DG86 series high current automotive relay • Limiting continuous current up to 200A • IP67 Sealed • Screw Clamp Terminals for contacts • Shrouded coil terminals (fits Yazaki® connector) • RoHS Compliant Contacts Contact number & arrangement SPST-NO Contact material AgNi + W (Tungsten pre-contact) Max. switching voltage DC 27V Min. switching current / voltage Rated load (13.5VDC resistive at 23°C) DC1 200A (5.5hrs continuous max. time with 25sqmm cable size) Rated load (24VDC resistive at 23°C) DC1 100A Max. switching current (resistive) 13.5VDC 300A (3mins max.) / 400A (40secs max.) / 700A (5sec) 24VDC 120A Initial resistance ≤50mΩ (1A/24VDC) Coil Rated voltage DC 12, 24V Must release voltage ≥0.125Un Operating range of supply voltage See coil table 1 Rated power consumption DC 3.6W Insulation Insulation resistance 10MΩ at 500VDC, 25°C, 50%RH Dielectric strength coil to contact 500Vrms, 1min contact to contact 500Vrms, 1min General Data Operating time mS 15mS max (excluding bounce, without coil suppresion) Release time mS 10mS max (excluding bounce, without coil suppresion) Electrical Life ops 1 x 105 Mechanical life ops 1 x 106 Dimensions Weight L x W x H 73 x 43.8 x 43.8 mm (including bracket and terminals - see Fig.1) Approx. 100g Ambient temperature storage -40 to 100°C operating -40 to 85°C Shock resistance Functional: 6mS, 10g Vibration resistance 10Hz - 500Hz, 10g Page 1 of 2 Ref: DG86 050713JHM www.aecsensors.com Sales Department Tel: (888) 847-6552 DG86 series high current automotive relay Coil Data Table 1 Nominal Voltage (VDC) Coil Voltage Code Must Operate Voltage Max. (VDC) Coil Resistance (Ω) ±10% Parallel Resistor (optional) ± 10% (Ω) Must Release voltage min. (VDC) 1012 12 40 9.6 4.5 - 1.5 560 1024 24 160 19.2 9.0 - 3.0 2200 * At ambient temperature of 85’C, maximum allowable voltage should be reduced by 28% Ordering codes Contact material Type D G 8 6 - 6 Contact arrangement 0 2 1 Cover protection and mounting - 9 8 Coil code - - Contact material 60 - Options See Coil Table 1 AgNi with W pre-leading Contact arrangement 21 - SPST-NO (1N/O, 1 Form A) Cover protection category 9 - IP67 cover with mounting bracket Connection mode 8 - Screw Terminals (M6) for contacts, shrouded blades for coil Parallel Component Options Nil - No option R - Resistor (see Table 1 for values) D - Diode (+85 / -86) (1N4007) DR - Diode reversed (-85 / + 86) (1N4007) Overall Dimensions Fig. 1 30 87 30 2 x M6 Bolt supplied Torque 6.5Nm Max 85 86 Dimensions in mm Notes: 1: All parameters, unless otherwise specified, are measured at ambient temperature of 23ºC. Specifications are subject to change without notice. E&OE. Page 2 of 2 Ref: DG86 050713JHM www.aecsensors.com Sales Department Tel: (888) 847-6552 85 86 87