End of Life - Not Recommended for New Designs USER GUIDE | UG:102 Westcor MicroPAC March 2013 ContentsPage Mechanical Considerations 2 Product Description 2 Before Using the MicroPAC Power Supply Be sure to read this design guide manual thoroughly before using this product. Pay attention to all cautions and warnings. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard. Technical4 Description Output Power De-rating Curve 5 MicroPAC to MicroPAC Configuration 6 3 Phase Connection 7 Power Shed Mode 9 Power Shed Mode 10 Functional Description No Load Power Dissipation with and without Power Shed Mode 11 Field Replacement Unit 12 Customer Interface 14 J2 Customer Interface Signals 15 Mechanical18 Front Panel 19 Model Numbering Scheme 20 Specifications21 Warning n Do not operate the without a secure protective earth (PE) lead connected to the input power connector. n Do not operate the MicroPAC with AC input without inserting a correctly rated Vac fuse. n Do not operate the MicroPAC with DC input without inserting a correctly rated Vdc fuse. n Do not obstruct the fan air intake or air exhaust. (Care should be taken when connecting cabling). n Do not connect or disconnect the output +Out or –Out cabling while the MicroPAC is in operation. n Always make sure the output screws are properly torqued [15 inch-lb] before applying power. UG:102 vicorpower.com Applications Engineering: 800 927.9474 Page 1 End of Life - Not Recommended for New Designs Mechanical Considerations The MicroPAC power supply can be mounted on four of the six surfaces using standard 6-32 screws with a maximum torque of 7 inch-lb. When using the mounting points the maximum insertion depth of the screw into the chassis from the outside surface must not exceed 0.125”. When considering a mounting location and/or orientation it is important not to restrict the air flow entering and exiting the MicroPAC. Air is drawn into the MicroPAC through the fan guard located next to the input power connector at the rear of the power supply and exhausts through the load side of the power supply next to the LED display panel. Westcor recommends a minimum clearance of 2” be kept at the front and rear of the MicroPAC. Care should be taken to minimize the output cabling as not impede the air exhausting from the MicroPAC, the output screw securing the cabling to the output terminals should be torque to 15 inc-lb not to exceed 20 inc-lb. Product Description The MicroPAC is a factory configurable power supply providing up to 1,300 W of continuous power in a small slimline 1 u package. The power supply provides up to 4 isolated outputs and combines power factor correction along with high efficiency and power density. The MicroPAC boasts a power density of 25 Win3 and efficiency up to 92%, the power supply is available in a wide temperature range configuration and for harsh environments and mil-cots applications conformal coated. All configurations carry full safety agency approvals i.E. Ul60950 en60950 and are CE marked. The MicroPAC power supply platform supports a wide range of customer power requirements and is especially suited for distributed power architectures. The design offers a small flexible cost-effective solution for applications requiring high efficiency and power density. The isolated outputs may be placed in parallel/series configurations with automatic current sharing. For applications requiring higher power levels the MicroPAC's can be configured in arrays with box to box current sharing. Applications Include nFactorized power architectures nPrinting nDistributed bus architectures nMIL-COTS applications nIndustrial nTelecommunications nAutomation equipment nRenewable energy Standard Features nHigh efficiency up to 92% nOutput series capability nSmall Size nOutput current sharing nHigh power density (25 W/In3) nMicroPAC to MicroPAC current sharing nUp to 1300 W nPower shed capability (Configuration dependent) nVibration MIL-STD 810-F nLow power standby mode Figure 514.5C-17 (Green mode) nOvertemperature warning n Universal Input (85 to 264 Vac) (47 to 400 Hz) UG:102 vicorpower.com nOvertemperature shutdown Applications Engineering: 800 927.9474 Page 2 End of Life - Not Recommended for New Designs Standard Features (Cont.) nDC Input (120 to 300 Vdc) nIntelligent fan control nUp to 4 isolated outputs nField replaceable fan nVisual LED display panel nIndividual output enable / disable nStandard 12 V output nAll output enables / disable capability nStandard 14 V output nTTL control signal nStandard 24 V output nVisual LED display panel nStandard 28 V output nVisual LED display panel nStandard 36 V output nShock MIL-STD 810F nStandard 48 V output Method 516.5 procedure 1 nWave, 40G 11 mS n5 V @250 mA Isolated Aux Supply nTemperature Range nOutput parallel capability -20°C to +55°C (+65°C @ 50% load) Optional Features Accessories nExtended temperature range nSerial interface and GUI -40ºC to +55ºC operation (Part number: CI-01) (+65°C @ 50% load) nConformal coated nPower shed Mode nLow Noise Fan Table 1. Acroynm Defintitions AcronymTerm AML Approved Manufacturing List VAC Volts Alternating Current VDC Volts Direct Current BCM Bus Converter Module PE Protective Earth LED Light Emitting Diode EMI Electro-Magnetic Interference FPA Factorized Power Architecture FRU Field Replaceable Unit GSD General shutdown MTBF Mean Time Between Failure NTC Negative Temperature Coefficient PFC Power Factor Correction PCB Printed Circuit Board PS Power Supply MicroPAC MicroPAC PSM Power Shed Mode PC Performance Criteria RoHS Restriction of Hazardous Substances UG:102 vicorpower.com Applications Engineering: 800 927.9474 Page 3 End of Life - Not Recommended for New Designs Technical Description The MicroPAC power supply is designed to operate using a single phase voltage source input between 85 Vrms and 264 Vrms or 120 to 300 V dc source. The basic building blocks of the MicroPAC are an EMI filter, Power Factor Correction stage, cooling fan, and housekeeping, associated microcontroller circuits along with customer interfaces and galvanic isolated outputs and control signals. MicroPAC Chassis 85 – 264 Vrms 47 – 400 Hz 120 – 300 Vdc External 15 A fuse required PE BCM_1 Isolated Output BCM_1 Isolated Output BCM_1 Isolated Output BCM_1 Isolated Output DC AC PE EMI Filter Bridge Recfier So Start Boost Converters PE PFC Control +12 V FAN BCM control Smart Fan controller Temp detecon on Boost heatsink T Microcontroller +5 V +12 V Isolated +5 Vdc / 500 mA 20 MHz House Keeping +12 V +12 V +5 V LED Indicators PIC program Port ED/1 +5 V ED/2 ED/3 ED/4 Interface Connector GSD Standby Mode Figure 1. AC_OK Simplified MicroPAC Block Diagram Fan Fault Over Temp UG:102 vicorpower.com 1) +5.0 Vdc 2) OV 3) ED 1 4) Over Temp Warning 5) ED 3 6) AC_OK 7) Standby Mode 8) General Shutdown 9) Fan Fault 10) ED 2 11) N/C 12) ED 4 Reverse logic Applications Engineering: 800 927.9474 Page 4 End of Life - Not Recommended for New Designs Output Power De-rating Curve The MicroPAC is designed to operate from a single electrical phase; as such it can be operated directly from a normal wall outlet socket. These sockets are normally rated for 12 A continuous current draw and 15 A peak current draw. With this in mind it is necessary to institute a power de-rating curve to maintain the operational range of the MicroPAC within these boundaries. Figure 2. 1300 Output Power (W) Output Power De-rating Curve vs. AC Input Voltage 1255 1210 1165 1120 1075 1030 985 940 Output Power (Watts) 895 850 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 AC Input (Vrms) UG:102 vicorpower.com Applications Engineering: 800 927.9474 Page 5 End of Life - Not Recommended for New Designs MicroPAC to MicroPAC Configuration The MicroPAC power supply’s with the same output voltages can be placed in parallel arrays by connecting the output positive (+) and return (-) rails to the respective positive and return rails of the next MicroPAC. If individual Micro-PAC’s are configured in an array it is necessary to make sure all MicroPAC are powered up at the same time. Where possible the same AC source should be used to power all MicroPAC's in the array. Pin 2 0 V (+5 V return) of the customer interface connector should be daisy chained together on each MicroPAC in the array. The GSD signal Pin 8 should also be daisy chained together and be used to turn on all outputs at the same time. The current sharing is achieved by using the droop sharing method and produces in the order of 5 –10% current sharing accuracy (contact factory for details). It is important to note that following good cable routing and symmetry is critical for good current sharing and load balancing. Pin 8 should be connected to Pin 2 on power up of the array. This will ensure all outputs are held in the disabled state. Upon successful power up of the array Pin 8 should be released and left open circuit, allowing all the outputs to be enabled. Figure 3. MicroPAC to MicroPAC Configuration Pin 2: +5VReturn (0V) Pin 8: GSD (General Shutdown) 1K +5V 10K 0V 0V MicroPAC output disabled when logic signal is held high Use twisted pair techneque Use twisted pair techneque UG:102 vicorpower.com Applications Engineering: 800 927.9474 Page 6 End of Life - Not Recommended for New Designs MicroPAC208 208VAC, 3 Phase WYE MicroPAC Vac, 3-Phase WYE (Y) (Y) L1 Fus e / Ci r c ui t br eaker N Chas s i s Gnd PE + + - - MicroPAC 1200/1300W I nt er f ac e c onnec t or ( J 2) Pi n 2 0V Pi n 8 GSD Mic roPAC out put enabled when l ogi c s i gnal i s hel d l ow 1K 0V Pi n 2 GSD Pi n 8 +5V 10K 0V 0V I nt er f ac e c onnec t or ( J 2) Fus e / Ci r c ui t br eaker Neutral L1 N MicroPAC 1200/1300W + - Chas s i s Gnd PE 0V Pi n 2 GSD Pi n 8 I nt er f ac e c onnec t or ( J 2) L1 Fus e / Ci r c ui t br eaker N + MicroPAC 1200/1300W Chas s i s Gnd - PE UG:102 vicorpower.com Applications Engineering: 800 927.9474 Page 7 End of Life - Not Recommended for New Designs MicroPAC 115 Vac, 3-Phase DELTA MicroPAC 115VAC, 3 Phase DELTA L1 Fus e / Ci r c ui t br eaker N Chas s i s Gnd PE + + - - MicroPAC 1200/1300W I nt er f ac e c onnec t or ( J 2) Pi n 2 0V Pi n 8 GSD Mic roPAC output enabled when l ogi c signal i s hel d l ow 1K 0V Pi n 2 B GSD Pi n 8 0V 0V I nt er f ac e c onnec t or ( J 2) L1 Fus e / Ci r c ui t br eaker N A +5V 10K MicroPAC 1200/1300W - Chas s i s Gnd C + PE 0V Pi n 2 GSD Pi n 8 I nt er f ac e c onnec t or ( J 2) L1 Fus e / Ci r c ui t br eaker N + MicroPAC 1200/1300W Chas s i s Gnd - PE UG:102 vicorpower.com Applications Engineering: 800 927.9474 Page 8 End of Life - Not Recommended for New Designs Power Shed Mode Introduction to the MicroPAC Power Shed Mode The aim of the power shed mode is to increase the overall light load efficiency of the MicroPAC. This is achieved by minimizing the power dissipation when light load or no load conditions are present on the MicroPAC output. The original concept of improving light load efficiency for VI Chip Bus Converter arrays was developed by Mr. Ankur Patel (Vicor Product Line Engineer). The following is an alternative method of power shedding incorporated within the MicroPAC. Power Shed Mode Prerequisites nSlots 1 to 4 must be populated nAll outputs must be the same voltage nAll slots must be configured in a parallel array nCurrent rate slew rate not to exceed 20.8 A/s nThe PSM is not suitable for constant dynamic loads Configuring Power Shed Mode The Power Shed Mode is factory configured. Power Shedding Bands There are four operational modes for the power shedding scheme. Table 2. Connector Kit (19-130066) Material List Category Customer Load 1 0.0 – 250 W Output 1, active 2 250 – 500 W Output 1 and 2, active 3 500 – 750 W Output1, 2 and 3 active 4 750 – 1200 W / 1300 W UG:102 vicorpower.com Output Output 1, 2, 3 and 4 active Applications Engineering: 800 927.9474 Page 9 End of Life - Not Recommended for New Designs Power Shed Mode Functional Description On power up with the power shed function enabled all four output channels are initially enabled, channel one to four LED’s should be illuminated. Circuitry internal to the MicroPAC monitors the amount of current drawn from the MicroPAC and is proportional to the customer load. If the load falls into category 1, the following will be observed. After 5 seconds output 4 will turn off, after 10 seconds output 3 will turn off, after 15 seconds output 2 will turn off. If the customer load falls into category 2, the following will be observed. After 5 seconds output 4 will turn off, after 10 seconds output 3 will turn off, output 1 and 2 will remain on. If the customer load falls into category 3, the following will be observed. After 5 seconds output 4 will turn off, output 1, 2 and 3 will remain on. If the customer load falls into category 4, all output will remain on. Figure 4. Category 2 Category 1 Power Shed On On Output 1 Output 1 Off Off On On Output 2 Output 2 Off On Off Off Off Off On Output 3 Output 3 Off On On Off Output 4 Output 4 Off Off Off Off 5 sec 5 sec 5 sec 5 sec 5 sec 10 sec 10 sec 15 sec Category 3 Category 4 On On Output 1 Output 1 Off On Off On Off On Output 2 Output 2 Off Output 3 On Output 3 Off On Off On Output 4 Output 4 Off Off Off 5 sec UG:102 vicorpower.com Applications Engineering: 800 927.9474 Page 10 End of Life - Not Recommended for New Designs Shoot First, Ask Questions Later When the MicroPAC is operating in categories 1 to 3 and detects an increase in load current applied to the output which incurs into the next power band the internal microcontroller will turn all outputs on, regardless of the actual amount of load added. (Shoot first ask question later) with all the outputs enabled, the microcontroller will turn off redundant outputs In the Power Shed Mode this is a constant cycle of detecting output load and continually adjusting the outputs to satisfy that need. No Load Power Dissipation with and without Power Shed Mode Figure 5. With the power shed enabled the average power dissipation is about 7.05 W With the power shed disabled the power dissipation is around 28.20 W 30 27.5 25 22.5 20 17.5 15 12.5 10 7.5 5 7.06 7.055 7.05 7.045 1 3 2 Number of BCM’s 4 Power (Was) Power (Was) No Load Power Dissipation @ 25°C with 12 V Output 7.04 Power Shed Mode Disabled Power Shed Mode Enabled Figure 6. Power (Was) With the power shed enabled the average power dissipation is about 8.25 W; With the power shed disabled the power dissipation is around 33 W. 35 32 29 26 23 20 17 14 11 8 5 8.26 8.255 8.25 8.245 1 3 2 Number of BCM’s 4 Power (Was) No Load Power Dissipation @ 25°C with 48 V Output 8.24 Power Shed Mode Disabled Power Shed Mode Enabled UG:102 vicorpower.com Applications Engineering: 800 927.9474 Page 11 End of Life - Not Recommended for New Designs Field Replacement Unit Figure 6. Fan Assembly Table 3. Field Replacement Unit Westcor Item QTY Description Part Number 1 1 ASSY FAN AVC DV-12M 40X28MM 14.4 CFM 10-130240-01 2 1 ASSY FAN SANYO DENKI -40C J-SPEED 40X28MM 18.4 CFM 10-130241-01 UG:102 vicorpower.com Applications Engineering: 800 927.9474 Page 12 End of Life - Not Recommended for New Designs Field Replacement Unit (Cont.) Instructions 1. Remove input power connector. (this should never be attempted with the input power cable inserted) 2. Remove output power connections 3. Remove four screws, from the back panel (Ref 1) two either side (Ref 2) 4. Remove back panel (Ref 1) 5. Pull back the insulating material to gain access to the fan connector (Ref 7) 6. Depress the latching point on the fan connector (Ref 7) 7. The connector is polarized and removes vertically from the PCB housing 8. Remove four screws (Ref 4). The fan guard and fan are now free from the back panel. 9. Insert new fan, making sure the arrow (Ref 3) is pointed in the direction shown. (Towards the inside of the MicroPAC) 10. Replace fan guard in the correct orientation (Ref 5) 11. Replace 4 screws (Ref 4). The torque on these screw should be 5-6 inch-lb. (Friction tight) 12. Insert fan connector (ref 7) into the fan housing. When inserted correctly you will not be able to remove without depressing the latch 13. Fold the insulating material back 14. Replace the back panel (ref 1) making sure the fan wire is routed to the side of the fan. 15. Replace the four screws (ref 2). The torque on these screw is 5-6 inch-lb 16. Never apply power to the MicroPAC until all of the reassembly is complete. UG:102 vicorpower.com Applications Engineering: 800 927.9474 Page 13 End of Life - Not Recommended for New Designs Customer Interface Figure 7. Input Power Connector Pin Designation (AC Use Only) PinDesignation 1 1 2 2 1 2 L1 L1 3 N N 3 3 PE 1 Live (L1) 2 Neutral (L2) 3 Protective Earth (PE) PE L1 N PE Figure 8. Input Power Connector Pin Designation (DC Use Only) 1 +DC 1 1 +DC 2 2 -DC -DC 1 Figure 9. Customer Interface Pin Designation (J2) 3 1 1 2 5 3 4 3 7 5 5 96 7 7 118 9 9 11 3 2 +DC -DC 10 11 12 3 2 3 PE PE PE 1 + DC (L1) 2 - DC (L2) 3 Protective Earth (PE) Pin Function (All signals are isolated) 4 2 6 4 8 6 10 8 12 10 12 PinDesignation 1 +5 V 2 0 V (+5 V Return) 3 ED 1 4 Overtemperature Warning / Overtemperature Shutdown 5 ED 3 6 AC-OK 7 Standby Mode 8 General Shutdown 9 Fan Fault 10 ED 2 11 N/C 12 Table 4. Connector Kit (19-130066) Material List ED 4 Item QTY Description Westcor Vendor Part Number Vendor # Part Number 1 1 CONN HOUSING 12 POS MINITEK 63-00168-12 FCI 90311-012LF 2 12 TERM FEM CRIMP 26-30 AWG 63-00167-01 FCI 77138-101LF CRIMP TOOL FOR ITEM 2 ----------------- FCI HT-151/RCY21151 3 1 CONN HOUSING 3 POS W/LATCH 63-00178-03 CVILUX CP-01103A3S 4 3 TERM FEM CRIMP 16 AWG 63-00179-01 CVILUX CP-01100106-HC CRIMP TOOL FOR ITEM 4 ----------------- MOLEX 11-01-0199 UG:102 vicorpower.com Applications Engineering: 800 927.9474 Page 14 End of Life - Not Recommended for New Designs J2 Customer Interface Signals (All signals are isolated) Note: All customer interface signals are referenced to the auxiliary +5 V return (Pin 2) Auxiliary Supply Pin 1 An auxiliary +5 V supply output is available with a maximum output of 500 mA (2.5 W). Pin 2 0 V; this is the return for the above +5 V. ED/1 Enable/Disable Output Channel One Pin 3 ED/1: This pin is normally at +5 V potential, this enables output channel one. To disable output one this pin should be shorted to Pin 2. If the output is disabled LED 1 will illuminate on the LED display until the output is enabled. Overtemperature Warning (Non Latching) Pin 4 This pin is normally held at +5 V potential when referenced to Pin 2. When running at 100% load at approximately 50°C ambient temperature the overtemperature warning signal will be pulled low, the fault LED indicator will illuminate solid yellow. This is just a warning that you are approximately +5°C away from the maximum operating temperature of the MicroPAC at full load. Overtemperature Shutdown (Latching) Pin 4 The same pin is used as the overtemperature warning. At approximately +56°C if running at 100% load the overtemperature shutdown is triggered. The fault LED previously illuminated a solid yellow due to the overtemperature warning will now begin to flash at approximately 2 Hz. All outputs of the MicroPAC will be automatically disabled. The power supply will go into a shutdown mode; however the fan will be left running to cool the unit, the MicroPAC will remain in shutdown mode until the temperature reaches an acceptable level and the power is recycled. ED/3 Enable/Disable Output Channel Three Pin 5 ED/3: This pin is normally at +5 V potential, this enables output channel three. To disable channel three this pin should be shorted to Pin 2. If the output is disabled LED 3 will illuminate on the LED display until the output is enabled. Power Pin 6 UG:102 If the AC or DC power input is present the pin is normally at +5 V potential when referenced to Pin 2. The blue power LED will illuminate. If the AC or DC input is lost Pin 6 will fall to logic level zero and the blue power LED will turn off. This will allow a minimum 10 mS power loss warning to the customer. vicorpower.com Applications Engineering: 800 927.9474 Page 15 End of Life - Not Recommended for New Designs J2 Customer Interface Signals (Cont.) Standby Mode Pin 7 This pin is normally at +5 V potential when referenced to Pin 2. If this pin is shorted to Pin 2 the MicroPAC will enter a low power standby mode. In this mode all outputs will be disabled, the main PFC power supply will be shut-down along with the fan. The blue power LED will change to an amber color. When the short is removed the power supply will return to normal operation and the power LED will turn to blue. General Shut Down (GSD) Pin 8 This pin is normally at +5V potential when referenced to Pin 2. If this pin is shorted to Pin 2 all the channels will be disabled and all four of the GSD LED’s (1-4) will illuminate. Fan Fault (Latching) Pin 9 This pin is normally at +5V potential when referenced to pin 2. In the event of the fan failing the detection circuit will shut the MicroPAC down, and illuminate the fault LED red. Pin 9; will go from logic high to logic low level during this event. The MicroPAC will be latched in this condition until power is removed for 30 seconds, upon reapplying power if the fault is still persist the power supply will latch in the shut-down mode until the fault has been cleared. Ed/2 Enable / Disable Output Channel Two Pin 10 This pin is normally at +5V potential, this enables output channel two. To disable channel two this pin should be shorted to Pin 2. If the output is disabled LED 2 will illuminate on the LED display until the output is enabled Not Connected Pin 11 Pin 11 is not used Ed/4 Enable/Disable Output Channel Four Pin 12 UG:102 This pin is normally at +5 V potential, this enables output channel four. To disable channel four this pin should be shorted to Pin 2. If the output is disabled LED 4 will illuminate on the LED display until the output is enabled. vicorpower.com Applications Engineering: 800 927.9474 Page 16 End of Life - Not Recommended for New Designs Note: If connections are required to the signals below a buffer must be used as shown in the example below: (J2) Pin 1 (+5 V) 10 K (J2) Pin 4 OVER TEMP WARNING/SHUTDOWN (Output) (J2) Pin 2 (0 V) (J2) Pin 1 (+5 V) 10 K (J2) Pin 6 ACOK (Output) (J2) Pin 2 (0 V) J2 Customer Interface Signals (Cont.) Figure 10. Output TTL logic Signals +5V +5V ED/ 1 ( Pin3) +5 V ( Pin1) 0V 0V 0 V ( Pin2) BCM 1 DISABLED +5V +5V AC_ OK( Pin6) ED/ 2 ( Pin 10) 0V 0V +5V 0V BCM 2 DISABLED 0V BCM 3 DISABLED 0V BCM 4 DISABLED +5V FAN_ FAULT( Pin9) ED/ 3 ( Pin5) 0V 0V +5V +5V ED/ 4 ( Pin 12) OVER TEMPERATURE WARNING ( Pin4) 0V 0V +5V +5V OVER TEMPERATURE SHUTDOWN (Pin4) GSD( Pin8) +5V 0V 0V 0V 250mS 250mS UG:102 0V STANDBY MODE STANDBY MODE( Pin7) 2 Hz Pulse ALL BCM’S DISABLED +5V 250mS 250mS 0V 0V vicorpower.com Applications Engineering: 800 927.9474 Page 17 Figure 11. vicorpower.com 0 4. USE SCREW #6-32 . MAXIMUM INTRUSION OF SCREW INTO CHASSIS FROM OUTSIDE SURFACE OF CHASSIS = .125" USE CRIMP TOOL FROM MOLEX P/N - 11-01-0199 FOR J5 3.2 . 4 2X CUSTOMER MOUNTING USE CRIMP TOOL FROM FCI P/N - HT-151 OR RCY21151 FOR J2 2 . WESTCOR MATING CONNECTORS KIT P/N 19-130066. INTERPRET DRAWING PER ANSI Y14.5-1994. 5.800 3.1 . 1. NOTES: UNLESS OTHERWISE SPECIFIED 0 .500 AIR FLOW 1.329 UG:102 0 2X 1.329 2X 5.863 2X 6.486 7.38 7.44 7.45 2X 1.325 CH-1 CH-2 CH-3 0 .287 .502 .312 .644 Physical Dimensions/ Markings CH-4 A 3.542 4.00 3.688 .19 0 4X CUSTOMER MOUNTING 4 SEE DETAIL-A FOR PINOUT 4X CUSTOMER MOUNTING 4 4 J2 8 10 12 7 9 11 DETAIL A SCALE 8 : 1 6 4 3 0 0 0 1.000 2 , 3.1 2X .500 1.72 SEE NOTE - 5 2 1.329 1 2X CUSTOMER MOUNTING 0 VOLT 2 A/C OKAY STANDBY MODE GENERAL SHUTDOWN FAN FAULT ENABLED/DISABLED - 2 NOT CONNECTED ENABLED/DISABLED - 4 7 8 9 10 11 12 ENABLED/DISABLED - 3 6 OVER TEMPERATURE WARNING .500 5 3.2 CHASSIS GROUND NEUTRAL LIVE J5 CHASSIS GROUND 0 4 ENABLED/DISABLED - 1 +5 VOLT 1 FUNCTION INTERFACE CONNECTOR PIN NUMBER 3 4 USE SCREW SIZE #6-32 End of Life - Not Recommended for New Designs Mechanical Physical Weight 2.15 Lbs. Applications Engineering: 800 927.9474 Page 18 5.800 3.502 3.356 0 End of Life - Not Recommended for New Designs Front Panel PWR /AC_OK / STANDBY Figure 12. CH1 CH2 CH3 LED Panel CH4 LED Indicator Panel Customer Interface Connector CH 1-4 DC_OK LED Table 5. LED Function LED # FAN_FLT /OVER TEMP/OVER TEMP SHUTDOWN GSD / CH 1 - 4 Disable Function Function Color Color 1 2 1 ED 1 Orange GSD (General Shutdown) Yellow/Green 2 ED 2 Orange GSD Yellow/Green 3 ED 3 Orange GSD Yellow/Green 4 ED 4 Orange GSD Yellow/Green Fan Fault Red Overtemperature warning Yellow Overtemperature shut down 2 Hz Flashing Yellow Standby Amber FLT PWR AC-OK UG:102 Blue vicorpower.com Applications Engineering: 800 927.9474 Page 19 End of Life - Not Recommended for New Designs Model Numbering Scheme Model Number: UPa - bbbb - cde Where a = number of outputs from 1 to 4 b = equals a character denoting output 1 voltage and power b = equals a character denoting output 2 voltage and power b = equals a character denoting output 3 voltage and power b = equals a character denoting output 4 voltage and power One character will denote a null for an output c, d, e will be characters denoting box level options such as fan cooling, conduction cooling, convection cooling, interfacing scheme, and RoHS status. Output Voltage and Voltage Table (bbbb) CharacterVout Watts CharacterVout Watts A 12 300 G 48 325 B 12 600 H 48 650 C 12 900 I 48 975 D 12 1200 J 48 1300 E 24 600 K 36 900 F 24 1200 T 28 600 P 14 300 U 28 1200 Q 14 600 Z NULL NULL R 14 900 S 14 1200 b b UP a - b Number of outputs, 1 to 4 b Output Configuration Watts d e Cooling Fill in character from chart below for each output b= Vout c b= Vout Watts A 12 300 G 48 325 B 12 600 H 48 650 C 12 900 I 48 975 D 12 1200 J 48 1300 E 24 600 K 36 900 F 24 1200 T 28 600 1200 P 14 300 U 28 Q 14 600 M [a] [a] R 14 900 Z [b] [b] S 14 1200 F =Fan L =-40°C Fan Q =Low Noise Fan Conformal Coating Non-Safety Related S = Standard (TTL levels) Signaling and Control RoHS Compliant G =RoHS N =Non-RoHS [a] M defines a slot with an air block filler, no BCM board [b] Z indicates the slot is populated with a BCM board that is connected in series or parallel with the adjacent slot Examples UP1-FZZZ-FSG Denotes a single output of 24 V 1200 W with a standard fan, standard TTL signaling and control, RoHS compliant UP4-AAAA-LSN Denotes 4 output unit, each output is 12 V 300 W. The fan is a -40°C capable unit, standard TTL signaling, and the unit is non-RoHS UG:102 vicorpower.com Applications Engineering: 800 927.9474 Page 20 End of Life - Not Recommended for New Designs Specifications Input Input Voltage 85 – 264 Vac DC Rating: 120 Vdc – 300 Vdc (¼” x 1¼”)Cooper Bussmann, (5 x 20 mm)Littelfuse, ABC-15, 216 series, External Fuse rated 15 Arated 16 A Littelfuse, (¼” x 1¼”)Littelfuse, 505 series, 505 series, rated 16 A/500 Vacrated 16 A/500 Vdc Frequency 47 ~ 400 Hz Inrush Current Efficiency 30 A Peak ≥92% @ Full load @ 25°C ambient 48 V output ≥91% @ Full load @ 25°C ambient 12 V output Power factor (115 – 230 Vrms) 0.99/0.96 typical; Meets EN61000-3-2 Turn-on time AC on: 1 sec typical; 1.5 sec maximum EN55022 Class B Information technology equipment — Radio disturbances characteristics — Limits and methods of measurement BS EN55022:1998; CISPR 22:1997, incorporating corrigendum Harmonic distortion Meets IEC 61000-3-2 Isolation Meets IEC 60950 Leakage current <3.5 mA @ 264 Vac @ 63 Hz Hold up time 20 mS typical Warranty 2 Years Conducted EMI Output Number of outputs 1 to 4 Normal output voltages 12 V, 14 V, 24 V, 28 V, 36 V and 48 V (contact factory for details) Maximum output current 100 A @ 12 V Auxiliary output 5 V @ 0.5 A 50 mV p-p Voltage regulation 12 V ± 3% typical Ripple and noise (20 MHz bandwidth) (Full load) 12 V output (150 mV – 300 mV p-p) typical 14 V output (150 mV – 300 mV p-p) typical 48 V output (600 mV – 900 mV p-p) typical Current sharing accuracy 5 to 10% Short circuit protection “Fold-Back” Technique Over voltage protection 12 V output set point 12.5 V typical Thermal protection All outputs disabled when internal temperature exceeds safe operating Maximum load 12 V up to 1200 W Maximum load 48 V up to 1300 W Maximum load 5.0 V Aux up to 2.5 W Maximum load capacitance 1000 µF per 12 V output UG:102 vicorpower.com 85.7 A @ 14 V [27 A @ 48 V] 14 V ± 3% typical 48 V ± 2% typical 48 V modules 50 V typical 100 µF per 48 V output Applications Engineering: 800 927.9474 Page 21 End of Life - Not Recommended for New Designs Specifications (Cont.) Environmental Storage temperature -40°C ~ +85°C Operating temperature -20°C ~ +55°C (-20°C to +65°C @50% load) (Extended temperature range is available; -40°C to +55°C) (+65°C @50% load) Functional shock MIL-STD 810F Method 516.5 procedure 1, terminal peak saw-tooth wave, 40G 11 mS Vibration MIL-STD 810G for minimum integrity vibration Humidity 95% non condensing Cooling Fan cooled (field replaceable) temperature speed control Electromagnetic Compatibility EN61000-6-1n European General EMC Immunity IEC 61000-4-11 [50 Hz] Voltage Dips 30% for 0.5 prd, pc C Voltage Interrupts (pc C) IEC 61000-4-4 [TRANSIENT] EFT/Burst ± 1 kV AC leads ± 500 V DC leads. 5/50 nsec 5 kHz rep rate (pc B) IEC 61000-4-5 [SURGE] Power line Surge AC in ± 2 kV CM ± 1 kV DM DC in ± 500 V CM & DM 1.2/μSec (pc B) EN 61000-4-6 [0.15 to 80 MHz] RF Common Mode Input leads, AC & DC leads, CDN 150 kHz to 80 MHz, 3 Vrms with 80% AM @1 kHz (pa A) EN 61000-4-2 [ELECTROSTATIC] Electrostatic Discharge ± 4 kV Contact ± 8 kV Discharge (pc B) EN 61000-4-3 RF E-Field 80 MHz to 1 GHz 3 V/m with 80% AM @ 1 kHz (pc A) EN 61000-4-8 Power Freq H-Field 3A/M @ 50 Hz (pa A) Reliability FIT 3,449 FITS, 50% duty cycle at 25°C ambient; 45% RH ± 10%, 90% total output load; any specified input voltage; sea level operation. Service life 5 Years Safety & Regulatory UL UL 60950-1:2007 CAN C22.2 No. 60950-1-07 CSA CSA*60950 3rd Edition (CB Report to include all national deviations) EN EN 60950-1/A12:2011 IEC 60950-1-2005 2 Ed. +A1:2009 UG:102 vicorpower.com Applications Engineering: 800 927.9474 Page 22 End of Life - Not Recommended for New Designs For Vicor Global Office Locations, please go to: www.vicorpower.com/contact-us or call 800-735-6200. For more information about this or other Vicor products, or for assistance with component-based power system design, contact the Vicor office nearest you. Vicor's comprehensive line of power solutions includes modular, high-density DC-DC converters and accessory components, configurable power supplies, and custom power systems. Westcor, a division of Vicor, designs and builds, configurable power supplies incorporating Vicor’s high density DC-DC converters and accessory components. Westcor’s product line includes: LoPAC FAMILY: • PFC MicroS • PFC Micro • PFC Mini MegaPAC FAMILY: • PFC MegaPAC • 4kW MegaPAC • 4kW MegaPAC-EL (Low Noise) • PFC MegaPAC (High Power) • PFC MegaPAC (Low Noise/High Power) • PFC MegaPAC-EL (Low Noise) • Mini MegaPAC • Autoranging MegaPAC • ConverterPACs OTHERS: • FlatPAC-EN • PFC FrontEnd • MicroPAC • Conduction Cooled MicroPAC Rugged COTS versions (MI) are available for the PFC Micro, PFC MicroS, PFC Mini, PFC MegaPAC, Standard MicroPAC and Conduction Cooled MicroPAC. INFORMATION FURNISHED BY VICOR IS BELIEVED TO BE ACCURATE AND RELIABLE. HOWEVER, NO RESPONSIBILITY IS ASSUMED BY VICOR FOR ITS USE. NO LICENSE IS GRANTED BY IMPLICATION OR OTHERWISE UNDER ANY PATENT OR PATENT RIGHTS OF VICOR. VICOR COMPONENTS ARE NOT DESIGNED TO BE USED IN APPLICATIONS, SUCH AS LIFE SUPPORT SYSTEMS, WHEREIN A FAILURE OR MALFUNCTION COULD RESULT IN INJURY OR DEATH. ALL SALES ARE SUBJECT TO VICOR'S TERMS AND CONDITIONS OF SALE, WHICH ARE AVAILABLE UPON REQUEST. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. THE LATEST DATA IS AVAILABLE ON THE VICOR WEBSITE AT VICORPOWER.COM The Power Behind Performance Rev 1.5 07/2014 vicorpower.com Applications Engineering: 800 927.9474 Page 23