and lead free. For non-standard technical requirements and custom special applications, please contact us to discuss the details. Construction : ● An aluminum encased consists of an alloy metal coil-type resistance element assembled into an aluminum enclosure. ● After high-temperature anodization, the enclosure is filled with a special non-flammable cement paste and hardening. ● Insulation is applied through a high-temperature process. ● Since this component is embedded in the heat-proof cement, it is not affected by external mechanical force, and dusty environments. 26 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN AL Aluminum Encased Power Resistors Low Profile, High Power Aluminum Encased (ASP) Dimensions C B A D E B Power Rating 60W 80W 100W 120W 120W A 100 130 130 130 182 B 13 19 19 19 19 Dimensions (Unit: mm) C 100 100 100 100 100 D 90 116 116 116 172 Resistance Range(Ω) E 30 42 42 42 42 0.1~10K 0.1~10K 0.1~10K 0.1~10K 0.1~10K Low Profile, High Power Aluminum Encased (ASP) Dimensions C B D E W A Power Rating 60W 80W 100W 120W 150W Version 2014 A 100 120 120 150 215 Dimensions (Unit: mm) B C D 75 85 8 95 105 8 95 105 8 125 135 8 190 200 8 http://www.token.com.tw/ E 100 100 100 100 100 rfq token.com.tw W 45 45 45 45 45 Resistance Range(Ω) 0.1~10K 0.1~10K 0.1~10K 0.1~10K 0.1~10K 27 of 90 TOKEN AL Aluminum Encased Power Resistors Extended Lead Wire (AHL-150, AHL-150A) Dimensions W D L2 L1 L3 H High Power with Heat Fin and Heat Sink (ASZ) - A Type Dimensions D W L2 L1 H High Power with Heat Fin and Heat Sink (ASZ) - B Type Dimensions Power Rating 40W 60W 80W 100W 120W 150W 200W 250W 300W 400W 500W 600W 800W 1000W 1200W 1500W 1800W 2000W 2500W 3000W W±1.5 40 S 40 40 40 40 40 60 60 60 60 60 60 60 76/70/100 76/70/100 76/70/100 76/70/100 76/70/100 76/70/100 76/70/100 H±1.5 26 26 26 26 26 26 38 38 38 38 38 38 38 45/44/50 45/44/50 45/44/50 45/44/50 45/44/50 45/44/50 45/44/50 Dimensions (Unit: mm) L1±2 L2±2 D±0.5 90 75 5.2 115 100 5.2 140 125 5.2 140 125 5.2 185 170 5.2 215 200 5.2 165 150 5.2 165 150 5.2 215 200 5.2 265 250 5.2 335 320 5.2 335 320 5.2 365 350 5.2 335/400 320/385 5.2 400 385 5.2 450 435 5.2 500 485 5.2 500 485 5.2 550 535 5.2 600 585 5.2 L3±10 300 300 300 300 300 300 300 300 300 300 300 300 300 TYPE A A A A A A A A A A A A A B B B B B B B Resistance Range(Ω) 0.1~2K 0.1~2K 0.1~2K 0.1~3K 0.1~5K 0.1~5K 0.1~5K 0.1~10K 0.1~10K 0.1~10K 0.1~10K 0.1~10K 0.1~10K 0.1~10K 0.1~10K 0.1~10K 0.1~10K 0.1~10K 0.1~10K 0.1~10K Notice: All dimensions might be changed or modified, please refer to last updating specification. 28 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN AL Aluminum Encased Power Resistors Performance Specifications Test Item Test Mehods Resistance tolerance JIS-C-5202 5-1 Temperature coefficient JIS-C-5202 5-2 Power rating load JIS-C-5202 5-4 Short-term overload Insulation resistance Dielectric withstanding voltage Terminal strength Resistor strength Vibration Thermal shock Humidity Load life Flame retardation Remarks Characteristics Resistance Nominal Tolerance 1≤R 1>R ±5%(J) ±10%(K) ±400PPM/°C MAX ΔR/R≤ ±(0.5%+0.1Ω) Surface temperature up 350°C MAX Free of appearance or structural irregularity ΔR/R≤ ±(2%+0.1Ω) 100MΩ min Free of appearance or structural irregularity ΔR/R≤ ±(0.1%+0.05Ω) Free of appearance or structural irregularity Free of appearance or structural irregularity JIS-C-5202 5-5 1000% rated power 5 seconds JIS-C-5202 5-6 1000VDC JIS-C-5202 5-7 2000VDC 1 minute JIS-C-5202 6-1 8kg 30 seconds JIS-C-5202 6-2 30kg 30 seconds JIS-C-5202 6-3 Free of appearance or structural irregularity 1.5m/m 10 ~ 50 ~ 10 Hz/min X-Y-Z 2 Surface coating crack ΔR/R≤ ±(1%+0.05Ω) hours each JIS-C-5202 7-3 Resistor free of structural irregularity Room temp 30 minutes ON-55°C 15 ΔR/R≤±(2%+0.1Ω) minutes OFF JIS-C-5202 7-5 Free of appearance or structural irregularity 40°C 90%RH 240 hours Surface coating crack ΔR/R≤±(3%+0.1Ω) JIS-C-5202 7-10 Free of appearance or structural irregularity 90 minutes ON - 30 minutes OFF Surface coating crack ΔR/R≤ ±(3%+0.1Ω) 500 hours JIS-C-5202 7-13-3-2 US UL-94 flame retardation test V-0 grade 100% - 600% rated power load noncombustible 1. Resistance and resistance tolerance were tested in-house with micro resistance meter. 2. Resistor coating refers to UL-certified data provided by supplier How to Order ASQ 400W 20R K Resistance Tolerance (%) Part Number: ASQ ASP Code ASZ J Rated Power (W): 60W~120W K 60W~150W 40W~2000W Resistance Value (Ω): Indicates resistance value in units of ohms. Resistance Tolerance ±5% ±10% Back to 1st Page - Aluminum Encased Power Resistors (AL) Version 2014 http://www.token.com.tw/ rfq token.com.tw 29 of 90 TOKEN DQ Tubular Wirewound Power Resistors Wave-type Tubular Wirewound Power Resistors Wave-Shape Ribbon-Wound Design Neutralize Inductance Parasitoid (DQ) Preview Ribbon-Wound Power Resistor Construction: ● A tubular ceramic has two terminals, and is wound with a resistance element consisting of a wave-shaped alloy ribbon. ● Terminal bands are spot welded after installation on the core and then a resistance-alloy ribbon wire is crimped and edgewound onto the core. ● Non-flammable resin insulation is applied after cooling and drying through a temperature process and then the component mounts are attached. ● The resistance value range is relatively low due to alloy material limitations; see the DR series if upper resistance values required. Features: ● Fixed, tapped styles, or adjustable type are available. ● Special terminals are available for unusual applications. ● Special tolerances, temperature coefficients, and resistance value can be specified. ● Ayrton Perry type non-inductive winding formats are available. See DQS Series when requied. ● Standard resistance tolerance is H(±3%), J(±5%) and K(±10%). Closer tolerances are available upon request. ● The wire is spot welded to the terminal bands and then “fastened” onto the core with a silicone, cement, or vitreous enamel coating. ● Standard lug terminals available with or without terminal hardware. Single and double quick connect terminals can be specified. ● DQ Series Design allows for efficient heat dissipation at higher temperature ranges so the resistor is half the physical size of an equivalent rated roundwire resistor. Applications: ● The Power Ribwound DQ Series is suitable for educational modeling applications, load testing, industrial machinery, electric power distribution, instruments, automation control installations, lift trucks, overhead cranes, elevators, arc and spot welders, battery chargers, machine tools, conveyors, and UPS systems. Power Wave-Shape Ribwound Resistor supports the use of numerous taps, has low impedance, and can be fabricated in various shapes to support a wide range of applications. The DQ Series is RoHS compliant and lead free. For custom specifications, or order individual replacement units, entire grids with various mounting configurations, please contact us to discuss the details. 30 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN DQ-A Wave Ribbon Wirewound Resistors Wave Ribbon Wire (DQ-A) 75W ~ 2000W Dimensions E G M L H D A A 110 90 110 140 160 195 185 210 210 260 330 330 400 460 460 540 650 Version 2014 F J C B Wave Ribbon Wire (DQ-A) N - No mount Dimensions Wattage Rating 75W 90W 120W 150W 180W 225W 240W 300W 375W 450W 600W 750W 900W 1000W 1200W 1500W 2000W K B 25 28 28 28 28 28 35 35 40 40 40 50 50 50 60 60 65 C 16 18 18 18 18 18 24 24 25 25 25 35 35 35 40 40 42 D 30 32 32 32 32 32 36 36 38 38 38 50 50 50 55 55 62 I O Wave Ribbon Wire (DQ-A) G - Horizontal mount Dimensions Dimensions (Unit: mm) E F G H I J 8 150 5 18 6 166 8 130 5 19 6 146 8 150 5 19 6 166 8 180 5 19 6 196 8 200 5 19 6 216 8 235 5 19 6 251 10 225 5 19 8 245 10 250 5 19 8 274 12 250 5 20 8 274 12 300 5 20 8 320 12 370 5 20 8 395 12 380 6 25 9 400 12 450 6 25 9 470 12 510 6 25 9 530 15 515 6 30 10 535 15 595 6 30 10 615 15 702 6 30 10 722 http://www.token.com.tw/ K 58 60 60 60 60 60 76 76 78 78 78 100 100 100 110 110 115 L 1.2 1.2 1.2 1.2 1.2 1.2 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 rfq token.com.tw M 6 6 6 6 6 6 6 6 6 6 6 8 8 8 10 10 10 O 27 27 27 27 27 27 34 34 34 34 34 40 40 40 50 50 50 Resistance Range 1.5~8Ω 1.5~9Ω 2~12Ω 2~15Ω 3~18Ω 3~23Ω 5~24Ω 5~30Ω 6~38Ω 6~45Ω 7~60Ω 8~75Ω 8~90Ω 12~100Ω 12~120Ω 15~150Ω 15~200Ω 31 of 90 TOKEN DQ-B Wave Ribbon Wirewound Resistors (DQ-B) 30W ~ 20000W Dimensions d M N H L1 R Wave Power Resistor (DQ-B) N - No mount Dimensions Wattage Rating 30W 40W 50W 80W 100W 150W 200W 250W 300W 400W 500W 600W 700W 800W 1000W 1500W 2000W 2500W 3000W 4000W 5000W 6000W 10000W 12000W 15000W 20000W 32 of 90 L2 L3 R 20 20 28 28 28 28 28 28 40 40 50 50 50 70 70 70 70 70 70 100 100 100 150 150 150 150 L1 70 87 90 90 170 215 267 267 267 330 330 330 400 300 300 415 510 600 600 430 500 600 600 660 660 1000 Wave Power Resistor (DQ-B) Z - Vertical mount Dimensions L2 100 115 115 115 195 240 292 292 300 365 365 365 435 320 320 435 530 620 620 450 620 720 625 685 685 1030 Dimensions (mm) L3 H N 120 50 6 137 50 6 143 68 9 143 68 9 223 68 9 268 68 9 320 68 9 320 68 9 343 90 10 406 90 10 415 98 10 415 98 10 485 95 10 362 138 15 362 138 15 477 138 15 572 138 15 662 138 15 662 138 18 521 185 15 691 185 15 791 185 15 720 350 30 780 350 30 780 350 30 1120 350 30 http://www.token.com.tw/ q Q Wave Power Resistor (DQ-B) G - Horizontal mount Dimensions d 3.5 3.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 M 5 5 5.5 5.5 5.5 5.5 5.5 5.5 6 6 8.5 8.5 8.5 - rfq token.com.tw q 5 5 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 Q 20 20 27 27 27 27 27 27 39 39 49 49 49 69 69 69 69 69 69 99 99 99 150 150 150 150 Resistance Range 2~1KΩ 2~1KΩ 5~1KΩ 5~2KΩ 10~3KΩ 10~3KΩ 10~5KΩ 10~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω Version 2014 TOKEN DQ Tubilar Power Wirewound Resistors How to Order DQA 1500W 100R K G Resistance Tolerance (%) Part Number: DQA DQB DQAN DQBN Code H J K Rated Power (W): 75W~2000W 30W~20000W 75W~2000W 30W~20000W ±3% ±5% ±10% Assembly Method Code N C G Z Resistance Value (Ω): Code 0R1 1R 10R 12R 100R Resistance Tolerance Resistance Value 0.1Ω 1Ω 10Ω 12Ω 100Ω Assembly Method No mount. Clip mount. Horizontal mount. Vertical mount. Back to 1st Page - Power Wirewound Resistors (DQ) Version 2014 http://www.token.com.tw/ rfq token.com.tw 33 of 90 TOKEN DQN Non-Inductive Power Resistors Non-Inductive Ribbon Wirewound Power Resistors Preview DQ-*N Power-Rib resistor applies Ayrton Perry non-inductive winding method to compensate residual inductance and to allow for efficient heat dissipation at higher temperature ranges, so the resistor is half the physical size of an equivalent rated round wire wound DR resistors. Non-Inductance : Ayrton Perry type non-inductive winding is applied. When required add “N” to the part number. Resistance Tolerance : K(±10%), J(±5%), H(±3%) The power DQ-*N Wave-Ribbon Series is lead-free and RoHS compliant. Please contact us for details with your specific needs. 34 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN DQN Non-Inductive Ribbon Wirewound Resistors (DQAN) 75W ~ 2000W Dimensions E G M L H D A A 110 90 110 140 160 195 185 210 210 260 330 330 400 460 460 540 650 Version 2014 F J C B Non-Inductive Ribbon Wirewound (DQAN) N - No mount Dimensions Wattage Rating 75W 90W 120W 150W 180W 225W 240W 300W 375W 450W 600W 750W 900W 1000W 1200W 1500W 2000W K B 25 28 28 28 28 28 35 35 40 40 40 50 50 50 60 60 65 C 16 18 18 18 18 18 24 24 25 25 25 35 35 35 40 40 42 D 30 32 32 32 32 32 36 36 38 38 38 50 50 50 55 55 62 Non-Inductive Ribbon Wirewound (DQAN) G - Horizontal mount Dimensions Dimensions (Unit: mm) E F G H I J 8 150 5 18 6 166 8 130 5 19 6 146 8 150 5 19 6 166 8 180 5 19 6 196 8 200 5 19 6 216 8 235 5 19 6 251 10 225 5 19 8 245 10 250 5 19 8 274 12 250 5 20 8 274 12 300 5 20 8 320 12 370 5 20 8 395 12 380 6 25 9 400 12 450 6 25 9 470 12 510 6 25 9 530 15 515 6 30 10 535 15 595 6 30 10 615 15 702 6 30 10 722 http://www.token.com.tw/ I O K 58 60 60 60 60 60 76 76 78 78 78 100 100 100 110 110 115 L 1.2 1.2 1.2 1.2 1.2 1.2 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 rfq token.com.tw M 6 6 6 6 6 6 6 6 6 6 6 8 8 8 10 10 10 O 27 27 27 27 27 27 34 34 34 34 34 40 40 40 50 50 50 Resistance Range 1.5~8Ω 1.5~9Ω 2~12Ω 2~15Ω 3~18Ω 3~23Ω 5~24Ω 5~30Ω 6~38Ω 6~45Ω 7~60Ω 8~75Ω 8~90Ω 12~100Ω 12~120Ω 15~150Ω 15~200Ω 35 of 90 TOKEN DQN Non-Inductive Mount Dimensions (DQBN) 30W ~ 20000W Dimensions d M N H L1 R Non-Inductive Power Resistors (DQBN) N - No mount Dimensions Wattage Rating 30W 40W 50W 80W 100W 150W 200W 250W 300W 400W 500W 600W 700W 800W 1000W 1500W 2000W 2500W 3000W 4000W 5000W 6000W 10000W 12000W 15000W 20000W 36 of 90 L2 L3 R 20 20 28 28 28 28 28 28 40 40 50 50 50 70 70 70 70 70 70 100 100 100 150 150 150 150 L1 70 87 90 90 170 215 267 267 267 330 330 330 400 300 300 415 510 600 600 430 500 600 600 660 660 1000 Non-Inductive Power Resistors (DQBN) Z - Vertical mount Dimensions L2 100 115 115 115 195 240 292 292 300 365 365 365 435 320 320 435 530 620 620 450 620 720 625 685 685 1030 Dimensions (mm) L3 H N 120 50 6 137 50 6 143 68 9 143 68 9 223 68 9 268 68 9 320 68 9 320 68 9 343 90 10 406 90 10 415 98 10 415 98 10 485 95 10 362 138 15 362 138 15 477 138 15 572 138 15 662 138 15 662 138 18 521 185 15 691 185 15 791 185 15 720 350 30 780 350 30 780 350 30 1120 350 30 http://www.token.com.tw/ d 3.5 3.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 q Q Non-Inductive Power Resistors (DQBN) G - Horizontal mount Dimensions M 5 5 5.5 5.5 5.5 5.5 5.5 5.5 6 6 8.5 8.5 8.5 - rfq token.com.tw q 5 5 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 Q 20 20 27 27 27 27 27 27 39 39 49 49 49 69 69 69 69 69 69 99 99 99 150 150 150 150 Resistance Range 2~1KΩ 2~1KΩ 5~1KΩ 5~2KΩ 10~3KΩ 10~3KΩ 10~5KΩ 10~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω Version 2014 TOKEN Wirewound Tubilar Power Resistors Power-Rib Wirewound (DQ) Specifications Test Item Test Methods Resistance tolerance JIS-C-5202 5-1 Temperature coefficient JIS-C-5202 5-2 Load rating JIS-C-5202 5-4 Characteristics Resistance Nominal Tolerance 1≤R 1>R ±5%(J) ±10%(K) ±400PPM/°C MAX ΔR/R≤ ±(0.5%+0.1Ω) Surface temperature up 350°C MAX Free of appearance or structural irregularity ΔR/R≤ ±(2%+0.1Ω) 100MΩ min JIS-C-5202 5-5 500% rated wattage 5 seconds Insulation resistance JIS-C-5202 5-6 500VDC JIS-C-5202 5-7 Dielectric withstanding Free of appearance or structural irregularity 1000VDC 1 minute Between voltage ΔR/R≤ ±(0.1%+0.05Ω) terminal and anchor stand Terminal strength JIS-C-5202 6-1 8kg 30 seconds Free of appearance or structural irregularity JIS-C-5202 6-3; Free of appearance or structural irregularity Vibration 1.5m/m 10 ~ 50 ~ 10 Hz/min X-Y-Z Surface coating crack ΔR/R≤ ±(1%+0.05Ω) 2 hours each JIS-C-5202 7-3 Free of structural irregularity Thermal shock Room temp 30 minutes ON-55°C ΔR/R≤ ±(1%+0.05Ω) 15 minutes OFF JIS-C-5202 7-5 Free of appearance or structural irregularity Humidity 40°C 90%RH 240 hours Surface coating crack ΔR/R≤ ±(3%+0.1Ω) JIS-C-5202 7-10 Free of appearance or structural irregularity Load life 90 minutes ON - 30 minutes OFF Surface coating crack ΔR/R≤ ±(5%+0.1Ω) 500 hours JIS-C-5202 7-13-3-2 US UL-94 flame retardation test V-0 grade Flame retardation 100% - 600% rated wattage load noncombustible 1. Resistance and resistance tolerance were tested in-house with micro resistance meter. REMARKS: 2. Coating refers to UL-certified data provided by supplier Short-term overload Version 2014 http://www.token.com.tw/ rfq token.com.tw 37 of 90 TOKEN Power Wire Wound Resistors How to Order DQAN 1500W 100R K G Part Number: DQA, DQB, DQAN, DQBN Resistance Tolerance (%) Code H J K Rated Power (W): 75W~2000W 30W~20000W 75W~2000W 30W~20000W Resistance Value (Ω): Code 0R1 1R 10R 12R 100R Rated Power ±3% ±5% ±10% Assembly Method Resistance Value Code N C G Z 0.1Ω 1Ω 10Ω 12Ω 100Ω Rated Power No mount. Clip mount. Horizontal mount. Vertical mount. Back to 1st Page - Non-Inductive Power Resistors (DQN) 38 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN DR Round-Wirewound Power Resistors Round-Wirewound Power Resistors The Best Cost-Effective Power Resistor for High Energy Applications (DR) Preview Features: ● Fixed, adjustable, or tapped styles are available. ● Special terminals are available for unusual applications. ● Special temperature coefficients, tolerances, and resistance value can be specified. ● Ayrton Perry type non-inductive winding formats are available. See DRS Series when requied. ● Standard resistance tolerance is ±5% and ±10%. Closer tolerances are available upon request. ● Standard lug terminals available with or without terminal hardware. ● Single and double quick connect terminals can be specified. ● The wire is spot welded to the terminal bands and then “fastened” onto the core with a silicone, cement, or vitreous enamel coating. Round Wire-wound Power Resistor Construction: ● A tubular ceramic has two terminals and is wound with copper roundwire or chromium alloy roundwire to provide the resistance. ● Coated with non-flammable resin in high temperature. Insulation is applied through a high-temperature process and the mounts are attached. ● Due to Token excellent winding technolgy applied , many taps can be added, impedance is low and the shape can be altered to produce many types. Applications: ● Ideal for educational modeling applications, load testing, industrial machinery, electric power distribution, instruments, automation control installations, etc. ● Typical applications for roundwire DR series in motor/motion control include areas such as dynamic braking, motor starting, speed/torque control, industrial machinery, electric power distribution, and plugging. ● Other applications include load dumping, current limiting, elevators, UPS systems, lift trucks, and voltage dropping. The DR Series is RoHS compliant and lead free. Order individual replacement units, entire grids with various mounting configurations, or custom specifications, please contact us to discuss the details. Version 2014 http://www.token.com.tw/ rfq token.com.tw 39 of 90 TOKEN DR Round-Wirewound Power Resistors (DR-A) 10W ~ 1300W Dimensions G E L H 40 of 88 B 12 17 17 17 25 28 28 28 28 28 35 35 40 40 40 50 50 50 60 60 65 C 6 8 8 8 16 18 18 18 18 18 24 24 25 25 25 35 35 35 40 40 42 I O F J Round-Wirewound Power Resistor (DR-A) N - No mount Dimensions A 45 60 80 110 110 90 110 140 160 195 185 210 210 260 330 330 400 460 460 540 650 K D C B A Wattage Rating 10W 20W 30W 40W 50W 60W 80W 100W 120W 150W 160W 200W 250W 300W 400W 500W 600W 700W 800W 1000W 1300W M N D 15 22 22 22 30 32 32 32 32 32 36 36 38 38 38 50 50 50 55 55 62 Round-Wirewound Power Resistor (DR-A) Z - Vertical mount Dimensions E 4 5 5 5 8 8 8 8 8 8 10 10 12 12 12 12 12 12 15 15 15 Dimensions (mm) F G H I J 54 2 9 3 62 78 2 12 4 90 100 2 12 4 112 128 2 12 4 140 150 5 18 6 166 130 5 19 6 146 150 5 19 6 166 180 5 19 6 196 200 5 19 6 216 235 5 19 6 251 225 5 19 8 245 250 5 19 8 274 250 5 20 8 274 300 5 20 8 320 370 5 20 8 395 380 6 25 9 400 450 6 25 9 470 510 6 25 9 530 515 6 30 10 535 595 6 30 10 615 702 6 30 10 722 http://www.token.com.tw/ Round-Wirewound Power Resistor (DR-A) G - Horizontal mount Dimensions K 28 36 36 36 58 60 60 60 60 60 76 76 78 78 78 100 100 100 110 110 115 L 1.0 1.0 1.0 1.0 1.2 1.2 1.2 1.2 1.2 1.2 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 rfq token.com.tw M 6 6 6 6 6 6 6 6 6 6 6 8 8 8 10 10 10 N 6 6 6 6 - O 10 16 16 16 27 27 27 27 27 27 34 34 34 34 34 40 40 40 50 50 50 Resistance Range 1~1KΩ 1~2KΩ 1~3KΩ 1~4KΩ 1.5~5KΩ 1.5~6KΩ 2~8KΩ 2~10KΩ 3~12KΩ 3~15KΩ 5~16KΩ 6~20KΩ 6~25KΩ 7~30KΩ 8~40KΩ 8~50KΩ 8~60KΩ 12~70KΩ 12~80KΩ 15~100KΩ 15~130KΩ Version 2014 TOKEN DR Round-Wirewound Power Resistors (DR-B) 15W ~ 20000W Dimensions d M N H L1 R Round-Wirewound Power Resistor (DR-B) N - No mount Dimensions Wattage Rating 15W 20W 25W 30W 40W 50W 80W 100W 150W 200W 250W 300W 400W 500W 600W 700W 800W 1000W 1500W 2000W 2500W 3000W 4000W 5000W 6000W 10000W 12000W 15000W 20000W Version 2014 R 15 15 20 20 20 28 28 28 28 28 28 40 40 50 50 50 70 70 70 70 70 70 100 100 100 150 150 150 150 L1 45 50 50 70 87 90 90 170 215 267 267 267 330 330 330 400 300 300 415 510 600 600 430 500 600 600 660 660 1000 q L2 L3 Round-Wirewound Power Resistor (DR-B) Z - Vertical mount Dimensions L2 65 70 80 100 115 115 115 195 240 292 292 300 365 365 365 435 320 320 435 530 620 620 450 620 720 625 685 685 1030 Dimensions (mm) L3 H N 85 40 6 90 40 6 100 50 6 120 50 6 137 50 6 143 68 9 143 68 9 223 68 9 268 68 9 320 68 9 320 68 9 343 90 10 406 90 10 415 98 10 415 98 10 485 95 10 362 138 15 362 138 15 477 138 15 572 138 15 662 138 15 662 138 15 521 185 15 691 185 15 791 185 15 720 350 30 780 350 30 780 350 30 1120 350 30 http://www.token.com.tw/ Q Round-Wirewound Power Resistor (DR-B) G - Horizontal mount Dimensions d 3.5 3.5 3.5 3.5 3.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 M 3.5 3.5 5 5 5 5.5 5.5 5.5 5.5 5.5 5.5 6 6 8.5 8.5 8.5 - q 4.5 4.5 5 5 5 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 rfq token.com.tw Q 15 15 20 20 20 27 27 27 27 27 27 39 39 49 49 49 69 69 69 69 69 69 99 99 99 150 150 150 150 Resitance Range 1~1KΩ 1~1KΩ 2~1KΩ 2~1KΩ 2~1KΩ 5~1KΩ 5~2KΩ 10~3KΩ 10~3KΩ 10~5KΩ 10~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 41 of 88 TOKEN DR Round-Wirewound Power Resistors How to Order DRA 600W 100R J G Part Number: DRA Resistance Tolerance (%) DRB DRAN DRBN Code J K Rated Power (W): 10W~1300W 15W~20000W 50W~1300W 15W~20000W 1K 10K 100K ±5% ±10% Assembly Method Code N C G Z Resistance Value (Ω): Code 0R1 1R 10R 100R Resistance Tolerance Resistance Value 0.1Ω 1Ω 10Ω 100Ω 1KΩ 10KΩ 100KΩ Assembly Method No mount. Clip mount. Horizontal mount. Vertical mount. Back to 1st Page - Round-Wirewound Power Resistors (DR) 42 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN DRN Non-Inductive Power Resistors Non-Inductive Round Wirewound Power Resistors Preview DR-*N round-wire resistor applies Ayrton Perry non-inductive winding method to compensate residual inductance and to allow for efficient heat dissipation at higher temperature ranges. Non-Inductance : Ayrton Perry type non-inductive winding is applied. When required add “N” to the part number. Resistance Tolerance : K(±10%), J(±5%) The power DR-*N Series is lead-free and RoHS compliant. Please contact us for details with your specific needs Version 2014 http://www.token.com.tw/ rfq token.com.tw 43 of 90 TOKEN DRN Power Non-Inductive Resistors (DR-AN) 50W ~ 1300W Dimensions M G L E H J Non-Inductive Wirewound (DR-AN) N - No mount Dimensions 44 of 90 A 110 90 110 140 160 195 185 210 210 260 330 330 400 460 460 540 650 B 25 28 28 28 28 28 35 35 40 40 40 50 50 50 60 60 65 C 16 18 18 18 18 18 24 24 25 25 25 35 35 35 40 40 42 D 30 32 32 32 32 32 36 36 38 38 38 50 50 50 55 55 62 I O F C B A Watage Rating 50W 60W 80W 100W 120W 150W 160W 200W 250W 300W 400W 500W 600W 700W 800W 1000W 1300W K D E 8 8 8 8 8 8 10 10 12 12 12 12 12 12 15 15 15 Non-Inductive Wirewound (DR-AN) G - Horizontal mount Dimensions Dimensions (mm) F G H I 150 5 18 6 130 5 19 6 150 5 19 6 180 5 19 6 200 5 19 6 235 5 19 6 225 5 19 8 250 5 19 8 250 5 20 8 300 5 20 8 370 5 20 8 380 6 25 9 450 6 25 9 510 6 25 9 515 6 30 10 595 6 30 10 702 6 30 10 http://www.token.com.tw/ J 166 146 166 196 216 251 245 274 274 320 395 400 470 530 535 615 722 K 58 60 60 60 60 60 76 76 78 78 78 100 100 100 110 110 115 L 1.2 1.2 1.2 1.2 1.2 1.2 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 rfq token.com.tw M 6 6 6 6 6 6 6 6 6 6 6 8 8 8 10 10 10 O 27 27 27 27 27 27 34 34 34 34 34 40 40 40 50 50 50 Resistance Range 1.5~2KΩ 1.5~3KΩ 2~4KΩ 2~5KΩ 3~6KΩ 3~7KΩ 5~8KΩ 6~10KΩ 6~12KΩ 7~15KΩ 8~20KΩ 8~25KΩ 8~30KΩ 12~35KΩ 12~40KΩ 15~50KΩ 15~60KΩ Version 2014 TOKEN DRN Power Non-Inductive Resistors (DR-BN) 15W ~ 20000W Dimensions M N d H R L1 Non-Inductive Power Resistors (DR-BN) N - No mount Dimensions Wattage Rating 15W 20W 25W 30W 40W 50W 80W 100W 150W 200W 250W 300W 400W 500W 600W 700W 800W 1000W 1500W 2000W 2500W 3000W 4000W 5000W 6000W 10000W 12000W 15000W 20000W R 15 15 20 20 20 28 28 28 28 28 28 40 40 50 50 50 70 70 70 70 70 70 100 100 100 150 150 150 150 Version 2014 L1 45 50 50 70 87 90 90 170 215 267 267 267 330 330 330 400 300 300 415 510 600 600 430 500 600 600 660 660 1000 L2 65 70 80 100 115 115 115 195 240 292 292 300 365 365 365 435 320 320 435 530 620 620 450 620 720 625 685 685 1030 Non-Inductive Power Resistors (DR-BN) Z - Vertical mount Dimensions Dimensions (mm) L3 H N 85 40 6 90 40 6 100 50 6 120 50 6 137 50 6 143 68 9 143 68 9 223 68 9 268 68 9 320 68 9 320 68 9 343 90 10 406 90 10 415 98 10 415 98 10 485 95 10 362 138 15 362 138 15 477 138 15 572 138 15 662 138 15 662 138 15 521 185 15 691 185 15 791 185 15 720 350 30 780 350 30 780 350 30 1120 350 30 http://www.token.com.tw/ d 3.5 3.5 3.5 3.5 3.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 L2 q L3 Q Non-Inductive Power Resistors (DR-BN) G - Horizontal mount Dimensions M 3.5 3.5 5 5 5 5.5 5.5 5.5 5.5 5.5 5.5 6 6 8.5 8.5 8.5 - q 4.5 4.5 5 5 5 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 rfq token.com.tw Q 15 15 20 20 20 27 27 27 27 27 27 39 39 49 49 49 69 69 69 69 69 69 99 99 99 150 150 150 150 Resistance Range 1~1KΩ 1~1KΩ 2~1KΩ 2~1KΩ 2~1KΩ 5~1KΩ 5~2KΩ 10~3KΩ 10~3KΩ 10~5KΩ 10~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 45 of 90 TOKEN DRN Power Non-Inductive Resistors Specifications Test Item Resistance tolerance Test Methods JIS-C-5202 5-1 Temperature coefficient JIS-C-5202 5-2 Load rating Short-term overload Insulation resistance Dielectric withstanding voltage Terminal strength Vibration Thermal shock Humidity Load life Flame retardation REMARKS: 46 of 90 JIS-C-5202 5-4 Characterstics Resistance Nominal Tolerance 1≤R 1>R ±5%(J) ±10%(K) ±200PPM/°C MAX ΔR/R≤±(0.5%+0.1Ω) Surface temperature up 350°C MAX Free of appearance or structural irregularity ΔR/R≤ ±(2%+0.1Ω) 100MΩ min JIS-C-5202 5-5 1000% rated wattage 5 seconds JIS-C-5202 5-6 500VDC JIS-C-5202 5-7 Free of appearance or structural irregularity 1000VDC 1 minute Between terminal and ΔR/R≤ ±(0.1%+0.05Ω) anchor stand JIS-C-5202 6-1 8kg 30 seconds Free of appearance or structural irregularity JIS-C-5202 6-3 Free of appearance or structural irregularity 1.5m/m 10 ~ 50 ~ 10 Hz/min X-Y-Z Surface coating crack ΔR/R≤ ±(1%+0.05Ω) 2 hours each JIS-C-5202 7-3 Free of structural irregularity Room temp 30 minutes ON-55°C ΔR/R≤ ±(2%+0.1Ω) 15 minutes OFF JIS-C-5202 7-5 Free of appearance or structural irregularity 40°C 90%RH 240 hours Surface coating crack ΔR/R≤ ±(3%+0.1Ω) JIS-C-5202 7-10 Free of appearance or structural irregularity 90 minutes ON - 30 minutes OFF 500 hours Surface coating crack ΔR/R≤ ±(1%+0.05Ω) JIS-C-5202 7-13-3-2 US UL-94 flame retardation test V-0 grade 100% - 600% rated wattage load noncombustible 1. Resistance and resistance tolerance were tested in-house with micro resistance meter. 2. Coating refers to UL-certified data provided by supplier. http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN DRN Power Non-Inductive Resistors How to Order DRAN 600W 100R J G Part Number: DRA Resistance Tolerance (%) DRB DRAN DRBN Code J K Rated Power (W): 10W~1300W 15W~20000W 50W~1300W 15W~20000W 1K 10K 100K ±5% ±10% Assembly Method Code N C G Z Resistance Value (Ω): Code 0R1 1R 10R 100R Resistance Tolerance Resistance Value 0.1Ω 1Ω 10Ω 100Ω 1KΩ 10KΩ 100KΩ Assembly Method No mount. Clip mount. Horizontal mount. Vertical mount. Back to 1st Page - Power Non-Inductive Resistors (DRN) Version 2014 http://www.token.com.tw/ rfq token.com.tw 47 of 90 TOKEN DOE High Current Power Resistors High Current Oval Edge-wound Power Resistors (DOE) The Choice When Conditions Demand Top-Notch Performance Preview Token DOE Series are commonly used as a dynamic braking resistor on Transit applications. Built to perform in rugged environments, they feature corrosion resistant stainless steel insulator supports, solid nickel terminals, and special electroless nickel-plated solid copper terminal supports. The resistance element is made of a stainless steel resistance alloy. Terminals are welded or silver brazed to the oval, spiral edge-wound resistance element. Toothed ceramic insulators isolate the resistance element from the center support. Ceramic end bushings insulate the center support from the mountings. Order individual replacement units or entire grids with various mounting configurations. Contact us with your specific needs. Options : ● Terminal blocks, thermal switches, conduit knockouts, fusing, fans, and other customer specified requirements are available on request. Features : ● Power rating from 550W to 3250W ● Resistance nominal tolerance ±10%(K) ● Resistance value range 0.2Ω to 2Ω, ● suitable for high current applications Applications: ● Power Industrial Machinery, ● Dynamic Braking, Load Banks, Motor Starting, ● Plugging, Power Load Measurements, Electric Distribution, ● Instrumentation, Automation Control Installations. 48 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN DOE High Current Power Resistors (DOE) 550W - 3250W Dimensions 38.5 10.32 2×Ø8.6 11.11 128.00MAX 110.00 10.32 A 67.00MAX Power Rating 550W 900W 1200W 1500W 1800W 3250W Version 2014 B A (mm) 244.5 335 419 505 588 410 http://www.token.com.tw/ B (mm) 295 385.5 470 556 638 465 rfq token.com.tw Resistance Value Range 0R2~2R 49 of 90 TOKEN DOE High Current Power Resistors How to Order TEST ITEM Resistance tolerance Temperature coefficient Power rating load Dielectric withstanding voltage Terminal strength Insulation resistance Short-term overload Vibration Remarks TEST METHODS JIS-C-5202 5-1 JIS-C-5202 5-2 CHARACTERISTICS Resistance Nominal Tolerance ±10%(K) ±300ppm/°C max. JIS-C-5202 5-4 R/R ≤ ±(1%+0.1Ω) Surface temperature up 350°C max. JIS-C-5202 5-7 Free of appearance or structural irregularity 2000VDC 1 minute Between terminal and ΔR/R ≤ ±(1%+0.1Ω) anchor stand JIS-C-5202 6-1 500N 30 seconds Free of appearance or structural irregularity JIS-C-5202 5-6 500VDC 100MΩ min JIS-C-5202 5-5 Free of appearance or structural irregularity 1000% rated power 5 seconds ΔR/R ≤ ±(2%+0.1Ω) JIS-C-5202 6-3 Free of appearance or structural irregularity 2 490m/s 11ms Surface coating crack ΔR/R ≤ ±(2%+0.1Ω) Resistance and resistance tolerance were tested in-house with micro resistance meter. How to Order DOE 1500W 1R3 K F Part Number: DOE Rated Power (W): 550W~3250W Resistance Value (Ω): Code 1R3 13R Resistance Value 1.3Ω 13Ω Resistance Tolerance (%) Code K Resistance Tolerance ±10% Lead Free Back to 1st Page - High Current Oval Edge-wound Power Resistors (DOE) 50 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN ZR Flat-Wirewound Power Resistors Oval Flat-Wirewound Power Resistors When Limited Space is Required, Choose Token’s “Thin” Stackable (ZR) Resistors Preview Token oval-shaped ceramic-core resistors feature a low profile to permit installation in spaces with height restrictions. They are also equipped with integral mounting brackets so they can be fastened to a chassis and stacked in locations with limited surface area. When properly fastened, the mounting brackets add a heat sinking benefit resulting in a smaller size per watt. Durable ZR power resistors are fully welded and coated with lead free non-flammable resin. ZR resistors are suitable for educational modeling applications, load testing, industrial machinery, electric power distribution, instruments, automation control installations, etc. The ZR Series is RoHS compliant and lead free. For non-standard technical requirements and custom special applications, please contact us. Non-Inductive : ● Ayrton Perry type non-inductive winding is available. When required add “N” to the part number. Construction : ● Wirewound ZR Resistor is a flat tubular ceramic rod has two terminals and is wirewound with either copper wire or chromium alloy wire as a resistance element. ● Mainly utilized for industrial installations where height is limited. Features excellent windings, taps adding, low impedance, and PC board insertable. Notes : ● When resistors are stacked, use washers or spacers as required to insure clearance and improve power dissipation. Version 2014 http://www.token.com.tw/ rfq token.com.tw 51 of 90 TOKEN ZR Flat-Wirewound Power Resistors Set-Type Wirewound (ZDR) 40W ~ 300W Dimensions I G F J D H C B A Wattage Rating 40W 55W 70W 95W 100W 120W 150W 200W 250W 300W A 83 123 153 183 193 218 218 243 287 333 B 70 110 140 170 180 205 205 230 274 320 C 50 90 120 150 160 185 185 210 254 300 D 28 28 28 28 28 28 35 35 35 35 K Dimensions(mm) E F G 11 5.2 4.1 11 5.2 4.1 11 5.2 4.1 11 5.2 4.1 11 5.2 4.1 11 5.2 4.1 11 5.2 5.2 11 5.2 5.2 11 5.2 5.2 11 5.2 5.2 H 13 13 13 13 13 13 13 13 13 13 E I 6.5 6.5 6.5 6.5 6.5 9 9 9 9 9 J 12 12 12 12 12 12 13 13 13 13 K 42 42 42 42 42 42 48 48 48 48 Resistance Range(Ω) 1~1KΩ 1.5~2KΩ 2~3KΩ 2.5~4KΩ 3~5KΩ 3.5~6KΩ 4~7KΩ 4.5~8KΩ 5~9KΩ 5.5~10KΩ Wave-Type Wirewound (ZQR) 60W ~ 450W Dimensions I D K F J G H E C B A Wattage Rating 60W 80W 100W 140W 150W 180W 225W 300W 375W 450W 52 of 90 A 83 123 153 183 193 218 218 243 287 333 B 70 110 140 170 180 205 205 230 274 320 C 50 90 120 150 160 185 185 210 254 300 D 28 28 28 28 28 28 35 35 35 35 Dimensions(mm) E F G 11 5.2 4.1 11 5.2 4.1 11 5.2 4.1 11 5.2 4.1 11 5.2 4.1 11 5.2 4.1 11 5.2 5.2 11 5.2 5.2 11 5.2 5.2 11 5.2 5.2 http://www.token.com.tw/ H 13 13 13 13 13 13 13 13 13 13 I 6.5 6.5 6.5 6.5 6.5 9 9 9 9 9 rfq token.com.tw J 12 12 12 12 12 12 13 13 13 13 K 42 42 42 42 42 42 48 48 48 48 Resistance Range(Ω) 1~4Ω 1.5~5Ω 2~7Ω 2.5~9Ω 3~10Ω 3.5~12Ω 4~15Ω 4.5~20Ω 5~25Ω 5.5~30Ω Version 2014 TOKEN ZR Flat-Wirewound Power Resistors Set-Type Non-Inductive Wirewound (ZDN) 40W ~ 300W Dimensions I G F J D 40W 55W 70W 95W 100W 120W 150W 200W 250W 300W A 83 123 153 183 193 218 218 243 287 333 B 70 110 140 170 180 205 205 230 274 320 C Dimensions(mm) E F G 11 5.2 4.1 11 5.2 4.1 11 5.2 4.1 11 5.2 4.1 11 5.2 4.1 11 5.2 4.1 11 5.2 5.2 11 5.2 5.2 11 5.2 5.2 11 5.2 5.2 D 28 28 28 28 28 28 35 35 35 35 50 90 120 150 160 185 185 210 254 300 E H C B A Wattage Rating K H 13 13 13 13 13 13 13 13 13 13 I 6.5 6.5 6.5 6.5 6.5 9 9 9 9 9 J 12 12 12 12 12 12 13 13 13 13 K 42 42 42 42 42 42 48 48 48 48 Resistance Range(Ω) 1~1KΩ 1.5~2KΩ 2~3KΩ 2.5~4KΩ 3~5KΩ 3.5~6KΩ 4~7KΩ 4.5~8KΩ 5~9KΩ 5.5~10KΩ Wave-Type Wirewound (ZQN) 60W ~ 450W Dimensions I G H D K J F E C B A Wattage Rating 60W 80W 100W 140W 150W 180W 225W 300W 375W 450W Version 2014 A 83 123 153 183 193 218 218 243 287 333 B 70 110 140 170 180 205 205 230 274 320 C 50 90 120 150 160 185 185 210 254 300 D 28 28 28 28 28 28 35 35 35 35 Dimensions(mm) E F G 11 5.2 4.1 11 5.2 4.1 11 5.2 4.1 11 5.2 4.1 11 5.2 4.1 11 5.2 4.1 11 5.2 5.2 11 5.2 5.2 11 5.2 5.2 11 5.2 5.2 http://www.token.com.tw/ H 13 13 13 13 13 13 13 13 13 13 I 6.5 6.5 6.5 6.5 6.5 9 9 9 9 9 rfq token.com.tw J 12 12 12 12 12 12 13 13 13 13 K 42 42 42 42 42 42 48 48 48 48 Resistance Range(Ω) 1~4Ω 1.5~5Ω 2~7Ω 2.5~9Ω 3~10Ω 3.5~12Ω 4~15Ω 4.5~20Ω 5~25Ω 5.5~30Ω 53 of 90 TOKEN ZR Flat-Wirewound Power Resistors How to Order ZDR 250W 250R J Part Number: ZDR ZQR ZDN ZQN Rated Power (W): 40W~300W 60W~450W 40W~300W 60W~450W Resistance Value (Ω): Code 0R1 1R 10R 12R 12K Resistance Value 0.1Ω 1Ω 10Ω 12Ω 12KΩ Resistance Tolerance (%) Code H J K Resistance Tolerance ±3% ±5% ±10% Back to 1st Page - Wirewound Power Resistors (ZR) 54 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN DST Ceramic Starter Power Resistors Ceramic Starter Power Resistors High Starter Power Suitable for Application Loads Involving Brief Current Surges Preview DST Power Resistor Construction: ● A tubular ceramic insulator has a fixed number of windings and is wound with heavy alloy wire as a resistance element. The staggering wound is made according to the desired resistance value, followed by the placement of the component mounts. ● Metal parts are heavily plated to prevent oxidation at high operating temperatures and to prevent corrosion. DST’s high power rating (500W~1000W) and low resistance value (0.5Ω-7Ω) provide applications high starter power and capacity. ● This power wirewound resistor is high temperature-resistant, dissipates heat well, has a low temperature coefficient that varies in direct proportion, and is suitable for application loads involving brief current surges. Applications: ● Typical applications for power strater resistors in motor starters, load measurements, industrial machinery, electric distribution, dynamic braking, load dumping, current limiting, instrumentation, and automation control installations. ● Due to the set number of windings on the ceramic form, the resistance value range is relatively low. Tolerance is ±10% and this product is available in various shapes or in resistance boxes. The DST Series is RoHS compliant and lead free. For non-standard technical requirements and special applications, please contact us. Version 2014 http://www.token.com.tw/ rfq token.com.tw 55 of 90 TOKEN DST Ceramic Starter Power Resistors Dimensions H G D E K M C A F J B L I Current Surges Power Resistor (DST)500W Dimensions D H G K M C A F J B L I Current Surges Power Resistor (DST)600W - 1000W Dimensions Wattage Rating A 280 300 420 500W 600W 1000W B 40 44 48 C 23 26 30 D 45 50 56 E 15 15 15 Dimensions(mm) F G H I 326 6 22 34 342 8 32 34 470 8 32 40 J 346 362 490 K 85 90 105 L 8 8 9 Weight 970/g 1277/g 1887/g Resistance Range(Ω) 3.5Ω-7Ω 0.5Ω-3Ω 0.8Ω-3Ω Notice: All dimensions might be changed or modified, please refer to last updating specification. How to Order DST 1000W 0.5R K G Part Number: DST Assembly Method (%) Code C Rated Power (W): 500W~1000W Resistance Value (Ω): Indicates resistance G N Z value in units of ohms. Resistance Tolerance (%) Code K Resistance Tolerance Assembly Method Clip Mount. Horizontal Mount. No Mount. Vertical Mount. ±10% Back to 1st Page - Ceramic Starter Power Resistors (DST) 56 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN FVR Rheostat Variable Power Resistors Rheostat Variable Power Resistors C-shaped Wirewound Variable Resistors - FVR Series Rheostat, Variable Resistors Control The Speed of a Motor Preview Token’s Power Variable Resistor FVR Series is a C-shaped ceramic rod and wound with copper or chromium-alloy wire as a resistance element. Except for the slide contact surface, the entire component is coated with a high-temperature, non-flammable resin. After cooling and drying, insulation is applied through a high-temperature process. Then, a centered rotating adjuster component is installed, which slides along the resistance element and varies the resistance to the desired value. Variable Resistors are often called potentiometers in books and catalogues. Variable FVR may be used as a rheostat with two connections (the wiper and just one end of the track) or as a potentiometer with all three connections in use. Applications : ● Motor controller also use FVR Series as rheostats or potentiometer to control the speed of a motor by limiting the flow of current through them. ● They are used in many small appliances such as blenders, mixers, fans, and power tools. ● FVR Rheostats Series are also used as test instruments to provide an accurate resistance value. ● While FVR can be used to control electric ovens and cooktops, thermostats are preferred because they have additional parts which automatically adjust the current flow to maintain a constant temperature. Features : ● Standard resistance tolerance is K(±10%). Closer tolerances are available upon request. ● 3 Wattage Rating styles to choose: 25W, 50W, and 100W. ● Wide Max. Resistance range: 5Ω ~ 5KΩ. The FVR Series is RoHS compliant and lead free. For non-standard technical requirements and custom special applications, please contact us. Version 2014 http://www.token.com.tw/ rfq token.com.tw 57 of 90 TOKEN FVR Rheostat Variable Power Resistors (FVR) 25W - 100W Dimensions J E A H B D I C Variable Resistors Top View (FVR) Dimensions Wattage Rating 25W 50W 100W 58 of 90 A 2.5 4.2 4.2 B 3.2 4.2 4.2 C 22 28 42 K G F Variable Resistors Side View (FVR) Dimensions D 3/8” 3/8” 3/8” Dimensions(mm) E F G 6x12 42 50 6x12 64 60 6x12 85 75 http://www.token.com.tw/ H 50 70 90 Variable Resistors Bottom View (FVR) Dimensions I 11 11 11 J 5 8 8 rfq token.com.tw K 10 14 14 Weight 74/g 160/g 372/g Resistance Range(Ω) 5Ω-2.5KΩ 7Ω-3.5KΩ 10Ω-5KΩ Version 2014 TOKEN FVR Rheostat Variable Power Resistors Performance Specifications Test Item Resistance tolerance Insulation resistance Dielectric withstanding voltage Terminal strength Vibration Load life Full gyration angle Flame retardation Remarks Test Methods JIS-C-5261 5-1 JIS-C-5261 6-1 500VDC JIS-C-5261 7-1 1000VDC 1 minute Between terminal and axis JIS-C-5261 6-5 3kg 30 seconds JIS-C-5261 6-6 1.5m/m 10 ~ 50 ~ 10 Hz/min X-Y-Z 2 hours each Characteristics Resistance tolerance ±10% 100MΩ min Free of appearance or structural irregularity Free of appearance or structural irregularity ΔR/R≤ ±(2%+0.1Ω) Free of appearance or structural irregularity ΔR/R≤ ±(2%+0.1Ω) Free of appearance or structural irregularity JIS-C-5261 7-7 ΔR/R≤ ±(5%+0.1Ω) JIS-C-5261 6-1 300± 5°C US UL-94 flame retardation test V-0 grade 100% - 600% rated wattage load noncombustible 1. Resistance and resistance tolerance were tested in-house with micro resistance meter. 2. Coating refers to UL-certified data provided by supplier. How to Order FVR 25W 2.5KR K Part Number: FVR Rated Power (W): 25W Resistance Tolerance (%) 50W 100W Resistance Value (Ω): Indicates resistance value in units of ohms. Code K Resistance Tolerance ±10% Back to 1st Page - Power Rheostat Variable Resistors (FVR) Version 2014 http://www.token.com.tw/ rfq token.com.tw 59 of 90 TOKEN BSR, BSQ Adjustable Power Resistors Adjustable Slide Wirewound Rotary Power Resistors (BSR, BSQ) One-of-A-Kind Enclosure Application to Hundreds of Enclosures Preview Following market demands, Token Electronics provides enclosures to house unlimited combinations of resistors (DR or DQ Power Series) to meet design engineers and customer requirements. Token’s high current adjustable power BSR, BSQ resistor is one-of-a-kind enclosure application to hundreds of enclosures per mount housing various resistor packages. Our engineering staff can assist the customer in meeting their unique design needs. These quality design features include all stainless steel grids and terminals, high temperature insulation, welded construction, end-frames with gussets for added mechanical strength. Slotted mounting holes for easy installation. Also accommodates a flexible range of assembly options for convenient utilization and installation. BSQ Ribwound resistors are particularly useful where high energy is to be dissipated in the lower ohmic ranges. Replacements for many standard BSR round-wire resistors are available resulting in significant savings in space and cost. The Power Adjustable BSR, and BSQ Resistor is RoHS compliant and lead free. For unusual technical requirements and custom special applications, please contact us. Features : ● Resistance Tolerance: K(±10%). ● High power and high current applications. ● Flame resistant and rugged lead free coating. ● One-of-a-kind enclosure application to fit mount housing various resistor packages. To Calculate Max. Amperes : ● Amperes = (Watts / Ohms) 1/2 60 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN BSR, BSQ Adjustable Power Resistors Construction High Current Adjustable Power Resistor Construction : ● A tubular ceramic form has copper-alloy or chromium-alloy windings as a resistance element, with the mount attachment enclosures. ● These quality design features include all stainless steel grids and terminals, welded construction, high temperature insulation, end-frames with gussets for added mechanical strength. Slotted mounting holes for easy installation. ● The entire component is coated with a high-temperature non-flammable resin. ● The adjustable mechanism is a firm rotating point that slides directly on the resistance element, which allows variation of the desired resistance value. ● Also accommodates a flexible range of assembly options for convenient utilization and installation. C (BSR) Dimensions B Wattage Rating 200W 400W 500W 1000W 1300W Version 2014 A Case A A B B C D 285 360 360 570 680 Dimensions(mm) Ceramic B C Rod 130 135 28×250 150 185 40×325 150 185 40×325 160 200 60×535 160 200 65×645 http://www.token.com.tw/ Bakelite 120×70×10 170×90×10 170×90×10 185×100×10 185×100×10 rfq token.com.tw Max. Resistance Range(Ω) 6-1KΩ 8-2KΩ 10-2.5KΩ 15-5KΩ 16-6KΩ 61 of 90 TOKEN BSR, BSQ Adjustable Power Resistors C (BSQ Dimensions B Wattage Rating A Case A A B B C D 285 360 360 570 680 300W 600W 750W 1500W 2000W Dimensions(mm) Ceramic B C Rod 130 135 28×250 150 185 40×325 150 185 40×325 160 200 60×535 160 200 65×645 Bakelite 120×70×10 170×90×10 170×90×10 185×100×10 185×100×10 Max. Resistance Range(Ω) 6-30Ω 8-60Ω 10-75Ω 15-150Ω 16-200Ω How to Order BSQ 2000W 20R K Part Number: BSR BSQ Rated Power (W): 200W~1300W 300W~2000W Max.Resistance Value (Ω): Indicates resistance value in units of ohms. Resistance Tolerance (%) Code K Resistance Tolerance ±10% Back to 1st Page - Power Adjustable Slide Wirewound Resistors (BSR, BSQ) 62 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN DQS Power Adjustable Resistors Power Ribbon-Wire Adjustable Resistors Low-Cost and High-Precision Power Adjustment Resistors for High Energy Dissipation Preview Adjustable Ribbon-Wound Power Resistors have been a main product line at Token Electronics for years. Ribwound adjustable resistors are particularly useful where high energy is to be dissipated in the lower ohmic ranges and high power capacity. Precision winding design, provide uniform windings to be applied extremely close to each other resulting in significantly higher resistance values. In significant savings in space and cost, Adjustable DQS Series is ideal replacements for many standard round-wire resistors. Features : ● Resistance Tolerance: K(±10%), J(±5%), H(±3%). ● Power-rib wirewound resistor with adjustable lug supplied. ● Suitable for high energy to be dissipated in the lower ohmic ranges. ● Design as heavy-duty resistors to withstand frequent start-stop cycles. ● Hollow core to permit secure fastening with spring-type clips or thru bolts with washers. ● Durability Flame resistant coating and all-welded construction. ● Terminals suitable for bolt connection or soldering. Power Rating : ● Based on 25°C free air rating. The stated wattage rating applies only when the entire resistance is in the circuit. ● Setting the lug at an intermediate point reduces the wattage rating by approximately the same proportion. ● Example: If the lug is set at half resistance, the wattage is reduced by approximately one-half. ● Wattage is proportional to this adjusted resistance value. ● Adjustability is 10% to 90% of full resistance value. Options : ● Adjustable, fixed, or tapped styles are available. ● Special terminals available for non-standard applications. ● Single and double quick connect terminals can be specified. ● Standard lug terminals available with or without terminal hardware. ● Non-inductive Ayrton Perry windings can be specified. ● Special temperature coefficients, tolerances To Calculate Max. Amperes : ● Voltage = (Watts x Ohms) 1/2 The Power Adjustable DQS Resistor is RoHS compliant and lead free. For unusual technical requirements and custom special applications, please contact us. Version 2014 http://www.token.com.tw/ rfq token.com.tw 63 of 90 TOKEN DQS Power Adjustable Resistors (DQS) 75W ~ 2000W Dimensions M E G L H A K D F J C B Ribbon-Wire Adjustable Resistors (DQS) N - No mount Dimensions I O Ribbon-Wire Adjustable Resistors (DQS) G - Horizontal mount Dimensions Dimensions (mm) Watage Rating A B C D E F G H I J K L M O 75W 90W 120W 150W 180W 225W 240W 300W 375W 450W 600W 750W 900W 1000W 1200W 1500W 2000W 110 90 110 140 160 195 185 210 210 260 330 330 400 460 460 540 650 25 28 28 28 28 28 35 35 40 40 40 50 50 50 60 60 65 16 18 18 18 18 18 24 24 25 25 25 35 35 35 40 40 42 30 32 32 32 32 32 36 36 38 38 38 50 50 50 55 55 62 8 8 8 8 8 8 10 10 12 12 12 12 12 12 15 15 15 150 130 150 180 200 235 225 250 250 300 370 380 450 510 515 595 702 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 18 19 19 19 19 19 19 19 20 20 20 25 25 25 30 30 30 6 6 6 6 6 6 8 8 8 8 8 9 9 9 10 10 10 166 146 166 196 216 251 245 274 274 320 395 400 470 530 535 615 722 58 60 60 60 60 60 76 76 78 78 78 100 100 100 110 110 115 1.2 1.2 1.2 1.2 1.2 1.2 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 10 10 10 27 27 27 27 27 27 34 34 34 34 34 40 40 40 50 50 50 64 of 90 http://www.token.com.tw/ rfq token.com.tw Max. Resistance Range 1.5~8Ω 1.5~9Ω 2~12Ω 2~15Ω 3~18Ω 3~23Ω 5~24Ω 5~30Ω 6~38Ω 6~45Ω 7~60Ω 8~75Ω 8~90Ω 12~100Ω 12~120Ω 15~150Ω 15~200Ω Version 2014 TOKEN DQS Power Adjustable Resistors Characteristics Test Item Resistance tolerance Test Methods JIS-C-5202 5-1 Temperature coefficient JIS-C-5202 5-2 Load rating JIS-C-5202 5-4 Characteristics Resistance Nominal Tolerance 1≤R 1>R ±5%(J) ±10%(K) ±400PPM/°C MAX ΔR/R≤ ±(0.5%+0.1Ω) Surface temperature up 350°C MAX Free of appearance or structural irregularity ΔR/R≤ ±(2%+0.1Ω) 100MΩ min JIS-C-5202 5-5 500% rated wattage 5 seconds Insulation resistance JIS-C-5202 5-6 500VDC JIS-C-5202 5-7 Dielectric withstanding Free of appearance or structural irregularity 1000VDC 1 minute Between voltage ΔR/R≤ ±(0.1%+0.05Ω) terminal and anchor stand Terminal strength JIS-C-5202 6-1 8kg 30 seconds Free of appearance or structural irregularity JIS-C-5202 6-3; Free of appearance or structural irregularity Vibration 1.5m/m 10 ~ 50 ~ 10 Hz/min X-Y-Z Surface coating crack ΔR/R≤ ±(1%+0.05Ω) 2 hours each JIS-C-5202 7-3 Free of structural irregularity Thermal shock Room temp 30 minutes ON-55°C ΔR/R≤ ±(1%+0.05Ω) 15 minutes OFF JIS-C-5202 7-5 Free of appearance or structural irregularity Humidity 40°C 90%RH 240 hours Surface coating crack ΔR/R≤ ±(3%+0.1Ω) JIS-C-5202 7-10 Free of appearance or structural irregularity Load life 90 minutes ON - 30 minutes OFF Surface coating crack ΔR/R≤ ±(5%+0.1Ω) 500 hours JIS-C-5202 7-13-3-2 US UL-94 flame retardation test V-0 grade Flame retardation 100% - 600% rated wattage load noncombustible 1. Resistance and resistance tolerance were tested in-house with micro resistance meter. REMARKS: 2. Coating refers to UL-certified data provided by supplier Short-term overload Version 2014 http://www.token.com.tw/ rfq token.com.tw 65 of 90 TOKEN DQS Power Adjustable Resistors How to Order DQS 1500W 10R K G Part Number: DQS Rated Power (W): 75W~2000W Resistance Value (Ω): Code 0R1 1R 10R 100R Assembly Method Resistance Value Code N C G Z 0.1Ω 1Ω 10Ω 100Ω Assembly Method No mount. Clip mount. Horizontal mount. Vertical mount. Resistance Tolerance (%) Code H J K Resistance Tolerance ±3% ±5% ±10% Back to 1st Page - Power Adjustable Resistors (DQS) 66 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN DRS Power Adjustable Resistors Round-Wire Power Adjustable Resistors Adjustable Resistor for Applications Requiring Settings at Different Resistance Values Preview Choose Token’s Power DRS adjustable resistor for applications requiring settings at different resistance values. These wirewound resistors are equipped with an adjustable lug, making them ideal for adjusting circuits, obtaining unique resistance values and setting equipment to meet various line voltages. DRS resistors feature a hollow core to permit secure fastening with thru bolts with washers or spring-type clips. They also offer the durability of lead free vitreous enamel, or silicone coating and all-welded construction. The Power Adjustable DRS Resistor is RoHS compliant and lead free. For non-standard technical requirements and custom special applications, please contact us. To Calculate Max. Amperes : ● Voltage = (Watts x Ohms) 1/2 Power Rating : ● Adjustability is 10% to 90% of full resistance value. ● Wattage is proportional to this adjusted resistance value. ● Example: If the lug is set at half resistance, the wattage is reduced by approximately one-half. ● Setting the lug at an intermediate point reduces the wattage rating by approximately the same proportion. ● Based on 25°C free air rating. The stated wattage rating applies only when the entire resistance is in the circuit. Features : ● Adjustable lug supplied. ● High wattage applications. ● Flame resistant and rugged lead coating. ● Resistance Tolerance: J(±5%), K(±10%). ● Terminals suitable for soldering or bolt connection. Options : ● Special temperature coefficients, tolerances ● Adjustable, fixed, or tapped styles are available. ● Non-inductive Ayrton Perry windings can be specified. ● Special terminals available for non-standard applications. ● Single and double quick connect terminals can be specified. ● Standard lug terminals available with or without terminal hardware. Version 2014 http://www.token.com.tw/ rfq token.com.tw 67 of 90 TOKEN DRS Power Adjustable Resistors (DRS-A) 20W ~ 1300W Dimensions M L E G H N D K C B A I O F J Power Adjustable Resistor (DRS-A) N - No mount Dimensions Power Adjustable Resistor (DRS-A) Z - Vertical mount Dimensions Power Adjustable Resistor (DRS-A) G - Horizontal mount Dimensions Dimensions (mm) Wattage Rating A B C D E F G H I J K L M N O 20W 30W 40W 50W 60W 80W 100W 120W 150W 160W 200W 250W 300W 400W 500W 600W 700W 800W 1000W 1300W 60 80 110 110 90 110 140 160 195 185 210 210 260 330 330 400 460 460 540 650 17 17 17 25 28 28 28 28 28 35 35 40 40 40 50 50 50 60 60 65 8 8 8 16 18 18 18 18 18 24 24 25 25 25 35 35 35 40 40 42 22 22 22 30 32 32 32 32 32 36 36 38 38 38 50 50 50 55 55 62 5 5 5 8 8 8 8 8 8 10 10 12 12 12 12 12 12 15 15 15 78 100 128 150 130 150 180 200 235 225 250 250 300 370 380 450 510 515 595 702 2 2 2 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 12 12 12 18 19 19 19 19 19 19 19 20 20 20 25 25 25 30 30 30 4 4 4 6 6 6 6 6 6 8 8 8 8 8 9 9 9 10 10 10 90 112 140 166 146 166 196 216 251 245 274 274 320 395 400 470 530 535 615 722 36 36 36 58 60 60 60 60 60 76 76 78 78 78 100 100 100 110 110 115 1.0 1.0 1.0 1.2 1.2 1.2 1.2 1.2 1.2 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 10 10 10 6 6 6 - 16 16 16 27 27 27 27 27 27 34 34 34 34 34 40 40 40 50 50 50 68 of 90 http://www.token.com.tw/ rfq token.com.tw Max. Resistance Value(Ω) 1~150Ω 1~250Ω 1~400Ω 1.5~500Ω 1.5~550Ω 2~650Ω 2~750Ω 3~850Ω 3~1.2KΩ 5~1.3KΩ 6~1.5KΩ 6~2KΩ 7~2.5KΩ 8~3.5KΩ 8~4.5KΩ 5~5.5KΩ 12~7KΩ 12~8KΩ 15~9KΩ 15~11KΩ Version 2014 TOKEN DRS Power Adjustable Resistors (DRS-B) 15W ~ 20000W Dimensions d N M Adjustable Power Resistor (DRS-B) N - No mount Dimensions 15W 20W 25W 30W 40W 50W 80W 100W 150W 200W 250W 300W 400W 500W 600W 700W 800W 1000W 1500W 2000W 2500W 3000W 4000W 5000W 6000W 10000W 12000W 15000W 20000W Version 2014 L2 L3 R L1 Wattage Rating H R 15 15 20 20 20 28 28 28 28 28 28 40 40 50 50 50 70 70 70 70 70 70 100 100 100 150 150 150 150 L1 45 50 50 70 87 90 90 170 215 267 267 267 330 330 330 400 300 300 415 510 600 600 430 500 600 600 660 660 1000 Adjustable Power Resistor (DRS-B) Z - Vertical mount Dimensions L2 65 70 80 100 115 115 115 195 240 292 292 300 365 365 365 435 320 320 435 530 620 620 450 620 720 625 685 685 1030 Dimensions (mm) L3 H N 85 40 6 90 40 6 100 50 6 120 50 6 137 50 6 143 68 9 143 68 9 223 68 9 268 68 9 320 68 9 320 68 9 343 90 10 406 90 10 415 98 10 415 98 10 485 95 10 362 138 15 362 138 15 477 138 15 572 138 15 662 138 15 662 138 15 521 185 15 691 185 15 791 185 15 720 350 30 780 350 30 780 350 30 1120 350 30 http://www.token.com.tw/ d 3.5 3.5 3.5 3.5 3.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 q Q Adjustable Power Resistor (DRS-B) G - Horizontal mount Dimensions M 3.5 3.5 5 5 5 5.5 5.5 5.5 5.5 5.5 5.5 6 6 8.5 8.5 8.5 - q 4.5 4.5 5 5 5 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 rfq token.com.tw Q 15 15 20 20 20 27 27 27 27 27 27 39 39 49 49 49 69 69 69 69 69 69 99 99 99 150 150 150 150 Resistance Range 1~1KΩ 1~1KΩ 2~1KΩ 2~1KΩ 2~1KΩ 5~1KΩ 5~2KΩ 10~3KΩ 10~3KΩ 10~5KΩ 10~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 69 of 90 TOKEN DRS Power Adjustable Resistors Specifications Test Item Resistance tolerance Test Methods Characterstics Resistance Nominal Tolerance 1≤R 1>R ±5%(J) ±10%(K) ±200PPM/°C MAX ΔR/R≤±(0.5%+0.1Ω) Surface temperature up 350°C MAX Free of appearance or structural irregularity ΔR/R≤ ±(2%+0.1Ω) 100MΩ min JIS-C-5202 5-1 Temperature coefficient JIS-C-5202 5-2 Load rating JIS-C-5202 5-4 Short-term overload Insulation resistance Dielectric withstanding voltage Terminal strength Vibration Thermal shock Humidity Load life Flame retardation REMARKS: JIS-C-5202 5-5 1000% rated wattage 5 seconds JIS-C-5202 5-6 500VDC JIS-C-5202 5-7 Free of appearance or structural irregularity 1000VDC 1 minute Between terminal and ΔR/R≤ ±(0.1%+0.05Ω) anchor stand JIS-C-5202 6-1 8kg 30 seconds Free of appearance or structural irregularity JIS-C-5202 6-3 Free of appearance or structural irregularity 1.5m/m 10 ~ 50 ~ 10 Hz/min X-Y-Z Surface coating crack ΔR/R≤ ±(1%+0.05Ω) 2 hours each JIS-C-5202 7-3 Free of structural irregularity Room temp 30 minutes ON-55°C ΔR/R≤ ±(2%+0.1Ω) 15 minutes OFF JIS-C-5202 7-5 Free of appearance or structural irregularity 40°C 90%RH 240 hours Surface coating crack ΔR/R≤ ±(3%+0.1Ω) JIS-C-5202 7-10 Free of appearance or structural irregularity 90 minutes ON - 30 minutes OFF 500 hours Surface coating crack ΔR/R≤ ±(1%+0.05Ω) JIS-C-5202 7-13-3-2 US UL-94 flame retardation test V-0 grade 100% - 600% rated wattage load noncombustible 1. Resistance and resistance tolerance were tested in-house with micro resistance meter. 2. Coating refers to UL-certified data provided by supplier. How to Order DRSA 600W 250R J G Part Number: DRSA, DRSB Rated Power (W): 20W~1300W, 15W~20000W Resistance Value (Ω): Code 0R1 1R 10R 100R 1K 10K 100K Resistance Value 0.1Ω 1Ω 10Ω 100Ω 1KΩ 10KΩ 100KΩ Resistance Tolerance (%) Code J K Resistance Tolerance ±5% ±10% Assembly Method Code N C G Z Assembly Method No mount. Clip mount. Horizontal mount. Vertical mount. Back to 1st Page - Round-Wire Power Adjustable Resistors (DRS) 70 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN BWW Precision Wirewound Resistors Precision Moulded Wirewound Resistors (BWW) Precision Wirewound Power Resistors Operate in Harsh Environments Preview The new BWW series moulded axial leaded wirewound resistors from Token use high-purity alumina ceramic cores with wire winding which are spot welded by precision CNC machine tools to ensure total operational consistency throughout. Also, using advanced encapsulation die/mould technologies, this precision power resistors are encapsulated with epoxy molding compound. The BWW models possess a wide resistance value from 0.1Ω to 39KΩ and meets the stringent requirements of MIL-R-93. Ayrton Perry noninductive windings are available on request. The BWW precision version has low ohmic values for current sensing applications. All versions are miniaturised for better power to dimension ratios and are available in 0.5W to 10W rated power at 25°C. Tolerance is available in ±0.1%, ±0.25%, ±0.5%, ±1% and ±2% with TCR ±25PPM/°C, ±50PPM/°C and ±150PPM/°C which makes them ideally suited for use in precision applications. The BWW series is RoHS compliant with 100% Sn (lead free) coated terminals. To address your need for technical and economic success in a timely manner, our custom solutions are the best option. Contact us with your specific needs. Features - Axial Moulded - Excellent load life stability - Insulation, Moisture Proof - High Precision and reliability - Meets the Standards of MIL-R-93 - RoHS compliant with 100% lead free Applications - Electrical loads, Filament dropping - DC/DC converters, AC/DC inverters - High-voltage bleeders, Dynamic braking - Capacitor charging/discharging regulation - Motor speed controls, Voltage divider networks - Bias supply, Current shunts, Voltage dropping, Crow-bar circuits Version 2014 http://www.token.com.tw/ rfq token.com.tw 71 of 90 TOKEN BWW Precision Wirewound Resistors Technical Specifcations -55 100 A 85 30±3 B Rated Power % Power Derating Curve 80 58.5 40 d F (check point) 20 0 -80 -60 -40 -20 0 20 40 60 80 100 120 140 160 175 200 Ambient Temp. °C Type RateWatts at 25°C (W) BWW-0.5 BWW-1 BWW-3 BWW-4 BWW-5 BWW-10 0.5 1.0 3.0 4.0 5.0 10.0 Resistance Range (Ω) Min Max 0.1 100 0.1 1K 0.1 10K 0.1 15K 1 24K 1 39K Tolerance TCR (%) (PPM/°C) ±0.1 ±0.25 ±0.5 ±1 ±2 ±25 ±50 ±150 Dimensions (mm) A±0.25 7.0 11.0 15.0 18.0 24.0 46.5 ΦB±0.25 3.0 3.0 5.2 6.5 8.4 10.0 Φd 0.8 0.8 0.8 0.8 1.0 1.0 F 27.0 31.0 34.0 38.0 44.0 66.0 Performance Test Items Operating Temp. Range Insulation Resistance Dielectric Withstanding Voltage Load Life Moisture-Proof Load Life Resistance to soldering heat Solderability 72 of 90 Test Conditions 500V 500V AC 1 Min. 70°C on~off cycle 1000 Hrs. 40°C 95% RH on~off cycle 21 Hrs. 350°C, 3.5s 235±5°C, 5s(solder bath method) http://www.token.com.tw/ Specifications -55°C ~ 175°C >1GΩ ΔR ≤ ±0.1%R ΔR ≤ ±1%R ΔR ≤ ±0.2%R ΔR ≤ ±0.1%R IEC68-2-20(1968) rfq token.com.tw Version 2014 TOKEN BWW Precision Wirewound Resistors Application Notes Precision Wire-wound Resistors Application Notes: ● When being used in AC circuits, some wirewound structures give inductance ingredients or parasitic capacity, so they may cause unusual phenomena such as oscillations etc. Quorum deviations of other components should be carefully taken into account for use. ● Application and Placement: Wire wound resistors use different gauges of wire as resistance elements. Sometimes the gauge is extremely thin (finer than a strand of human hair) and very susceptible to breakage in environments containing salts, ash, dust and corrosives. Avoid utilization in such environments. ● Do not install in dusty areas because the accumulation will cause shorts and poor conductance. How to Order BWW 1W 100R F D P Part Number: BWW Rated Power (W) Resistance Value (Ω) Code TCR (PPM/°C) Resistance Value (Ω) OR1 100R 1K Code C D K 0.1 Ω 100Ω 1000Ω Resistance Tolerance (%) Code B C D F G TCR ±25PPM/°C ±50PPM/°C ±150PPM/°C Package Resistance Tolerance ±0.1% ±0.25% ±0.5% ±1% ±2% Code P Package Bulk Back to 1st Page - Precision Wirewound Resistors (BWW) Version 2014 http://www.token.com.tw/ rfq token.com.tw 73 of 90 TOKEN KNP-R Power Wirewound Resistors Power Precision Wirewound Resistors Wirewound Resistors Boast Consistent Precision Power Operation Preview Token’s highest quality conformal axial terminal ceramic-silicone coated KNP-R power resistors for applications requiring high stability and precision. The KNP-R wire-wound has a low temperature coefficient and maintain a high degree of stability under demanding conditions. The power precision KNP-R series meeting MIL-R-26E (U and V characteristics) and surface temperature (hot spot) 375°C max. Resistors with a wide range of 0.01Ω ~ 82kΩ, covering applications from precision to power. Products with lead-free terminations meet EU RoHS and China RoHS requirements. Characteristics U : 275°C Maximum hot spot temperature. 1% Maximum ΔR in 1000 hours load life. Characteristics V : 375°C Maximum hot spot temperature. 3% Maximum ΔR in 1000 hours load life. Operating temperature range is -55°C ~ +375°C and derated power at high ambient temperatures as according to the chart below. Token is equipped to design and produce custom components to meet many design and reliability demands. In addition to standard military-grade resistor products, we also have many resistive products designed to meet various source-controlled drawings. Contact us with your specific needs. Features - Excellent load life stability - High Precision and reliability - Axial ceramic-silicone coated - Meets the Standards of MIL-R-26E - RoHS compliant with 100% lead free Applications - Radar, Ground Vehicles - Communications systems - Bias supply, Current shunts, Voltage dropping - Motor speed controls, Voltage divider networks - Medical instrumentation and Medical implantables 74 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN KNP-R Power Wirewound Resistors Technical Specifcations Power Derating Curve Rated Power (%) 100 d 80 60 U 40 V 38±3 20 0 -55 Type KNP-R1/4 KNP-R1/2 KNP-R1A KNP-R1 KNP-R2A KNP-R2 KNP-R3A KNP-R3 KNP-R4 KNP-R5 KNP-R7 KNP-R10 25 75 125 175 225 275 325 L 38±3 D 375 MIL Power Rating Max. Working Resistance Range (Ω) Dimensions (mm) (W) Voltage (V) R-26E U V U V 0.1% 0.25% 0.5% 1% 2% 3% 5% L±0.81 D±0.81 d±0.1 0.40 20 10~950 1~3.4K 6.35 1.98 0.51 RW70 0.75 29 10~1.3K 1~4.9K 7.92 1.98 0.51 1.00 53 1~2.7K 0.1~10.4K 10.31 2.36 0.64 RW69 1.10 62 1~4.0K 0.1~15K 13.49 2.36 0.64 2.50 3.25 138 157 1~8.6K 0.01~32.3K 12.70 5.33 0.81 RW79 3.00 3.75 135 148 1~5K 0.01~2K 13.49 4.06 0.81 3.00 3.75 135 148 1~6.5K 0.01~34.5K 14.27 5.33 0.81 3.25 4.75 185 220 1~11.4K 0.01~42.1K 20.62 5.33 1.02 RW67 4.00 5.50 210 250 1~12.7K 0.01~47.1K 15.88 7.62 1.02 RW74 5.00 6.50 330 376 0.5~24.5K 0.01~51K 22.22 7.62 1.02 RW68 7.00 9.00 504 576 0.5~41.4K 0.01~75K 30.94 9.52 1.02 RW78 10.00 799 911 0.5~71.3K 0.01~82K 45.21 9.52 1.02 Temperature Coefficient: 1 Ω and below ± 150 ppm/°C, 1 Ω to 9.9 Ω ± 100 ppm/°C, 10 Ω and above ± 100 ppm/°C, (50 ppm/°C on request) Electrical Performance Test Items Short Time Overload Rated Load Voltage Withstanding Insulation Resistance Temp. Cycle Soldering After Resistance Incombustibility Load Life Version 2014 Test Method 2.5 times of rated voltage 5 sec. Rated wattage 30 minutes. 500VAC 1 minute. 500V -20°C ~ 85°C 5 cycles 235°C for 3 sec 16 times of rated wattage for 5 min. +25°C, 1.5Hrs on ~ 0.5Hrs off cycle, 1000 Hrs. http://www.token.com.tw/ Specifications ΔR±(2%+0.05Ω) ΔR±(1%+0.05Ω) ΔR±(1%+0.05Ω) 20MΩ ΔR±(1%+0.05Ω) ΔR±(0.5%+0.05Ω) Not flamed U: ΔR±(1%+0.05Ω) V: ΔR±(3%+0.05Ω) rfq token.com.tw 75 of 90 TOKEN KNP-R Power Wirewound Resistors Application Notes Wire-wound Resistors Application Notes: ● When being used in AC circuits, some wirewound structures give inductance ingredients or parasitic capacity, so they may cause unusual phenomena such as oscillations etc. Quorum deviations of other components should be carefully taken into account for use. ● Application and Placement: Wire wound resistors use different gauges of wire as resistance elements. Sometimes the gauge is extremely thin (finer than a strand of human hair) and very susceptible to breakage in environments containing salts, ash, dust and corrosives. Avoid utilization in such environments. ● Do not install in dusty areas because the accumulation will cause shorts and poor conductance. How to Order KNP-R3A U 100R B P Part Number: KNP-R Resistance Tolerance (%) Characteristic (°C) Code Resistance Value (Ω) U V 275°C 375°C Code B C D F G H J Resistance Value (Ω) Code 0R1 1R 100R 1K Resistance Value 1.0Ω 1Ω 100Ω 1000Ω Resistance Tolerance ±0.1% ±0.25% ±0.5% ±1% ±2% ±3% ±5% Package Code TB P Package Taping Box Bulk Back to 1st Page - Power Precision Wirewound Resistors (KNP-R) 76 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN KNP-VE Wirewound Resistors Vitreous Enamel Coated Wirewound Resistors Vitreous Enamel Coated Power High Energy Wirewound Resistors Preview The KNP-VE Series of vitreous enamel coated power resistors from Token offers a cost-competitive alternative over the 2.5W-12W power range. The range is available with resistance values of 1Ω to 39KΩ in power ratings of 2.5W, 3W, 5W, 6W, 8W, 9W and 12W (at 25°C), and with body sizes that match the industry standards. Vitreous enamelled resistors were introduced at a time when alternative directly applied coatings could not withstand the thermal stresses caused by the resistors’ high body temperatures. Token offers the durability of a lead free conformal vitreous enamel coating, permits the KNP-VE Series resistors to maintain a hard coating while operating at high temperatures. Mechanical integrity is enhanced by the all-welded construction. Power KNP-VE Wirewound Series are ideal for computer, communications and industrial applications in which cost, quality, and reliability are key considerations. The KNP-VE series is RoHS compliant and Ayrton Perry noninductive windings are available on request. To address your need for technical and economic success in a timely manner, our custom solutions are the best choise. Contact us with your specific needs. Applications - Power tools - Consumer applications - Power supplies, Welders - High voltage applications - High-switching applications - Home entertainment, appliances Features - Excellent pulse load capability - Axial leads, All-welded construction - A wide range of power ratings 2.5W to 12W - A wide resistance range 1Ω to 39KΩ, Tolerance ±5%, ±10% - Products with Pb-free Terminations and RoHS compliant - Rugged vitreous enamel coating withstands high humidity and temperature cycling - Durable construction, recommended for industrial applications where reliability is paramount Version 2014 http://www.token.com.tw/ rfq token.com.tw 77 of 90 TOKEN KNP-VE Wirewound Resistors Technical Specifcations Power Derating Curve Rated Power % 100 D d 80 60 40 30 20 -55 25 60 120 180 240 Ambient Temp. °C Type Rated Watts (W) KNP-VE-2.5 KNP-VE-3 KNP-VE-5 KNP-VE-6 KNP-VE-8 KNP-VE-9 KNP-VE-12 2.5 3 5 6 8 9 12 Resistance Range (Ω) 1 ~ 1K 1 ~ 1K 1 ~ 3.6K 1 ~ 6.8K 1 ~ 20K 1 ~ 27K 1 ~ 39K L 30 350 Limiting Voltage (V) 100 120 160 200 400 500 750 Tolerance ±5% ±10% Temperature Coefficient (PPM/°C) ±250 ±400 Dimensions (mm) (Max) L ΦD 12.7 14.0 23.0 22.2 33.9 38.1 53.5 5.6 7.0 7.0 8.0 8.0 8.0 8.0 Φd 0.8 1.0 Performance Test Items Insulation Resistance Short Time Overload Rated Load Dielectric Withstanding Voltage Temp. Cycle Load Life Moisture-Proof Load Life Soldering After Resistance Incombustibility 78 of 90 Condition Specifications 500V 2.5 times of rated voltage 5 sec. Rated wattage 30 min. 500V AC 1 min -20°C ~ 85°C 5 cycles 70°C on ~ off cycle 1000 hrs. 40°C 95% RH on~off cycle 500 hrs. 350°C for 3 sec 16 times of rated wattage for 5 min. http://www.token.com.tw/ 20MΩ ΔR≤±(2%R+0.05Ω) ΔR≤±(1%R+0.05Ω) ΔR≤±(1%R+0.05Ω) ΔR≤±(1%R+0.05Ω) ΔR≤±(5%R+0.05Ω) ΔR≤±(3%R+0.05Ω) ΔR≤±(0.5%R+0.05Ω) Not flamed rfq token.com.tw Version 2014 TOKEN KNP-VE Wirewound Resistors Application Notes Wire-wound Resistors Application Notes: ● When being used in AC circuits, some wirewound structures give inductance ingredients or parasitic capacity, so they may cause unusual phenomena such as oscillations etc. Quorum deviations of other components should be carefully taken into account for use. ● Application and Placement: Wire wound resistors use different gauges of wire as resistance elements. Sometimes the gauge is extremely thin (finer than a strand of human hair) and very susceptible to breakage in environments containing salts, ash, dust and corrosives. Avoid utilization in such environments. ● Do not install in dusty areas because the accumulation will cause shorts and poor conductance. How to Order KNP-VE 3W 100R J P Part Number: KNP-VE Resistance Tolerance (%) Rated Power (W) Code J K Resistance Value (Ω) Code 1R 100R 1K Resistance Value 1Ω 100Ω 1000Ω Resistance Tolerance ±5% ±10% Package Code TB P Package Taping Box Bulk Back to 1st Page - Wirewound Resistors (KNP-VE) Version 2014 http://www.token.com.tw/ rfq token.com.tw 79 of 90 TOKEN KNP Wirewound Resistors Wirewound Resistors Wirewound Resistors are Getting Economical Solution to Board Population Preview Token has launched its commercial wirewound resistor yet with the introduction of the various package size. Matching price with size to provide an economical solution to board population, Token’s wire wound resistors are available in 15 standard size power ranging from 0.5W to 12.5W, all at 1%, 2%, and 5% tolerance. The KNP series has been designed to give enhanced pulse handling capability and increased flameproof protection. The series is RoHS compliant with Pb-free terminations, and KNP wire-wound series can also be supplied with radial, goalpost or lancet preformed leads. The KNP drive to miniaturise is as widespread within industrial process control and circuit break products as it is in the consumer sector. These resistors are ideal for high reliability industrial application as the technology removes the excessive temperature risk. Produced on a high purity ceramic substrate, the resistor is assembled with interference-fit end caps to which are welded terminations. The resistive element is wound on the substrate and welded to the caps. Flameproof silicone cement coating is applied prior to marking with indelible link. The components are then leadformed, if required. To address your need for technical and economic success in a timely manner, our custom solutions are available. Contact us with your specific needs. Applications - Ballast - Power tools - Consumer applications - Power supplies, Welders - High voltage applications - Home entertainment, appliances Features - Low cost - Excellent pulse load capability - A wide resistance range 0.1 Ω to 3 kΩ - Operating temperature range -55°C ~ 155°C - A wide range of power ratings 0.5W to 12.5W - Products with Pb-free Terminations and RoHS compliant 80 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN KNP Wirewound Resistors General Specifications d L H Type KNP KNP-50 KNP-100 KNP-100B KNP-200 KNP-200B KNP-300 KNP-400 KNP-500 KNP-500B KNP-600 KNP-700 KNP-800 KNP-1000 KNP-1000B KNP-1250 Rated Watts 1/2W 1W 1W 2W 2W 3W 4W 5W 5W 6W 7W 8W 10W 10W 12.5W D ± 0.5 4 4 4.5 4.5 5.5 5.5 6.5 6.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 D Dimensions (mm) L±1 H±3 d ± 0.05 9.0 26 0.50~0.55 9.0 26 0.50~0.55 11.5 26 0.75~0.80 11.5 26 0.75~0.80 15.5 35 0.75~0.80 15.5 35 0.75~0.80 17.5 35 0.75~0.80 17.5 35 0.75~0.80 24.5 38 0.75~0.80 24.5 38 0.75~0.80 24.5 38 0.75~0.80 42 38 0.75~0.80 42 38 0.75~0.80 54 38 0.75~0.80 54 38 0.75~0.80 Resistance Range (Ω) Tolerance 0.1-50 Ω 0.1-50 Ω 0.1-100 Ω 0.1-100 Ω 0.1-200 Ω 0.1-200 Ω 0.1-300 Ω 0.1-400 Ω 0.1-400 Ω 0.1-1K Ω 0.1-1.5K Ω 0.1-2K Ω 0.1-2K Ω 0.1-3K Ω 0.1-3K Ω ± 1% ± 2% ± 5% Application Notes Wire-wound Resistors Application Notes: ● When being used in AC circuits, some wirewound structures give inductance ingredients or parasitic capacity, so they may cause unusual phenomena such as oscillations etc. Quorum deviations of other components should be carefully taken into account for use. ● Application and Placement: Wire wound resistors use different gauges of wire as resistance elements. Sometimes the gauge is extremely thin (finer than a strand of human hair) and very susceptible to breakage in environments containing salts, ash, dust and corrosives. Avoid utilization in such environments. ● Do not install in dusty areas because the accumulation will cause shorts and poor conductance. Version 2014 http://www.token.com.tw/ rfq token.com.tw 81 of 90 TOKEN KNP Wirewound Resistors Rated Power Ratio Electrical Performance 100 -55 70 80 155 60 40 20 0 -50 -25 0 25 50 75 100 125 150 175 200 225 250 275 280 Ambient Temperature °C TEST ITEMS Resistance Temp. Coeff. Resistance Temp. Coeff. Short Time Overload Rated Load Voltage Withstanding Temperature Cycling Load Life Moisture-Proof Load Life Incombustibility CONDITION SPEC ± 300 PPM / °C ± 300 PPM / °C ±2% ±1% ±1% ±1% ±5% ±3% not flamed -55 °C ~ 155 °C Room temperature/100 °C up 10 times of rated wattage for 5 sec. Rated wattage 30 min. 500VAC 1 min -20 °C ~ 85 °C 5 cycles 70 °C on ~ off cycle 1000 hrs. 40 °C 95% RH on ~ off cycle 500 hrs. 16 times of rated wattage for 5 min How to Order KNP-100 1W 10R J P Part Number: KNP Rated Power (W) Resistance Value (Ω) Code 0R1 1R 10R 100R 1K Resistance Tolerance (%) Code F G J Resistance Value 0.1Ω 1RΩ 10RΩ 100RΩ 1000Ω Resistance Tolerance ±1% ±2% ±5% Package Code TB P Package Taping Box Bulk Back to 1st Page - Wirewound Resistors (KNP) 82 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN KNPN Non-inductive Resistors Non-inductive Wirewound Resistors Non-inductive Wirewound Resistors Improves Inductance for High Frequency Applications Preview Token Electronics has introduced a non-inductive version KNPN Series of conformal coated, leaded wire-wound resistors. The KNPN series offers the expected performance of a wire wound resistor with the added characteristic of vastly improved inductance, making it suitable for high-switching applications. Wirewound technology has long been known as a leading technology for power resistor needs though it is inherently inductive. Known as Ayrton Perry winding, a non-inductively wound wirewound has one winding in one direction and one in the other direction. By using a non-inductively wound version this greatly reduces the inductance of any given resistor size and value combination; however, it does not completely eliminate the inductance. This non-inductive winding is available in all standard KNPN sizes from 0.5 watts up to 6 watts with options 1%, 2% and 5% tolerance. The KNPN series is RoHS compliant and also can be supplied with radial, goalpost or lancet preformed leads. To address your need for technical and economic success in a timely manner, our custom solutions are available. Contact us with your specific needs. Applications - Power tools - Current sensing - Consumer applications - Power supplies, Welders - High voltage applications - High-switching applications - Home entertainment, appliances Features - Low cost - Excellent pulse load capability - Non-inductive Ayrton Perry winding - A wide resistance range 0.1Ω to 50Ω - Operating temperature range -55°C ~ 155°C - A wide range of power ratings 0.5W to 6W - Products with Pb-free Terminations and RoHS compliant Version 2014 http://www.token.com.tw/ rfq token.com.tw 83 of 90 TOKEN KNPN Non-inductive Resistors General Specifications P L Type KNPN KNPN-50 KNPN-100 KNPN-100B KNPN-200 KNPN-200B KNPN-300 KNPN-400 KNPN-500 KNPN-500B KNPN-600 Rated Watts 1/2W 1W 1W 2W 2W 3W 4W 5W 5W 6W D ± 0.5 4 4 4.5 4.5 5.5 5.5 6.5 6.5 8.5 8.5 D Dimensions (mm) L±1 H±3 d ± 0.05 9.0 26 0.50~0.55 9.0 26 0.50~0.55 11.5 26 0.75~0.80 11.5 26 0.75~0.80 15.5 35 0.75~0.80 15.5 35 0.75~0.80 17.5 35 0.75~0.80 17.5 35 0.75~0.80 24.5 38 0.75~0.80 24.5 38 0.75~0.80 Resistance Range (Ω) Tolerance 0.1-10 Ω 0.1-10 Ω 0.1-10Ω 0.1-10 Ω 0.1-20Ω 0.1-20 Ω 0.1-30 Ω 0.1-30 Ω 0.1-50 Ω 0.1-50 Ω ± 1% ± 2% ± 5% Application Notes Wire-wound Resistors Application Notes: ● When being used in AC circuits, some wirewound structures give inductance ingredients or parasitic capacity, so they may cause unusual phenomena such as oscillations etc. Quorum deviations of other components should be carefully taken into account for use. ● Application and Placement: Wire wound resistors use different gauges of wire as resistance elements. Sometimes the gauge is extremely thin (finer than a strand of human hair) and very susceptible to breakage in environments containing salts, ash, dust and corrosives. Avoid utilization in such environments. ● Do not install in dusty areas because the accumulation will cause shorts and poor conductance. 84 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN KNPN Non-inductive Resistors Rated Power Ratio Electrical Performance 100 -55 70 80 155 60 40 20 0 -50 -25 0 25 50 75 100 125 150 175 200 225 250 275 280 Ambient Temperature °C TEST ITEMS Operating Temperature Range Resistance Temp. Coeff. Short Time Overload Rated Load Voltage Withstanding Temperature Cycling CONDITION -55 °C ~ 275 °C (0W) Room temperature/100 °C up 10 times of rated wattage for 5 sec. Rated wattage 30 min. 500VAC 1 min -20 °C ~ 85 °C 5 cycles SPEC ± 300 PPM / °C ±2% ±1% ±1% ±1% How to Order KNPN-100 1W 10R J P Part Number: KNPN Rated Power (W) Resistance Value (Ω) Code 0R1 1R 10R2 10R 12R Resistance Tolerance (%) Code F G J Resistance Value 0.1Ω 1Ω 1.2Ω 10Ω 12MΩ Resistance Tolerance ±5% ±5% ±5% Package Code TB P Package Taping Box Bulk Back to 1st Page - Non-inductive Wirewound Resistors (KNPN) Version 2014 http://www.token.com.tw/ rfq token.com.tw 85 of 90 TOKEN SQ Ceramic Housed Cement Resistors Ceramic Housed Cement Resistors Cement Resistors - SQP, SQM, SQT, SQH, SQZ Series Low-cost Ceramic Cased Resistors Suit High Volumes and High Temperatures Preview Token electronics offers commercial grade ceramic-housed power wirewound and film resistors. For medium to high rated power (2W...50W), SQ resistors provide full electrical insulation mounted in a ceramic case. Axial, radial, vertical styles and several mounting techniques of wire leads or quick disconnects are available from Token’s SQP, SQM, SQZ, and SQH. The SQ series power resistors feature ideal specifications for high volume and high-temperature applications. Frequently used in power supplies, motor controllers, and automotive applications, these products can be custom tailored to individual needs. With the extended resistance range and high-temperature rating, the resistors can be specified for operation in harsh environments. The SQ series wirewound resistors feature a resistance range from 0.1Ω to 3KΩ, while the SQ series power film resistors have a resistance range of 80Ω to 150KΩ. Standard tolerances for both devices are to ±5%, with TCRs of ±300ppm/°C and above. Token is equipped to design and produce custom components to meet many design and reliability demands. Contact us with your specific needs. Applications - Power supplies - Voltage dividers - Motor controllers - Automotive applications - Power electronics circuits Features - Low cost, space saving - RoHS compliant with 100% lead free - Direct mounting on printed circuit board - Circuit board lock-in mounting tabs available - High performance for power required applications - High power to size ratio, Special inorganic potting compound - Ceramic case provide high thermal conductivity in a fireproof package 86 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014 TOKEN SQ Ceramic Housed Cement Resistors SQP - Dimensions W SQP H d 20Min L Type SQP 2W 3W 5W 7W 10W 15W 20W-25W Dimension (mm) H±1 L±1.5 7 18 8 22 9 22 9 35 9 48 11.5 48 13.5 60 W±1 7 8 10 10 10 12.5 14 Resistance Range (Ω) SQP RS+SQP 0.1~82 0.1~180 181~33K 0.1~180 181~50K 0.1~430 431~50K 0.1~470 471~50K 0.5~600 601~150K 0.8~1K 1.1~150K d±0.05 0.5~0.6 0.7~0.8 0.7~0.8 0.7~0.8 0.7~0.8 0.7~0.8 0.7~0.8 SQM - Dimensions S SQM 4±1 H W 0.8±0.05 5 +2 -1 7.5 +2 -1 (10WS) Type SQM 2W 3W 5W 7W 10W 10WS Version 2014 H±1.5 20 25 25 39 51 35 Dimension (mm) W±1 12 12 13 13 13 16 http://www.token.com.tw/ S±1 8 8 9 9 12 12 Resistance Range (Ω) SQM RS+SQM 0.1-8.0 81-50K 0.1-180 181-50K 0.1-180 181-50K 0.1-430 431-47K 0.1-470 471-47K 0.1-430 431-47K rfq token.com.tw 87 of 90 TOKEN SQ Ceramic Housed Cement Resistors SQT - Dimensions W t d H SQT L Type SQT 3W 5W 7W 10W 27Min Dimension (mm) W±1 L±1 10 22 10 22 10 35 10 48 H±1.5 9 9 9 9 Resistance Range (Ω) SQT RS+SQM 0.1-180 181-50K 0.1-180 181-50K 0.1-430 431-47K 0.1-470 471-47K t±1 1.5 1.5 3.0 3.0 SQH - Dimensions P SQH 0.6 D L W±1 10 12.5 14.5 19 19 19 88 of 90 H±1 9 11.5 13.5 19 19 19 Ø2.7 Dimension ( mm ) L±1.5 P±1 H1±1 D±0.5 48 32 21 5 48 32 21 5 60 43 24 6 75 56 29 6 90 67 29 6 90 67 29 6 H H1 W P1±0.2 2.5 2.5 3.0 3.0 3.0 3.0 http://www.token.com.tw/ H H1 P1 P2 Type SQH 10W 15W 20W 30W 40W 50W D W P2±0.2 2 2 2.5 2.5 2.5 2.5 Resistance Range (Ω) SQH RS+SQH 0.1~500 500~50K 1~1K 1K~150K 1~2K 2K~150K 1~2K 2~3K 2~3K rfq token.com.tw MaxWorkingVoltage 500V 600V 700V 700V 700V 700V Version 2014 TOKEN SQ Ceramic Housed Cement Resistors SQZ - Dimensions P3±0.2 SQZ P4±0.2 H2 H1 P1±0.2 0.4 P2±0.2 L Type SQZ L±1.5 W±1 H±1 P±1.5 5W 25(28) 10 10 9.5(15) 7W 36 10 10 20 10W 48 10 10 32 15W 48 12.5 12 32 20.25W 60 15 13 42 H P W Dimension (mm) P1 P2 P3 4.2 2 5 4.2 2 5 4.2 2 5 4.2 2 5 7 6 10 P4 1.5 1.5 1.5 1.5 2.7 H1±1 25 25 25 26 36 H2±1 10.5 10.5 10.5 10.5 15.0 Resistance Range (Ω) SQZ RS+SQZ 0.1-130 131-50K 0.1-430 431-50K 0.2-470 471-50K 1-600 601-150K 1-1K 1.1K-150K SQP, SQM, SQT, SQH, SQZ - Electrical Performance TEST ITEMS Resistance Temp Coeff. Short Time Over Load Rated Load Voltage Withstanding Temp. Cycle Load Life Moisture-proof Load Life Incombustibility Version 2014 CONDITION -30°C~ 200°C 2.5 times of rated wattage for 5 sec. Rated wattage for 30 min. 800 v AC 1 min. -30°C~ 85°Cfor 5 cycles 70°Con-off cycle 1000hrs. 40°C95% RH on-off cycle 500 hrs. 16 times of rated wattage for 5 min. http://www.token.com.tw/ rfq token.com.tw SPEC. ±300ppm / °C ±2 % ±1 % no charge ±1 % ±5 % ±5 % not flammed 89 of 90 TOKEN SQ Ceramic Housed Cement Resistors SQP, SQM, SQT, SQH, SQZ - Material Specifications ● Core : High purity grade alumina ceramic rod. ● Terminals : Tin/lead plated (Lead (Pb)-free will be 100 % tin). ● Body : Steatite ceramic case with inorganic potting compound. ● Element : Copper-nickel alloy, nickel-chrome alloy, resistive wirewound or power film depending on resistance value. How to Order SQP 5W 100R J Bulk Part Number: SQP, SQM, SQT, SQH, SQZ Rated Power (W) Resistance Value (Ω) Code 0R1 100R 1K 100K Resistance Value 0.1Ω 100Ω 1KΩ 100KΩ Resistance Tolerance (%) Code Resistance Value J ±5% Package Back to 1st Page - Cement Resistors (SQ) 90 of 90 http://www.token.com.tw/ rfq token.com.tw Version 2014