Operating instructions G1G144AE1350 - ebm

G1G144-AE13-50
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com
1. SAFETY REGULATIONS AND NOTES
Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.
Translation of the original operating instructions
CONTENTS
1. SAFETY REGULATIONS AND NOTES
1
1.1 Levels of hazard warnings
1
1.2 Staff qualification
1
1.3 Basic safety rules
1
1.4 Electrical voltage
1
1.5 Safety and protective functions
2
1.6 Electromagnetic radiation
2
1.7 Mechanical movement
2
1.8 Emission
2
1.9 Hot surface
2
1.10 Transport
2
1.11 Storage
2
1.12 Disposal
2
2. PROPER USE
3
3. TECHNICAL DATA
4
3.1 Product drawing
4
3.2 Nominal data
5
3.3 Technical features
5
3.4 Mounting data
5
3.5 Transport and storage conditions
5
4. CONNECTION AND START-UP
6
4.1 Connecting the mechanical system
6
4.2 Connecting the electrical system
6
4.3 Connection via plug
6
4.4 Connection screen
7
4.5 Checking the connections
8
4.6 Switch on device
8
4.7 Switching off the device
8
5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
8
5.1 Cleaning
9
5.2 Safety test
9
1.1 Levels of hazard warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.
WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualification
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by qualified, trained and authorised
technical staff.
Only authorised specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:
; Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.
1.4 Electrical voltage
; Check the electrical equipment of the device at regular intervals, refer
to chapter 5.2 Safety test.
; Replace loose connections and defective cables immediately.
WARNING
Terminals and connections have voltage even with a
unit that is shut off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.
Danger of injury
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G1G144-AE13-50
Operating instructions
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains
supply voltage and secure the latter from being switched on
again.
→ Wait until the device stops.
→ After working on the device, remove any used tools or
other objects from the device.
1.5 Safety and protective functions
DANGER
Missing safety device and non-functioning safety device
If there is no safety device, you could be seriously injured, for
example if you reach into the running device or your hands are
sucked into it.
→ Operate the device only with a fixed and isolating safety
protection and a fixed guard grille.
The guard must withstand the kinetic energy of a fan blade
detaching at maximum speed.
→ The device is a built-in component. You, the owner/
operator, are responsible for providing adequate protection for
the device.
→ Shut down the device immediately if you detect a
missing or ineffective protective feature.
1.6 Electromagnetic radiation
Interference from electromagnetic radiation is possible, e.g. in conjunction
with open and closed-loop control devices.
If unacceptable emission intensities occur when the fan is installed,
appropriate shielding measures have to be taken by the user.
NOTE
Electrical or electromagnetic interferences after
integrating the device in installations on the customer's
side.
→ Verify that the entire setup is EMC compliant.
Translation of the original operating instructions
1.7 Mechanical movement
DANGER
Danger of injury from open blower
Gas escapes. When the blower is open, you come into contact
with rotating and electrically live parts. Escaping gas may also
cause explosions.
1.8 Emission
WARNING
Depending on the installation and operating conditions,
a sound pressure level greater than 70 dB(A) may arise.
Danger of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety
equipment, e.g. hearing protection.
→ Also observe the requirements of local agencies.
1.9 Hot surface
CAUTION
High temperature at the electronics enclosure
Danger of burn injuries
→ Ensure that sufficient protection against accidental contact is
provided.
1.10 Transport
NOTE
Transport of blower
→ Transport the blower in its original packaging only.
→ Secure the blower so that it does not slip, e.g. by using a
clamping strap.
1.11 Storage
; Store the device, partially or fully assembled, in a dry and
weatherproof manner in the original packing in a clean environment.
; Protect the device from environmental impacts and dirt until the final
installation.
; We recommend storing the device for a maximum up to one year to
guarantee proper operation and longest possible service life.
; Even devices explicitly suited for outdoor use are to be stored as
described prior to being commissioned.
; Maintain the storage temperature, see
chapter 3.5 Transport and storage conditions.
1.12 Disposal
When disposing of the device, please comply with all relevant
requirements and regulations applicable in your country.
→ Never open the blower.
WARNING
Rotating device
Long hair, loose items of clothing and jewellery could become
entangled and pulled into the device. You could be injured.
→ Do not wear any loose clothing or jewellery while working
on rotating parts.
→ Protect long hair by wearing a cap.
WARNING
Flying parts
Missing safety devices may cause fan blades to be ejected at
high speeds, causing bodily harm.
→ Take appropriate safety measures.
The safety devices must prevent contact with rotating parts
and the printed circuit board.
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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
G1G144-AE13-50
Operating instructions
2. PROPER USE
The device is exclusively designed as a built-in device for moving air
and gases according to its technical data.
Any other or secondary use is deemed improper and constitutes a
misuse of the device.
Installations on the customer's side must meet the mechanical, thermal
and service life-related stresses that can occur.
Proper use also includes:
●
Use the device in DC power systems only.
●
Moving air in gas burners.
●
Moving air with a density ranging from 0.9 to 1.2 kg/m³.
●
Minding the operating instructions.
●
Using the device within the permitted ambient temperature range; see
chapter 3.5 Transport and storage conditions and
chapter 3.2 Nominal data.
●
Only using the device in stationary systems.
●
Installing the device into an overall system for moving air.
●
Commissioning the built-in component only after installation in
the customer unit.
●
Operating the device with all protective features in place.
Improper use
Translation of the original operating instructions
Using the device in the following ways is particularly prohibited and
may cause hazards:
●
Operating the device with an imbalance, e.g. caused by dirt deposits
or icing.
●
Moving a medium that contains abrasive particles.
●
Moving a highly corrosive medium.
●
Moving a medium that contains dust pollution, e.g.
suctioning off saw dust.
●
Operating the gas blower in an environment that contains
flammable gases or dust or combustible solids or fluids.
●
Moving an air/gas mixture outside an overall system
that fulfils the requirements described above.
●
Using the blower as a safety component or for taking
on safety-related functions.
●
Operation in medical equipment with a life-sustaining or lifesaving
function.
●
Contact with materials that could damage blower parts, e.g. liquids
during cleaning.
●
Operation with completely or partially disassembled or modified
protective features.
●
Exposure to radiation which could damage blower parts, e.g. strong
UV radiation.
●
Operation with external vibrations.
●
Operating the device in an explosive atmosphere.
●
Operation with completely or partially disassembled or modified
protective features.
●
In addition, all application options that are not listed
under proper use.
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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
G1G144-AE13-50
Operating instructions
3. TECHNICAL DATA
3.1 Product drawing
All measures have the unit mm.
Translation of the original operating instructions
1
2
2.1
2.2
2.3
2.4
2.5
3
Housing side parts sealed with NBR round cord (pentane-resistant)
5-pole strip; mating connector (not included in standard scope of delivery): Molex No. 39-01-4050; female connector: Molex No. 39-000059
(+)
Speed monitoring
N.C.
PWM
(-)
Closed bleeder connection for pressure relief (drilled open if necessary)
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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
Operating instructions
G1G144-AE13-50
You can control the blower either via the 0-10 VDC input or the
PWM input. Note: Inputs cannot be used simultaneously.
3.4 Mounting data
For depth of screw, see chapter 3.1 Product drawing
; Secure the mounting screws against accidentally coming loose (e.g.
by using self-locking screws).
3.2 Nominal data
Motor
M1G055-AI
Nominal voltage / VDC
Nominal voltage
range / VDC
24
16 .. 28
Type of data definition
Speed / min-1
Power input / W
Current draw / A
Min. ambient temperature
/ °C
Max. ambient
temperature
/ °C
Min. temp. of flow
medium / °C
Max. temp. of flow
medium / °C
fa
4300
51
2.5
-25
70
Strength class for
mounting screws
8.8
You can obtain additional mounting data from the product drawing if
necessary.
3.5 Transport and storage conditions
; Use the device in accordance with its protection type.
Max. permissible
ambient motor temp.
(transp./ storage)
Min. permissible
ambient motor temp.
(transp./storage)
+ 80 °C
- 40 °C
-25
80
ml = Max. load · me = Max. efficiency · fa = Running at free air
cs = Customer specs · cu = Customer unit
Subject to alterations
Translation of the original operating instructions
3.3 Technical features
Mass
Size
Surface of rotor
Material of protective
cover
Material of impeller
Housing material
Direction of rotation
Type of protection
Insulation class
Mounting position
Operation mode
Premix
Motor bearing
Technical features
Motor protection
Approval
Remark
1.44 kg
144 mm
Thick layer passivated
PP plastic
PA plastic
Die-cast aluminium
Clockwise, seen on rotor
IP 00
"B"
Any
S1
Not suitable for pre-mixture.
Ball bearing
- Tach output
- Motor current limit
- Control input PWM
Reverse polarity and locked-rotor
protection
EAC
Complete unit must be tested for required
approvals.
For cyclic speed loads, note that the rotating parts of the device
are designed for maximum one million load cycles. If you have
specific questions, contact ebm-papst for support.
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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
G1G144-AE13-50
Operating instructions
4. CONNECTION AND START-UP
4.1 Connecting the mechanical system
DANGER
Gas leaking from improperly sealed housing
Risk of fatal injury
→ Prior to commissioning, check that the housing of the gas
blower is pressure-tight.
When doing so, close the intake and exhaust opening and
the shaft opening.
→ In addition, check that rotating parts do not scrape against
stationary parts.
DANGER
Leaks may occur.
As a result of design necessities, the gas blower is not tightly
sealed, e.g. at the shaft opening. This may cause leaks during
operation. Deflagrations may also cause long-term damage or
deformation of the housing, which can result in leaks. An air/
gas mixture may accumulate outside of the gas blower. The
blower may explode. You could be severely injured.
→ Check which hazards arise from installing, operating,
servicing or disposing of the gas blower in conjunction with
your device.
Prevent these hazards.
Carry out all appropriate measures to this purpose.
The control voltage circuit is not electrically isolated. Connect
the device only to circuits that can be switched off using an allpole disconnecting switch.
Operate the device with a safely isolated power pack.
4.2.1 Prerequisites
; Check whether the data on the type plate agree with the connection
data.
; Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.
; Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor crosssection.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².
4.2.2 Idle current
Because of the EMC filter integrated for compliance with EMC
limits (interference emission and interference immunity), idle
currents in the mains cable can be measured even when the
motor is at a standstill and the mains voltage is switched on.
CAUTION
Cutting and crushing hazard when removing the blower
from the packaging
4.3 Connection via plug
→ Carefully remove the blower from its packaging, only
touching the housing. Make sure to avoid any shock.
; Check the PIN assignment of your connector.
→ Wear safety shoes and cut-resistant safety gloves.
; Ensure that the connector is locked in correctly.
4.3.1 Establish supply connections
; Connect the panel connector and mating connector.
; Check the device for transport damage. Damaged devices must no
longer be installed.
; Install the undamaged device according to your application.
Translation of the original operating instructions
4.2 Connecting the electrical system
CAUTION
Electrical voltage
The device is a built-in component and features no electrically
isolating switch.
→ Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.
→ When working on the device, you must switch off the
system/machine in which the device is installed and secure
it from being switched on again.
NOTE
Water penetration into leads or wires
Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry
environment.
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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
G1G144-AE13-50
Operating instructions
Translation of the original operating instructions
4.4 Connection screen
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G1G144-AE13-50
Operating instructions
4.5 Checking the connections
; Make sure that the power is off (all phases).
; Secure it from being switched on again.
; Check the correct fit of the connection lines.
4.6 Switch on device
The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical connection. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.
WARNING
Hot motor housing
Fire hazard
→ Ensure that no combustible or flammable materials are
located close to the blower.
; Inspect the device for visible external damage and the proper function
of the protective features before switching it on.
; Check the air flow paths of the fan for foreign objects and remove any
that are found.
; Apply 0 VDC to the 0-10 V control input (if you are using the control
input)
; Apply 0 % PWM to the PWM control input (if you are using the
PWM control input)
; Apply the nominal voltage to the voltage supply.
; Start the device by changing the input signal.
4.7 Switching off the device
Switching off the device during operation:
; Switch off the device via the control input.
; Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.
Switching off the device for maintenance work:
; Switch off the device via the control input.
Translation of the original operating instructions
; Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.
; Disconnect the device from the supply voltage.
5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
Do not perform any repairs on your device. Return the device to ebmpapst for repair or replacement.
WARNING
Terminals and connections have voltage even with a
unit that is shut off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
CAUTION
If the control signal of a blower that is connected to the
power system is removed, the motor can restart
automatically.
Danger of injury
→ When working on the blower, switch off the mains supply
voltage and secure it from being switched on again.
→ Wait until the device stops.
CAUTION
Electrical load after device is switched off
Electric shock in case of contact
→ Wait for five minutes after disconnecting the voltage at all
poles before touching the unit.
CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.
Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains
supply voltage and secure the latter from being switched on
again.
→ Wait until the device stops.
→ After working on the device, remove any used tools or
other objects from the device.
If the blower remains out of use for some time, e.g. when in
storage, we recommend switching the blower on for at least 2
hours to allow any condensate to evaporate and to move the
bearings.
Malfunction/error
Impeller running
roughly
Possible cause
Imbalance in rotating
parts
Motor does not turn
Mechanical blockage
Possible remedy
Clean the device; if
imbalance is still
evident after
cleaning, replace the
device.
If you have
attached any weight
clips during cleaning,
make sure to
remove them
afterwards.
Switch off, deenergise, and
remove mechanical
blockage.
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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
Operating instructions
G1G144-AE13-50
Mains supply
voltage faulty
Faulty connection
Overtemperature of
electronics/motor
Insufficient cooling
Ambient temperature
too high
Unacceptable
operating point
Deflagration
Leakage of the
handled air/gas
mixture
Check mains supply
voltage,
restore power
supply,
apply control signal.
De-energise, correct
connection, see
connection diagram.
Improve cooling. Let
the device cool
down.
To reset the error
message, switch off
the mains supply
voltage for a min. of
25 s and switch it on
again.
Reduce the ambient
temperature.
Reset by reducing
control input to 0.
Correct the operating
point. Let the device
cool down.
Check for leaks;
replace blower if not
properly sealed
Condensate
discharge
holes for
clogging, as
necessary
Visual inspection At least every
6 months
Open bore holes
If you have any other problems, contact ebm-papst.
5.1 Cleaning
NOTE
The device does not need to be cleaned.
Translation of the original operating instructions
5.2 Safety test
What has to
be tested?
Check the
protective
casing against
accidental
contact for
damage and to
ensure that it is
intact
Check the
device for
damage to
blades and
housing
Mounting the
connection lines
Check the
insulation of
the wires for
damage
How to test?
Frequency
Visual inspection At least every
6 months
Which
measure?
Repair or
replacement of
the device
Visual inspection At least every
6 months
Replacement
of the device
Visual inspection At least every
6 months
Visual inspection At least every
6 months
Fasten
Replace wires
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