Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Integrated AC LED Solution Acrich3 – 28W SMJQ-12XNJNSC RoHS Product Brief Description Features and Benefits • • • • • • • • • • • The Acrich3 series of products are designed to be driven directly off of AC line voltage, therefore they do not need the standard converter essential for conventional general lighting products. The converter or driver found in most general lighting products can limit the overall life of the product, but with the Acrich3 series of products the life of the product can more closely be estimated from the LED itself. This will also allow for a much smaller form factor from an overall fixture design allowing for higher creativity in the fixture. The modules have a high power factor which can contribute to a higher energy savings in the end application. Connects directly to AC line voltage High Power Factor Low THD Long Life Time Simple BOM Lead Free Product RoHS Compliant High Efficacy Key Applications • • • Street Light / Road-way High-bay / Low-bay Tunnel Light Table 1. Product Selection Flux [lm] Part No. Vin [Vac] P [W] CRI CCT [K] Min. Typ. 2400 2600 Min. 3700~4200 SMJQ-122NJNSC 120 28 4700~5300 70 3700~4200 SMJQ-123NJNSC 220 28 2800 3000 4700~5300 Rev1.0, Aug 27, 2015 1 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Table of Contents Index • Product Brief 1 • Table of Contents 2 • Performance Characteristics 3 • Characteristics Graph 6 • Color Bin Structure 7 • Part List 8 • Mechanical Dimensions 11 • Circuit Drawing 12 • Packing Information 14 • Label Information 15 • Precaution for Use 16 • Handling with regards to static electricity 18 • Storage before use 18 • Guidelines for properly working with Acrich3 19 • Company Information 20 Rev1.0, Aug 27, 2015 2 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Performance Characteristics Table 2. Electro Optical Characteristics, Ta = 25ºC Value Parameter Luminous Flux Symbol Unit Min. Typ. Max. - 2700 - ФV [2] Correlated Color Temperature [3] CCT CRI Ra Input Voltage [4] Vin Mark 120V lm - 3000 - 3700 4000 4200 220V E K 4700 5000 5300 70 - - C - 120 2C Vac 220 25 28 3C Power Consumption P 31 W Operating Frequency f 50 / 60 Hz Power Factor PF Over 0.97 - Viewing Angle 2Θ1/2 120 deg. Transient Surge[5] Vs 1000 V Ring Wave Surge[6] Vs 2500 V Notes : (1) Test voltage is 120Vac and 220Vac at Ta = 25ºC. (2) ФV is the total luminous flux output measured with an integrated sphere. (3) Correlated Color Temperature is derived from the CIE 1931 Chromaticity diagram. (4) Operating Voltage doesn't indicate the maximum voltage which customers use but means tolerable voltage according to each country’s voltage variation rate. It is recommended that the solder pad temperature should be below 70℃. (5) Surge withstand in accordance with IEC61000-4-5(Line to Line) (6) At 120Vac, seven strikes, 100kHz 2.5kV in accordance with ANSI/IEEE C62.41.2-2002 Category A operation Rev1.0, Aug 27, 2015 3 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Performance Characteristics Fig 1. Light Distribution Profile, Ta = 25ºC Rev1.0, Aug 27, 2015 4 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Performance Characteristics Table 3. Absolute Maximum Ratings, Ta = 25ºC, 220Vac Parameter Symbol Unit Maximum Input Voltage1) Vin Vac Value 264 at 220Vac 144 at 120Vac Power Consumption P W 28 Operating Temperature Topr ºC - 20 ~ 45 Storage Temperature2) Tstg ºC - 40 ~ 100 ESD Sensitivity - - ±4,000V HBM Notes : (1) Maximum Voltage doesn't indicate the operating voltage which customers use but means tolerable voltage according to each country’s voltage variation rate. (2) Ambient temperature without operation. Rev1.0, Aug 27, 2015 5 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Characteristics Graph Fig 2. Relative Spectral Distribution vs. Wavelength Characteristic – E 1.2 Relative Spectral Power Distribution 1 0.8 0.6 0.4 0.2 0 300 400 500 600 700 800 Color Spectrum Wavelength[nm] Fig 3. Relative Spectral Distribution vs. Wavelength Characteristic – C 1.2 Relative Spectral Power Distribution 1.0 0.8 0.6 0.4 0.2 0.0 300 400 500 600 700 800 Color Spectrum Wavelength[nm] Rev1.0, Aug 27, 2015 6 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Color Bin Structure 0.42 0.41 3700K 4000K 0.40 E1 4200K 0.39 E0 4700K 0.38 E2 CIEy 5000K 0.37 C1 5300K 0.36 C0 0.35 C2 E2 E4 E3 C2 E C4 C3 0.34 C 0.33 0.32 0.32 0.33 0.34 0.35 0.36 0.37 0.38 0.39 0.40 0.41 0.42 CIEx Bin E0 E1 x y 0.3736 0.3874 0.3714 0.3775 0.3841 0.3855 0.3869 Bin E2 x y 0.3714 0.3775 0.3692 0.3677 Bin E4 x y 0.3692 0.3677 0.3670 0.3578 0.3783 0.3646 0.3813 0.3751 0.3958 0.3842 0.3855 0.3813 0.3751 0.3869 0.3958 0.3842 0.3855 0.3813 0.3751 0.3842 0.3855 0.3813 0.3751 0.3783 0.3646 0.3898 0.3716 0.3970 0.3935 0.4006 E3 E5 0.3934 0.3825 0.4044 0.3970 0.3935 0.3934 0.3825 0.3376 0.3616 0.3373 0.3534 0.3369 0.3451 0.3373 0.3534 0.3369 0.3451 0.3366 0.3369 C0 C2 C4 0.3456 0.3601 0.3448 0.3514 0.3440 0.3428 0.3463 0.3687 0.3456 0.3601 0.3448 0.3514 0.3463 0.3687 0.3456 0.3601 0.3448 0.3514 0.3456 0.3601 0.3448 0.3514 0.3440 0.3428 C1 C3 C5 0.3539 0.3669 0.3526 0.3578 0.3514 0.3487 0.3552 0.3760 0.3539 0.3669 0.3526 0.3578 Rev1.0, Aug 27, 2015 7 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Part List Table 4. Part List (Engine) No Part 1 Group Lens Cover 2 Specification Quantity • Material : PC • Thickness : 2.0mm 1 Lens Screw • Material : Stainless Steel • Type : M2.5 10 3 Sealing Rubber • Material : Molded Silicone 1 4 O-Ring • Material : Rubber • Size : Φ14.2 , Φ19 1 • LED PKG : MJT5050 • PCB : Aluminum Metal PCB, White PSR • Size : 156.0 X 96.0mm(1.6T) • On-board Surge Protection Circuit • Material : Aluminum • Color : Grey • Thermal Grease between the PCB and Heat sink 5 LED module 1 6 Heat sink 7 Cable Gland • Type : PG-9(Water Proof) 1 8 Wire Harness • Water Proof Wire Harness • Easy to connect 1 9 Thermal Grease • Color : White - 1 Notes : (1) The above specification is subject to change without further notice for the improvement of products. Rev1.0, Aug 27, 2015 8 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Part List Table 5. Part List (Module) No Part Reference Specification Quantity 1 PCB - Al, 156.0 X 96, T=1.6, 1 layer / Cu 2oz / White PSR 1 2 LED L1~28 SAW0LA0A(MJT5050-10C)(@120V) 28 SAW0LH0A(MJT5050-21C)(@220V) 3 Fuse F 250V, 2A 1 4 MOV V1~V3 391-801A 3 5 Bridge Diode D1 600V, 1A 1 6 TVS Z1 440V, 600W, 5%, Unidirectional 1 7 Zener Z2 MMSZ5258B(36V Zener) 1 8 Diode D2 'RS1010FL(1000V 1A)' 1 9 MLCC C1 - - 10 MLCC C2 C3225 10uF X7R 50V 1 11 MLCC C3,C4 C2012 100nF 50Vdc 2 C2012 10uF 10Vdc(@120V) 4 12 MLCC C5~8 C2012 10uF 10Vdc(@220V) 4 DT3007C(@120V) 13 Acrich3.0 IC U1,U2 2 DT3007B(@220V) 14 Resistor R1 - - 15 Resistor R2,R3 Size 3216, 160KΩ 5% 2 16 Resistor R4 Size 3216, 300Ω 5% 1 17 Resistor R5,R6 R6432 22Ω 5%(J) 2 Notes : (1) The above specification is subject to change without further notice for the improvement of products. Rev1.0, Aug 27, 2015 9 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Part List Table 6. Part List (Module) No 18 19 20 21 Part Resistor Resistor Resistor Resistor Reference Specification Quantity R2012 5.6KΩ 1%(F)(@120V) 2 R2012 6.8KΩ 1%(F)(@220V) 2 R2012 2MΩ 5%(F)(@120V) 2 R2012 2MΩ 5%(F)(@220V) 2 R2012 68KΩ 5%(F)(@120V) 2 R2012 39KΩ 1%(F)(@220V) 2 R6432 0Ω 5%(F)(@120V) 2 R7,R9 R11,R13 R12,R14 J1,J2 Notes : (1) The above specification is subject to change without further notice for the improvement of products. Rev1.0, Aug 27, 2015 10 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Mechanical Dimensions 46.9 43.9 6.4 4Φ 4. 5 H O LE TH RU 9.5 40.5 40.5 9.5 5 Notes : (1) All dimensions are in millimeters. (Tolerance unless noted : ±0.3) (2) Scale : None Rev1.0, Aug 27, 2015 11 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Circuit Drawing L N G V3 SMJQ-122NJNSC F V1 V2 ~ + D1 ~ - C1 R2 R3 R1 R4 C2 R6 Z1 D2 GND R5 GND Z2 1 D2 D3 D4 VREG RB VMF AD D1 Rs Vn NC Vp R11 NC Vp Vn C5 R12 D2 D3 D4 R14 C7 VREG RB VMF AD D1 Rs 6 2 3 1 2 3 10 R7 R8 C3 GND R9 R10 C4 GND R13 10 5 5 U1 9 8 7 C8 C6 GND U2 9 8 7 GND L2 L6 L1 L5 L4 L8 L3 L7 L18 L12 L17 L22 L11 L16 L21 L26 L10 L15 L20 L25 L9 L19 L24 L14 L23 L28 L13 L27 www.seoulsemicon.com 12 Rev1.0, Aug 27, 2015 11 11 6 12 4 12 4 Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Circuit Drawing L V3 SMJQ-123NJNSC F V1 V2 ~ + D1 ~ - C1 R2 R3 R1 R4 C2 R6 Z1 D2 GND R5 GND Z2 1 D4 AD D1 D2 Rs D3 Vn VREG NC Vp RB VMF R13 D4 R14 C7 VREG NC Vp RB VMF Vn AD D1 D2 Rs D3 R12 C5 6 2 3 R11 10 R7 R8 C3 GND R9 R10 C4 1 2 3 10 5 6 N G GND 11 11 5 U1 9 8 7 C8 C6 GND U2 9 8 7 GND L11 L7 L2 L12 L8 L3 L9 L4 L1 L10 L14 L24 L20 L15 L28 L25 L21 L16 L26 L22 L17 L23 L18 L6 L13 L27 L5 L19 www.seoulsemicon.com 13 Rev1.0, Aug 27, 2015 12 4 12 4 Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Packing 1. Inner Box packing 2. Outer Box packing Step1. Step3. ▪ All Engines are packed bubble bag ▪ Air cap Size : 180 * 250 ① --------- ② ----- ③ --- ① 28W street engines ② Paper assembly guide ③ Inner box ▪ 2pcs inner box are packed in outer box Step4. Step2. ▪ 12pcs 30W engines are packed each outer box ▪ 6 PCS Engines packed per inner box ※ Outer box size - 511(W) x 550(L) x 145(H)mm ※ Inner box size - 246(W) x 492(L) x 125(H)mm ※ Packing box(12pcs inside) weight is about 9kg. Rev1.0, Aug 27, 2015 14 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Label Information Model No. SMJQ-12XNJNSC Rank W2C2A (2) Type STD Quantity XX Date YYYY.MM.DD (1) SEOUL SEMICONDUCTOR CO.,LTD. Notes (1) The model number designation is explained as follow (2) It represents the LED module rank that consists of three characters. (3) It is attached to the top left corner of the box. TOTAL Quantity XX SEOUL SEMICONDUCTOR CO.,LTD. Notes (1) It is attached to the bottom right corner of the box. Rev1.0, Aug 27, 2015 15 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Precaution for Use (1) Please review the Acrich3 Application Note for proper protective circuitry usage. (2) Please note, Acrich3 products run off of high voltage, therefore caution should be taken when working near Acrich3 products. (3) DO NOT touch any of the circuit board, components or terminals with body or metal while circuit is active. (4) Please do not add or change wires while Acrich3 circuit is active. (5) Long time exposure to sunlight or UV can cause the lens to discolor. (6) Please do not use adhesives to attach the LED that outgas organic vapor. (7) Please do not use together with the materials containing Sulfur. (8) Please do not assemble in conditions of high moisture and/or oxidizing gas such as Cl, H 2S, NH3, SO2, NOx, etc. (9) Please do not make any modification on module. (10) Please be cautious when soldering to board so as not to create a short between different trace patterns. Rev1.0, Aug 27, 2015 16 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Precaution for Use (11) LEDs are sensitive to Electro-Static Discharge (ESD) and Electrical Over Stress (EOS). Below is a list of suggestions that Seoul Semiconductor purposes to minimize these effects. a. ESD (Electro Static Discharge) Electrostatic discharge (ESD) is the defined as the release of static electricity when two objects come into contact. While most ESD events are considered harmless, it can be an expensive problem in many industrial environments during production and storage. The damage from ESD to an LEDs may cause the product to demonstrate unusual characteristics such as: - Increase in reverse leakage current lowered turn-on voltage - Abnormal emissions from the LED at low current The following recommendations are suggested to help minimize the potential for an ESD event: One or more recommended work area suggestions: - Ionizing fan setup - ESD table/shelf mat made of conductive materials - ESD safe storage containers One or more personnel suggestion options: - Antistatic wrist-strap - Antistatic material shoes - Antistatic clothes Environmental controls - Humidity control (ESD gets worse in a dry environment) b. EOS (Electrical Over Stress) Electrical Over-Stress (EOS) is defined as damage that may occur when an electronic device is subjected to a current or voltage that is beyond the maximum specification limits of the device. The effects from an EOS event can be noticed through product performance like: Changes to the performance of the LED package (If the damage is around the bond pad area and since the package is completely encapsulated the package may turn on but flicker show severe performance degradation.) Changes to the light output of the luminaire from component failure Components on the board not operating at determined drive power Failure of performance from entire fixture due to changes in circuit voltage and current across total circuit causing trickle down failures It is impossible to predict the failure mode of every LED exposed to electrical overstress as the failure modes have been investigated to vary, but there are some common signs that will indicate an EOS event has occurred. - Damaged may be noticed to the bond wires (appearing similar to a blown fuse). - Damage to the bond pads located on the emission surface of the LED package (shadowing can be noticed around the bond pads while viewing through a microscope). - Anomalies noticed in the encapsulation and phosphor around the bond wires. - This damage usually appears due to the thermal stress produced during the EOS event. c. To help minimize the damage from an EOS event Seoul Semiconductor recommends utilizing - A surge protection circuit - An appropriately rated over voltage protection device - A current limiting device Rev1.0, Aug 27, 2015 17 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Handling with regards to static electricity (1) The Acrich3 products use an integrated circuit (IC) which can be damaged when exposed to static electricity. Please handle using equipment that prevents static electricity. Do not touch unless ESD protection is used. (2) The Acrich3 product should also not be installed in end equipment without ESD protection. Storage before use (1) Do not impact or place pressure on this product because even a small amount of pressure can damage the product. The product should also not be placed in high temperatures, high humidity or direct sunlight since the device is sensitive to these conditions. (2) When storing devices for a long period of time before usage, please following these guidelines: * The devices should be stored in the anti-static bag that it was shipped in from Seoul-Semiconductor with opening. * If the anti-static bag has been opened, re-seal preventing air and moisture from being present in the bag. Rev1.0, Aug 27, 2015 18 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Guidelines for properly working with Acrich3 (1) Discharge the lighting system a minimum of 2-3 times prior to working with the module. (2) Use only properly rated test equipment and tools for the rated voltage and current of the product being tested. (3) It is strongly suggested to wear rubber insulated gloves and rubber bottom shoes. (4) Do not wear any conductive items (such as jewelry) which could accidentally contact electric circuits. (5) Perform several tests with power off and the lighting system unplugged. (6) Faults, lightning, or switching transients can cause voltage surges in excess of the normal ratings. (7) Internal component failure can cause excessive voltages. (8) Stored or residual electricity in long wire could be hazardous. (9) Make sure proper discharge prior to starting work. Rev1.0, Aug 27, 2015 19 www.seoulsemicon.com Product Data Sheet SMJQ-12XNJNSC - Acrich3 28W Company Information Published by Seoul Semiconductor © 2013 All Rights Reserved. Company Information Seoul Semiconductor (SeoulSemicon.com) manufacturers and packages a wide selection of light emitting diodes (LEDs) for the automotive, general illumination/lighting, appliance, signage and back lighting markets. The company is the world’s fifth largest LED supplier, holding more than 10,000 patents globally, while offering a wide range of LED technology and production capacity in areas such as “nPola”, deep UV LEDs, "Acrich", the world’s first commercially produced AC LED, and "Acrich MJT - Multi-Junction Technology" a proprietary family of high-voltage LEDs. The company’s broad product portfolio includes a wide array of package and device choices such as Acrich, high-brightness LEDs, mid-power LEDs, side-view LEDs, through-hole type LED lamps, custom displays, and sensors. The company is vertically integrated from epitaxial growth and chip manufacture in it’s fully owned subsidiary, Seoul Viosys, through packaged LEDs and LED modules in three Seoul Semiconductor manufacturing facilities. Seoul Viosys also manufactures a wide range of unique deep-UV wavelength devices. Legal Disclaimer Information in this document is provided in connection with Seoul Semiconductor products. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Seoul Semiconductor hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. The appearance and specifications of the product can be changed to improve the quality and/or performance without notice. Rev1.0, Aug 27, 2015 20 www.seoulsemicon.com